
August 2007
3-13
WorkCentre 5687 Family
IQ2
Image Quality RAPs
Perform the following:
–
Check that the fuser roll is cleaned and lubricated by the fuser web. Go to IQ4 Fuser
Module RAP
–
Check the fuser web motor, refer to the 10A Fuser Web Motor RAP
•
Part images and missing images. Go to 05C Document Size Sensor Failure RAP.
•
Print damage. Go to the IQ5 Print Damage RAP.
•
Repeat image defects. Perform the following:
–
If the distance between repeated defects in the process direction on A3
(11X17inches) printed images is 264 mm, install a new xerographic module, (32-38
ppm) PL 9.22 Item 2 or (45-87 ppm) PL 9.20 Item 2.
–
If the repeated distance between defects is 110 mm (35-55ppm) or 126mm (65-
87ppm), go to the IQ4 Fuser Module RAP.
–
If there other defects that are repeated in sequential images, install a new xero-
graphic module, (32-38 ppm) PL 9.22 Item 2 or (45-87 ppm) PL 9.20 Item 2.
•
Residual image. Perform the following:
–
If the repeated residual image on A3 (11X17 inches) paper is 264 mm, install a new
xerographic module, (32-38 ppm) PL 9.22 Item 2 or (45-87 ppm) PL 9.20 Item 2.
–
If the problem persists, go to the IQ3 Xerographic RAP
•
Rotated image. Go to the 14A Scanning Document Size Entry RAP.
•
Scrambled image. Check the connections on the ROS data cable, PJ228 on the Image
processing PWB and PJ122 on the ROS, PL 3.10 Item 15. Refer to Wiring Diagram 9.
Check for a loose or missing bias connection to the halo guide, PL 8.15 Item 23. A bad
connection can cause arcing and show on the print as a scrambled image.
•
Skew. Refer to the IQS 5 Skew and the IQ8 Skew RAP.
•
Skips. Skips are associated with a variation in the relative scan speed of the projected
image and the rotation speed of the photoreceptor.
Refer to the IQS 6 Copy / Print Defects. Go to the IQ3 Xerographic RAP
•
Smears. Smears are associated with a variation in the rotation speed of the photorecep-
tor or speed of the paper.
Refer to the IQS 6 Copy / Print Defects. Go to the IQ3 Xerographic RAP
•
Smudges. They are caused by the unfused image being disturbed. Go to the IQ3 Xero-
graphic RAP.
•
Streaks. The result of disturbance either before or after image transfer. Go to the IQ3
Xerographic RAP.
•
Stretched and distorted images. Perform the following:
–
If the defect is present on Fax, Scan to E-mail or Scan to File, send the job at a
higher resolution. Select fine or super fine resolution.
–
Check for the paper stalling or catching as it passes under the xerographic drum.
–
Check for wear or damage on the transport rolls.
–
Check the document feed, refer to IQ7 DADH, Document Glass and Scanner RAP.
Perform the DADH checkout.
•
Toner contamination on the back of prints. Perform the following:
–
Clean the lower bias guide, PL 8.15 Item 22 and the registration nip assembly, PL
8.15 Item 5.
–
Clean the transfer / detack corotron, Figure 1.
–
If the transfer / detack corotron was contaminated with toner, perform ADJ 9.3 Mag-
netic Developer Seal Brush Adjustment.
–
Clean the short paper path assembly, (32-38 ppm) PL 9.22 Item 3 or (45-87 ppm) PL
9.20 Item 3.
–
If the problem persists go to the IQ3 Xerographic RAP.
•
Uneven Density. Perform the following:
–
If the uneven density occurs at 20 mm (0.75 inches) intervals in a band along the
lead edge of the paper, perform the following:
Enter Diagnostics, GP 1. Enter dC131. Refer to chain 9 NVM xerographic set-
ting values 09-015 and 09-018. Ensure the values are set to default.
Refer to IQS 1 Solid Area Density, to check for the correct density.
Install a new transfer/detack corotron, (33-38 ppm) PL 9.22 Item 8 or (45-87
ppm) PL 9.20 Item 2.
CAUTION
If the NVM values are increased, paper stripping faults can occur. The faults can
include damage to the lead edge of the paper, paper jams, stripper finger contamina-
tion and marks on copies.
If the uneven density is still present, enter Diagnostics, GP 1. Enter dC131.
Refer to chain 9 NVM xerographic setting values 09-015 and 09-018. Increase
both values in increments of 5 to a maximum of 150.
–
Check that the developer assembly has been correctly installed, REP 9.2.
–
ADJ 6.1 ROS Window Cleaning Procedure.
–
ADJ 6.2 ROS Cleaning Procedure.
–
If problem persists go to IQ3 Xerographic RAP.
•
Unfused prints. Refer to the IQS 3 Fusing and IQ4 Fuser Module RAP.
Summary of Contents for WorkCentre 5687 Series
Page 1: ...August 2007 Xerox WorkCentre 5687 Family WC5632 WC5687F Service Manual...
Page 4: ...August 2007 ii WorkCentre 5687 Family Introduction...
Page 182: ...August 2007 1 2 WorkCentre 5687 Family Service Call Procedures...
Page 198: ...August 2007 2 6 WorkCentre 5687 Family Status Indicator RAPs...
Page 200: ...August 2007 2 8 WorkCentre 5687 Family 01 300 Status Indicator RAPs Figure 2 Circuit diagram...
Page 202: ...August 2007 2 10 WorkCentre 5687 Family 01 305 Status Indicator RAPs Figure 2 Circuit diagram...
Page 214: ...August 2007 2 22 WorkCentre 5687 Family 01B Status Indicator RAPs Figure 1 3 3V Return...
Page 215: ...August 2007 2 23 WorkCentre 5687 Family 01B Status Indicator RAPs Figure 2 3 3V Return...
Page 217: ...August 2007 2 25 WorkCentre 5687 Family 01B Status Indicator RAPs Figure 3 5V Return...
Page 218: ...August 2007 2 26 WorkCentre 5687 Family 01B Status Indicator RAPs Figure 4 5V Return...
Page 220: ...August 2007 2 28 WorkCentre 5687 Family 01B Status Indicator RAPs Figure 5 12V Return...
Page 222: ...August 2007 2 30 WorkCentre 5687 Family 01B Status Indicator RAPs Figure 6 24V Return...
Page 223: ...August 2007 2 31 WorkCentre 5687 Family 01B Status Indicator RAPs Figure 7 24V Return...
Page 224: ...August 2007 2 32 WorkCentre 5687 Family 01B Status Indicator RAPs Figure 8 24V Return...
Page 227: ...August 2007 2 35 WorkCentre 5687 Family 01C Status Indicator RAPs Figure 4 AC circuit diagram...
Page 254: ...August 2007 2 62 WorkCentre 5687 Family 01K Status Indicator RAPs Figure 2 Circuit diagram...
Page 260: ...August 2007 2 68 WorkCentre 5687 Family 03 310 Status Indicator RAPs Figure 1 Circuit diagram...
Page 280: ...August 2007 2 88 WorkCentre 5687 Family 03 366 Status Indicator RAPs Figure 1 Circuit diagram...
Page 284: ...August 2007 2 92 WorkCentre 5687 Family 03 374 Status Indicator RAPs Figure 1 Circuit diagram...
Page 287: ...August 2007 2 95 WorkCentre 5687 Family 03 397 Status Indicator RAPs Figure 1 Circuit diagram...
Page 290: ...August 2007 2 98 WorkCentre 5687 Family 03 412 Status Indicator RAPs Figure 1 Circuit diagram...
Page 292: ...August 2007 2 100 WorkCentre 5687 Family 03 415 Status Indicator RAPs Figure 1 Circuit diagram...
Page 298: ...August 2007 2 106 WorkCentre 5687 Family 03A 03B Status Indicator RAPs...
Page 300: ...August 2007 2 108 WorkCentre 5687 Family 04A Status Indicator RAPs Figure 2 Circuit diagram...
Page 329: ...August 2007 2 137 WorkCentre 5687 Family 05J Status Indicator RAPs Figure 3 Circuit diagram...
Page 332: ...August 2007 2 140 WorkCentre 5687 Family 05K Status Indicator RAPs Figure 3 Circuit diagram...
Page 336: ...August 2007 2 144 WorkCentre 5687 Family 06 340 Status Indicator RAPs Figure 2 Circuit diagram...
Page 338: ...August 2007 2 146 WorkCentre 5687 Family 06 350 Status Indicator RAPs...
Page 347: ...August 2007 2 155 WorkCentre 5687 Family 07 306 Status Indicator RAPs Figure 2 Circuit diagram...
Page 349: ...August 2007 2 157 WorkCentre 5687 Family 07 353 Status Indicator RAPs Figure 2 Circuit diagram...
Page 351: ...August 2007 2 159 WorkCentre 5687 Family 07 354 Status Indicator RAPs Figure 2 Circuit diagram...
Page 360: ...August 2007 2 168 WorkCentre 5687 Family 07 373 Status Indicator RAPs Figure 3 Circuit diagram...
Page 363: ...August 2007 2 171 WorkCentre 5687 Family 07 374 Status Indicator RAPs Figure 3 Circuit diagram...
Page 376: ...August 2007 2 184 WorkCentre 5687 Family 07G Status Indicator RAPs Figure 2 Circuit diagram...
Page 476: ...August 2007 2 284 WorkCentre 5687 Family 10A Status Indicator RAPs Figure 3 Circuit diagram...
Page 566: ...August 2007 2 374 WorkCentre 5687 Family 11H 120 11J 120 Status Indicator RAPs...
Page 860: ...August 2007 2 668 WorkCentre 5687 Family 12 301 Status Indicator RAPs Figure 2 Circuit Diagram...
Page 882: ...August 2007 2 690 WorkCentre 5687 Family 14B Status Indicator RAPs Figure 2 Circuit diagram...
Page 884: ...August 2007 2 692 WorkCentre 5687 Family 14C Status Indicator RAPs Figure 2 Circuit diagram...
Page 887: ...August 2007 2 695 WorkCentre 5687 Family 14D Status Indicator RAPs Figure 2 Circuit diagram...
Page 888: ...August 2007 2 696 WorkCentre 5687 Family 14D Status Indicator RAPs...
Page 891: ...August 2007 2 699 WorkCentre 5687 Family 16A Status Indicator RAPs Figure 3 Circuit diagram...
Page 898: ...August 2007 2 706 WorkCentre 5687 Family 19 409 19 710 19 711 Status Indicator RAPs...
Page 992: ...August 2007 3 2 WorkCentre 5687 Family Image Quality RAPs...
Page 1020: ...August 2007 3 30 WorkCentre 5687 Family IQS 8 Image Quality RAPs...
Page 1026: ...August 2007 4 6 WorkCentre 5687 Family Repairs Adjustments...
Page 1050: ...August 2007 4 30 WorkCentre 5687 Family REP 2 3 Repairs Adjustments...
Page 1074: ...August 2007 4 54 WorkCentre 5687 Family REP 4 4 Repairs Adjustments...
Page 1178: ...August 2007 4 158 WorkCentre 5687 Family REP 8 38 Repairs Adjustments...
Page 1192: ...August 2007 4 172 WorkCentre 5687 Family REP 9 10 Repairs Adjustments...
Page 1616: ...August 2007 4 596 WorkCentre 5687 Family REP 14 13B REP 14 14B Repairs Adjustments...
Page 1622: ...August 2007 4 602 WorkCentre 5687 Family ADJ 3 1 ADJ 3 2 Repairs Adjustments...
Page 1636: ...August 2007 4 616 WorkCentre 5687 Family ADJ 4 1 Repairs Adjustments...
Page 1644: ...August 2007 4 624 WorkCentre 5687 Family ADJ 5 7 Repairs Adjustments...
Page 1654: ...August 2007 4 634 WorkCentre 5687 Family ADJ 8 1 Repairs Adjustments...
Page 1663: ...August 2007 4 643 WorkCentre 5687 Family ADJ 9 5 Repairs Adjustments Figure 1 Test pattern 15...
Page 1664: ...August 2007 4 644 WorkCentre 5687 Family ADJ 9 5 Repairs Adjustments...
Page 1668: ...August 2007 4 648 WorkCentre 5687 Family ADJ 11 4 110 Repairs Adjustments...
Page 1688: ...August 2007 4 668 WorkCentre 5687 Family ADJ 11 10 170 Repairs Adjustments...
Page 1708: ...August 2007 4 688 WorkCentre 5687 Family ADJ 14 1A Repairs Adjustments...
Page 1712: ...August 2007 4 692 WorkCentre 5687 Family ADJ 14 3B Repairs Adjustments...
Page 1716: ...August 2007 5 4 WorkCentre 5687 Family Parts Lists...
Page 1894: ...August 2007 6 2 WorkCentre 5687 Family General Procedures Information...
Page 1952: ...August 2007 6 60 WorkCentre 5687 Family GP 26 General Procedures Information...
Page 1996: ...August 2007 6 104 WorkCentre 5687 Family dC131b General Procedures Information...
Page 2024: ...August 2007 6 132 WorkCentre 5687 Family dC131c General Procedures Information...
Page 2052: ...August 2007 6 160 WorkCentre 5687 Family dC131d General Procedures Information...
Page 2080: ...August 2007 6 188 WorkCentre 5687 Family dC131e General Procedures Information...
Page 2110: ...August 2007 6 218 WorkCentre 5687 Family dC131f General Procedures Information...
Page 2140: ...August 2007 6 248 WorkCentre 5687 Family dC131g General Procedures Information...
Page 2170: ...August 2007 6 278 WorkCentre 5687 Family dC131h General Procedures Information...
Page 2234: ...August 2007 7 2 WorkCentre 5687 Family Wiring Data...
Page 2264: ...August 2007 7 32 WorkCentre 5687 Family PJ Locations Wiring Data...
Page 2316: ...August 2007 7 84 WorkCentre 5687 Family Wiring Diagrams Wiring Data...
Page 2318: ...August 2007 8 2 WorkCentre 5687 Family Accessories...
Page 2320: ...August 2007 8 4 WorkCentre 5687 Family ACC 1 Accessories...