Xerox WorkCentre 5687 Series, Service Manual, Page: 986 / 2320

August 2007
2-794
WorkCentre 5687 Family
OF12
Status Indicator RAPs
Isolating Damaged Components Connected to the Booklet Maker PWB
1. Switch off the machine GP 14. Reconnect PJ433 on the Booklet Maker PWB.
2. Disconnect the following connectors:
• PJ554 Booklet Maker PWB
• PJ555 Booklet Maker PWB
• PJ557 Booklet Maker PWB
• PJ560 Booklet Maker PWB
3. Switch on the machine GP 14 and wait until it is fully initialized:
• If the message “Ensure output device is docked” is not displayed, continue at step 4.
• If the message “Ensure output device is docked” is displayed, Install a new booklet
maker PWB, PL 11.86 Item 10, ensure the PJs, listed in step 2 are disconnected,
continue at step 4.
4. Refer to Table 3. Perform the following actions for each component:
a. Use a service meter to measure the resistance of the component and harness at the
specified PJ and pins. If the resistance is out of specification, check the harness and
and connectors for damage, short circuits or poor connections. If necessary repair
the wiring and connectors. If the resistance is out of specification and the wiring is
good, Install a new component.
NOTE: Where two or more components share the same connector to the PWB, per-
form the resistance check on all of the components before connecting the PJ to the
PWB.
b. Connect the component to the booklet maker PWB, Making sure the connection is
good. Enter the dC330 code for the component, then press start to energize the
component. Verify that the component is energized. Press stop.
c. If the message “Ensure output device is docked” returns when the component is
energized, or if the component does not energize, install a new component.
Rear tamper motor MOT11-
004 PJ402 7 (red) to 8 (yel) and
9 (blu) to 10 (orn) 3.0 to 5.0 ohms 11-006 move 11-
004 home
The rear tamper motor will run and move the
rear tamper Wiring diagram 26 PL 11.72 Item 10
Kicker solenoid SOL11-430 PJ402 1 (orn) 4 (wht) 36 to 45 ohms 11-430 The kicker solenoid will energize and the kick-
ers will extend from the compiler carriage Wiring diagram 26 PL 11.75 Item 4
Compiler carriage tray hold
solenoid SOL11-011 PJ402 2 (orn) 5 (brn) 36 to 45 ohms 11-011 The tray hold solenoid will energize Wiring diagram 26 PL 11.75 Item 3
Stapling unit traverse motor
MOT11-053 PJ413 1 (red) to 2 (yel) and
3 (blu) to 4 (orn) 1.6 to 2.8 ohms 11-053 forwards
11-054 backwards
The stapling unit traverse motor will run and
move the staple head forward / backward Wiring diagram 27 PL 11.74 Item 14
Staple head unit 1 motor
MOT11-050 PJ414 1 (red) to 3 (blu) and
2 (red) to 4 (blu) 2 to 10 ohms 11-050 Staple head unit 1 motor will run and cycle the
staple head Wiring diagram 27 PL 11.72 Item 4
Table 2 Component tests for the carriage PWB
Component Connector Pin numbers Resistance Control code Description Wiring Information PL reference
Table 3 Component tests for the booklet maker PWB
Component Connector Pin numbers Resistance Control code Description Wiring Information PL reference
Paper path transport motor
MOT11-060 PJ554 1 (red) to 2 (yel) and
3 (blu) to 4 (orn) 1.3 to 2.3 ohms 11-060 The paper path transport motor will run and
drive the booklet maker entry roll Wiring diagram 28 PL 11.86 Item 1
BM backstop motor MOT11-
065 PJ554 5 (red) to 6 (yel) and
7 (blu) to 8 (orn) 1.6 to 2.8 ohms 11-065 The BM backstop motor will run and move the
backstop up / down Wiring diagram 28 PL 11.82 Item 6
BM tamper 1 motor 2 MOT11-
001 PJ554 9 (red) to 10 (yel) and
11 (blu) to 12 (orn) 1.3 to 2.3 ohms 11-066 The BM tamper 1 motor will run and move the
tampers in / out Wiring diagram 28 PL 11.81 Item 3
Crease roll gate motor
MOT11-401 PJ555 9 (red) to 10 (yel) and
11 (blu) to 12 (orn) 3 to 5 ohms 11-401 The crease roll gate motor will run and the gate
will raise Wiring diagram 29 PL 11.86 Item 8
BM stack hold solenoids
SOL11-076 PJ555 1 (blu) to 2 (orn) and
6 (blu) to 3 (orn) 25 to 40 ohms 11-076 The BM stack hold solenoids are energized Wiring diagram 29 PL 11.83 Item 17
BM conveyor belts drive motor
MOT11-402 PJ560 6 (blu) to 8 (orn) 4 to 10 ohms 11-402 The BM conveyor belts drive motor will run and
the conveyor belts will move Wiring diagram 29 PL 11.90 Item 4
BM staple head 1 motor
MOT11-063 PJ560 1 (red) to 2 (blu) 7 to 13 ohms 11-063 The BM staple head 1 motor will run and the
stapler will cycle Wiring diagram 28 and
Wiring diagram 29 PL 11.88 Item 7
BM staple head 2 motor
MOT11-403 PJ560 3 (red) to 4 (blu) 7 to 13 ohms 11-403 The BM staple head 2 motor will run and the
stapler will cycle Wiring diagram 28 and
Wiring diagram 29 PL 11.88 Item 7