
August 2007
2-733
WorkCentre 5687 Family
OF1
Status Indicator RAPs
Tray 3 and 4 Assembly
Run the following components:
•
Open the left hand door. Enter dC330 code 08-045 tray 3 and 4 transport motor, to run the
tray 3 and 4 transport roll, PL 8.30 Item 18.
•
Pull out tray 3 and let the tray drop, then push the tray back in. Enter dC330 code 07-030
Tray 3 elevator motor, to elevate tray 3, PL 7.20 Item 1.
•
Pull out tray 4 and let the tray drop, then push the tray back in. Enter dC330 code 07-040
Tray 4 elevator motor to elevate tray 4, PL 7.20 Item 1.
Possible causes and potential solutions are:
•
Knocking noise No drive or a knocking noise from the tray 3 and 4 transport motor.
Possible causes are:
–
The tray 3 and 4 transport motor.
–
Worn or stretched elevator cables.
–
Worn or stretched elevator cables.
Solution:
–
Check the drive belt and gears, PL 8.30 Item 8.
–
Adjust and install new components as necessary, PL 7.15.
–
Check that the paper trays are correctly position and that the tray moves freely
inside the tray assembly.
–
Install new components as necessary, PL 7.15.
Tray 5 Assembly
Run the components as follows:
•
Open the tray 5 door to lower the elevator.
•
Close the door or actuate the interlock.
•
Enter the dC330 code 07-373 to drive the tray up.
•
Enter the dC330 code 07-374 to drive the tray down.
•
Enter the dC330 code 08-046 to operate the tray 5 transport motor, PL 8.40 Item 2.
•
Enter the dC330 code 08-117 to operate the tray 5 feed motor, PL 8.40 Item 3.
Check the associated belts, rollers, bearings, sensors and encoders for possible noise
sources.
Xerographics
Run the following components:
•
Enter dC330 code 09-010 P/R motor, to run the photoreceptor drive motor, (32-55 ppm)
PL 4.15 Item 17 or (65-87 ppm) PL 4.10 Item 17.
•
Enter dC330 code 09-071 Scorotron Cleaner Motor Forward or 09-072 scorotron cleaner
motor Reverse, to run the scorotron cleaner motor.
Possible causes and potential solutions are:
•
A high pitched noise when the corotron is switched on.
Possible causes are:
–
The detack corotron.
Solution:
–
None, this is normal behavior.
•
A clicking noise from the Xerographic module.
Possible causes are:
–
The scorotron cleaning mechanism. A clicking noise is made when the scorotron
cleaning brush reaches the end of its travel.
Solution:
–
None, this is normal behavior. If the scorotron cleaning mechanism is the cause of
the noise, inform the customer.
•
Knocking or clicking noise.
Possible causes are:
–
Xerographic module drive gear is not correctly engaged, PL 9.20 Item 2.
–
Developer module drive gear is not correctly engaged, PL 9.15 Item 2.
–
Cooling fan blades catching on a harness, component or cover.
Solution:
–
Remove the xerographic module. Re-install the module.
–
Remove and lubricate the developer module support pins, REP 9.2. Refer to ADJ
4.1 Machine Lubrication.
–
Ensure that the fan is secured correctly and the area around the fan is clear.
–
Install a new fan:
Cooling fan, PL 3.10 Item 2.
Ozone fan, PL 9.25 Item 1.
Photoreceptor fan assembly, PL 9.25 Item 6.
Fuser
Possible causes and potential solutions are:
•
Grinding noise.
Possible causes are:
–
The fuser web motor not turning the fuser web, causing excessive loading on the
fuser drives. This will also cause toner contamination on the stripper fingers and
paper jams in the inverter.
–
The fuser web drive dog, 32-55 ppm PL 10.8 Item 2 or 65-87 ppm PL 10.10 Item 2.
Solution:
–
Go to 10A Fuser Web Motor RAP.
NOTE: Do not change the fuser module, because of the appearance of wrinkles on
the pressure roll. This is normal for the pressure roll, caused by the conductive
sleeve that stretches as the silicon rubber base of the roll expands. The pressure
rolls are more wrinkled due to the higher run temperatures on the 65-87 ppm
machines.
LCSS 1K
Run the following components:
•
Enter dC330 code 11-000 Transport Motor 1, to run the entry transport rolls, PL 11.110
Item 2 and PL 11.110 Item 9, PL 11.110 Item 6.
•
Enter dC330 code 11-001 Transport Motor 2, to run the entry rolls, PL 11.120 Item 13.
•
Enter dC330 code 11-024 Paddle Wheel Motor Run, rotates the paddle wheel, PL 11.104
Item 4.
•
Enter dC330 code 11-009 Tamp Mot Cycle, cycles the front and rear tampers, PL 11.112
Item 1.
Summary of Contents for WorkCentre 5687 Series
Page 1: ...August 2007 Xerox WorkCentre 5687 Family WC5632 WC5687F Service Manual...
Page 4: ...August 2007 ii WorkCentre 5687 Family Introduction...
Page 182: ...August 2007 1 2 WorkCentre 5687 Family Service Call Procedures...
Page 198: ...August 2007 2 6 WorkCentre 5687 Family Status Indicator RAPs...
Page 200: ...August 2007 2 8 WorkCentre 5687 Family 01 300 Status Indicator RAPs Figure 2 Circuit diagram...
Page 202: ...August 2007 2 10 WorkCentre 5687 Family 01 305 Status Indicator RAPs Figure 2 Circuit diagram...
Page 214: ...August 2007 2 22 WorkCentre 5687 Family 01B Status Indicator RAPs Figure 1 3 3V Return...
Page 215: ...August 2007 2 23 WorkCentre 5687 Family 01B Status Indicator RAPs Figure 2 3 3V Return...
Page 217: ...August 2007 2 25 WorkCentre 5687 Family 01B Status Indicator RAPs Figure 3 5V Return...
Page 218: ...August 2007 2 26 WorkCentre 5687 Family 01B Status Indicator RAPs Figure 4 5V Return...
Page 220: ...August 2007 2 28 WorkCentre 5687 Family 01B Status Indicator RAPs Figure 5 12V Return...
Page 222: ...August 2007 2 30 WorkCentre 5687 Family 01B Status Indicator RAPs Figure 6 24V Return...
Page 223: ...August 2007 2 31 WorkCentre 5687 Family 01B Status Indicator RAPs Figure 7 24V Return...
Page 224: ...August 2007 2 32 WorkCentre 5687 Family 01B Status Indicator RAPs Figure 8 24V Return...
Page 227: ...August 2007 2 35 WorkCentre 5687 Family 01C Status Indicator RAPs Figure 4 AC circuit diagram...
Page 254: ...August 2007 2 62 WorkCentre 5687 Family 01K Status Indicator RAPs Figure 2 Circuit diagram...
Page 260: ...August 2007 2 68 WorkCentre 5687 Family 03 310 Status Indicator RAPs Figure 1 Circuit diagram...
Page 280: ...August 2007 2 88 WorkCentre 5687 Family 03 366 Status Indicator RAPs Figure 1 Circuit diagram...
Page 284: ...August 2007 2 92 WorkCentre 5687 Family 03 374 Status Indicator RAPs Figure 1 Circuit diagram...
Page 287: ...August 2007 2 95 WorkCentre 5687 Family 03 397 Status Indicator RAPs Figure 1 Circuit diagram...
Page 290: ...August 2007 2 98 WorkCentre 5687 Family 03 412 Status Indicator RAPs Figure 1 Circuit diagram...
Page 292: ...August 2007 2 100 WorkCentre 5687 Family 03 415 Status Indicator RAPs Figure 1 Circuit diagram...
Page 298: ...August 2007 2 106 WorkCentre 5687 Family 03A 03B Status Indicator RAPs...
Page 300: ...August 2007 2 108 WorkCentre 5687 Family 04A Status Indicator RAPs Figure 2 Circuit diagram...
Page 329: ...August 2007 2 137 WorkCentre 5687 Family 05J Status Indicator RAPs Figure 3 Circuit diagram...
Page 332: ...August 2007 2 140 WorkCentre 5687 Family 05K Status Indicator RAPs Figure 3 Circuit diagram...
Page 336: ...August 2007 2 144 WorkCentre 5687 Family 06 340 Status Indicator RAPs Figure 2 Circuit diagram...
Page 338: ...August 2007 2 146 WorkCentre 5687 Family 06 350 Status Indicator RAPs...
Page 347: ...August 2007 2 155 WorkCentre 5687 Family 07 306 Status Indicator RAPs Figure 2 Circuit diagram...
Page 349: ...August 2007 2 157 WorkCentre 5687 Family 07 353 Status Indicator RAPs Figure 2 Circuit diagram...
Page 351: ...August 2007 2 159 WorkCentre 5687 Family 07 354 Status Indicator RAPs Figure 2 Circuit diagram...
Page 360: ...August 2007 2 168 WorkCentre 5687 Family 07 373 Status Indicator RAPs Figure 3 Circuit diagram...
Page 363: ...August 2007 2 171 WorkCentre 5687 Family 07 374 Status Indicator RAPs Figure 3 Circuit diagram...
Page 376: ...August 2007 2 184 WorkCentre 5687 Family 07G Status Indicator RAPs Figure 2 Circuit diagram...
Page 476: ...August 2007 2 284 WorkCentre 5687 Family 10A Status Indicator RAPs Figure 3 Circuit diagram...
Page 566: ...August 2007 2 374 WorkCentre 5687 Family 11H 120 11J 120 Status Indicator RAPs...
Page 860: ...August 2007 2 668 WorkCentre 5687 Family 12 301 Status Indicator RAPs Figure 2 Circuit Diagram...
Page 882: ...August 2007 2 690 WorkCentre 5687 Family 14B Status Indicator RAPs Figure 2 Circuit diagram...
Page 884: ...August 2007 2 692 WorkCentre 5687 Family 14C Status Indicator RAPs Figure 2 Circuit diagram...
Page 887: ...August 2007 2 695 WorkCentre 5687 Family 14D Status Indicator RAPs Figure 2 Circuit diagram...
Page 888: ...August 2007 2 696 WorkCentre 5687 Family 14D Status Indicator RAPs...
Page 891: ...August 2007 2 699 WorkCentre 5687 Family 16A Status Indicator RAPs Figure 3 Circuit diagram...
Page 898: ...August 2007 2 706 WorkCentre 5687 Family 19 409 19 710 19 711 Status Indicator RAPs...
Page 992: ...August 2007 3 2 WorkCentre 5687 Family Image Quality RAPs...
Page 1020: ...August 2007 3 30 WorkCentre 5687 Family IQS 8 Image Quality RAPs...
Page 1026: ...August 2007 4 6 WorkCentre 5687 Family Repairs Adjustments...
Page 1050: ...August 2007 4 30 WorkCentre 5687 Family REP 2 3 Repairs Adjustments...
Page 1074: ...August 2007 4 54 WorkCentre 5687 Family REP 4 4 Repairs Adjustments...
Page 1178: ...August 2007 4 158 WorkCentre 5687 Family REP 8 38 Repairs Adjustments...
Page 1192: ...August 2007 4 172 WorkCentre 5687 Family REP 9 10 Repairs Adjustments...
Page 1616: ...August 2007 4 596 WorkCentre 5687 Family REP 14 13B REP 14 14B Repairs Adjustments...
Page 1622: ...August 2007 4 602 WorkCentre 5687 Family ADJ 3 1 ADJ 3 2 Repairs Adjustments...
Page 1636: ...August 2007 4 616 WorkCentre 5687 Family ADJ 4 1 Repairs Adjustments...
Page 1644: ...August 2007 4 624 WorkCentre 5687 Family ADJ 5 7 Repairs Adjustments...
Page 1654: ...August 2007 4 634 WorkCentre 5687 Family ADJ 8 1 Repairs Adjustments...
Page 1663: ...August 2007 4 643 WorkCentre 5687 Family ADJ 9 5 Repairs Adjustments Figure 1 Test pattern 15...
Page 1664: ...August 2007 4 644 WorkCentre 5687 Family ADJ 9 5 Repairs Adjustments...
Page 1668: ...August 2007 4 648 WorkCentre 5687 Family ADJ 11 4 110 Repairs Adjustments...
Page 1688: ...August 2007 4 668 WorkCentre 5687 Family ADJ 11 10 170 Repairs Adjustments...
Page 1708: ...August 2007 4 688 WorkCentre 5687 Family ADJ 14 1A Repairs Adjustments...
Page 1712: ...August 2007 4 692 WorkCentre 5687 Family ADJ 14 3B Repairs Adjustments...
Page 1716: ...August 2007 5 4 WorkCentre 5687 Family Parts Lists...
Page 1894: ...August 2007 6 2 WorkCentre 5687 Family General Procedures Information...
Page 1952: ...August 2007 6 60 WorkCentre 5687 Family GP 26 General Procedures Information...
Page 1996: ...August 2007 6 104 WorkCentre 5687 Family dC131b General Procedures Information...
Page 2024: ...August 2007 6 132 WorkCentre 5687 Family dC131c General Procedures Information...
Page 2052: ...August 2007 6 160 WorkCentre 5687 Family dC131d General Procedures Information...
Page 2080: ...August 2007 6 188 WorkCentre 5687 Family dC131e General Procedures Information...
Page 2110: ...August 2007 6 218 WorkCentre 5687 Family dC131f General Procedures Information...
Page 2140: ...August 2007 6 248 WorkCentre 5687 Family dC131g General Procedures Information...
Page 2170: ...August 2007 6 278 WorkCentre 5687 Family dC131h General Procedures Information...
Page 2234: ...August 2007 7 2 WorkCentre 5687 Family Wiring Data...
Page 2264: ...August 2007 7 32 WorkCentre 5687 Family PJ Locations Wiring Data...
Page 2316: ...August 2007 7 84 WorkCentre 5687 Family Wiring Diagrams Wiring Data...
Page 2318: ...August 2007 8 2 WorkCentre 5687 Family Accessories...
Page 2320: ...August 2007 8 4 WorkCentre 5687 Family ACC 1 Accessories...