Vacon 100 INDUSTRIAL Applications Manual Download

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VACON · 176

I/O AND HARDWARE MENU

LOCAL CONTACTS: HTTP://DRIVES.DANFOSS.COM/DANFOSS-DRIVES/LOCAL-CONTACTS/

Summary of Contents for 100 INDUSTRIAL

Page 1: ...ac drives vacon 100 x vacon 100 industrial application manual ...

Page 2: ......

Page 3: ...ork with the control panel Chapter 2 Wizards Making a selection of the application configuration Setting up an application quickly The different applications with examples Chapter 3 User Interfaces The display types and how to use the control panel The PC tool VACON Live The functions of the fieldbus Chapter 4 Monitoring menu Data on the monitoring values Chapter 5 Parameter menu A list of all the...

Page 4: ...um value of the parameter E The unit of the value of the parameter The unit shows if it is available F The value that was set in the factory G The ID number of the parameter H A short description of the values of the parameter and or its function NOTE You can download the English and French product manuals with applicable safety warning and caution information from http drives danfoss com knowledg...

Page 5: ...ly A fieldbus data mapping An automatic reset Different pre heat modes to prevent condensation problems A maximum output frequency of 320 Hz A Real time clock and timer functions an optional battery is necessary It is possible to program 3 time channels to get different functions on the drive An external PID controller is available You can use it for example to control a valve with the I O of the ...

Page 6: ...VACON 6 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS ...

Page 7: ...cation wizard 55 2 4 PID control application wizard 56 2 5 Multi purpose application wizard 58 2 6 Motor potentiometer application wizard 59 2 7 Multi pump wizard 60 2 8 Fire mode wizard 62 3 User interfaces 64 3 1 Navigation on the keypad 64 3 2 Using the graphical display 66 3 2 1 Editing the values 66 3 2 2 Resetting a fault 69 3 2 3 The FUNCT button 69 3 2 4 Copying the parameters 73 3 2 5 Com...

Page 8: ...up 3 7 Prohibit frequencies 128 5 8 Group 3 8 Supervisions 129 5 9 Group 3 9 Protections 130 5 10 Group 3 10 Automatic reset 136 5 11 Group 3 11 Application settings 137 5 12 Group 3 12 Timer functions 138 5 13 Group 3 13 PID controller 140 5 14 Group 3 14 External PID controller 152 5 15 Group 3 15 Multi pump 156 5 16 Group 3 16 Maintenance counters 157 5 17 Group 3 17 Fire mode 158 5 18 Group 3 ...

Page 9: ... Multimonitor 183 9 2 Basic 184 9 3 I O 185 9 4 Temperature inputs 186 9 5 Extras and advanced 187 9 6 Timer functions 188 9 7 PID controller 189 9 8 External PID controller 190 9 9 Multi pump 190 9 10 Maintenance counters 191 9 11 Fieldbus data 191 10 Parameter descriptions 196 10 1 Trend curve 196 10 2 Motor settings 197 10 2 1 Motor nameplate parameters 197 10 2 2 Motor control parameters 198 1...

Page 10: ...nputs 238 10 6 2 Default functions of programmable inputs 249 10 6 3 Digital inputs 249 10 6 4 Analogue inputs 255 10 6 5 Digital outputs 260 10 6 6 Analogue outputs 264 10 7 Fieldbus data map 268 10 8 Prohibit frequencies 269 10 9 Supervisions 271 10 10 Protections 271 10 10 1 General 271 10 10 2 Motor thermal protections 273 10 10 3 Motor stall protection 277 10 10 4 Underload protection 279 10 ...

Page 11: ...pump 329 10 23 Advanced harmonic filter 329 11 Fault tracing 331 11 1 A fault comes into view 331 11 1 1 Resetting with the Reset button 331 11 1 2 Resetting with a parameter in the graphical display 331 11 1 3 Resetting with a parameter in the text display 332 11 2 Fault history 333 11 2 1 Examining the Fault history in the graphical display 333 11 2 2 Examining the Fault history in the text disp...

Page 12: ...motor access the control page and change the control place See more in 3 User interfaces D The arrow button RIGHT E The START button F The arrow button DOWN Use it to scroll the menu down and to decrease a value G The STOP button H The arrow button LEFT Use it to move the cursor left I The OK button Use it to go into an active level or item or to accept a selection 1 2 THE DISPLAYS There are 2 dis...

Page 13: ...p or item H The number of items in the group in question A B F C D E Fig 3 The text display If the text is too long to show the text scrolls automatically on the display A The indicators of status B The indicators of alarm and fault C The name of the group or item of the current location D The current location in the menu E The indicators of the control place F The indicators of the rotation direc...

Page 14: ...M motor Induction motor Reluctance motor 9 Set a value for P3 1 1 1 Motor Nominal Voltage so that it agrees with the nameplate Range Varies 10 Set a value for P3 1 1 2 Motor Nominal Frequency so that it agrees with the nameplate Range 8 00 320 00 Hz 11 Set a value for P3 1 1 3 Motor Nominal Speed so that it agrees with the nameplate Range 24 19200 12 Set a value for P3 1 1 4 Motor Nominal Current ...

Page 15: ...plication for the drive Immediately when the parameter P1 2 changes a group of parameters get their preset values 1 4 1 STANDARD APPLICATION You can use the Standard application in speed controlled processes where no special functions are necessary for example pumps fans or conveyors It is possible to control the drive from the keypad Fieldbus or I O terminal When you control the drive with the I ...

Page 16: ...nput 6 Common for DI1 DI6 Common for DI1 DI6 24V auxiliary voltage I O ground Analogue output 1 Analogue output 1 24V auxiliary input voltage Output frequency 0 20mA READY Serial bus negative Serial bus positive Relay output 1 Relay output 2 Relay output 3 FAULT Fault reset AO1 Frequency reference default 0 10V Frequency reference Default 4 20mA Start forward Start reverse External fault Freq ref ...

Page 17: ...p wizard 0 1 0 1170 0 Do not activate 1 Activate The selection Activate starts the Start up wiz ard see Chapter 1 3 First start up 1 1 3 Multi pump Wizard 0 1 0 1671 The selection Activate starts the Multi pump wizard see Chapter 2 7 Multi pump wizard 1 1 4 Fire mode Wizard 0 1 0 1672 The selection Activate starts the Fire mode wizard see Chapter 2 8 Fire mode wizard QUICK STARTUP GUIDE VACON 17 L...

Page 18: ...manent Magnet Motor 2 Reluctance Motor 1 9 Motor Nominal Volt age Varies Varies V Varies 110 Find this value Un on the nameplate of the motor NOTE Find out if the motor connection is Delta or Star 1 10 Motor Nominal Fre quency 8 0 320 0 Hz 50 60 111 Find this value fn on the nameplate of the motor 1 11 Motor Nominal Speed 24 19200 Rpm Varies 112 Find this value nn on the nameplate of the motor 1 1...

Page 19: ...tic Reset 0 1 0 731 0 Disabled 1 Enabled 1 19 Response to External Fault 0 3 2 701 0 No action 1 Alarm 2 Fault Stop accord ing to stop mode 3 Fault Stop by coasting 1 20 Response to AI Low Fault 0 5 0 700 0 No action 1 Alarm 2 Alarm preset fault frequency P3 9 1 13 3 Alarm previous frequency 4 Fault Stop accord ing to stop mode 5 Fault Stop by coasting 1 21 Remote Control Place 0 1 0 172 0 I O con...

Page 20: ...t 7 17 Block Out 8 18 Block Out 9 19 Block Out 10 1 23 Keypad Control Ref erence Selection 0 9 1 121 See P1 22 1 24 Fieldbus Control Reference Selection 0 9 2 122 See P1 22 1 25 AI1 Signal Range 0 1 0 379 0 0 10V 0 20mA 1 2 10V 4 20mA 1 26 AI2 Signal Range 0 1 1 390 0 0 10V 0 20mA 1 2 10V 4 20mA 1 27 RO1 Function 0 61 2 11001 See P3 5 3 2 1 1 28 RO2 Function 0 56 3 11004 See P3 5 3 2 1 1 29 RO3 Fu...

Page 21: ... DI6 When Remote control is active you can give the start stop commands from Fieldbus or from I O terminal DI1 and DI2 When Local control is active you can give the start stop commands from the keypad For each control place you can make a selection of the frequency reference from the keypad Fieldbus or I O terminal AI1 or AI2 It is possible to configure all the drive outputs freely in all the appl...

Page 22: ...DI1 DI6 Common for DI1 DI6 24V auxiliary voltage I O ground Analogue output 1 Analogue output 1 24V auxiliary input voltage Output frequency 0 20mA READY Serial bus negative Serial bus positive Relay output 1 Relay output 2 Relay output 3 FAULT AO1 Reference potentiom eter 1 10kΩ Remote reference 4 20mA Remote control 24V Remote control ground REMOTE Frequency reference default 4 20mA LOCAL Freque...

Page 23: ...p wizard 0 1 0 1170 0 Do not activate 1 Activate The selection Activate starts the Start up wiz ard see Chapter 1 3 First start up 1 1 3 Multi pump Wizard 0 1 0 1671 The selection Activate starts the Multi pump wizard see Chapter 2 7 Multi pump wizard 1 1 4 Fire mode Wizard 0 1 0 1672 The selection Activate starts the Fire mode wizard see Chapter 2 8 Fire mode wizard QUICK STARTUP GUIDE VACON 23 L...

Page 24: ...manent Magnet Motor 2 Reluctance Motor 1 9 Motor Nominal Volt age Varies Varies V Varies 110 Find this value Un on the nameplate of the motor NOTE Find out if the motor connection is Delta or Star 1 10 Motor Nominal Fre quency 8 0 320 0 Hz 50 60 111 Find this value fn on the nameplate of the motor 1 11 Motor Nominal Speed 24 19200 Rpm Varies 112 Find this value nn on the nameplate of the motor 1 1...

Page 25: ...tic Reset 0 1 0 731 0 Disabled 1 Enabled 1 19 Response to External Fault 0 3 2 701 0 No action 1 Alarm 2 Fault Stop accord ing to stop mode 3 Fault Stop by coasting 1 20 Response to AI Low Fault 0 5 0 700 0 No action 1 Alarm 2 Alarm preset fault frequency P3 9 1 13 3 Alarm previous frequency 4 Fault Stop accord ing to stop mode 5 Fault Stop by coasting 1 21 Remote Control Place 0 1 0 172 0 I O con...

Page 26: ...t 7 17 Block Out 8 18 Block Out 9 19 Block Out 10 1 23 Keypad Control Ref erence Selection 0 9 1 121 See P1 22 1 24 Fieldbus Control Reference Selection 0 9 2 122 See P1 22 1 25 AI1 Signal Range 0 1 0 379 0 0 10V 0 20mA 1 2 10V 4 20mA 1 26 AI2 Signal Range 0 1 1 390 0 0 10V 0 20mA 1 2 10V 4 20mA 1 27 RO1 Function 0 61 2 11001 See P3 5 3 2 1 1 28 RO2 Function 0 56 3 11004 See P3 5 3 2 1 1 29 RO3 Fu...

Page 27: ...ts all active faults when CLOSED 1 4 3 MULTI STEP SPEED APPLICATION You can use the Multi step speed application with processes where more than 1 fixed frequency reference is necessary for example test benches It is possible to use 1 7 frequency references 1 basic reference AI1 or AI2 and 7 preset references Make a selection of the preset frequency references with digital signals DI4 DI5 and DI6 I...

Page 28: ...Digital input 5 Digital input 6 Common for DI1 DI6 Common for DI1 DI6 24V auxiliary voltage I O ground Analogue output 1 Analogue output 1 24V auxiliary input voltage Output frequency 0 20mA READY Serial bus negative Serial bus positive Relay output 1 Relay output 2 Relay output 3 FAULT AO1 Frequency reference default 0 10V Frequency reference Default 4 20mA Start forward Start reverse External fa...

Page 29: ...p wizard 0 1 0 1170 0 Do not activate 1 Activate The selection Activate starts the Start up wiz ard see Chapter 1 3 First start up 1 1 3 Multi pump Wizard 0 1 0 1671 The selection Activate starts the Multi pump wizard see Chapter 2 7 Multi pump wizard 1 1 4 Fire mode Wizard 0 1 0 1672 The selection Activate starts the Fire mode wizard see Chapter 2 8 Fire mode wizard QUICK STARTUP GUIDE VACON 29 L...

Page 30: ...manent Magnet Motor 2 Reluctance Motor 1 9 Motor Nominal Volt age Varies Varies V Varies 110 Find this value Un on the nameplate of the motor NOTE Find out if the motor connection is Delta or Star 1 10 Motor Nominal Fre quency 8 0 320 0 Hz 50 60 111 Find this value fn on the nameplate of the motor 1 11 Motor Nominal Speed 24 19200 Rpm Varies 112 Find this value nn on the nameplate of the motor 1 1...

Page 31: ...tic Reset 0 1 0 731 0 Disabled 1 Enabled 1 19 Response to External Fault 0 3 2 701 0 No action 1 Alarm 2 Fault Stop accord ing to stop mode 3 Fault Stop by coasting 1 20 Response to AI Low Fault 0 5 0 700 0 No action 1 Alarm 2 Alarm preset fault frequency P3 9 1 13 3 Alarm previous frequency 4 Fault Stop accord ing to stop mode 5 Fault Stop by coasting 1 21 Remote Control Place 0 1 0 172 0 I O con...

Page 32: ...t 7 17 Block Out 8 18 Block Out 9 19 Block Out 10 1 23 Keypad Control Ref erence Selection 0 9 1 121 See P1 22 1 24 Fieldbus Control Reference Selection 0 9 2 122 See P1 22 1 25 AI1 Signal Range 0 1 0 379 0 0 10V 0 20mA 1 2 10V 4 20mA 1 26 AI2 Signal Range 0 1 1 390 0 0 10V 0 20mA 1 2 10V 4 20mA 1 27 RO1 Function 0 61 2 11001 See P3 5 3 2 1 1 28 RO2 Function 0 56 3 11004 See P3 5 3 2 1 1 29 RO3 Fu...

Page 33: ... when CLOSED 1 4 4 PID CONTROL APPLICATION You can use the PID control application with processes where you control the process variable for example pressure through control of the speed of the motor In this application the internal PID controller of the drive is configured for 1 setpoint and 1 feedback signal It is possible to use 2 control places Make the selection of the control place A or B wi...

Page 34: ...I6 24V auxiliary voltage I O ground Analogue output 1 Analogue output 1 24V auxiliary input voltage Output frequency 0 20mA READY Serial bus negative Serial bus positive Relay output 1 Relay output 2 Relay output 3 FAULT Fault reset AO1 Place A PID setpoint reference Place B Frequency reference default 0 10V PID feedback actual value default 4 20mA Place A Start forward PID controller External fau...

Page 35: ...up wizard 0 1 0 1170 0 Do not activate 1 Activate The selection Activate starts the Start up wiz ard see Chapter 1 3 First start up 1 1 3 Multi pump Wizard 0 1 0 1671 The selection Activate starts the Multi pump wizard see Chapter 2 7 Multi pump wizard 1 1 4 Fire mode Wizard 0 1 0 1672 The selection Activate starts the Fire mode wizard see Chapter 2 8 Fire mode wizard QUICK STARTUP GUIDE VACON 35 ...

Page 36: ...manent Magnet Motor 2 Reluctance Motor 1 9 Motor Nominal Volt age Varies Varies V Varies 110 Find this value Un on the nameplate of the motor NOTE Find out if the motor connection is Delta or Star 1 10 Motor Nominal Fre quency 8 0 320 0 Hz 50 60 111 Find this value fn on the nameplate of the motor 1 11 Motor Nominal Speed 24 19200 Rpm Varies 112 Find this value nn on the nameplate of the motor 1 1...

Page 37: ...tic Reset 0 1 0 731 0 Disabled 1 Enabled 1 19 Response to External Fault 0 3 2 701 0 No action 1 Alarm 2 Fault Stop accord ing to stop mode 3 Fault Stop by coasting 1 20 Response to AI Low Fault 0 5 0 700 0 No action 1 Alarm 2 Alarm preset fault frequency P3 9 1 13 3 Alarm previous frequency 4 Fault Stop accord ing to stop mode 5 Fault Stop by coasting 1 21 Remote Control Place 0 1 0 172 0 I O con...

Page 38: ...9 Block Out 10 The application that you set with parameter 1 2 gives the default value 1 23 Keypad Control Ref erence Selection 0 9 1 121 See P1 22 1 24 Fieldbus Control Reference Selection 0 9 2 122 See P1 22 1 25 AI1 Signal Range 0 1 0 379 0 0 10V 0 20mA 1 2 10V 4 20mA 1 26 AI2 Signal Range 0 1 1 390 0 0 10V 0 20mA 1 2 10V 4 20mA 1 27 RO1 Function 0 61 2 11001 See P3 5 3 2 1 1 28 RO2 Function 0 ...

Page 39: ... 4 5 MULTI PURPOSE APPLICATION You can use the Multi purpose application for different processes for example conveyors where a wide range of motor control functions is necessary It is possible to control the drive from the keypad Fieldbus or I O terminal When you use I O terminal control the start stop commands are given through DI1 and DI2 and the frequency reference from AI1 or AI2 There are 2 a...

Page 40: ... Digital input 5 Digital input 6 Common for DI1 DI6 Common for DI1 DI6 24V auxiliary voltage I O ground Analogue output 1 Analogue output 1 24V auxiliary input voltage Output frequency 0 20mA READY Serial bus negative Serial bus positive Relay output 1 Relay output 2 Relay output 3 FAULT Fault reset AO1 Frequency reference default 0 10V Frequency reference Default 4 20mA Start forward Start revers...

Page 41: ...up wizard 0 1 0 1170 0 Do not activate 1 Activate The selection Activate starts the Start up wiz ard see Chapter 1 3 First start up 1 1 3 Multi pump Wizard 0 1 0 1671 The selection Activate starts the Multi pump wizard see Chapter 2 7 Multi pump wizard 1 1 4 Fire mode Wizard 0 1 0 1672 The selection Activate starts the Fire mode wizard see Chapter 2 8 Fire mode wizard QUICK STARTUP GUIDE VACON 41 ...

Page 42: ...manent Magnet Motor 2 Reluctance Motor 1 9 Motor Nominal Volt age Varies Varies V Varies 110 Find this value Un on the nameplate of the motor NOTE Find out if the motor connection is Delta or Star 1 10 Motor Nominal Fre quency 8 0 320 0 Hz 50 60 111 Find this value fn on the nameplate of the motor 1 11 Motor Nominal Speed 24 19200 Rpm Varies 112 Find this value nn on the nameplate of the motor 1 1...

Page 43: ...tic Reset 0 1 0 731 0 Disabled 1 Enabled 1 19 Response to External Fault 0 3 2 701 0 No action 1 Alarm 2 Fault Stop accord ing to stop mode 3 Fault Stop by coasting 1 20 Response to AI Low Fault 0 5 0 700 0 No action 1 Alarm 2 Alarm preset fault frequency P3 9 1 13 3 Alarm previous frequency 4 Fault Stop accord ing to stop mode 5 Fault Stop by coasting 1 21 Remote Control Place 0 1 0 172 0 I O con...

Page 44: ...9 Block Out 10 The application that you set with parameter 1 2 gives the default value 1 23 Keypad Control Ref erence Selection 0 9 1 121 See P1 22 1 24 Fieldbus Control Reference Selection 0 9 2 122 See P1 22 1 25 AI1 Signal Range 0 1 0 379 0 0 10V 0 20mA 1 2 10V 4 20mA 1 26 AI2 Signal Range 0 1 0 390 0 0 10V 0 20mA 1 2 10V 4 20mA 1 27 RO1 Function 0 61 2 11001 See P3 5 3 2 1 1 28 RO2 Function 0 ...

Page 45: ...eakening Point Frequency 8 00 P1 4 Hz Varies 602 1 35 8 Voltage at Field Weakening Point 10 00 200 00 100 00 603 1 35 9 U f Midpoint Fre quency 0 0 P1 35 7 Hz Varies 604 1 35 10 U f Midpoint Voltage 0 0 100 00 100 0 605 1 35 11 Zero Frequency Volt age 0 00 40 00 Varies 606 1 35 12 Start Magnetizing Current 0 00 Varies A Varies 517 1 35 13 Start Magnetizing Time 0 00 600 00 s 0 00 516 1 35 14 DC Br...

Page 46: ...r application for the processes where the frequency reference of the motor is controlled that is increased and decreased through digital inputs In this application the I O terminal is set to the default control place the start stop commands are given with DI1 and DI2 The frequency reference of the motor is increased with DI5 and decreased with DI6 It is possible to configure all the drive outputs ...

Page 47: ... 2 Digital input 3 Digital input 4 Digital input 5 Digital input 6 Start forward Start reverse External fault Common for DI1 DI6 Common for DI1 DI6 24V auxiliary voltage I O ground Analogue output 1 Analogue output 1 24V auxiliary input voltage Output frequency 0 20mA Modbus RTU BACnet N2 READY Serial bus negative Serial bus positive Relay output 1 Relay output 2 Relay output 3 FAULT Preset freque...

Page 48: ...up wizard 0 1 0 1170 0 Do not activate 1 Activate The selection Activate starts the Start up wiz ard see Chapter 1 3 First start up 1 1 3 Multi pump Wizard 0 1 0 1671 The selection Activate starts the Multi pump wizard see Chapter 2 7 Multi pump wizard 1 1 4 Fire mode Wizard 0 1 0 1672 The selection Activate starts the Fire mode wizard see Chapter 2 8 Fire mode wizard VACON 48 QUICK STARTUP GUIDE ...

Page 49: ...manent Magnet Motor 2 Reluctance Motor 1 9 Motor Nominal Volt age Varies Varies V Varies 110 Find this value Un on the nameplate of the motor NOTE Find out if the motor connection is Delta or Star 1 10 Motor Nominal Fre quency 8 0 320 0 Hz 50 60 111 Find this value fn on the nameplate of the motor 1 11 Motor Nominal Speed 24 19200 Rpm Varies 112 Find this value nn on the nameplate of the motor 1 1...

Page 50: ...tic Reset 0 1 0 731 0 Disabled 1 Enabled 1 19 Response to External Fault 0 3 2 701 0 No action 1 Alarm 2 Fault Stop accord ing to stop mode 3 Fault Stop by coasting 1 20 Response to AI Low Fault 0 5 0 700 0 No action 1 Alarm 2 Alarm preset fault frequency P3 9 1 13 3 Alarm previous frequency 4 Fault Stop accord ing to stop mode 5 Fault Stop by coasting 1 21 Remote Control Place 0 1 0 172 0 I O con...

Page 51: ...9 Block Out 10 The application that you set with parameter 1 2 gives the default value 1 23 Keypad Control Ref erence Selection 0 9 1 121 See P1 22 1 24 Fieldbus Control Reference Selection 0 9 2 122 See P1 22 1 25 AI1 Signal Range 0 1 0 379 0 0 10V 0 20mA 1 2 10V 4 20mA 1 26 AI2 Signal Range 0 1 1 390 0 0 10V 0 20mA 1 2 10V 4 20mA 1 27 RO1 Function 0 61 2 11001 See P3 5 3 2 1 1 28 RO2 Function 0 ...

Page 52: ...otor Potentiometer Ramp Time 0 1 500 0 Hz s 10 0 331 1 31 2 Motor Potentiometer Reset 0 2 1 367 0 No reset 1 Reset if stopped 2 Reset if powered down 1 31 2 Preset Frequency 1 P1 3 P1 4 Hz 10 0 105 VACON 52 QUICK STARTUP GUIDE 1 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS ...

Page 53: ...Motor Nominal Voltage so that it agrees with the nameplate of the motor Range Varies 3 Set a value for P3 1 1 2 Motor Nominal Frequency so that it agrees with the nameplate of the motor Range 8 00 320 00 Hz 4 Set a value for P3 1 1 3 Motor Nominal Speed so that it agrees with the nameplate of the motor Range 24 19200 rpm 5 Set a value for P3 1 1 4 Motor Nominal Current so that it agrees with the n...

Page 54: ...plication ID 212 in the keypad NOTE If you start the application wizard from the Start up wizard the wizard goes directly to step 11 1 Set a value for P3 1 2 2 Motor Type so that it agrees with the nameplate of the motor PM motor Induction motor Reluctance motor 2 Set a value for P3 1 1 1 Motor Nominal Voltage so that it agrees with the nameplate of the motor Range Varies 3 Set a value for P3 1 1 ...

Page 55: ...e Input 2 Signal Range 0 0 10V 0 20mA 1 2 10V 4 20mA 13 Set Local Control Place where the drive start stop commands and the frequency reference is given when Local control is active Fieldbus Keypad I O B terminal If you set I O B Terminal as the value for Local Control Place you see the next step With other selections the wizard goes directly to step 16 14 P1 25 Analogue Input 1 Signal Range 0 0 1...

Page 56: ...to 1 00 and the wizard goes directly to step 7 6 Set a value for P3 1 1 5 Motor Cos Phi so that it agrees with the nameplate of the motor Range 0 30 1 00 7 Set a value for P3 3 1 1 Minimum Frequency Refer ence Range 0 00 P3 3 1 2 Hz 8 Set a value for P3 3 1 2 Maximum Frequency Refer ence Range P3 3 1 1 320 00 Hz 9 Set a value for P3 4 1 2 Acceleration Time 1 Range 0 1 300 0 s 10 Set a value for P3...

Page 57: ... motor Range 0 30 1 00 7 Set a value for P3 3 1 1 Minimum Frequency Refer ence Range 0 00 Hz P3 3 1 2 8 Set a value for P3 3 1 2 Maximum Frequency Refer ence Range P3 3 1 1 320 00 Hz 9 Set a value for P3 4 1 2 Acceleration Time 1 Range 0 1 300 0 s 10 Set a value for P3 4 1 3 Deceleration Time 1 Range 0 1 300 0 s 11 Make a selection of a control place where you give the start stop commands I O Term...

Page 58: ...21 Set a value for P3 13 2 1 Keypad Setpoint 1 and P3 13 2 2 Keypad Setpoint 2 Depends on the range set in step 20 22 Using the sleep function 0 No 1 Yes If you give the value Yes for step 22 you see the next 3 steps If you give the value No the wizard is completed 23 Set a value for P3 34 7 Sleep Frequency Limit Range 0 00 320 00 Hz 24 Set a value for P3 34 8 Sleep Delay 1 Range 0 3000 s 25 Set a...

Page 59: ... P3 1 1 5 Motor Cos Phi is set to 1 00 and the wizard goes directly to step 7 6 Set a value for P3 1 1 5 Motor Cos Phi so that it agrees with the nameplate of the motor Range 0 30 1 00 7 Set a value for P3 3 1 1 Minimum Frequency Refer ence Range 0 00 P3 3 1 2 Hz 8 Set a value for P3 3 1 2 Maximum Frequency Refer ence Range P3 3 1 1 320 00 Hz 9 Set a value for P3 4 1 2 Acceleration Time 1 Range 0 ...

Page 60: ...ue of parameter P3 1 1 5 Motor Cos Phi is set to 1 00 and the wizard goes directly to step 7 6 Set a value for P3 1 1 5 Motor Cos Phi so that it agrees with the nameplate of the motor Range 0 30 1 00 7 Set a value for P3 3 1 1 Minimum Frequency Refer ence Range 0 00 P3 3 1 2 Hz 8 Set a value for P3 3 1 2 Maximum Frequency Refer ence Range P3 3 1 1 320 00 Hz 9 Set a value for P3 4 1 2 Acceleration ...

Page 61: ...the analogue input 0 0 10V 0 20mA 1 2 10V 4 20mA See table Analogue inputs in Chapter 5 5 Group 3 5 I O configuration 7 Set a value for P3 13 1 8 Error Inversion 0 Normal 1 Inverted 8 Set a value for P3 13 2 6 Setpoint Source 1 Selection See table Setpoints in Chapter 5 13 Group 3 13 PID controller If you make a selection of an analogue input signal you see step 9 With other selections the wizard ...

Page 62: ...0 h 20 Set a value for P3 15 6 Autochange Frequency Limit 0 00 50 00 Hz 21 Set a value for P3 15 8 Bandwidth 0 100 22 Set a value for P3 15 9 Bandwidth Delay 0 3600 s After this the display will show the digital input and relay output configuration that the application does automatically Write these values down This function is not available in the text display 2 8 FIRE MODE WIZARD To start the Fi...

Page 63: ...igital input to activate Fire mode See also Chapter 10 6 1 Program ming of digital and analogue inputs 5 Set a value for parameter P3 17 6 Fire Mode Reverse Make a selection of a digital input to activate the reverse direction in Fire mode DigIn Slot0 1 FORWARD DigIn Slot0 2 REVERSE 6 Set a value for P3 17 1 Fire Mode Password Set a password to enable the Fire mode func tion 1234 Enable test mode ...

Page 64: ...eypad To go into a group or an item push the OK button To go back to the level where you were before push the Back Reset button On the display you see your current location in the menu for example M3 2 1 You also see the name of the group or item in your current location VACON 64 USER INTERFACES 3 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS ...

Page 65: ...ve M2 3 Basic M2 4 I O M2 5 Temperat inputs M2 6 Extras Advanced M2 7 Timer Functions M2 8 PID Controller M2 9 Ext PID Controller M2 10 Multi Pump M2 11 Mainten count M2 12 Fieldbus data M3 Parameters M8 User Levels M7 Favourites M4 Diagnostics M5 I O and Hardware M6 User Settings M4 1 Active Faults M4 2 Reset Faults M4 3 Fault history M4 4 Total Counters M4 5 Trip Counters M4 6 Software Info M5 1...

Page 66: ... An activated group or item push OK to go in H The number of items in the group in question 3 2 1 EDITING THE VALUES On the graphical display there are 2 different procedures to edit the value of an item Usually you can set only 1 value for a parameter Select from a list of text values or from a range of numerical values CHANGING THE TEXT VALUE OF A PARAMETER 1 Find the parameter with the arrow bu...

Page 67: ...4 To accept the change push the OK button To ignore the change use the Back Reset button EDITING THE NUMERICAL VALUES 1 Find the parameter with the arrow buttons STOP READY I O Frequency Ref P3 3 1 1 ID 101 MaxFreqReference 0 00 Hz MinFreqReference 50 00 Hz PosFreqRefLimit 320 00 Hz 2 Go to the Edit mode STOP READY I O MinFreqReference P3 3 1 1 ID 101 0 00 Hz Min 0 00Hz Max 50 00Hz USER INTERFACES...

Page 68: ...set button STOP READY I O MinFreqReference P3 3 1 1 ID 101 11 00 Hz Min 0 00Hz Max 50 00Hz THE SELECTION OF MORE THAN 1 VALUE Some parameters let you to make a selection of more than 1 value Select a checkbox at each necessary value 1 Find the parameter There is a symbol on the display when a checkbox selection is possible STOP READY I O P3 12 1 3 ID 1466 Interval 1 00 00 00 00 00 00 ON Time OFF T...

Page 69: ... for the selection of the frequency reference source The Local control place is always the keypad The Remote control place is I O or Fieldbus You can see the current control place on the status bar of the display It is possible to use I O A I O B and Fieldbus as Remote control places I O A and Fieldbus have the lowest priority You can make a selection of them with P3 2 1 Remote Control Place I O B...

Page 70: ...o make a selection of Local or Remote use the arrow buttons Up and Down again To accept the selection push the OK button STOP READY Keypad ID 211 Local Remote Remote Local 4 If you changed Remote control place to Local that is the keypad give a keypad reference STOP READY I O ID M1 Main Menu 21 6 Parameters 12 Monitor Diagnostics After the selection the display goes back into the same location whe...

Page 71: ...you can set P3 3 1 8 Keypad Reference with the OK button STOP READY Keypad ID 184 Keypad Reference 0 00Hz Output Frequency Motor Current Motor Torque Motor Power 0 00Hz 0 00A 0 00 0 00 4 To change the digits in the value push the arrow buttons Up and Down Accept the change with the OK button STOP READY Keypad ID 168 Keypad Reference 0 00Hz Output Frequency Motor Current Motor Torque Motor Power 0 ...

Page 72: ... is Local 1 Anywhere in the menu structure push the FUNCT button STOP READY I O ID M1 Main Menu Monitor 7 Parameters 15 Diagnostics 6 2 To make a selection of the Change direction push the arrow buttons Up and Down Push the OK button RUN READY Keypad ID 1805 Choose action Control page Change direction Local Remote 3 Make a selection of a new rotation direction The current rotation direction blinks...

Page 73: ...ber of a parameter or monitoring value Push OK The display shows the parameter value in the edit mode and the monitoring value in the monitoring mode 3 2 4 COPYING THE PARAMETERS NOTE This function is available only in the graphical display Before you can copy parameters from the control panel to the drive you must stop the drive COPYING THE PARAMETERS OF AN AC DRIVE Use this function to copy para...

Page 74: ...mand Restore factory defaults brings back the parameter settings that were made at the factory With the command Save to keypad you can copy all the parameters to the control panel The command Restore from keypad copies all the parameters from the control panel to the drive 3 2 5 COMPARING THE PARAMETERS With this function you can compare the current parameter set with 1 of these 4 sets Set 1 P6 5 ...

Page 75: ...er Settings Language Selection Parameter Backup Parameter Compare English 4 7 2 Make a selection of the pair of sets Push OK to accept the selection STOP READY I O ID B6 6 1 Parameter Compare Active set Set 1 Active set Set 2 Active set Defaults 3 Make a selection of Active and push OK STOP READY I O ID M6 6 1 Active set Set 1 Active Help Add to Favourites USER INTERFACES VACON 75 LOCAL CONTACTS H...

Page 76: ...lp texts on many topics All the parameters have a help text The help texts are also available for the faults alarms and the Startup wizard READING A HELP TEXT 1 Find the item about which you want to read STOP READY I O ID 403 M3 5 1 1 Digital Inputs Ctrl Signal 1 A Ctrl Signal 2 A Ctrl Signal 1 B 2 Use the arrow buttons Up and Down to make a selection of Help STOP READY I O ID 403 M3 5 1 1 Ctrl si...

Page 77: ...the text display for your user interface The text display and the graphical display have almost the same functions Some functions are only available in the graphical display The display shows the status of the motor and the AC drive It also shows faults in the operation of the motor and the drive On the display you see your current location in the menu You also see the name of the group or item in...

Page 78: ...D 2 To go to the Edit mode push the OK button READY FAULT ALARM STOP RUN BUS KEYPAD I O REV FWD 3 To set a new value push the arrow buttons Up and Down READY FAULT ALARM STOP RUN KEYPAD I O REV FWD BUS 4 Accept the change with the OK button To ignore the change go back to the level where you were before with the Back Reset button EDITING THE NUMERICAL VALUES 1 Find the parameter with the arrow but...

Page 79: ...control place is I O or Fieldbus You can see the current control place on the status bar of the display It is possible to use I O A I O B and Fieldbus as Remote control places I O A and Fieldbus have the lowest priority You can make a selection of them with P3 2 1 Remote Control Place I O B can bypass the Remote control places I O A and Fieldbus with a digital input You can make a selection of the...

Page 80: ...REV FWD BUS 4 If you changed Remote control place to Local that is the keypad give a keypad reference After the selection the display goes back into the same location where it was when you pushed the FUNCT button GOING INTO THE CONTROL PAGE It is easy to monitor the most important values in the Control page 1 Anywhere in the menu structure push the FUNCT button READY FAULT ALARM STOP RUN KEYPAD I ...

Page 81: ... instructions in 4 1 1 Multimonitor CHANGING THE ROTATION DIRECTION You can change the rotation direction of the motor quickly with the FUNCT button NOTE The command Change direction is available in the menu only if the current control place is Local 1 Anywhere in the menu structure push the FUNCT button 2 To make a selection of the Change direction push the arrow buttons Up and Down Push the OK b...

Page 82: ...on of Quick Edit and accept with the OK button 3 Write the ID number of a parameter or monitoring value Push OK The display shows the parameter value in the edit mode and the monitoring value in the monitoring mode VACON 82 USER INTERFACES 3 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS ...

Page 83: ... Advanced Timer functions PID controller External PID controller Multi pump Maintenance counters Fieldbus data Parameters See Chapter 5 Parameters menu Diagnostics Active faults Reset faults Fault history Total counters Trip counters Software info USER INTERFACES VACON 83 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS 3 ...

Page 84: ...in the control panel with a text display 3 4 1 QUICK SETUP The Quick Setup group includes the different wizards and quick setup parameters of the VACON 100 INDUSTRIAL application More detailed information on the parameters of this group you will find in chapter 1 3 First start up and 2 Wizards 3 4 2 MONITOR MULTIMONITOR With the Multimonitor function you can collect 4 to 9 items to monitor See 4 1...

Page 85: ...e Clock See 4 1 7 Timer functions monitoring PID CONTROLLER With this function you can monitor the PID controller values See 4 1 8 PID controller monitoring EXTERNAL PID CONTROLLER Monitor the values that are related to the external PID controller See 4 1 9 External PID controller monitoring MULTI PUMP Use this function to monitor the values that are related to the operation of more than 1 drive S...

Page 86: ...s English German Spanish Finnish French Italian Russian Swedish Chinese Czech Danish Dutch Polish Portuguese Romanian Slovak and Turkish You can make the connection between the AC drive and the PC tool with the VACON serial communication cable The serial communication drivers are installed automatically during the installation of VACON Live After you installed the cable VACON Live finds the connec...

Page 87: ... settings CHANGING THE ITEMS TO MONITOR 1 Go into the Monitor menu with the OK button STOP READY I O ID M1 Main Menu Monitor 12 Quick Setup 4 Parameters 21 2 Go into Multimonitor STOP READY I O ID M2 1 Monitor Multimonitor Timer Functions Basic 13 7 3 To replace an old item activate it Use the arrow buttons STOP READY I O ID 25 FreqReference Multimonitor 20 0 Hz Motor Curre 0 00A DC link volt 0 0V...

Page 88: ... you can examine the trend curve make the signal selections You can also give the minimum and maximum settings and the sampling interval and use Autoscaling CHANGING THE VALUES Change the monitoring values with this procedure 1 In the Monitor menu find the Trend curve submenu and push OK STOP READY I O ID M2 2 Monitor Multimonitor Basic Trend Curve 13 7 2 Go into the submenu View trend curve with ...

Page 89: ...f the monitoring values with the arrow buttons STOP READY I O ID 3 V2 2 1 1 4 FreqReference Motor Shaft Power Output frequency FreqReference Motor Speed Motor Current Motor Torque 5 Make a selection and push OK STOP READY I O Motor Current Motor Speed 0 00A 0rpm STOPPING THE PROGRESSION OF THE CURVE The Trend curve function also lets you to stop the curve and read the current values After you can ...

Page 90: ...K at the target point of the curve RUN READY ALARM I O Motor Current Motor Speed 0 02A 327rpm 3 A vertical line comes into view on the display The values at the bottom of the display agree to the location of the line RUN READY ALARM I O Motor Current Motor Speed 0 01A 252rpm VACON 90 MONITORING MENU 4 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS ...

Page 91: ...1000 214748 1000 2370 P2 2 5 Channel 2 min 214748 1000 1000 2371 P2 2 6 Channel 2 max 1000 214748 1000 2372 P2 2 7 Autoscale 0 1 0 2373 0 Disabled 1 Enabled 4 1 3 BASIC You can see the basic monitoring values and their related data in the next table NOTE Only the standard I O board statuses are available in the Monitor menu You can find the statuses of all the I O board signals as raw data in the ...

Page 92: ... 3 V2 3 5 Motor torque 0 1 4 V2 3 7 Motor shaft power 0 1 5 V2 3 8 Motor shaft power kW hp Varies 73 V2 3 9 Motor voltage V 0 1 6 V2 3 10 DC link voltage V 1 7 V2 3 11 Unit temperature C 0 1 8 V2 3 12 Motor tempera ture 0 1 9 V2 3 13 Motor Preheat 1 1228 0 OFF 1 Heating feeding DC current V2 3 14 Torque reference 0 1 18 VACON 92 MONITORING MENU 4 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIV...

Page 93: ... 1 as default V2 4 9 Analogue input 6 0 01 76 Slot E 2 as default V2 4 10 Slot A AO1 0 01 81 4 1 5 TEMPERATURE INPUTS NOTE This parameter group is visible when you have an option board for temperature measurement OPT BH Table 23 Monitoring the temperature inputs Index Monitoring value Unit Scale ID Description V2 5 1 Temperature input 1 C 0 1 50 V2 5 2 Temperature input 2 C 0 1 51 V2 5 3 Temperatu...

Page 94: ...2 6 3 Application Status Word1 1 89 B0 Interlock 1 B1 Interlock 2 B2 Reserved B3 Ramp 2 active B4 Mechanical brake control B5 I O A control active B6 I O B control active B7 Fieldbus Control Active B8 Local control active B9 PC control active B10 Preset frequencies active B11 Jogging active B12 Fire Mode active B13 Motor Preheat active B14 Quick stop active B15 Drive stopped from keypad V2 6 4 App...

Page 95: ...Last active fault code 1 37 V2 6 10 Last active fault ID 1 95 V2 6 11 Last active alarm code 1 74 V2 6 12 Last active alarm ID 1 94 V2 6 13 Motor regulator status 1 77 B0 Current Limit Motor B1 Current Limit Generator B2 Torque Limit Motor B3 Torque Limit Generator B4 Overvoltage Control B5 Undervoltage Control B6 Power Limit Motor B7 Power Limit Generator V2 6 14 Motor Shaft Power 1 Decimal kW hp...

Page 96: ... CONTROLLER MONITORING Table 26 Monitoring of the values of the PID controller Index Monitoring value Unit Scale ID Description V2 8 1 PID1 setpoint Varies As is set in P3 13 1 7 See 5 13 Group 3 13 PID control ler 20 V2 8 2 PID1 feedback Varies As is set in P3 13 1 7 21 V2 8 3 PID1 error value Varies As is set in P3 13 1 7 22 V2 8 4 PID1 output 0 01 23 V2 8 5 PID1 status 1 24 0 Stopped 1 Running ...

Page 97: ...85 V2 9 4 ExtPID Output 0 01 86 V2 9 5 ExtPID Status 1 87 0 Stopped 1 Running 2 In dead band see 5 14 Group 3 14 External PID controller 4 1 10 MULTI PUMP MONITORING Table 28 Multi pump monitoring Index Monitoring value Unit Scale ID Description V2 10 1 Motors running 1 30 V2 10 2 Autochange 1 1114 4 1 11 MAINTENANCE COUNTERS Table 29 Maintenance counter monitoring Index Monitoring value Unit Scal...

Page 98: ... 879 V2 12 7 FB data in 5 1 880 V2 12 8 FB data in 6 1 881 V2 12 9 FB data in 7 1 882 V2 12 10 FB data in 8 1 883 V2 12 11 FB Status Word 1 864 V2 12 12 FB Speed Actual 0 01 865 V2 12 13 FB data out 1 1 866 V2 12 14 FB data out 2 1 867 V2 12 15 FB data out 3 1 868 V2 12 16 FB data out 4 1 869 V2 12 17 FB data out 5 1 870 V2 12 18 FB data out 6 1 871 V2 12 19 FB data out 7 1 872 V2 12 20 FB data ou...

Page 99: ...ries 110 P3 1 1 2 Motor Nominal Fre quency 8 00 320 00 Hz 50 60 111 P3 1 1 3 Motor Nominal Speed 24 19200 rpm Varies 112 P3 1 1 4 Motor Nominal Cur rent IH 0 1 IH 2 A Varies 113 P3 1 1 5 Motor Cos Phi Power Factor 0 30 1 00 Varies 120 P3 1 1 6 Motor Nominal Power Varies Varies kW Varies 116 PARAMETERS MENU VACON 99 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS 5 ...

Page 100: ...3 1 2 7 Load Drooping 0 00 20 00 0 00 620 P3 1 2 8 Load Drooping Time 0 00 2 00 s 0 00 656 P3 1 2 9 Load Drooping Mode 0 1 0 1534 0 Normal 1 Linear removal P3 1 2 10 Overvoltage Control 0 1 1 607 0 Disabled 1 Enabled P3 1 2 11 Undervoltage Control 0 1 1 608 0 Disabled 1 Enabled P3 1 2 12 Energy Optimization 0 1 0 666 0 Disabled 1 Enabled P3 1 2 13 Stator Voltage Adjust 50 0 150 0 100 0 659 P3 1 2 ...

Page 101: ... 1 IS A Varies 107 P3 1 3 2 Motor Torque Limit 0 0 300 0 300 0 1287 P3 1 3 3 Generator Torque Limit 0 0 300 0 300 0 1288 P3 1 3 4 Motor Power Limit 0 0 300 0 300 0 1289 P3 1 3 5 Generator Power Limit 0 0 300 0 300 0 1290 PARAMETERS MENU VACON 101 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS 5 ...

Page 102: ...t Options 0 255 0 1590 B0 Search the shaft frequency only from the same direction as the frequency refer ence B1 Disable AC scan ning B4 Use the frequency reference for the initial guess B5 Disable DC pulses B6 Flux build with current control B7 Reverse injection direction P3 1 4 8 Flying Start Scan Current 0 0 100 0 45 0 1610 P3 1 4 9 Auto Torque Boost 0 1 0 109 0 Disabled 1 Enabled P3 1 4 10 Tor...

Page 103: ...abilator Gain 0 0 500 0 50 0 1412 P3 1 4 13 2 Torque Stabilator Gain at Field Weak ening Point 0 0 500 0 50 0 1414 P3 1 4 13 3 Torque Stabilator Damping Time Con stant 0 0005 1 0000 s 0 0050 1413 P3 1 4 13 4 Torque Stabilator Damping Time Con stant for PM motors 0 0005 1 0000 s 0 0050 1735 P3 1 4 13 5 Torque Stabilator Filter Time Constant 0 0000 0 5000 s 0 0005 1565 0 P3 1 4 13 6 Torque Stabilato...

Page 104: ...26 B0 Stator resistance identification B3 Limit frequency polarity B6 Enable IR com pensation adjust B8 Voltage based current limit B14 Ramp anti windup P3 1 6 8 Speed Control Gain 0 00 500 00 20 00 1733 P3 1 6 9 Speed Control Time 0 00 100 00 s 0 100 1734 P3 1 6 14 Flux Reference 30 130 100 1250 VACON 104 PARAMETERS MENU 5 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS ...

Page 105: ... 0 1 0 172 0 I O control 1 Fieldbus control P3 2 2 Local Remote 0 1 0 211 0 Remote 1 Local P3 2 3 Keypad Stop Button 0 1 0 114 0 Yes 1 No P3 2 4 Start Function 0 1 0 505 0 Ramping 1 Flying start P3 2 5 Stop Function 0 1 0 506 0 Coasting 1 Ramping PARAMETERS MENU VACON 105 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS 5 ...

Page 106: ...Reverse Logic 4 Ctrl sgn 1 Start edge Ctrl sgn 2 Reverse P3 2 7 I O B Start Stop Logic 0 4 2 363 See above P3 2 8 Fieldbus Start Logic 0 1 0 889 0 A rising edge is necessary 1 State P3 2 9 Start Delay 0 000 60 000 s 0 000 524 P3 2 10 Remote to Local Function 0 2 2 181 0 Keep Run 1 Keep Run Refer ence 2 Stop The selection of the application with parameter P1 2 Application gives the default value Se...

Page 107: ...Reference Limit 320 0 320 0 Hz 320 00 1286 P3 3 1 5 I O Control Refer ence A Selection 0 19 5 117 0 Preset Frequency 0 1 Keypad reference 2 Fieldbus 3 AI1 4 AI2 5 AI1 AI2 6 PID reference 7 Motor potentiome ter 8 Joystick reference 9 Jogging reference 10 Block Out 1 11 Block Out 2 12 Block Out 3 13 Block Out 4 14 Block Out 5 15 Block Out 6 16 Block Out 7 17 Block Out 8 18 Block Out 9 19 Block Out 1...

Page 108: ...3 3 1 1 P3 3 1 2 Hz 0 00 184 P3 3 1 9 Keypad Direction 0 1 0 123 0 Forward 1 Reverse P3 3 1 10 Fieldbus Control Reference Selection 0 19 3 122 0 Preset frequency 0 1 Keypad 2 Fieldbus 3 AI1 4 AI2 5 AI1 AI2 6 PID reference 7 Motor potentiome ter 8 Joystick 9 Jogging reference 10 Block Out 1 11 Block Out 2 12 Block Out 3 13 Block Out 4 14 Block Out 5 15 Block Out 6 16 Block Out 7 17 Block Out 8 18 B...

Page 109: ...ck Out 6 23 Block Out 7 24 Block Out 8 25 Block Out 9 26 Block Out 10 P3 3 2 2 Torque Minimum Reference 300 0 300 0 0 0 643 P3 3 2 3 Torque Maximum Reference 300 0 300 0 100 0 642 P3 3 2 4 Torque Reference Filter Time 0 00 300 00 s 0 00 1244 P3 3 2 5 Torque Reference Dead Zone 0 0 300 0 0 0 1246 P3 3 2 6 Keypad Torque Ref erence 0 0 P3 3 2 3 0 0 1439 P3 3 2 7 Torque Control Fre quency Limit 0 1 0 ...

Page 110: ...Minimum Frequency 0 0 P3 3 1 2 Hz 3 0 636 P3 3 2 8 2 Open Loop Torque Control P Gain 0 0 32000 0 0 01 639 P3 3 2 8 3 Open Loop Torque Control I Gain 0 0 32000 0 2 0 640 Table 42 Parameters for Torque control in Advanced sensorless control Index Parameter Min Max Unit Default ID Description P3 3 2 9 1 Sensorless Torque Control P Gain 0 00 214748 36 0 06 1731 P3 3 2 9 2 Sensorless Torque Control I G...

Page 111: ... 1 2 Hz 40 00 129 P3 3 3 9 Preset Frequency 7 P3 3 1 1 P3 3 1 2 Hz 50 00 130 P3 3 3 10 Preset Frequency Selection 0 DigIN SlotA 4 419 P3 3 3 11 Preset Frequency Selection 1 DigIN SlotA 5 420 P3 3 3 12 Preset Frequency Selection 2 DigIN Slot0 1 421 Table 44 Motor potentiometer parameters Index Parameter Min Max Unit Default ID Description P3 3 4 1 Motor Potentiometer UP DigIN Slot0 1 418 OPEN Not a...

Page 112: ...Min Max Unit Default ID Description P3 3 6 1 Enable DI Jogging Varies Varies DigIN Slot0 1 532 P3 3 6 2 Jogging Reference 1 Activation Varies Varies DigIN Slot0 1 530 P3 3 6 3 Jogging Reference 2 Activation Varies Varies DigIN Slot0 1 531 P3 3 6 4 Jogging Reference 1 MaxRef MaxRef Hz 0 00 1239 P3 3 6 5 Jogging Reference 2 MaxRef MaxRef Hz 0 00 1240 P3 3 6 6 Jogging Ramp 0 1 300 0 s 10 0 1257 The s...

Page 113: ...s 10 0 503 P3 4 2 4 Ramp 2 Selection Varies Varies DigIN Slot0 1 408 0 OPEN 1 CLOSED Table 49 Start magnetisation parameters Index Parameter Min Max Unit Default ID Description P3 4 3 1 Start Magnetising Current 0 00 IL A IH 517 0 Disabled P3 4 3 2 Start Magnetising Time 0 00 600 00 s 0 00 516 Table 50 DC brake parameters Index Parameter Min Max Unit Default ID Description P3 4 4 1 DC Brake Curren...

Page 114: ... Parameter Min Max Unit Default ID Description P3 4 5 1 Flux Braking 0 1 0 520 0 Disabled 1 Enabled P3 4 5 2 Flux Braking Current 0 IL A IH 519 VACON 114 PARAMETERS MENU 5 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS ...

Page 115: ...place to I O B P3 5 1 8 I O B Reference Force DigIN Slot0 1 343 CLOSED I O refer ence B P3 3 1 6 gives the frequency refer ence P3 5 1 9 Fieldbus Control Force DigIN Slot0 1 411 P3 5 1 10 Keypad Control Force DigIN Slot0 1 410 P3 5 1 11 External Fault Close DigIN SlotA 3 405 OPEN OK CLOSED External fault P3 5 1 12 External Fault Open DigIN Slot0 2 406 OPEN External fault CLOSED OK P3 5 1 13 Fault ...

Page 116: ...2 Shape Acceleration Time 2 and Decelera tion Time 2 P3 5 1 20 Acc Dec Prohibit DigIN Slot0 1 415 P3 5 1 21 Preset Frequency Selection 0 DigIN SlotA 4 419 P3 5 1 22 Preset Frequency Selection 1 Varies 420 P3 5 1 23 Preset Frequency Selection 2 DigIN Slot0 1 421 P3 5 1 24 Motor Potentiometer UP DigIN Slot0 1 418 OPEN Not active CLOSED Active P3 5 1 25 Motor Potentiometer DOWN DigIN Slot0 1 417 OPEN...

Page 117: ...nt 2 P3 5 1 34 Motor 1 Interlock DigIN Slot0 1 426 OPEN Not active CLOSED Active P3 5 1 35 Motor 2 Interlock DigIN Slot0 1 427 OPEN Not active CLOSED Active P3 5 1 36 Motor 3 Interlock DigIN Slot0 1 428 OPEN Not active CLOSED Active P3 5 1 37 Motor 4 Interlock DigIN Slot0 1 429 OPEN Not active CLOSED Active P3 5 1 38 Motor 5 Interlock DigIN Slot0 1 430 OPEN Not active CLOSED Active P3 5 1 39 Motor...

Page 118: ...cti vation DigIN Slot0 1 1715 P3 5 1 49 Parameter Set 1 2 Selection DigIN Slot0 1 496 OPEN Parameter set 1 CLOSED Parameter set 2 P3 5 1 50 User Defined Fault 1 Activation DigIN Slot0 1 15523 OPEN No action CLOSED Fault activa ted P3 5 1 51 User Defined Fault 2 Activation DigIN Slot0 1 15524 OPEN No action CLOSED Fault activa ted P3 5 1 52 AHF Over Tempera ture DigIN Slot0 1 15513 NOTE Your option...

Page 119: ... 1 0 387 0 Normal 1 Signal inverted Table 54 Analogue input 2 settings Index Parameter Min Max Unit Default ID Description P3 5 2 2 1 AI2 Signal Selection AnIN SlotA 2 388 See P3 5 2 1 1 P3 5 2 2 2 AI2 Signal Filter Time 0 00 300 00 s 0 1 389 See P3 5 2 1 2 P3 5 2 2 3 AI2 Signal Range 0 1 1 390 See P3 5 2 1 3 P3 5 2 2 4 AI2 Custom Min 160 00 160 00 0 00 391 See P3 5 2 1 4 P3 5 2 2 5 AI2 Custom Max...

Page 120: ...r Time 0 00 300 00 s 0 1 153 See P3 5 2 1 2 P3 5 2 4 3 AI4 Signal Range 0 1 0 154 See P3 5 2 1 3 P3 5 2 4 4 AI4 Custom Min 160 00 160 00 0 00 155 See P3 5 2 1 4 P3 5 2 4 5 AI4 Custom Max 160 00 160 00 100 00 156 See P3 5 2 1 5 P3 5 2 4 6 AI4 Signal Inversion 0 1 0 162 See P3 5 2 1 6 Table 57 Analogue input 5 settings Index Parameter Min Max Unit Default ID Description P3 5 2 5 1 AI5 Signal Selecti...

Page 121: ...r Time 0 00 300 00 s 0 1 200 See P3 5 2 1 2 P3 5 2 6 3 AI6 Signal Range 0 1 0 201 See P3 5 2 1 3 P3 5 2 6 4 AI6 Custom Min 160 00 160 00 0 00 202 See P3 5 2 1 4 P3 5 2 6 5 AI6 Custom Max 160 00 160 00 100 00 203 See P3 5 2 1 5 P3 5 2 6 6 AI6 Signal Inversion 0 1 0 209 See P3 5 2 1 6 PARAMETERS MENU VACON 121 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS 5 ...

Page 122: ...9 Motor regulator active 10 Start signal active 11 Keypad control active 12 I O B control acti vated 13 Limit supervision 1 14 Limit supervision 2 15 Fire Mode active 16 Jogging activated 17 Preset speed active 18 Quick stop activa ted 19 PID in Sleep mode 20 PID soft fill active 21 PID feedback supervision limits 22 Ext PID supervi sion limits 23 Input press alarm fault VACON 122 PARAMETERS MENU ...

Page 123: ...Motor 5 control 30 Motor 6 control 31 Time Channel 1 32 Time Channel 2 33 Time Channel 3 34 FB ControlWord B13 35 FB ControlWord B14 36 FB ControlWord B15 37 FB Process Data1 B0 38 FB Process Data1 B1 39 FB Process Data1 B2 40 Maintenance alarm 41 Maintenance fault 42 Mechanical brake Open brake com mand 43 Mech brake inverted 44 Block Out 1 45 Block Out 2 PARAMETERS MENU VACON 123 LOCAL CONTACTS ...

Page 124: ...2 Function 0 56 Varies 11004 See P3 5 3 2 1 P3 5 3 2 5 RO2 ON Delay 0 00 320 00 s 0 00 11005 See P3 5 3 2 2 P3 5 3 2 6 RO2 OFF Delay 0 00 320 00 s 0 00 11006 See P3 5 3 2 3 P3 5 3 2 7 RO3 Function 0 56 Varies 11007 See P3 5 3 2 1 Not visible if only 2 output relays are installed The selection of the application with parameter P1 2 Application gives the default value See the default values in Chapt...

Page 125: ...Motor speed 0 Motor nominal speed 5 Output current 0 InMotor 6 Motor torque 0 TnMotor 7 Motor power 0 PnMotor 8 Motor voltage 0 UnMotor 9 DC link voltage 0 1000V 10 PID Setpoint 0 100 11 PID Feedback 0 100 12 PID1 output 0 100 13 Ext PID output 0 100 14 ProcessDataIn1 0 100 15 ProcessDataIn2 0 100 16 ProcessDataIn3 0 100 PARAMETERS MENU VACON 125 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIV...

Page 126: ...0 10051 0 No filtering P3 5 4 1 3 AO1 minimum 0 1 0 10052 0 0 mA 0V 1 4 mA 2V P3 5 4 1 4 AO1 minimum scale Varies Varies Varies 0 0 10053 P3 5 4 1 5 AO1 maximum scale Varies Varies Varies 0 0 10054 The selection of the application with parameter P1 2 Application gives the default value See the default values in Chapter 12 Appendix 1 THE ANALOGUE OUTPUTS OF THE EXPANDER SLOTS C D AND E Shows only t...

Page 127: ...lection 0 35000 37 859 Table 62 The default values for Process Data Out in fieldbus Data Default value Scale Process Data Out 1 Output frequency 0 01 Hz Process Data Out 2 Motor speed 1 rpm Process Data Out 3 Motor current 0 1 A Process Data Out 4 Motor torque 0 1 Process Data Out 5 Motor power 0 1 Process Data Out 6 Motor voltage 0 1 V Process Data Out 7 DC link voltage 1 V Process Data Out 8 Las...

Page 128: ...ot used P3 7 3 Prohibit Frequency Range 2 Low Limit 0 00 320 00 Hz 0 00 511 0 Not used P3 7 4 Prohibit Frequency Range 2 High Limit 0 00 320 00 Hz 0 00 512 0 Not used P3 7 5 Prohibit Frequency Range 3 Low Limit 0 00 320 00 Hz 0 00 513 0 Not used P3 7 6 Prohibit Frequency Range 3 High Limit 0 00 320 00 Hz 0 00 514 0 Not used P3 7 7 Ramp Time Factor 0 1 10 0 Times 1 0 518 VACON 128 PARAMETERS MENU 5...

Page 129: ...erature input 3 15 Temperature input 4 16 Temperature input 5 17 Temperature input 6 P3 8 2 Supervision 1 Mode 0 2 0 1432 0 Not used 1 Low limit supervision 2 High limit supervision P3 8 3 Supervision 1 Limit 50 00 50 00 Varies 25 00 1433 P3 8 4 Supervision 1 Limit Hysteresis 0 00 50 00 Varies 5 00 1434 P3 8 5 Supervision 2 Item Selection 0 17 1 1435 See P3 8 1 P3 8 6 Supervision 2 Mode 0 2 0 1436...

Page 130: ... bus Communication Fault 0 5 3 733 0 No action 1 Alarm 2 Alarm preset fault frequency P3 9 1 13 3 Fault Stop accord ing to stop function 4 Fault Stop by coasting P3 9 1 7 Slot Communication Fault 0 3 2 734 P3 9 1 8 Thermistor Fault 0 3 0 732 P3 9 1 9 PID Soft Fill Fault 0 3 2 748 P3 9 1 10 Response to PID Supervision Fault 0 3 2 749 P3 9 1 11 Response to External PID Supervision Fault 0 3 2 757 P3...

Page 131: ...3 9 2 3 Zero Speed Cooling Factor 5 0 150 0 Varies 706 P3 9 2 4 Motor Thermal Time Constant 1 200 min Varies 707 P3 9 2 5 Motor Thermal Load ability 10 150 100 708 Table 67 Motor stall protection settings Index Parameter Min Max Unit Default ID Description P3 9 3 1 Motor Stall Fault 0 3 0 709 0 No action 1 Alarm 2 Fault Stop accord ing to stop mode 3 Fault Stop by coasting P3 9 3 2 Stall Current 0...

Page 132: ...Time Limit 2 00 600 00 s 20 00 716 Table 69 Quick stop settings Index Parameter Min Max Unit Default ID Description P3 9 5 1 Quick Stop Mode 0 2 Varies 1276 0 Coasting 1 Quick stop deceler ation time 2 Stop according to Stop function P3 2 5 P3 9 5 2 Quick Stop Activation Varies Varies DigIN Slot0 2 1213 OPEN Activated P3 9 5 3 Quick Stop Decelera tion Time 0 1 300 0 s Varies 1256 P3 9 5 4 Response...

Page 133: ...rature Sig nal 5 B5 Temperature Sig nal 6 P3 9 6 2 Alarm Limit 1 30 0 200 0 C 130 0 741 P3 9 6 3 Fault Limit 1 30 0 200 0 C 155 0 742 P3 9 6 4 Fault Limit Response 1 0 3 2 740 0 No response 1 Alarm 2 Fault Stop accord ing to stop mode 3 Fault Stop by coasting NOTE Temperature input settings are only available if a B8 or BH option board is installed PARAMETERS MENU VACON 133 LOCAL CONTACTS HTTP DRI...

Page 134: ...rature Sig nal 5 B5 Temperature Sig nal 6 P3 9 6 6 Alarm Limit 2 30 0 200 0 C 130 0 764 P3 9 6 7 Fault Limit 2 30 0 200 0 C 155 0 765 P3 9 6 8 Fault Limit Response 2 0 3 2 766 0 No response 1 Alarm 2 Fault Stop accord ing to stop mode 3 Fault Stop by coasting NOTE Temperature input settings are only available if a B8 or BH option board is installed VACON 134 PARAMETERS MENU 5 LOCAL CONTACTS HTTP D...

Page 135: ...Stop by coasting Table 73 User Defined Fault 1 Index Parameter Min Max Unit Default ID Description P3 9 9 1 User Defined Fault 1 N A N A DigIN Slot0 1 15523 OPEN No operation CLOSED Fault activa ted P3 9 9 2 Response to User Defined Fault 1 N A N A Fault Coa st 15525 Table 74 User Defined Fault 2 Index Parameter Min Max Unit Default ID Description P3 9 10 1 User Defined Fault 2 N A N A DigIN Slot0...

Page 136: ...ials 1 10 4 759 P3 10 6 Autoreset Under voltage 0 1 1 720 0 No 1 Yes P3 10 7 Autoreset Overvolt age 0 1 1 721 0 No 1 Yes P3 10 8 Autoreset Overcur rent 0 1 1 722 0 No 1 Yes P3 10 9 Autoreset AI Low 0 1 1 723 0 No 1 Yes P3 10 10 Autoreset Unit Over temperature 0 1 1 724 0 No 1 Yes P3 10 11 Autoreset Motor Overtemperature 0 1 1 725 0 No 1 Yes P3 10 12 Autoreset External Fault 0 1 0 726 0 No 1 Yes P3...

Page 137: ...in Max Unit Default ID Description P3 11 1 Password 0 9999 0 1806 P3 11 2 C F Selection 0 1 0 1197 0 Celsius 1 Fahrenheit P3 11 3 kW hp Selection 0 1 0 1198 0 kW 1 hp P3 11 4 Multimonitor View 0 2 1 1196 0 2x2 sections 1 3x2 sections 2 3x3 sections P3 11 5 FUNCT Button Con figuration 0 15 15 1195 B0 Local Remote B1 Control Page B2 Change Direction B3 Quick Edit The default value in the US is 1 PAR...

Page 138: ...t Default ID Description P3 12 2 1 ON Time 00 00 00 23 59 59 hh mm ss 00 00 00 1469 See Interval 1 P3 12 2 2 OFF Time 00 00 00 23 59 59 hh mm ss 00 00 00 1470 See Interval 1 P3 12 2 3 Days 1471 See Interval 1 P3 12 2 4 Assign to Channel 1473 See Interval 1 Table 79 Interval 3 Index Parameter Min Max Unit Default ID Description P3 12 3 1 ON Time 00 00 00 23 59 59 hh mm ss 00 00 00 1474 See Interval...

Page 139: ...0 00 00 23 59 59 hh mm ss 00 00 00 1485 See Interval 1 P3 12 5 3 Days 1486 See Interval 1 P3 12 5 4 Assign to Channel 1488 See Interval 1 Table 82 Timer 1 Index Parameter Min Max Unit Default ID Description P3 12 6 1 Duration 0 72000 s 0 1489 P3 12 6 2 Timer 1 DigINSlot 0 1 447 P3 12 6 3 Assign to Channel 1490 B0 Time channel 1 B1 Time channel 2 B2 Time channel 3 Table 83 Timer 2 Index Parameter M...

Page 140: ... 0 00 600 00 s 1 00 119 P3 13 1 3 PID Derivation Time 0 00 100 00 s 0 00 132 P3 13 1 4 Process Unit Selec tion 1 38 1 1036 P3 13 1 5 Process Unit Min Varies Varies Varies 0 1033 P3 13 1 6 Process Unit Max Varies Varies Varies 100 1034 P3 13 1 7 Process Unit Deci mals 0 4 2 1035 P3 13 1 8 Error Inversion 0 1 0 340 0 Normal Feedback Setpoint Increase PID output 1 Inverted Feedback Setpoint Decrease ...

Page 141: ...es Varies Varies 0 168 P3 13 2 3 Setpoint ramp time 0 00 300 0 s 0 00 1068 P3 13 2 4 PID setpoint boost activation Varies Varies DigIN Slot0 1 1046 OPEN No boost CLOSED Boost P3 13 2 5 PID select setpoint Varies Varies DigIN Slot0 1 1047 OPEN Setpoint 1 CLOSED Setpoint 2 PARAMETERS MENU VACON 141 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS 5 ...

Page 142: ...perature input 6 23 Block Out 1 24 Block Out 2 25 Block Out 3 26 Block Out 4 27 Block Out 5 28 Block Out 6 29 Block Out 7 30 Block Out 8 31 Block Out 9 32 Block Out 10 P3 13 2 7 Setpoint 1 minimum 200 00 200 00 0 00 1069 P3 13 2 8 Setpoint 1 maximum 200 00 200 00 100 00 1070 P3 13 2 9 Setpoint 1 boost 2 0 2 0 x 1 0 1071 P3 13 2 10 Setpoint source 2 selection 0 22 2 431 See P3 13 2 6 P3 13 2 11 Set...

Page 143: ...f the application with parameter P1 2 Application gives the default value See the default values in Chapter 12 Appendix 1 PARAMETERS MENU VACON 143 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS 5 ...

Page 144: ...3 3 Feedback 1 Source Selection 0 30 2 334 0 Not used 1 AI1 2 AI2 3 AI3 4 AI4 5 AI5 6 AI6 7 ProcessDataIn1 8 ProcessDataIn2 9 ProcessDataIn3 10 ProcessDataIn4 11 ProcessDataIn5 12 ProcessDataIn6 13 ProcessDataIn7 14 ProcessDataIn8 15 Temperature input 1 16 Temperature input 2 17 Temperature input 3 18 Temperature input 4 19 Temperature input 5 20 Temperature input 6 21 Block Out 1 22 Block Out 2 2...

Page 145: ...1 Table 88 Feedforward settings Index Parameter Min Max Unit Default ID Description P3 13 4 1 Feedforward Func tion 1 9 1 1059 See P3 13 3 1 P3 13 4 2 Feedforward Func tion Gain 1000 1000 100 0 1060 See P3 13 3 2 P3 13 4 3 Feedforward 1 Source Selection 0 25 0 1061 See P3 13 3 3 P3 13 4 4 Feedforward 1 Mini mum 200 00 200 00 0 00 1062 See P3 13 3 4 P3 13 4 5 Feedforward 1 Maxi mum 200 00 200 00 10...

Page 146: ... SP2 Wake up Level Varies 0 0000 1077 See P3 13 5 3 P3 13 5 8 SP2 Wake up Mode 0 1 0 1020 See P3 13 5 4 Table 90 Feedback supervision parameters Index Parameter Min Max Unit Default ID Description P3 13 6 1 Enable Feedback Supervision 0 1 0 735 0 Disabled 1 Enabled P3 13 6 2 Upper Limit Varies Varies Varies Varies 736 P3 13 6 3 Lower Limit Varies Varies Varies Varies 758 P3 13 6 4 Delay 0 30000 s ...

Page 147: ...2 See P3 13 7 2 Table 92 Soft fill settings Index Parameter Min Max Unit Default ID Description P3 13 8 1 Enable Soft Fill 0 1 0 1094 0 Disabled 1 Enabled P3 13 8 2 Soft Fill Frequency 0 00 50 00 Hz 20 00 1055 P3 13 8 3 Soft Fill Level Varies Varies Varies 0 0000 1095 P3 13 8 4 Soft Fill Timeout 0 30000 s 0 1096 0 No timeout P3 13 8 5 PID Soft Fill Timeout Response 0 3 2 748 0 No action 1 Alarm 2 ...

Page 148: ... ProcessDataIn6 0 100 12 ProcessDataIn7 0 100 13 ProcessDataIn8 0 100 14 Block Out 1 15 Block Out 2 16 Block Out 3 17 Block Out 4 18 Block Out 5 19 Block Out 6 20 Block Out 7 21 Block Out 8 22 Block Out 9 23 Block Out 10 P3 13 9 3 Supervision Unit Selection 0 8 Varies 2 1687 P3 13 9 4 Supervision Unit Decimals 0 4 2 1688 P3 13 9 5 Supervision Unit Minimum Value Varies Varies Varies Varies 1689 P3 ...

Page 149: ...s Varies 1692 P3 13 9 9 Supervision Fault Delay 0 00 60 00 s 5 00 1693 P3 13 9 10 PID Setpoint Reduc tion 0 0 100 0 10 0 1694 V3 13 9 11 Input Pressure Varies Varies Varies Varies 1695 This monitoring value shows the actual value of the pump input pressure PARAMETERS MENU VACON 149 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS 5 ...

Page 150: ...ogue input 2 8 Analogue input 3 9 Analogue input 4 10 Analogue input 5 11 Analogue input 6 12 ProcessDataIn1 0 100 13 ProcessDataIn2 0 100 14 ProcessDataIn3 0 100 15 ProcessDataIn4 0 100 16 ProcessDataIn5 0 100 17 ProcessDataIn6 0 100 18 ProcessDataIn7 0 100 19 ProcessDataIn8 0 100 20 Block Out 1 21 Block Out 2 22 Block Out 3 23 Block Out 4 24 Block Out 5 25 Block Out 6 26 Block Out 7 27 Block Out...

Page 151: ...tion Temperature P3 13 10 3 P3 13 10 4 C F 5 00 1708 P3 13 10 6 Frost Protection Fre quency 0 0 Varies Hz 10 0 1710 V3 13 10 7 Frost Temperature Monitoring Varies Varies C F 1711 The monitoring value for the measured tem perature signal in the Frost protection func tion Scaling value 0 1 PARAMETERS MENU VACON 151 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS 5 ...

Page 152: ...600 00 s 1 00 1632 See P3 13 1 2 P3 14 1 6 PID Derivation Time 0 00 100 00 s 0 00 1633 See P3 13 1 3 P3 14 1 7 Process Unit Selec tion 0 37 0 1635 See P3 13 1 4 P3 14 1 8 Process Unit Min Varies Varies Varies 0 1664 See P3 13 1 5 P3 14 1 9 Process Unit Max Varies Varies Varies 100 1665 See P3 13 1 6 P3 14 1 10 Process Unit Deci mals 0 4 2 1666 See P3 13 1 7 P3 14 1 11 Error Inversion 0 1 0 1636 Se...

Page 153: ...lection 0 32 1 1643 0 Not Used 1 Keypad Setpoint 1 2 Keypad Setpoint 2 3 AI1 4 AI2 5 AI3 6 AI4 7 AI5 8 AI6 9 ProcessDataIn1 10 ProcessDataIn2 11 ProcessDataIn3 12 ProcessDataIn4 13 ProcessDataIn5 14 ProcessDataIn6 15 ProcessDataIn7 16 ProcessDataIn8 17 Temperature Input 1 18 Temperature Input 2 19 Temperature Input 3 20 Temperature Input 4 21 Temperature Input 5 22 Temperature Input 6 23 Block Out...

Page 154: ...int 2 minimum 200 00 200 00 0 00 1647 P3 14 2 10 Setpoint 2 maximum 200 00 200 00 100 00 1648 Table 97 Feedback of the external PID controller Index Parameter Min Max Unit Default ID Description P3 14 3 1 Feedback Function 1 9 1 1650 P3 14 3 2 Feedback Function Gain 1000 0 1000 0 100 0 1651 P3 14 3 3 Feedback 1 Source Selection 0 25 1 1652 See P3 13 3 3 P3 14 3 4 Feedback 1 Minimum 200 00 200 00 0...

Page 155: ... 0 1659 0 Disabled 1 Enabled P3 14 4 2 Upper Limit Varies Varies Varies Varies 1660 P3 14 4 3 Lower Limit Varies Varies Varies Varies 1661 P3 14 4 4 Delay 0 30000 s 0 1662 P3 14 4 5 Response to External PID Supervision Fault 0 3 2 757 See P3 9 1 11 PARAMETERS MENU VACON 155 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS 5 ...

Page 156: ... 100 10 1097 P3 15 9 Bandwidth Delay 0 3600 s 10 1098 P3 15 10 Motor 1 Interlock Varies Varies DigIN Slot0 1 426 OPEN Not active CLOSED Active P3 15 11 Motor 2 Interlock Varies Varies DigIN Slot0 1 427 See P3 15 10 P3 15 12 Motor 3 Interlock Varies Varies DigIN Slot0 1 428 See P3 15 10 P3 15 13 Motor 4 Interlock Varies Varies DigIN Slot0 1 429 See P3 15 10 P3 15 14 Motor 5 Interlock Varies Varies ...

Page 157: ... COUNTERS Table 101 Maintenance counters Index Parameter Min Max Unit Default ID Description P3 16 1 Counter 1 Mode 0 2 0 1104 0 Not used 1 Hours 2 Revolutions 1000 P3 16 2 Counter 1 Alarm Limit 0 2147483 647 h kRev 0 1105 0 Not used P3 16 3 Counter 1 Fault Limit 0 2147483 647 h kRev 0 1106 0 Not used P3 16 4 Counter 1 Reset 0 1107 P3 16 5 Counter 1 DI Reset 0 490 CLOSED Reset PARAMETERS MENU VACO...

Page 158: ...ck Out 9 18 Block Out 10 P3 17 3 Fire Mode Frequency 0 00 P3 3 1 2 Hz 50 00 1598 P3 17 4 Fire Mode Activation on OPEN DigIN Slot0 2 1596 OPEN Fire Mode active CLOSED No action P3 17 5 Fire Mode Activation on CLOSE DigIN Slot0 1 1619 OPEN No action CLOSED Fire Mode active P3 17 6 Fire Mode Reverse DigIN Slot0 1 1618 OPEN Forward CLOSED Reverse DigIN Slot0 1 For ward DigIN Slot0 2 Reverse V3 17 7 Fi...

Page 159: ...Temperature limit 4 Temperature limit Measured motor tem perature P3 18 2 Preheat Tempera ture Limit 20 100 C 0 1226 P3 18 3 Motor Preheat Cur rent 0 31048 A Varies 1227 P3 18 4 Motor Preheat ON Varies Varies DigIN Slot0 1 1044 OPEN No action CLOSED Preheat activated in Stop state P3 18 5 Preheat Motor Tem perature 0 6 0 1045 0 Not Used 1 Temperature Input 1 2 Temperature Input 2 3 Temperature Inp...

Page 160: ...l 0 2 0 1541 0 Disabled 1 Enabled 2 Enabled with brake status supervision P3 20 2 Brake Mechanical Delay 0 00 60 00 s 0 00 353 P3 20 3 Brake Opening Fre quency Limit P3 20 4 P3 3 1 2 Hz 2 00 1535 P3 20 4 Brake Closing Fre quency Limit P3 3 1 1 P3 3 1 2 Hz 2 00 1539 P3 20 5 Brake Current Limit 0 0 Varies A 0 0 1085 P3 20 6 Brake Fault Delay 0 00 60 00 s 2 00 352 P3 20 7 Response to Brake Fault 0 3 ...

Page 161: ... s 0 00 1720 P3 21 1 8 Cleaning Accelera tion Time 0 1 300 0 s 0 1 1721 P3 21 1 9 Cleaning Decelera tion Time 0 1 300 0 s 0 1 1722 Table 107 Jockey pump parameters Index Parameter Min Max Unit Default ID Description P3 21 2 1 Jockey Function 0 2 0 1674 0 Not used 1 PID sleep 2 PID sleep level P3 21 2 2 Jockey Start Level 0 00 100 00 0 00 1675 P3 21 2 3 Jockey Stop Level 0 00 100 00 0 00 1676 Table...

Page 162: ...D Description P3 22 1 Cap Disconnect Limit 0 100 0 15510 P3 22 2 Cap Disconnect Hyst 0 100 0 15511 P3 22 3 AHF Over Tempera ture DigIN Slot0 1 15513 P3 22 4 AHF Fault Response 0 3 2 15512 0 No Action 1 Alarm 2 Fault 3 Fault Coast VACON 162 PARAMETERS MENU 5 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS ...

Page 163: ... Give a reset signal in VACON Live The Active faults submenu can keep a storage of maximum 10 faults The submenu shows the faults in the sequence in which they occurred 6 2 RESET FAULTS In this menu you can reset faults See instructions in Chapter 11 1 A fault comes into view CAUTION Before you reset the fault remove the external Control signal to prevent that you restart the drive accidentally 6 ...

Page 164: ... time of the control unit in total days V4 4 6 Operating Time text keypad hh min ss The operating time of the control unit in hours minutes and seconds V4 4 7 Run Time graphical keypad a d hh min 2293 The motor run time V4 4 8 Run Time text key pad a The motor run time in total years V4 4 9 Run Time text key pad d The motor run time in total days V4 4 10 Run Time text key pad hh min ss The motor r...

Page 165: ...an reset this counter In the text dis play the highest energy unit that the display shows is MW If the counted energy becomes more than 999 9 MW no unit shows on the display Resetting the counter In the text display Push the OK but ton for 4 s In the graphical display Push OK A Reset counter page shows Push OK again P4 5 3 Operating Time graphical keypad a d hh min 2299 You can reset this counter ...

Page 166: ...entification V4 6 2 Software Package ID text keypad V4 6 3 Software Package Version text keypad V4 6 4 System Load 0 100 2300 The load on the control unit CPU V4 6 5 Application Name graphical keypad The name of the appli cation V4 6 6 Application ID The code of the appli cation V4 6 7 Application Version VACON 166 DIAGNOSTICS MENU 6 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONT...

Page 167: ... to the options The values in this menu are raw values that is they are not scaled by the application 7 1 BASIC I O In the Basic I O menu you can monitor the statuses of the inputs and the outputs I O AND HARDWARE MENU VACON 167 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS 7 ...

Page 168: ...Digital Input 6 0 1 0 2507 Status of the digital input signal V5 1 7 Analogue Input 1 Mode 1 3 3 2508 Shows the mode that is set for the analogue input signal The selec tion is made with a DIP switch on the control board 1 0 20mA 3 0 10V V5 1 8 Analogue Input 1 0 100 0 00 2509 Status of the analogue input signal V5 1 9 Analogue Input 2 Mode 1 3 3 2510 Shows the mode that is set for the analogue in...

Page 169: ...option board that you installed If there is no option board in the slots C D or E you do not see parameters See more about the location of the slots in Chapter 10 6 1 Programming of digital and analogue inputs When you remove an option board the fault code 39 and the fault name Device removed show on the display See Chapter 11 3 Fault codes Table 114 Option board related parameters Menu Function D...

Page 170: ...ssia permanent 7 4 POWER UNIT SETTINGS In this menu you can change the settings of the fan the brake chopper the sine filter and the harmonic filter The fan operates in the optimised or the always on mode In the optimised mode the internal logic of the drive receives data about the temperature and controls the fan speed After the drive goes in the Ready state the fan stops in 5 minutes In the alwa...

Page 171: ...lways on 1 Optimised P5 6 2 1 Brake Chopper Mode 0 3 0 0 Disabled 1 Enabled Run 2 Enabled Run Stop 3 Enabled Run no testing P5 6 4 1 Sine Filter 0 1 0 0 Not used 1 In use P5 6 5 1 Harmonic Filter 0 1 0 0 Not used 1 In use I O AND HARDWARE MENU VACON 171 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS 7 ...

Page 172: ... A menu index 2 Main menu 3 Control page 4 Multimonitor P5 7 3 Menu Index Set a page to be the menu index The selection 1 in P5 7 2 P5 7 4 Contrast 30 70 50 Set the contrast of the display P5 7 5 Backlight Time 0 60 min 5 Set the time after which the backlight of the display turns off If the value is set to 0 the backlight is always on Only available with the graphical keypad 7 6 FIELDBUS In the I...

Page 173: ...rity type Stop bits Communication timeout Operate mode Monitoring Fieldbus protocol status Communication status Illegal functions Illegal data addresses Illegal data values Slave device busy Memory parity error Slave device failure Last fault response Control Word Status Word I O AND HARDWARE MENU VACON 173 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS 7 ...

Page 174: ... 485 Bacnet MSTP Parameters Baud rate Autobauding MAC address Instance number Communication timeout Monitoring Fieldbus protocol status Communication status Actual instance number Fault code Control word Status word Ethernet Common settings IP address mode Fixed IP IP address Subnet mask Default gateway IP address Subnet mask Default gateway MAC address VACON 174 I O AND HARDWARE MENU 7 LOCAL CONT...

Page 175: ...sses Illegal data values Slave device busy Memory parity error Slave device failure Last fault response Control word Status word Ethernet Bacnet IP Parameters Instance number Communication timeout Protocol in use BBMD IP BBMD Port Time to live Monitoring Fieldbus protocol status Communication status Actual instance number Control word Status word I O AND HARDWARE MENU VACON 175 LOCAL CONTACTS HTTP...

Page 176: ...sts Close Format Rejects Close Other Rejects Connection Timeouts Communication Status Control Word Status Word Fieldbus Protocol Status Ethernet Profinet IO Parameters Protocol in use Communication timeout Monitoring FB Protocol Status Comm Status Setpoint Telegram Actual Value Telegram Number of Process Data Control Word Status Word Connection Timeouts Parameter accesses VACON 176 I O AND HARDWAR...

Page 177: ...lection Varies Varies Varies 802 The selection is differ ent in all the language packages M6 5 Parameter backup See 8 1 1 Parameter backup M6 6 Parameter compare P6 7 Drive name Use VACON Live PC tool to give a name to the drive if you think that it is necessary USER SETTINGS FAVOURITES AND USER LEVEL MENUS VACON 177 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS 8 ...

Page 178: ...ed parameter set that is all the parameters included in the applica tion B6 5 5 Restore from Set 1 Loads the customised parameter set to the drive B6 5 6 Save to Set 2 Keeps another custom ised parameter set that is all the parame ters included in the application B6 5 7 Restore from Set 2 Loads the customised parameter set 2 to the drive Only available with the graphical display 8 2 FAVOURITES NOT...

Page 179: ...es Push the OK button STOP READY I O Basic Settings Motor Nom Freq Motor Nom Speed Motor Nom Voltg 230 00 V 50 00 Hz 1430 rpm 2 Make a selection of Add to favourites and push the OK button STOP READY I O Motor Nom Freq Edit Help Add to favourites 3 The steps are now completed To continue read the instructions on the display STOP READY I O Motor Nom Freq was added to favourites Press OK to continue...

Page 180: ... OK button again 8 3 USER LEVELS Use the User level parameters to keep the personnel who are not approved from making changes in the parameters You can also prevent accidental changes in the parameters When you make a selection of a user level the user cannot see all the parameters on the display of the control panel VACON 180 USER SETTINGS FAVOURITES AND USER LEVEL MENUS 8 LOCAL CONTACTS HTTP DRI...

Page 181: ...n the main menu P8 2 Access Code 0 99999 0 2362 If you set the value to be to other than 0 before you go to Moni toring from for exam ple Normal you have to give the access code when you go back to Normal This prevents personnel who are not approved from making changes in the param eters on the control panel CAUTION Do not lose the access code If the access code is lost contact your nearest servic...

Page 182: ...ccess code P8 2 ID 2362 3 To change the digits of the access code use all the arrow buttons STOP READY ALARM I O ID 2362 P8 2 Access code Min 0 Max 9 00000 4 Accept the change with the OK button VACON 182 USER SETTINGS FAVOURITES AND USER LEVEL MENUS 8 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS ...

Page 183: ...e motor in rpm calculated value V2 1 5 MOTOR TORQUE ID 4 This monitoring value shows the actual torque of the motor calculated value V2 1 6 MOTOR POWER ID 5 This monitoring value shows the actual shaft power of the motor calculated value as a percentage of the motor nominal power V2 1 7 MOTOR VOLTAGE ID 6 This monitoring value shows the actual output voltage to the motor V2 1 8 DC LINK VOLTAGE ID ...

Page 184: ...R SHAFT POWER ID 73 This monitoring value shows the actual shaft power of the motor calculated value The unit of measurement is kW or hp depending on the kW hp Selection parameter value The amount of decimals in the value of this monitoring value varies depending on the size of the AC drive In fieldbus control ID 15592 can be mapped as Process Data Out to determine how many decimals are used The l...

Page 185: ...V2 4 3 SLOTB RO 1 2 3 ID 17 This monitoring value shows the status of the relay outputs 1 3 in slot B V2 4 4 ANALOG INPUT 1 ID 59 This monitoring value shows the value of the analogue input signal as a percentage of the used range V2 4 5 ANALOG INPUT 2 ID 60 This monitoring value shows the value of the analogue input signal as a percentage of the used range V2 4 6 ANALOG INPUT 3 ID 61 This monitor...

Page 186: ... is endless To make the value go to its minimum value hardwire the input V2 5 2 TEMPERATURE INPUT 2 ID 51 This monitoring value shows the measured value of the temperature The unit of the monitoring value is celsius degrees or fahrenheit degrees depending on the C F Selection parameter value V2 5 3 TEMPERATURE INPUT 3 ID 52 This monitoring value shows the measured value of the temperature The unit...

Page 187: ...t coded statuses of the application NOTE The values are visible as checkboxes on the graphical display If a box is selected the value is active V2 6 4 APPLICATION STATUS WORD 2 ID 90 This monitoring value shows the bit coded statuses of the application NOTE The values are visible as checkboxes on the graphical display If a box is selected the value is active V2 6 5 DIN STATUS WORD 1 ID 56 This mon...

Page 188: ... FAULT ID ID 95 This monitoring value shows the fault ID of latest activated fault that is not reset V2 6 11 LAST ACTIVE ALARM CODE ID 74 This monitoring value shows the alarm code of latest activated alarm that is not reset V2 6 12 LAST ACTIVE ALARM ID ID 94 This monitoring value shows the alarm ID of latest activated alarm that is not reset V2 6 13 MOTOR REGULATOR STATUS ID 77 This monitoring va...

Page 189: ...er if the timer is active V2 7 10 REAL TIME CLOCK ID 1450 This monitoring value shows the actual time of the real time clock in a format of hh mm ss 9 7 PID CONTROLLER V2 8 1 PID SETPOINT ID 20 This monitoring value shows the value of the PID setpoint signal in process units You can use the parameter P3 13 1 7 to select the process unit See 10 14 1 Basic settings V2 8 2 PID FEEDBACK ID 21 This mon...

Page 190: ...10 14 1 Basic settings V2 9 3 EXTPID ERROR ID 85 This monitoring value shows the error value of the PID controller The error value is the deviation of PID feedback from the PID setpoint in process unit You can use the parameter P3 14 1 10 to select the process unit See 10 14 1 Basic settings V2 9 4 EXTPID OUTPUT ID 86 This monitoring value shows the output of the PID controller as a percentage 0 1...

Page 191: ...on of this counter see 10 17 Maintenance counters 9 11 FIELDBUS DATA V2 12 1 FB CONTROL WORD ID 874 This monitoring value shows the status of the fieldbus control word that the application uses in bypass mode Depending on the fieldbus type or profile the data that is received from the fieldbus can be modified before it is sent to the application MONITORING VALUE DESCRIPTIONS VACON 191 LOCAL CONTAC...

Page 192: ... Freeze drive frequency reference Bit 7 No action Force Fieldbus frequency reference to zero Bit 8 No action Force drive control place to Fieldbus con trol Bit 9 No action Force drive reference source to Fieldbus reference Bit 10 No action Jogging Reference 1 activation NOTE This will start the drive Bit 11 No action Jogging Reference 2 activation NOTE This will start the drive Bit 12 No action Ac...

Page 193: ...n a 32 bit signed format V2 12 6 FB DATA IN 4 ID 879 This monitoring value shows the raw value of process data in a 32 bit signed format V2 12 7 FB DATA IN 5 ID 880 This monitoring value shows the raw value of process data in a 32 bit signed format V2 12 8 FB DATA IN 6 ID 881 This monitoring value shows the raw value of process data in a 32 bit signed format V2 12 9 FB DATA IN 7 ID 882 This monito...

Page 194: ...served Reserved Bit 13 Reserved Reserved Bit 14 Reserved Reserved Bit 15 Reserved Reserved V2 12 12 FB SPEED ACTUAL ID 865 This monitoring value shows the actual speed of the drive as a percentage of minimum frequency and maximum frequency The value 0 indicates the minimum frequency and the value 100 indicates the maximum frequency This monitoring value is continuously updated depending on the mom...

Page 195: ...lue of process data in a 32 bit signed format V2 12 18 FB DATA OUT 6 ID 871 This monitoring value shows the raw value of process data in a 32 bit signed format V2 12 19 FB DATA OUT 7 ID 872 This monitoring value shows the raw value of process data in a 32 bit signed format V2 12 20 FB DATA OUT 8 ID 873 This monitoring value shows the raw value of process data in a 32 bit signed format MONITORING V...

Page 196: ... drive If you use the control panel to change this parameter an application wizard starts and helps you to set the basic parameters related to the application The wizard does not start if you use the PC tool to change this parameter You can find data about the application wizards in Chapter 2 Wizards These applications are available 0 Standard 1 Local Remote 2 Multi step speed 3 PID control 4 Mult...

Page 197: ...r P3 1 1 2 MOTOR NOMINAL FREQUENCY ID 111 Find the value fn on the nameplate of the motor When this parameter changes parameters P3 1 4 2 Field Weakening Point Frequency and P3 1 4 3 Voltage at Field Weakening Point start automatically The 2 parameters have different values for each motor type See the tables in P3 1 2 2 Motor Type ID 650 P3 1 1 3 MOTOR NOMINAL SPEED ID 112 Find the value nn on the...

Page 198: ...n your process Selection number Selection name Description 0 Induction motor IM Make this selection if you use an induction motor 1 Permanent Magnet Motor PM Make this selection if you use a permanent magnet motor 2 Reluctance Motor Make this selection if you use a reluctance motor When you change the value of parameter P3 1 2 2 Motor Type the values of parameters P3 1 4 2 Field Weakening Point Fr...

Page 199: ...es cur rent and voltage but the frequency is zero The U f ratio and start magnetisation parameters are identified 2 Identification with rotation The drive operates with speed when you do the identification run for the motor parameters The U f ratio the magnetisa tion current and start magnetisation parameters are identi fied To get accurate results do this identification run with no load on the mo...

Page 200: ...or switch between the drive and the motor A The motor switch B Mains P3 1 2 7 LOAD DROOPING ID 620 Use this parameter to enable the Load Drooping function The Load drooping function enables a speed drop as a function of load You can use this function when a balanced load is necessary for mechanically connected motors This is called static drooping You can also use the function when a dynamic droop...

Page 201: ...g factor is constant through the frequency range 1 Linear removal The load drooping is removed linearly from the nominal fre quency to zero frequency P3 1 2 10 OVERVOLTAGE CONTROL ID 607 Use this parameter to set the overvoltage controller out of operation The function is necessary when the supply voltage changes for example between 15 and 10 and the process you control does not have the tolerance...

Page 202: ...lower the motor noise the drive searches for the minimum motor current You can use this function for example in fan and pump processes Do not use the function with fast PID controlled processes P3 1 2 13 STATOR VOLTAGE ADJUST ID 659 Use this parameter to adjust the stator voltage in permanent magnet motors NOTE The identification run sets a value for this parameter automatically We recommend that ...

Page 203: ...al Voltage Motor Nominal Frequency Stator Voltage Adjust back EMF Zero Frequency Voltage 50 200 2 0 0 100 50 f Hz U V Fig 22 The stator voltage adjustment P3 1 2 14 OVERMODULATION ID 1515 Use this parameter to disable the overmodulation of the AC drive Overmodulation maximises the output voltage of the drive but increases the motor current harmonics P3 1 2 15 STATOR RESISTANCE VOLTAGE DROP ID 662 ...

Page 204: ...p control mode The back EMF value that is identified in Identification with rotation overwrites the existing parameter value 10 2 3 MOTOR LIMITS P3 1 3 1 MOTOR CURRENT LIMIT ID 107 Use this parameter to set the maximum motor current from the AC drive The range of values for the parameter is different for each enclosure size of the drive When the current limit is active the drive output frequency d...

Page 205: ...ifferent setting is not necessary 1 Squared The voltage of the motor changes from the value of P3 1 4 6 Zero Frequency Voltage to the value of P3 1 4 2 Field Weakening Point Frequency at a squared curve The motor operates undermagnetised below the field weakening point and produces less torque You can use the squared U f ratio in applications where the torque demand is in relation to the square of...

Page 206: ...P2 P3 ID604 ID605 ID606 Un ID603 ID602 U V f Hz Fig 24 The programmable U f curve A Default Nominal voltage of the motor B Field weakening point C Default Nominal frequency of the motor When the parameter Motor Type has the value PM motor Permanent Magnet Motor this parameter is automatically set to the value Linear VACON 206 PARAMETER DESCRIPTIONS 10 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS...

Page 207: ... 1 1 Motor nominal voltage and P3 1 1 2 Motor nominal frequency the parameters P3 1 4 2 and P3 1 4 3 automatically receive related values To have different values for P3 1 4 2 and P3 1 4 3 change these parameters only after you set the parameters P3 1 1 1 and P3 1 1 2 P3 1 4 4 U F MIDPOINT FREQUENCY ID 604 Use this parameter to set the middle point frequency of the U f curve NOTE This parameter gi...

Page 208: ...DC pulses are disabled automatically The bit B7 controls the rotation direction of the injected high frequency signal which is used in the flying start of synchronous reluctance machines Signal injection is used to detect the frequency of the rotor If the rotor is in a blind angle when the signal is injected the rotor frequency is undetectable Reversing the rotation direction of the injection sign...

Page 209: ... A constant current is led to the motor until the output frequency increases above the level that is set in P3 1 4 12 2 When the output frequency increases above I f Start Frequency level the operation mode changes back to the normal U f control mode P3 1 4 12 2 I F START FREQUENCY ID 535 Use this parameter to set the output frequency limit below which the set I f start current is fed to motor Whe...

Page 210: ...bGain Fig 26 The torque stabilator gain P3 1 4 13 3 TORQUE STABILATOR DAMPING TIME CONSTANT ID 1413 Use this parameter to set the damping time constant of the torque stabiliser P3 1 4 13 4 TORQUE STABILATOR DAMPING TIME CONSTANT FOR PM MOTORS ID 1735 Use this parameter to set the damping time constant of the torque stabiliser for permanent magnet or reluctance motors P3 1 4 13 5 TORQUE STABILATOR ...

Page 211: ...p rotor flux With a PM motor using start magnetisation is highly recommended to make sure that the rotor alignment is correct The identification with rotation is necessary because the advanced sensorless control is sensitive about accurate motor parameterisation We recommend you to use minimum frequencies because continuous operation at or near zero frequency can cause instability of control and s...

Page 212: ...quencies An example of a suitable application is an extruder When you select bit B3 the sign or of the output frequency is limited according to the sign of the user frequency reference When positive frequency reference is used the output frequency is limited to positive values When negative frequency reference is used only negative output frequency is allowed As a result the operation is limited i...

Page 213: ...d response and the total inertia it is possible that the speed controller requires some tuning P3 1 6 14 FLUX REFERENCE Use this parameter to adjust the flux reference The value 100 means a nominal flux 10 3 START STOP SETUP You must give the start and stop commands differently in each control place REMOTE CONTROL PLACE I O A Use the parameters P3 5 1 1 Control signal 1 A P3 5 1 2 Control signal 2...

Page 214: ...ection number Selection name Description 0 Yes The keypad stop button is always enabled 1 No Limited function of the keypad stop button P3 2 4 START FUNCTION ID 505 Use this parameter to select the type of the start function Selection number Selection name Description 0 Ramping The drive accelerates from 0 frequency to frequency refer ence 1 Flying start The drive detects the actual speed of the m...

Page 215: ...t In all the examples of the next pages the stop mode is coasting CS Control signal Info Message IO IO P P IO SEL G IN 0 IN 1 KP V EQ IN 1 IN 2 AND IN 1 IN 2 V NO FALSE YES TRUE IO_StartFunction Ctrl Signal 1 A B Ctrl Signal 2 A B I O A B Logic KeypadStopButton StopButton FALSE StartStopLogic Signal 1 ForceStop Signal 2 ButtonStart Signal 3 Start Enable Reverse ForceStopActive StartButton KeypadSt...

Page 216: ... and causes the motor to accelerate REV to the set frequency 6 CS2 becomes inactive and the frequency fed to the motor drops to 0 7 CS1 activates and the motor accelerates FWD to the set frequency 8 The Run enable signal is set to OPEN which causes the frequency to go to 0 Configure the Run enable signal with parameter P3 5 1 15 9 The Run enable signal is set to CLOSED which causes the frequency t...

Page 217: ... the direction to start to change FWD to REV 5 The Run enable signal is set to OPEN which causes the frequency to go to 0 Configure the Run enable signal with parameter 3 5 1 15 6 The start attempt with CS1 is not successful because the Run enable signal is still OPEN 7 CS1 activates and the motor accelerates FWD to the set frequency because the Run enable signal was set to CLOSED 8 The STOP butto...

Page 218: ... frequency that is fed to the motor goes to 0 5 CS2 activates again and causes the motor to accelerate REV to the set frequency 6 CS2 becomes inactive and the frequency that is fed to the motor goes to 0 7 CS1 activates and the motor accelerates FWD to the set frequency 8 The Run enable signal is set to OPEN which causes the frequency to go to 0 Configure the Run enable signal with parameter P3 5 ...

Page 219: ...r does not start because CS1 is inactive 6 CS1 activates and causes the output frequency to increase again The motor operates forward because CS2 is inactive 7 The Run enable signal is set to OPEN which causes the frequency to go to 0 Configure the Run enable signal with parameter P3 5 1 15 8 The Run enable signal is set to CLOSED which causes the frequency to increase to the set frequency because...

Page 220: ...erates forward because CS2 is inactive 2 CS2 activates which causes the direction to start to change FWD to REV 3 CS2 becomes inactive which causes the direction to start to change REV to FWD because CS1 is still active 4 CS1 becomes inactive and the frequency goes to 0 5 CS2 activates but the motor does not start because CS1 is inactive 6 CS1 activates and causes the output frequency to increase ...

Page 221: ...formation P3 2 8 FIELDBUS START LOGIC ID 889 Use this parameter to set the fieldbus start logic The selections can include the word edge to help you prevent an accidental start Selection number Selection name Description 0 A rising edge is necessary 1 State P3 2 9 START DELAY ID 524 Use this parameter to set the delay between the start command and the actual start of the drive P3 2 10 REMOTE TO LO...

Page 222: ...rence P3 3 1 2 MAXIMUM FREQUENCY REFERENCE ID 102 Use this parameter to set the maximum frequency reference P3 3 1 3 POSITIVE FREQUENCY REFERENCE LIMIT ID 1285 Use this parameter to set the final frequency reference limit for the positive direction P3 3 1 4 NEGATIVE FREQUENCY REFERENCE LIMIT ID 1286 Use this parameter to set the final frequency reference limit for the negative direction Use this p...

Page 223: ... Data In Process Data In Process Data In Process Data In Process Data In Process Data In Not Used Keypad Torq Ref Joystick Select Select Torque Ref Source SCALE Torq Ref Min Torq Ref Max Torq Ref Dead Zone DEAD ZONE FILTER Torq Ref Filt Time Final Torque Reference Torque Reference M M P IN TC IN LIMIT P MIN IN MAX P P P I O I O I O I O I O I O FB 1 FB 2 FB 3 FB 4 FB 5 FB 6 FB 7 FB 8 V Block1 V Blo...

Page 224: ... 5 TORQUE REFERENCE DEAD ZONE ID 1246 Use this parameter to set the torque reference dead zone To ignore the small values around 0 of the torque reference set this value to be bigger than 0 When the reference signal is between 0 and 0 the value of this parameter the torque reference is set to 0 P3 3 2 6 KEYPAD TORQUE REFERENCE ID 1439 Use this parameter to set the keypad torque reference This para...

Page 225: ...Ref Limit Fig 35 Torque control frequency limit selection 0 Selection 1 Freq Reference that is the frequency reference for both directions The frequency is limited by the actual frequency reference after the ramp generator for both directions That is the output frequency increases within the set ramp time until the actual torque is equal to the referenced torque speed controller active speed contr...

Page 226: ...ncy when the torque error is 1 of the motor nominal torque This parameter is always active in sensorless torque control P3 3 2 9 2 SENSORLESS TORQUE CONTROL I GAIN ID 1732 Use this parameter to set the I gain for the torque controller in the sensorless control mode The I Gain value 1 0 causes the integration to reach 1 0 Hz in 1 second when the torque error is 1 of the motor nominal torque This pa...

Page 227: ...set frequency reference when the preset frequencies function is used Select the preset frequencies with the digital input signals P3 3 3 5 PRESET FREQUENCY 3 ID 126 Use this parameter to set the preset frequency reference when the preset frequencies function is used Select the preset frequencies with the digital input signals P3 3 3 6 PRESET FREQUENCY 4 ID 127 Use this parameter to set the preset ...

Page 228: ...an find more data in the table below The values of the preset frequencies stay automatically between the minimum and maximum frequencies P3 3 1 1 and P3 3 1 2 Necessary step Activated frequency Make a selection of the value 0 for parameter P3 3 1 5 Preset frequency 0 Table 123 The selection of preset frequencies when P3 3 3 1 Binary coded Activated digital input signal Activated frequency referenc...

Page 229: ...t frequency 2 Preset frequency 2 Preset frequency 3 the input is activated P3 3 3 10 PRESET FREQUENCY SELECTION 0 ID 419 Use this parameter to select the digital input signal that is used as a selector for the preset frequencies This parameter is a binary selector for Preset speeds 0 7 See parameters P3 3 3 2 to P3 3 3 9 P3 3 3 11 PRESET FREQUENCY SELECTION 1 ID 420 Use this parameter to select th...

Page 230: ...quency with a digital input signal With a motor potentiometer you can increase and decrease the output frequency When you connect a digital input to parameter Motor Potentiometer UP and have the digital input signal active the output frequency rises The motor potentiometer reference INCREASES until the contact is opened P3 3 4 2 MOTOR POTENTIOMETER DOWN ID 417 Use this parameter to decrease the ou...

Page 231: ...otor potentiometer This parameter defines when the reference of the motor potentiometer is set to 0 There are 3 selections in the reset function no reset reset when the drive stops or reset when the drive is powered down Selection number Selection name Description 0 No reset The last motor potentiometer frequency reference is kept through the stop state and kept in memory if a powerdown occurs 1 S...

Page 232: ... Joystick function to control the frequency reference of the drive or the torque reference P3 3 5 2 JOYSTICK DEAD ZONE ID 384 Use this parameter to set the joystick dead zone To ignore the small values of the reference around 0 set this value to be bigger than 0 When the analogue input signal is 0 the value of this parameter the joystick reference is set to 0 C B D A E 10 V 10 V 100 100 10 10 Fig ...

Page 233: ...ng function to override the normal control momentarily You can use this function for example to control the process slowly to a special status or position during maintenance You do not have to change the control place or other parameters Only when the drive is in stop state it is possible to activate the Jogging function You can use 2 bi directional frequency references You can activate the Joggin...

Page 234: ...ation This parameter gives the digital input signal that is used to set the frequency reference for Jogging function and make the drive start You can use this digital input signal only when Enable DI Jogging is active NOTE If you activate Enable DI Jogging and this digital input the drive starts NOTE If the 2 activation signals are active at the same time the drive stops P3 3 6 3 JOGGING REFERENCE...

Page 235: ...e and the reference for the reverse direction has a negative value You can activate the jogging function with digital input signals or from Fieldbus in bypass mode with Control Word bits 10 and 11 P3 3 6 6 JOGGING RAMP ID 1257 Use this parameter to set the ramp time when jogging is active This parameter gives the acceleration and deceleration times when the Jogging function is active 10 5 RAMPS AN...

Page 236: ...deceleration ramps smoother With the parameters Ramp 1 Shape and Ramp 2 Shape you can make smoother the start and the end of the acceleration and deceleration ramps If you set the value to 0 0 you get a linear ramp shape The acceleration and deceleration act immediately to the changes in the reference signal When you set the value between 1 0 and 100 0 you get an S shaped acceleration or decelerat...

Page 237: ...frequency P3 4 2 4 RAMP 2 SELECTION ID 408 Use this parameter to select either ramp 1 or ramp 2 Selection number Selection name Description 0 OPEN Ramp 1 Shape Acceleration Time 1 and Deceleration Time 1 1 CLOSED Ramp 2 Shape Acceleration Time 2 and Deceleration Time 2 10 5 3 START MAGNETISING P3 4 3 1 START MAGNETISING CURRENT ID 517 Use this parameter to set the DC current that is fed into the m...

Page 238: ...NG ID 520 Use this parameter to enable Flux Braking You can use flux braking as an alternative to DC braking Flux braking increases the braking capacity in conditions where additional brake resistors are not necessary When braking is necessary the system decreases the frequency and increases the flux in the motor This increases the capacity of the motor to brake The motor speed is controlled durin...

Page 239: ... Standard board slot A and its terminals B Standard board slot B and its terminals C Option board slot C D Option board slot D E Option board slot E F Programmable digital inputs DI G Programmable analogue inputs AI 10 6 1 1 Programming of digital inputs You can find the applicable functions for digital inputs as parameters in parameter group M3 5 1 To give a digital input to a function set a valu...

Page 240: ...rameter that is the set digital input READY FAULT ALARM STOP RUN KEYPAD 1 O REV FWD BUS A B C Fig 44 The Digital inputs menu in the text display A The text display B The name of the parameter that is the function C The value of the parameter that is the set digital input In the standard I O board compilation there are 6 digital inputs available the slot A terminals 8 9 10 14 15 and 16 VACON 240 PA...

Page 241: ...the menu M3 5 1 is parameter P3 5 1 11 It gets the default value DigIN SlotA 3 in the graphical display and dI A 3 in the text display After this selection a digital signal to the digital input DI3 terminal 10 controls External Fault Close Index Parameter Default ID Description P3 5 1 11 External fault close DigIN SlotA 3 405 OPEN OK CLOSED External fault To change the input from DI3 to for exampl...

Page 242: ...DigIN SlotA 3 4 To change the terminal to 6 push the arrow button Up 3 times Accept the change with the OK button STOP READY I O Ext Fault Close P3 5 1 11 ID 405 Min Max DigIN SlotA 6 5 If the digital input DI6 was already used for some other function a message shows on the display Change one of these selections STOP READY I O ID At least one digital input has been selected to several operations T...

Page 243: ...s in slots C D or E make a selection of them READY FAULT ALARM STOP RUN KEYPAD 1 O REV FWD BUS 3 To activate the terminal 3 push the arrow button Right again The letter D stops blinking READY FAULT ALARM STOP RUN KEYPAD 1 O REV FWD BUS 4 To change the terminal to 6 push the arrow button Up 3 times Accept the change with the OK button READY FAULT ALARM STOP RUN KEYPAD 1 O REV FWD BUS PARAMETER DESC...

Page 244: ... value always CLOSED Their value shows DigIN Slot0 2 in the graphical display and dI 0 2 in the text display NOTE You can also give time channels to digital inputs There is more data about it in Table 89 Sleep function settings 10 6 1 2 Programming of analogue inputs You can make a selection of the target input for the signal of the analogue frequency reference from the available analogue inputs S...

Page 245: ... A standard I O board The location of the parameter P3 5 2 1 1 AI1 Signal Selection is the menu M3 5 2 1 The parameter gets the default value AnIN SlotA 1 in the graphical display or AI A 1 in the text display The target input for the signal of the analogue frequency reference AI1 is then the analogue input in the terminals 2 3 Use the dip switches to set the signal to be voltage or current See th...

Page 246: ...nd blinks STOP READY I O AI1 Signal Sel AnIN SlotA 1 P3 5 2 1 1 ID 377 Min Max 3 To change the value to AnIN SlotC push the arrow button Up Accept the change with the OK button STOP READY I O AI1 Signal Sel AnIN SlotC 1 P3 5 2 1 1 ID 377 Min Max PROGRAMMING OF ANALOGUE INPUTS IN THE TEXT DISPLAY 1 To make a selection of the parameter push the OK button READY FAULT ALARM STOP RUN KEYPAD 1 O REV FWD...

Page 247: ... KEYPAD 1 O REV FWD BUS 3 To change the value to C push the arrow button Up Accept the change with the OK button READY FAULT ALARM STOP RUN KEYPAD 1 O REV FWD BUS PARAMETER DESCRIPTIONS VACON 247 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS 10 ...

Page 248: ... 3 Analogue input 30 of the signal strength etc 10 Analogue input 100 of the signal strength SlotA Number agrees to a digital input in slot A SlotB Number agrees to a digital input in slot B SlotC Number agrees to a digital input in slot C SlotD Number agrees to a digital input in slot D SlotE Number agrees to a digital input in slot E TimeChannel 1 Time Channel1 2 Time Channel2 3 Time Channel3 Fi...

Page 249: ...annels The time channels work as terminals You can monitor the statuses of the digital inputs and the digital outputs in the Multimonitoring view P3 5 1 1 CONTROL SIGNAL 1 A ID 403 Use this parameter to select the digital input signal Control Signal 1 that starts and stops the drive when the control place is I O A FWD P3 5 1 2 CONTROL SIGNAL 2 A ID 404 Use this parameter to select the digital inpu...

Page 250: ...to select the digital input signal that switches the control place and the frequency reference source to Keypad from any control place P3 5 1 11 EXTERNAL FAULT CLOSE ID 405 Use this parameter to select the digital input signal that activates an external fault P3 5 1 12 EXTERNAL FAULT OPEN ID 406 Use this parameter to select the digital input signal that activates an external fault P3 5 1 13 FAULT ...

Page 251: ...erlock during the operation of the drive the drive stops P3 5 1 18 MOTOR PREHEAT ON ID 1044 Use this parameter to select the digital input signal that activates Motor Preheat function The Motor Preheat function feeds DC current to the motor when the drive is in the stop state P3 5 1 19 RAMP 2 SELECTION ID 408 Use this parameter to select the digital input signal that selects the ramp time to be us...

Page 252: ...the digital input signal that starts the timer The timer starts when this signal is deactivated falling edge The output is deactivated when the time defined in the duration parameter has elapsed P3 5 1 29 TIMER 3 ID 449 Use this parameter to select the digital input signal that starts the timer The timer starts when this signal is deactivated falling edge The output is deactivated when the time de...

Page 253: ...meter to select the digital input signal that is used as interlock signal for the Multi Pump system P3 5 1 38 MOTOR 5 INTERLOCK ID 430 Use this parameter to select the digital input signal that is used as interlock signal for the Multi Pump system P3 5 1 39 MOTOR 6 INTERLOCK ID 486 Use this parameter to select the digital input signal that is used as interlock signal for the Multi Pump system P3 5...

Page 254: ... parameter activates the Fire Mode if it is enabled with a correct password P3 5 1 47 FIRE MODE REVERSE ID 1618 Use this parameter to select the digital input signal that gives a command for reverse rotation direction during the Fire Mode This function has no effect in normal operation P3 5 1 48 AUTO CLEANING ACTIVATION ID 1715 Use this parameter to select the digital input signal that starts the ...

Page 255: ...t signal that activates User Defined Fault 2 Fault ID 1115 10 6 4 ANALOGUE INPUTS P3 5 2 1 1 AI1 SIGNAL SELECTION ID 377 Use this parameter to connect the AI signal to the analogue input of your choice This parameter is programmable See Table 125 Default functions of the programmable digital and analogue inputs P3 5 2 1 2 AI1 SIGNAL FILTER TIME ID 378 Use this parameter to filter out disturbances ...

Page 256: ...alogue input signal current or voltage For more information see the Installation manual It is also possible to use the analogue input signal as frequency reference The selection of the value 0 or 1 change the scaling of the analogue input signal Selection number Selection name Description 0 0 10V 0 20mA The range of the analogue input signal is 0 10V or 0 20mA the dip switch settings on the contro...

Page 257: ...A The range of the analogue input signal is 2 10V or 4 20mA the dip switch settings on the control board tell which one The input signal is 20 100 0 100 50 20 C B A D Hz 0 mA 20 mA 10 mA 4 mA Fig 49 The analogue input signal range selection 1 A Frequency reference B Max freq reference C Min freq reference D Analogue input signal PARAMETER DESCRIPTIONS VACON 257 LOCAL CONTACTS HTTP DRIVES DANFOSS C...

Page 258: ...50 AI1 signal custom min max A Frequency reference B Max freq reference C Min freq reference D Analogue input signal E AI custom min F AI custom max P3 5 2 1 6 AI1 SIGNAL INVERSION ID 387 Use this parameter to invert the analogue input signal When the analogue input signal is inverted the curve of the signal becomes the opposite It is possible to use the analogue input signal as frequency referenc...

Page 259: ... The value 0 of the analogue input signal agrees to the Maximum Frequency Reference The value 100 of the analogue input signal agrees to the Minimum Frequency Reference 0 100 50 C B A D Hz 0 mA 20 mA 10 mA Fig 52 AI1 signal inversion selection 1 A Frequency reference B Max freq reference C Min freq reference D Analogue input signal PARAMETER DESCRIPTIONS VACON 259 LOCAL CONTACTS HTTP DRIVES DANFOS...

Page 260: ...3 5 3 2 1 RO1 FUNCTION ID 11001 Use this parameter to select a function or a signal that is connected to the relay output VACON 260 PARAMETER DESCRIPTIONS 10 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS ...

Page 261: ...I O control B active The selection is I O control place B the active control place is I O B 13 Limit supervision 1 The limit supervision activates if the signal value goes below or above the set supervision limit P3 8 3 or P3 8 7 14 Limit supervision 2 15 Fire mode active The Fire mode function is active 16 Jogging active The Jogging function is active 17 Preset Frequency active The selection of p...

Page 262: ...l Word bit 13 The digital relay output control from the Fieldbus control word bit 13 35 Fieldbus Control Word bit 14 The digital relay output control from the Fieldbus control word bit 14 36 Fieldbus Control Word bit 15 The digital relay output control from the Fieldbus control word bit 15 37 Fieldbus Process Data In1 bit 0 The digital relay output control from the Fieldbus Process Data In1 bit 0 ...

Page 263: ...omizer 51 Block Out 8 The output of the programmable Block 8 See parameter menu M3 19 Drive customizer 52 Block Out 9 The output of the programmable Block 9 See parameter menu M3 19 Drive customizer 53 Block Out 10 The output of the programmable Block 10 See parameter menu M3 19 Drive customizer 54 Jockey pump control The control signal for the external jockey pump 55 Priming pump control The cont...

Page 264: ...D 10050 Use this parameter to select a function or a signal that is connected to the analogue output The contents of the analogue output signal 1 are specified in this parameter The scaling of the analogue output signal depends on the signal VACON 264 PARAMETER DESCRIPTIONS 10 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS ...

Page 265: ... 0 1000V 10 PID Setpoint The actual setpoint value of the PID Controller 0 100 11 PID Feedback The actual feedback value of the PID Controller 0 100 12 PID output The output of the PID controller 0 100 13 ExtPID output The External PID controller output 0 100 14 Fieldbus Process Data In 1 Fieldbus Process Data In 1 0 10000 this agrees with 0 100 00 15 Fieldbus Process Data In 2 Fieldbus Process Da...

Page 266: ...Block Out 7 The output of the programmable Block 7 0 10000 this agrees with 0 100 00 See parameter menu M3 19 Drive customizer 29 Block Out 8 The output of the programmable Block 8 0 10000 this agrees with 0 100 00 See parameter menu M3 19 Drive customizer 30 Block Out 9 The output of the programmable Block 9 0 10000 this agrees with 0 100 00 See parameter menu M3 19 Drive customizer 31 Block Out ...

Page 267: ...ction For example you can make a selection of the output frequency of the drive for the contents of the analogue output signal and set parameters P3 5 4 1 4 and P3 5 4 1 5 between 10 and 40 Hz Then the output frequency of the drive changes between 10 and 40 Hz and the analogue output signal changes between 0 and 20 mA 0 100 50 C B A D E 0 mA 20 mA 10 mA Hz 10 Hz 40 Hz 0 Hz Fig 53 The scaling of th...

Page 268: ...o the fieldbus with the ID number of the parameter or monitor value The data is scaled to an unsigned 16 bit format according to the format on the control panel For example value 25 5 on the display equals 255 P3 6 5 FB DATAOUT 5 SELECTION ID 856 Use this parameter to select the data that is sent to the fieldbus with the ID number of the parameter or monitor value The data is scaled to an unsigned...

Page 269: ...prevent the drive operating on the prohibited frequencies In some processes it can be necessary to avoid some frequencies because they cause mechanical resonance P3 7 3 PROHIBIT FREQUENCY RANGE 2 LOW LIMIT ID 511 Use this parameter to prevent the drive operating on the prohibited frequencies In some processes it can be necessary to avoid some frequencies because they cause mechanical resonance P3 ...

Page 270: ...eceleration time when the output frequency is in a prohibited frequency range The value of the Ramp Time Factor is multiplied with the value of P3 4 1 2 Acceleration Time 1 or P3 4 1 3 Deceleration Time 1 For example the value 0 1 makes the acceleration deceleration time ten times shorter A B C D E F s Hz Fig 55 The parameter Ramp Time Factor A Output Frequency B High Lim C Low Lim D Ramp Time Fac...

Page 271: ...434 Use this parameter to set the supervision limit hysteresis for the selected item The unit shows automatically P3 8 5 SUPERVISION 2 ITEM SELECTION ID 1435 Use this parameter to select the supervision item The output of the supervision function can be selected to the relay output P3 8 6 SUPERVISION 2 MODE ID 1436 Use this parameter to set the supervision mode P3 8 7 SUPERVISION 2 LIMIT ID 1437 U...

Page 272: ...ID 733 Use this parameter to select the response of the drive to a Fieldbus Timeout fault If the data connection between the master and the fieldbus board is defective a fieldbus fault occurs P3 9 1 7 SLOT COMMUNICATION FAULT ID 734 Use this parameter to select the response of the drive to a Slot Communication fault If the drive detects a defective option board a slot communication fault occurs Se...

Page 273: ...r to select the response of the drive to a STO Fault This parameter defines drive operation when Safe Torque Off STO function is activated e g emergency stop button has been pressed or some other STO operation has been activated See P3 9 1 2 P3 9 1 15 STARTUP PREVENTED FAULT ID 15593 Use this parameter to select the response of the AC drive to a Startup prevented fault 10 10 2 MOTOR THERMAL PROTEC...

Page 274: ...use it to protect the motor Set the value of this parameter to 0 P3 9 2 2 AMBIENT TEMPERATURE ID 705 Use this parameter to set the ambient temperature where the motor is installed The temperature value is given in celsius or fahrenheit degrees P3 9 2 3 ZERO SPEED COOLING FACTOR ID 706 Use this parameter to set the cooling factor at 0 speed in relation to the point where the motor operates at nomin...

Page 275: ...rs the motor thermal time constant is different It also changes between different motor manufacturers The default value of the parameter changes from dimension to dimension The t6 time is the time in seconds that the motor can safely operate at 6 times the rated current It is possible that the motor manufacturer gives the data with the motor If you know the t6 of the motor you can set the time con...

Page 276: ...OR THERMAL LOADABILITY ID 708 Use this parameter to set the thermal loadability of the motor For example if you set the value to 130 the motor goes to the nominal temperature with 130 of the motor nominal current VACON 276 PARAMETER DESCRIPTIONS 10 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS ...

Page 277: ...n The stall status of the motor is specified with parameters P3 9 3 2 Stall Current and P3 9 3 4 Stall Frequency Limit If the current is higher than the limit and the output frequency is lower than the limit the motor is in a stall status The stall protection is a type of overcurrent protection NOTE If you use long motor cables max 100 m with small drives 1 5 kW the motor current that the drive me...

Page 278: ...s parameter is automatically calculated to 90 of the current limit NOTE The value of the Stall Current must be below the motor current limit f I ID710 ID712 Stall area Fig 59 The stall characteristics settings P3 9 3 3 STALL TIME LIMIT ID 711 Use this parameter to set the maximum time for a stall stage This is the maximum time for the stall stage to be active before a motor stall fault occurs You ...

Page 279: ...nother current than the nominal motor current the precision of the calculation decreases NOTE If you use long motor cables max 100 m with small drives 1 5 kW the motor current that the drive measures can be much higher than the actual motor current It is because there are capacitive currents in the motor cable P3 9 4 1 UNDERLOAD FAULT ID 713 Use this parameter to select the response of the drive t...

Page 280: ...ECTION TIME LIMIT ID 716 Use this parameter to set the maximum time for an underload state This is the maximum time for the underload state to be active before an underload fault occurs You can set the time limit between 2 0 and 600 0 s An internal counter counts the underload time If the value of the counter goes above this limit the protection causes the drive to trip The drive trips as is set i...

Page 281: ... for the output frequency to decrease from maximum frequency to 0 when a quick stop command is given The value of this parameter is applied only when the quick stop mode parameter is set to Quick Stop Deceleration time P3 9 5 4 RESPONSE TO QUICK STOP FAULT ID 744 Use this parameter to select the response of the drive to a Quick Stop fault If the quick stop command is given from DI or Fieldbus a qu...

Page 282: ...k Stop Mode and Quick Stop Deceleration Time Quick Stop Activated Quick Stop Activated NO Drive stopped Yes Drive forced to Not Ready status and alarm fault triggered according to Quick Stop Fault Fig 62 The quick stop logic 10 10 6 TEMPERATURE INPUT FAULT P3 9 6 1 TEMPERATURE SIGNAL 1 ID 739 Use this parameter to select the temperature input signals that are supervised VACON 282 PARAMETER DESCRIP...

Page 283: ... to select the temperature input signals that are supervised The maximum value is taken from the set signals and used for alarm and fault triggering NOTE Only the 6 first temperature inputs are supported the boards from slot A to slot E P3 9 6 6 ALARM LIMIT 2 ID 764 Use this parameter to set the temperature alarm limit Only the inputs that are set with parameter P3 9 6 5 are compared P3 9 6 7 FAUL...

Page 284: ...is in the RUN status 3 Protection enabled in RUN and STOP status The protection is enabled in the 2 statuses RUN and STOP P3 9 8 2 ANALOGUE INPUT LOW FAULT ID 700 Use this parameter to select the response of the drive to an AI Low fault If the analogue input signal becomes less than 50 of the minimum signal for 500ms an AI Low fault occurs If AI Low Protection is enabled with parameter P3 9 8 1 th...

Page 285: ... parameter to select the response of the drive to User Defined Fault 1 Fault ID 1114 10 10 9 USER DEFINED FAULT 2 P3 9 10 1 USER DEFINED FAULT 2 ID 15524 Use this parameter to set the digital input signal that activates User Defined Fault 2 Fault ID 1115 P3 9 10 2 RESPONSE TO USER DEFINED FAULT 2 ID 15526 Use this parameter to select the response of the drive to User Defined Fault 2 Fault ID 1115 ...

Page 286: ...Use this parameter to set the total number of autoreset trials If the number of trials during the trial time is more than the value of this parameter a permanent fault shows If not the fault goes out of view after the trial time is completed The fault type does not have an effect on the maximum number of trials Fault trigger Autoreset Trial time Wait time Wait time Wait time ID717 Reset 1 Reset 2 ...

Page 287: ...the automatic reset after an external fault P3 10 13 AUTORESET UNDERLOAD FAULT ID 738 Use this parameter to enable the automatic reset after an underload fault P3 10 14 AUTORESET PID SUPERVISION FAULT ID 776 Use this parameter to enable the automatic reset after a PID supervision fault P3 10 15 AUTORESET EXT PID SUPERVISION FAULT ID 777 Use this parameter to enable the automatic reset after an ext...

Page 288: ...l a digital input You can program the closed and opened intervals of the input internally To get the best results of the timer functions install a battery and make the settings of the Real Time Clock carefully in the Start up wizard The battery is available as an option NOTE We do not recommend that you use the timer functions without an auxiliary battery The time and date settings of the drive ar...

Page 289: ...FF Time It is the daily active time of the interval during the days set with parameters From Day and To Day For example with the parameter settings below the interval is active from 7 am to 9 am from Monday to Friday The time channel is like a digital input but virtual ON Time 07 00 00 OFF Time 09 00 00 From Day Monday To Day Friday TIMERS Use the timers to set a time channel as active for a perio...

Page 290: ...roblem The AC drive is in a warehouse and controls air conditioning It must operate between 7 am and 5 pm on weekdays and between 9 am and 1 pm on weekends It is also necessary for the drive to operate outside these hours if there are personnel in the building The drive must continue to operate 30 minutes after the personnel has left Solution Set 2 intervals 1 for weekdays and 1 for weekends A tim...

Page 291: ...The checkbox selection for the weekdays Interval 2 P3 12 2 1 ON Time 09 00 00 P3 12 2 2 OFF Time 13 00 00 P3 12 2 3 Days Saturday Sunday P3 12 2 4 Assign to channel Time channel 1 Timer 1 P3 12 6 1 Duration 1800 s 30 min P3 12 6 2 Timer 1 DigIn SlotA 1 The parameter is located in the digital inputs menu P3 12 6 3 Assign to channel Time channel 1 P3 5 1 1 Control signal 1 A Time Channel 1 for the I...

Page 292: ... where the output of the interval function is assigned You can use the time channels to control the on off type functions for example relay outputs or any functions that can be controlled by a DI signal P3 12 6 1 DURATION ID 1489 Use this parameter to set the duration that the timer runs when the activation signal is removed Off delay P3 12 6 2 TIMER 1 ID 447 Use this parameter to select the digit...

Page 293: ...and the setpoint signals of the PID controller Make a selection of the unit for the actual value P3 13 1 5 PROCESS UNIT MIN ID 1033 Use this parameter to set the minimum value of the PID feedback signal For example an analogue signal of 4 20 mA corresponds to the pressure of 0 10 bar The value in process units at a 0 feedback or setpoint This scaling is done for monitoring purposes only The PID co...

Page 294: ...r is locked if the feedback value stays in the dead band area for the set time P3 13 1 10 DEAD BAND DELAY ID 1057 Use this parameter to set the time that the feedback value must stay in the dead band area before the output of the PID controller is locked If the actual value stays in the dead band area for a time set in Dead Band Delay the PID controller output is locked This function prevents wear...

Page 295: ...vates the boost for the PID setpoint value P3 13 2 5 PID SETPOINT SELECTION ID 1047 Use this parameter to set the digital input signal that selects the PID setpoint value to be used P3 13 2 6 SETPOINT SOURCE 1 SELECTION ID 332 Use this parameter to select the source of the PID setpoint signal The AIs and the ProcessDataIn are handled as percentages 0 00 100 00 and scaled according to the setpoint ...

Page 296: ...eedback minimum and maximum NOTE The ProcessDataIn signals use 2 decimals If temperature inputs are selected you must set the values of parameters P3 13 1 5 Process Unit Min and P3 13 1 6 Process Unit Max to correspond to the the scale of the temperature measurement board ProcessUnitMin 50 C and ProcessUnitMax 200 C P3 13 3 4 FEEDBACK 1 MINIMUM ID 336 Use this parameter to set the minimum value of...

Page 297: ...d to the PID output The PID controller reacts much faster to changes in the outflow than if you only measure the level A B C LT FT PID FFW Fig 71 The feedforward control A Level ref B Level control C Outflow control P3 13 4 2 FEEDFORWARD GAIN ID 1060 Use this parameter to adjust the gain of the feedforward signal P3 13 4 3 FEEDFORWARD 1 SOURCE SELECTION ID 1061 Use this parameter to select the sou...

Page 298: ... is used when the signal of the PID controller setpoint is taken from the setpoint source 1 P3 13 5 3 SP1 WAKE UP LEVEL ID 1018 Use this parameter to set the level at which the drive wakes up from the sleep state When the PID feedback value goes below the level that is set with this parameter drive wakes up from the sleep state The operation of this parameter is selected with wake up mode paramete...

Page 299: ...ake sure that the PID Feedback value the process value or the actual value stays in the set limits With this function you can for example find a pipe break and stop the flooding These parameters set the range in which the PID Feedback signal stays in correct conditions If the PID Feedback signal does not stay in the range and this continues longer than the delay a Feedback supervision fault the fa...

Page 300: ...supervision fault occurs Set the upper limit and the lower limit around the reference When the actual value is less or more than the limits a counter starts to count up When the actual value is between the limits the counter counts down When the counter gets a value that is higher than the value of P3 13 6 4 Delay an alarm or a fault shows You can make a selection of the response with parameter P3...

Page 301: ...osition of the pressure sensor A Pressure B No flow C With flow D Pipe length E Position 1 F Position 2 P3 13 7 1 ENABLE SETPOINT 1 ID 1189 Use this parameter to enable the pressure loss compensation in the pump system In a pressure controlled system this function compensates the pressure loss that occurs at the end of the pipe line due to the liquid flow P3 13 7 2 SETPOINT 1 MAX COMPENSATION ID 1...

Page 302: ... length Setpoint Max Freq and Flow Min Freq and Flow Setpoint Max compensation Setpoint PT PT Fig 76 Enable setpoint 1 for pressure loss compensation 10 14 8 SOFT FILL The Soft fill function is used to move the process to a set level at a slow speed before the PID controller starts to control If the process does not go to the set level during the timeout a fault shows You can use the function to f...

Page 303: ...he PID controller starts to control the drive This parameter is applied if the soft fill function is set to Enabled Level P3 13 8 4 SOFT FILL TIMEOUT ID 1096 Use this parameter to set the timeout time for the Soft Fill function When the soft fill function is set to Enabled Level this parameter gives the timeout for the soft fill level after which the soft fill fault occurs When the soft fill funct...

Page 304: ...se the Input pressure supervision to make sure that there is enough water in the inlet of the pump When there is enough water the pump does not suck air and there is no suction cavitation To use the function install a pressure sensor on the pump inlet If the input pressure of the pump goes below the set alarm limit an alarm shows The setpoint value of the PID controller decreases and causes the ou...

Page 305: ...r Running Yes No PID Setpoint Reduction Fig 79 The Input pressure supervision function P3 13 9 1 ENABLE SUPERVISION ID 1685 Use this parameter to enable the Input Pressure Supervision function Use this function to make sure that there is enough fluid in the inlet of the pump P3 13 9 2 SUPERVISION SIGNAL ID 1686 Use this parameter to select the source of the input pressure signal PARAMETER DESCRIPT...

Page 306: ...nput pressure alarm occurs P3 13 9 8 SUPERVISION FAULT LEVEL ID 1692 Use this parameter to set the limit for the input pressure fault If the measured input pressure stays below this level for longer than the set time an input pressure fault occurs P3 13 9 9 SUPERVISION FAULT DELAY ID 1693 Use this parameter to set the maximum duration for the input pressure to stay below the fault limit before an ...

Page 307: ...P3 13 10 5 FROST PROTECTION TEMPERATURE ID 1708 Use this parameter to set the temperature limit at which the drive starts If the temperature of the pump goes below this limit and the drive is in the sleep state the frost protection function starts the drive P3 13 10 6 FROST PROTECTION FREQUENCY ID 1710 Use this parameter to set the frequency reference of the drive that is used when the frost prote...

Page 308: ...om the mains with relays This is done to keep the right setpoint The Autochange function controls the sequence in which the motors start to make sure that they wear equally You can include the regulating motor in the autochange and interlock logic or set it to always be Motor 1 It is possible to remove motors momentarily with the Interlock function for example for maintenance M1 M2 A B C D E G F E...

Page 309: ...32 Use this parameter to enable or disable the interlocks The interlocks tell the Multi pump system that a motor is not available This can occur when the motor is removed from the system for maintenance or bypassed for manual control To use the interlocks enable the parameter P3 15 2 Make a selection of the status for each motor with a digital input the parameters from P3 5 1 34 to P3 5 1 39 If th...

Page 310: ... 3 A New starting order of motors When the system stops or goes to sleep mode for the next time the sequence changes back to 1 2 3 4 5 P3 15 3 INCLUDE FC ID 1028 Use this parameter to include the controlled motor pump in the autochange and interlock system If the controlled motor pump not included the controlling motor is always motor number 1 Please refer to the manual for wiring diagrams in both...

Page 311: ...t on all the motors All the motors are included in the autochange logic WIRING The connections are different for the parameter values 0 and 1 SELECTION 0 DISABLED The drive is directly connected to Motor 1 The other motors are auxiliary motors They are connected to the mains by contactors and controlled by relays of the drive The autochange or the interlock logic do not have an effect on Motor 1 P...

Page 312: ...BLED To include the regulating motor in the autochange or in the interlock logic obey the instructions in the figure below 1 relay controls each motor The contactor logic always connects the first motor to the drive and the next motors to the mains VACON 312 PARAMETER DESCRIPTIONS 10 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS ...

Page 313: ... relay Motor 2 control Motor 1 control from relay Motor 3 control from relay Fig 85 Selection 1 P3 15 4 AUTOCHANGE ID 1027 Use this parameter to enable or disable the rotation of the start sequence and the priority of motors PARAMETER DESCRIPTIONS VACON 313 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS 10 ...

Page 314: ...AMPLE After an autochange the first motor is put last The other motors move up 1 position The start sequence of the motors 1 2 3 4 5 Autochange The start sequence of the motors 2 3 4 5 1 Autochange The start sequence of the motors 3 4 5 1 2 P3 15 5 AUTOCHANGE INTERVAL ID 1029 Use this parameter to adjust the autochange intervals This parameter defines how often to rotate the starting order of the ...

Page 315: ...gnal that is used as interlock signal for the Multi Pump system 10 16 1 OVERPRESSURE SUPERVISION P3 15 16 1 ENABLE OVERPRESSURE SUPERVISION ID 1698 Use this parameter to enable the Overpressure supervision If the PID feedback becomes higher than the set overpressure limit all auxiliary motors stops immediately Only the regulating motor continues to operate You can use the Overpressure supervision ...

Page 316: ...s for the maintenance counters hours or revolutions 1000 The value of the counters increases only during the RUN status of the drive WARNING Do not do maintenance if you are not approved to do it Only an approved electrician can do maintenance There is a risk of injury NOTE The revolutions mode uses motor speed which is only an estimate The drive measures the speed every second When the value of a...

Page 317: ...ypad fieldbuses and the PC tool It only obeys the signals Fire Mode Activation Fire Mode Reverse Run Enable Run Interlock 1 and Run Interlock 2 from I O The Fire mode function has 2 modes the Test mode and the Enabled mode To make a selection of a mode write a password in parameter P3 17 1 Fire Mode Password In the Test mode the drive does not automatically reset the faults and the drive stops whe...

Page 318: ...e uses this frequency when the value of parameter P3 17 2 Fire Mode Frequency Source is Fire Mode Frequency P3 17 4 FIRE MODE ACTIVATION ON OPEN ID 1596 Use this parameter to select the digital input signal that activates the Fire Mode function If this digital input signal is activated an alarm shows on the display and the warranty becomes void The type of this digital input signal is NC normally ...

Page 319: ...arameter to select the digital input signal that gives a command for reverse rotation direction during the Fire Mode The parameter does not have an effect in normal operation If it is necessary for the motor to operate always FORWARD or always REVERSE in Fire Mode make a selection of the correct digital input DigIn Slot0 1 always FORWARD DigIn Slot0 2 always REVERSE V3 17 7 FIRE MODE STATUS ID 159...

Page 320: ... example if parameter Motor Nominal Current has the value 5 A and you set 20 as the default value of this parameter the relay output closes and Fire Mode activates when the output current goes to 1 A NOTE This parameter does not have an effect if the Fire mode is not active In normal operation if you select Run indication for a relay output the result is the same as when Run is selected for the re...

Page 321: ... parameter P3 18 5 NOTE To use this operation mode you must have an option board for temperature measurement for example OPT BH P3 18 2 PREHEAT TEMPERATURE LIMIT ID 1226 Use this parameter to set the temperature limit of the Motor Preheat function The motor preheat becomes active when the heatsink temperature or the measured motor temperature goes below this level and when P3 18 1 is set to 3 or 4...

Page 322: ...Extras and advanced The Mechanical brake control function controls an external mechanical brake with a digital output signal The mechanical brake is opened closed when the drive output frequency breaks the opening closing limits P3 20 1 BRAKE CONTROL ID 1541 Use this parameter to set the operation mode of the mechanical brake Mechanical brake status can be supervised via digital input when mode 2 ...

Page 323: ...t until the brake mechanical delay is over and the correct brake feedback signal is received 5 The output frequency of the drive follows the normal frequency reference 6 A Stop command is given 7 The mechanical brake becomes closed when the output frequency goes below the close frequency limit SET RESET IN IN IN IN Open Freq Limit Output Frequency IN IN Close Freq Limit Output Frequency IN IN Runn...

Page 324: ...we recommend that you use a value that is equal to the nominal slip of the motor The output frequency of the drive stays at this level until the brake mechanical delay is expired and the system receives the correct brake feedback signal P3 20 4 BRAKE CLOSING FREQUENCY LIMIT ID 1539 Use this parameter to set the frequency limit for closing the mechanical brake The value of the parameter P3 20 4 is ...

Page 325: ...edback signal is used if the value for parameter P3 20 1 is Enabled with brake status supervision Connect this digital input signal to an auxiliary contact of the mechanical brake The contact is open the mechanical brake is closed The contact is closed the mechanical brake is open If the brake opening command is given but the contact of the brake feedback signal does not close in given time a mech...

Page 326: ... 7 P3 21 1 5 CLEAN FORWARD TIME ID 1718 Use this parameter to set the operation time for the forward direction frequency in the Auto cleaning cycle See parameter P3 21 1 4 Clean Forward Frequency P3 21 1 6 CLEAN REVERSE FREQUENCY ID 1719 Use this parameter to set the frequency reference of the drive for the reverse direction in the Auto cleaning cycle See parameter P3 21 1 4 Clean Forward Frequenc...

Page 327: ...e night The Jockey pump function controls a jockey pump with a digital output signal You can use a jockey pump if a PID controller is used to control the main pump The function has 3 operation modes Selection number Selection name Description 0 Not used 1 PID sleep The jockey pump starts when the PID Sleep of the main pump activates The jockey pump stops when the main pump wakes up from the sleep ...

Page 328: ...ockey pump starts when PID Sleep is active and the PID feedback signal goes below the level set in this parameter NOTE This parameter is used only if P3 21 2 1 2 PID sleep level P3 21 2 3 JOCKEY STOP LEVEL ID 1676 Use this parameter to set the level of the PID feedback signal at which the jockey pump stops when the main pump is in the sleep state The jockey pump stops when PID Sleep is active and ...

Page 329: ...rt Command Main Pump B Priming Pump Control Digital Output Signal C Output Freq Main Pump D Priming Time P3 21 3 1 PRIMING FUNCTION ID 1677 Use this parameter to enable the Priming pump function A priming pump is a smaller pump that primes the inlet of the main pump to prevent the suction of air The priming pump function controls a priming pump with a relay output signal P3 21 3 2 PRIMING TIME ID ...

Page 330: ...drive nominal power P3 22 3 AHF OVER TEMPERATURE ID 15513 Use this parameter to set the digital input signal that activates AHF Over Temp fault ID 1118 P3 22 4 AHF FAULT RESPONSE ID 15512 Use this parameter to select the response of the AC drive to an AHF Over Temp fault VACON 330 PARAMETER DESCRIPTIONS 10 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS ...

Page 331: ... 5 9 Group 3 9 Protections Reset the fault with the Reset button on the keypad or through the I O terminal fieldbus or the PC tool The faults stay in the Fault history where you can go and examine them See the different fault codes in Chapter 11 3 Fault codes Before you contact the distributor or the factory because of unusual operation prepare some data Write down all the texts on the display the...

Page 332: ...D M4 2 Reset faults Help Reset faults RESETTING WITH A PARAMETER IN THE TEXT DISPLAY 1 Go to the Diagnostics menu READY FAULT ALARM STOP RUN KEYPAD I O REV FWD BUS 2 Use the arrow buttons Up and Down to find the parameter Reset Faults READY FAULT ALARM STOP RUN KEYPAD I O REV FWD BUS VACON 332 FAULT TRACING 11 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS ...

Page 333: ...RY IN THE GRAPHICAL DISPLAY 1 To see more data on a fault go to Fault history Active faults 0 39 STOP READY I O Diagnostics M4 1 ID Reset faults Fault history 2 To examine the data of a fault push the Arrow button Right STOP READY I O External Fault 51 Fault old Fault old Info old 862537s External Fault 51 Device removed 39 Fault history M4 3 3 ID 891384s 871061s FAULT TRACING VACON 333 LOCAL CONT...

Page 334: ... 2 Fault history M4 3 3 2 ID EXAMINING THE FAULT HISTORY IN THE TEXT DISPLAY 1 Push OK to go to Fault history READY FAULT ALARM STOP RUN KEYPAD 1 O REV FWD BUS 2 To examine the data of a fault push OK again READY FAULT ALARM STOP RUN KEYPAD 1 O REV FWD BUS VACON 334 FAULT TRACING 11 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS ...

Page 335: ...ata READY FAULT ALARM STOP RUN KEYPAD 1 O REV FWD BUS READY FAULT ALARM STOP RUN KEYPAD 1 O REV FWD BUS READY FAULT ALARM STOP RUN KEYPAD 1 O REV FWD BUS FAULT TRACING VACON 335 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS 11 ...

Page 336: ... the input voltage 11 Overvoltage software fault 3 20 Earth fault hardware fault The measurement of cur rent tells that the sum of the motor phase current is not zero an insulation malfunc tion in the cables or the motor a filter du dt sinus malfunction Do a check of the motor cables and the motor Do a check of the filters 21 Earth fault software fault 5 40 Charging switch The charging switch is c...

Page 337: ...ctive component Operation malfunction Output phase voltage does not agree to the reference Feedback fault 605 Defective component Operation malfunction 606 The software of the control unit is not compatible with the software of the power unit 607 The software version cannot be read There is no soft ware in the power unit Defective component Operation malfunction a problem in the power board or the...

Page 338: ...Configuration error Software error Defective component a defective control board Operation malfunction 647 Defective component Operation malfunction 648 Operation malfunction The system software is not compatible with the applica tion 649 A resource overload A parameter loading restoring or saving malfunc tion Load the factory default settings Download the latest software from the Danfoss Drives w...

Page 339: ...rom the Danfoss Drives website Update the drive with it If the fault occurs again ask instructions from your nearest dis tributor 827 Invalid incorrect licence key provided via keypad or VCX The licence key is incorrect or not for this drive Reset the fault and restart the AC drive Enter the licence key to the AC drive again Download the newest software from the Danfoss Drives website Update the d...

Page 340: ...uses and supply cable the rectifying bridge and the gate con trol of the thyristor MR6 11 100 Output phase super vision The measurement of cur rent tells that there is no current in 1 motor phase a motor or motor cables malfunction filter du dt sinus malfunction Do a check of the motor cable and the motor Do a check of the du dt or sinus fil ter 12 110 Brake chopper super vision hardware fault The...

Page 341: ...etwork Do a check of the cables and the motor 15 140 Motor stall The motor stalled Do a check of the motor and the load 16 150 Motor overtempera ture There is too heavy a load on the motor Decrease the motor load If there is no motor overload do a check of the motor thermal protection parameters parameter group 3 9 Protections 17 160 Motor underload There is not a sufficient load on the motor Do a...

Page 342: ...eep 1 of the STO option boards Remove the others See the safety manual 502 Safety configuration The STO option board was installed in an incorrect slot Put the STO option board into the correct slot See the safety man ual 503 Safety configuration There is no safety configura tion switch on the control board Install the safety configuration switch on the control board See the safety manual 504 Safe...

Page 343: ...rive and restart If the fault occurs again ask instructions from your nearest dis tributor 524 Safety diagnostics An overvoltage in the safety option board Reset the drive and restart If the fault occurs again ask instructions from your nearest dis tributor 525 Safety diagnostics An undervoltage in the safety option board Reset the drive and restart If the fault occurs again ask instructions from ...

Page 344: ... the drive Reset the fault The drive reboots after you reset the fault 362 Device changed same type The option board in slot B was replaced by a new one that you have used before in the same slot The device is ready to be used Reset the fault The drive starts to use the old parameter settings 363 Device changed same type The same cause as in ID362 but refers to Slot C 364 Device changed same type ...

Page 345: ...t and flow of cooling air Do a check of the ambient temper ature Examine the heatsink for dust Make sure that the switching fre quency is not too high in relation to the ambient temperature and the motor load Do a check of the cooling fan Make an identification run 44 431 Device changed dif ferent type There is a new power unit of a different type Parameters are not available in the set tings Rese...

Page 346: ...e or an applica tion No steps are necessary 50 1050 AI low fault 1 or more of the available analogue input signals is below 50 of the minimum signal range A control cable is defective or loose A malfunction in a signal source Replace the defective parts Do a check of the analogue input circuit Make sure that parameter AI1 Sig nal Range is set correctly 51 1051 Device external fault The digital inp...

Page 347: ...y Too long acceleration time might prevent drive from reaching required frequency in 40 seconds 1357 During the identification run drive was not able to reach required frequency refer ence Make sure that current torque and power limits of the drive are set correctly Too low limit settings might prevent drive from reaching required frequency 58 1058 Mechanical brake The actual status of the mechani...

Page 348: ...e fault limit 69 1310 Fieldbus communica tion fault The ID number that is used to map the values to Field bus Process Data Out is not valid Do a check of the parameters in the Fieldbus Data Mapping menu 1311 It is not possible to convert 1 or more values for Fieldbus Process Data Out The type of the value is undefined Do a check of the parameters in the Fieldbus Data Mapping menu 1312 There is an ...

Page 349: ...rocess Do a check of the parameters in menu M3 13 9 Do a check of the input pressure sensor and connections 1409 The supervision signal of the input pressure P3 13 9 2 is lower than the fault limit P3 13 9 8 111 1315 Temperature fault 1 1 or more of the tempera ture input signals set in P3 9 6 1 is higher than the alarm limit P3 9 6 2 Find the cause of the temperature rise Do a check of the temper...

Page 350: ...r you find data on these ID numbers 11 4 1 OPERATING TIME COUNTER It is not possible to reset the operating time counter of the control unit The counter is in the submenu Total counters The value of the counter has 5 different 16 bit values To read the value of the counter through fieldbus use these ID numbers ID 1754 Operating Time Counter years ID 1755 Operating Time Counter days ID 1756 Operati...

Page 351: ... 3 RUN TIME COUNTER The run time counter of the motor cannot be reset It is in the submenu Total counters The value of the counter has 5 different 16 bit values To read the value of the counter through fieldbus use these ID numbers ID 1772 Run Time Counter years ID 1773 Run Time Counter days ID 1774 Run Time Counter hours ID 1775 Run Time Counter minutes ID 1776 Run Time Counter seconds Example Yo...

Page 352: ...t To read the value of the counter through fieldbus use these ID numbers ID 2291 Energy Counter The value has always 4 digits The format and the unit of the counter change to agree with the energy counter value See the example below Example 0 001 kWh 0 010 kWh 0 100 kWh 1 000 kWh 10 00 kWh 100 0 kWh 1 000 MWh 10 00 MWh 100 0 MWh 1 000 GWh etc ID2303 Energy Counter Format The energy counter format ...

Page 353: ...panel or the fieldbus To read the value of the counter through fieldbus use these ID numbers ID 2296 Energy Trip Counter The value has always 4 digits The format and the unit of the counter change to agree with the energy trip counter value See the example below You can monitor the energy counter format and unit with ID2307 Energy Trip Counter Format and ID2309 Energy trip Counter unit Example 0 0...

Page 354: ...nit gives the unit for the value of the Energy Trip Counter 0 kWh 1 MWh 2 GWh 3 TWh 4 PWh ID2312 Energy Trip Counter Reset To reset the energy trip counter use the PC the control panel or the fieldbus If you use the PC or the control panel reset the counter in the Diagnostics menu If you use the fieldbus set a rising edge to ID2312 Energy Trip Counter Reset VACON 354 FAULT TRACING 11 LOCAL CONTACT...

Page 355: ...nation of symbols in the table A Standard application B Local Remote application C Multi step speed application D PID control application E Multi purpose application F Motor potentiometer application APPENDIX 1 VACON 355 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS 12 ...

Page 356: ...1 4 AI1 3 3 1 7 Keypad Ref Sel 2 2 2 2 2 2 121 2 Keypad Reference 3 3 1 10 Fieldbus Ref Sel 3 3 3 3 3 3 122 3 Fieldbus Reference 3 3 2 1 Torque Ref Sel 0 0 0 0 4 0 641 0 Not Used 4 AI2 3 3 3 1 Preset Freq Mode 0 0 0 0 182 0 Binary Coded 3 3 3 3 Preset Freq 1 10 0 10 0 5 0 10 0 105 3 3 3 4 Preset Freq 2 15 0 Hz 106 3 3 3 5 Preset Freq 3 20 0 Hz 126 3 3 3 6 Preset Freq 4 25 0 Hz 127 3 3 3 7 Preset F...

Page 357: ...otA 6 3 5 1 9 Fieldbus Ctrl Force 0 0 0 0 0 0 411 0 DigIN Slot0 1 3 5 1 10 Keypad Ctrl Force 0 0 0 0 0 0 410 0 DigIN Slot0 1 3 5 1 11 External Fault Close 102 102 102 101 104 102 405 101 DigIN SlotA 2 102 DigIN SlotA 3 104 DigIN SlotA 5 3 5 1 13 Fault Reset Close 105 0 0 102 102 0 414 0 DigIN Slot0 1 102 DigIN SlotA 3 105 DigIN SlotA 6 3 5 1 19 Ramp 2 Selec tion 0 0 0 0 105 0 408 0 DigIN Slot0 1 1...

Page 358: ...stom Min 0 0 0 0 0 0 0 0 0 0 0 0 380 3 5 2 1 5 AI1 Custom Max 100 0 100 0 100 0 100 0 100 0 100 0 381 3 5 2 1 6 AI1 Signal Inversion 0 0 0 0 0 0 387 0 Normal 3 5 2 2 1 AI2 Signal Selection 101 101 101 101 101 101 388 101 AnIN SlotA 2 3 5 2 2 2 AI2 Filter Time 0 1 0 1 0 1 0 1 0 1 0 1 s 389 3 5 2 2 3 AI2 Signal Range 1 1 1 1 1 1 390 1 2 10V 4 20mA 3 5 2 2 4 AI2 Custom Min 0 0 0 0 0 0 0 0 0 0 0 0 391...

Page 359: ...2 AO1 Filter Time 1 0 1 0 1 0 1 0 1 0 1 0 s 10051 3 5 4 1 3 AO1 Min Signal 0 0 0 0 0 0 10052 3 5 4 1 4 AO1 Min Scale 0 0 0 0 0 0 0 0 0 0 0 0 10053 3 5 1 1 5 AO1 Max Scale 0 0 0 0 0 0 0 0 0 0 0 0 10054 3 13 2 6 SP1 Source 3 332 3 AI1 3 13 3 1 Function 1 333 1 Source 1 3 13 3 3 FB 1 Source 2 334 2 AI2 APPENDIX 1 VACON 359 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS 12 ...

Page 360: ...Document ID DPD00927J Rev J Sales code DOC APP100 DLUK Vacon Ltd Member of the Danfoss Group Runsorintie 7 65380 Vaasa Finland www danfoss com ...

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