V-TEK TM-401, User Manual

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Theory of Operation D292104.2.fm iii
Theory of Operation
Operation of the TM-401 is simple. The opera-
tor loads the tube feeder and then configures
the job for the selected part using the TM-401’s
intuitive, touch screen
Human Machine Inter-
face (HMI) . Job configuration includes select-
ing and programming inspection criteria.
When the TM-401 is set in motion, the pick
head picks an individual part from the Tube
Feeder and places the part directly into a car-
rier tape pocket. The
2D Vision System detects
empty pockets and inspects placed parts for
mark and orientation prior to cover tape appli-
cation. Parts that fail Inspection stop operation
and trigger an error message, allowing the
user to correct the error before continuing
operation.
As the tape advances, it passes sensors which detect jams in tape. Once the carrier tape
reaches the TM-401 sealer assembly, cover tape is applied. The part is then sealed in the pocket
with either a
Heat Seal or Pressure Sensitive Adhesive (PSA) cover tape. When the sealing pro-
cess is complete, the finished tape is routed onto a take-up reel.
During operation, the operator keeps the tube feeder supplied with parts and observes the
inspection process, adjusting operation and inspection settings as needed. In the event of 2D
inspection fails, the operator may re-orient or swap out parts from the output area as needed.
When tape reels are complete, the operator removes the full reel and replaces it with a new reel.