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G7 ASD Operation Manual

65

Motor #1 Torque Boost

Program

⇒

Fundamental Parameters

⇒

Motor Set #1

The Motor #1 Torque Boost function is used to increase the low frequency
torque for high-inertia loads by increasing the output voltage at frequencies
below ½ of the #1 Base Frequency (

F014

) setting.

The value programmed as a boost percentage establishes an output voltage vs.
output frequency relationship to be used to start the motor or to provide
smoother operation.

Note:

Setting an excessive Torque Boost level may cause nuisance
tripping and mechanical stress to loads.

Direct Access Number — F016

Parameter Type — Numerical

Factory Default — (ASD-dependent)

Changeable During Run — Yes

Minimum — 0.0

Maximum — 30.0

Units — %

Soft Stall

Program

⇒

Protection Parameters

⇒

Overload

This parameter Enables/Disables the Soft Stall function. When enabled, the
Soft Stall function reduces the output frequency of the ASD when the current
requirements of the motor exceed the Electronic Thermal Protection #1
setting (

F600

); thus, reducing the output current.

If the current drops below the motor overload protection level setting within a
specified time, the output of the ASD will accelerate to the programmed
frequency setpoint. If not, a trip will be incurred.

The Soft Stall feature is available when the (Program

⇒

Protection Parameters

⇒

Overload

⇒

)

Motor Overload Trip Enable/Disable

parameter is enabled

only.

Soft Stall is highly effective in preventing motor overload trips when used on
fans, blowers, pumps, and other centrifugal loads which require less torque at
lower frequencies.

Note:

The Soft Stall setting may affect acceleration times and patterns.

Settings:

Disabled
Enabled (box checked)

Direct Access Number — F017

Parameter Type — Check Box

Factory Default — Disabled

Changeable During Run — No

F016

F017

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Summary of Contents for G7

Page 1: ...G7 Adjustable Speed Drive Operation Manual Document Number 51546 009 Date March 2005 ...

Page 2: ...el This manual may also be used as a reference guide or for training With this in mind use this manual to develop a system familiarity before attempting to install or operate the device Important Notice The instructions contained in this manual are not intended to cover all details or variations in equipment types nor may it provide for every possible contingency concerning the installation operat...

Page 3: ...Weblink in Browser TOSHIBA INTERNATIONAL CORPORATION G7 Adjustable Speed Drive Please complete the Warranty Card supplied with the ASD and return it to Toshiba by prepaid mail This will activate the 12 month warranty from the date of installation but shall not exceed 18 months from the shipping date Complete the following information and retain for your records Model Number _______________________...

Page 4: ...describe the warning labels and symbols that are used throughout the manual Read the manual completely before installing operating performing maintenance or disposing of this equipment This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review Dimensions shown in the manual are in metric and or the Engli...

Page 5: ...D Capacity 16 Using Vector Control 16 Local Remote Operation 16 Installation and Connections 17 Installation Notes 17 Mounting the ASD 18 Connecting the ASD 19 I O and Control 22 G7 ASD Control 26 Typical Connection Diagram 30 Command Mode and Frequency Mode Control 31 Command Control F003 31 Frequency Control F004 32 Override Operation 34 Electronic Operator Interface 36 EOI Features 36 EOI Opera...

Page 6: ...s and Conduit Plate Information 182 Enclosure Dimensions Weight 182 Conduit Plate Information 187 Conduit Extender Box option 189 EOI Remote Mounting 190 Current Voltage Specifications 193 Cable Terminal Specifications 195 Dynamic Braking Resistor Wire Cable Specifications 198 Link Reactor Information 199 G7 Optional Devices 200 G7 ASD Spare Parts Listing 201 ...

Page 7: ...is manual they will be followed by important safety information that must be carefully adhered to The word DANGER preceded by the safety alert symbol indicates that an imminently hazardous situation exists that if not avoided will result in death or serious injury to personnel The word WARNING preceded by the safety alert symbol indicates that a potentially hazardous situation exists that if not a...

Page 8: ...abels that may be found on the equipment CAUTION Excessive Loading of Operating Shaft Can Prevent Contactor From Closing Properly Resulting In Major Damage Do Not Use Contactor Shaft To Drive Accessories Such As Mechanical Interlocks Which Require More Than 5 Kgf cm Of Torque To Operate DANGER DO NOT OPEN THIS DOOR WHILE THE UNIT IS RUNNING THIS DOOR IS INTERLOCKED WITH ASD OPERATION HAZARDOUS VOL...

Page 9: ...e with established safety practices Be trained in rendering first aid For further information on workplace safety visit www osha gov Equipment Inspection Upon receipt of the equipment inspect the packaging and equipment for shipping damage Carefully unpack the equipment and check for parts that were damaged during shipping missing parts or concealed damage If any discrepancies are discovered it sh...

Page 10: ...ational Safety and Health Administration and any other applicable national regional or industry codes and standards Select a mounting location that is easily accessible has adequate personnel working space and adequate illumination for adjustment inspection and maintenance of the equipment refer to 2002 NEC Article 110 13 A noncombustible insulating floor or mat should be provided in the area imme...

Page 11: ...he unit to prevent electrical shock and to help reduce electrical noise It is the responsibility of the person installing the ASD or the electrical maintenance personnel to provide proper grounding and branch circuit protection in accordance with the 2002 NEC and any applicable local codes T h e M e t a l O f C o n d u i t I s N o t A n A c c e p t a b l e G r o u n d Power Connections C o n ta c ...

Page 12: ... input disconnect option All cable entry openings must be sealed to reduce the risk of entry by vermin and to allow for maximum cooling efficiency Follow all warnings and precautions and do not exceed equipment ratings If using multiple motors provide separate overload protection for each motor and use V f control External dynamic braking resistors must be thermally protected It is the responsibil...

Page 13: ... safeguards may fail or be defeated by the purposeful or inadvertent actions of workers Insulators machine guards and electrical safeguards are to be inspected and tested where possible at installation and periodically after installation for potential hazardous conditions Do not allow personnel near rotating machinery Warning signs to this effect shall be posted at or near the machinery Do not all...

Page 14: ... do not exceed equipment ratings Operational and Maintenance Precautions Turn off lockout and tagout the main power the control power and instrumentation connections before inspecting or servicing the drive or opening the door of the enclosure Turn off lockout and tagout the main power the control power and instrumentation connections before proceeding to disconnect or connect the power wiring to ...

Page 15: ...ter power is restored Follow all warnings and precautions and do not exceed equipment ratings DO NOT install operate perform maintenance or dispose of this equipment until you have read and understood all of the product warnings and user directions Failure to do so may result in equipment damage operator injury or loss of life Service Life Information Part Name Service Life Remarks Large Capacity ...

Page 16: ...30270 Electrostatic Discharge IEC801 2 1991 Electrical Fast Transient IEC 801 4 1988 Surge IEC1000 4 5 1995 2 KV line to line 4 KV line to earth Voltage Interruption IEC 1000 4 11 General EMC Guidelines for Consideration Input filters of the appropriate rating shall be used Proper grounding is a requirement Grounds shall be kept to the minimum length to accomplish the connection Grounds shall have...

Page 17: ...l wire screens must be connected to the ASD case using glands or conduit connectors The motor cable screen shall be connected to the motor case When using a braking resistor the cabling between the resistor and ASD shall also be screened This screen shall connect to both the ASD enclosure and the resistor enclosure 6 Where residual current operated protective device RCD is used for protection in c...

Page 18: ...0B FN258 30 VT130G7U4400B FN258 75 VT130G7U6220B FN258 42 VT130G7U4500B FN258 100 VT130G7U6270B VT130G7U4600B VT130G7U6330B FN258 55 VT130G7U4750B FN258 130 VT130G7U6400B VT130G7U410KB FN258 180 VT130G7U6500B FN258 75 VT130G7U412KB FS5236 300 VT130G7U6600B FN258 100 VT130G7U415KB VT130G7U6750B VT130G7U420KB FS5236 500 VT130G7U610KB FN258 130 VT130G7U425KB VT130G7U612KB FS5236 180 VT130G7U430KB VT1...

Page 19: ... The output current waveform generated by the ASD approaches that of a perfect sine wave however the output waveform is slightly distorted For this reason the motor may produce more heat noise and vibration when operated by an ASD rather than directly from commercial power Low Speed Operation Operating a general purpose motor at lower speeds may cause a decrease in the cooling ability of the motor...

Page 20: ...n over current condition In such a case the carrier frequency may be lowered to compensate for this undesirable condition see Program Special Control Parameters Carrier Frequency Note For proper operation the carrier frequency must be 2 2 kHz or above except when operating in the Constant Torque Variable Torque or the 5 Point Setting modes Motor Load Combinations When the ASD is used in combinatio...

Page 21: ...dissipate excessive amounts of heat and if the extended over current condition were allowed to exceed the circuit parameters this condition could result in a fire hazard To combat this condition the 3 phase input may be connected using contactors that are configured to open in the event of an extended DBR over current condition or an internal circuit failure Using a thermal sensor and or overload ...

Page 22: ...hich the ASD is rated The input voltage may be stepped down when required with the use of a step down transformer or some other type of voltage reduction system Using Vector Control Using Vector Control enables the system to produce very high torque over the entire operating range even at extremely low speeds Vector Control may be used with or without feedback However using feedback increases the ...

Page 23: ...otes When a brake equipped motor is connected to the ASD it is possible that the brake may not release at startup because of insufficient voltage To avoid this Do Not connect the brake or the brake contactor to the output of the ASD If an output contactor is used for bypass operation it must be interlocked such that commercial power is never applied to the output terminals of the ASD T1 U T2 V or ...

Page 24: ...the process controller manufacturer for additional information about compatibility and signal isolation Use caution when setting the output frequency Over speeding a motor decreases its ability to deliver torque and may result in damage to the motor and or the driven equipment All G7 ASDs are equipped with internal DC bus fuses However not all G7 ASDs are equipped with internal primary power input...

Page 25: ...bind them together Use shielded wires or twisted wires for the control circuits Ensure that the grounding terminals G E of the ASD are securely connected to ground Connect a surge suppressor to every electromagnetic contactor and every relay installed near the ASD Install noise filters as required Connecting the ASD Refer to the section titled Installation Precautions on pg 4 and the section title...

Page 26: ...ts i e place U1 V1 and W1 in one conduit and U2 V2 and W2 in another refer to NEC Article 300 20 and Article 310 4 National and local electrical codes should be referenced if three or more power conductors are run in the same conduit refer to 2002 NEC Article 310 adjustment factors Note National and local codes should be referenced when running more than three conductors in the same conduit Instal...

Page 27: ... the peak voltage rating or the allowable thermal rise time of the motor insulation will reduce the life expectancy of the motor For proper operation the carrier frequency must be 2 2 kHz or above except when operating in the Constant Torque Variable Torque or the 5 Point Setting modes Startup and Test Perform the following checks before turning on the unit L1 R L2 S and L3 T are connected to the ...

Page 28: ...discrete input S2 Discrete Input Preset Speed 2 Multifunctional programmable discrete input S3 Discrete Input Preset Speed 3 Multifunctional programmable discrete input S4 Discrete Input Emergency Off Multifunctional programmable discrete input RR Analog Input RR Multifunction programmable analog input 0 0 to 10 volt input 0 to 80 Hz output Reference CC Figure 9 on pg 29 RX Analog Input RX Multifu...

Page 29: ...112 S1 The default setting for this terminal is S1 The function of this input as S1 is to run the motor at Preset Speed 1 see Preset Speed 1 on pg 66 when it is on This input terminal may be programmed to any 1 of the 68 possible functions that are listed in Table 8 on page 76 see F115 S2 The default setting for this terminal is S2 The function of this input as S2 is to run the motor at Preset Spe...

Page 30: ...lses at a rate that is a function of the output frequency of the ASD As the output frequency of the ASD goes up so does the FP output pulse rate This terminal may be programmed to provide output pulses at a rate that is a function of the output frequency or the magnitude of any 1 of the 31 the functions listed in Table 7 on pg 61 see F676 AM This output terminal produces an output current that is ...

Page 31: ...the AM and FM output terminals See F670 and F005 for further information on the AM and FM terminal adjustments SW1 TB1 0 1 mA 4 20 mA CN7A SW2 0 1 mA 4 20 mA The input and output terminals of the Control Terminal Strip For further information on these terminals see pg 22 RR P24 RES F A R S1 S2 S3 S4 C C A II Terminals OUT1 OUT2 ...

Page 32: ...am Communication Setting Parameters Communication Settings Consult the ASD NANOCOM User s Manual P N 10572 1 000 000 for a complete listing of the setup requirements Half or Full duplex communications is available when using RS232 RS485 communications The jumpers at the JP1 and the JP2 connectors may be moved from one position to the other to facilitate either half or full duplex operation If no j...

Page 33: ...CNU1A will result in a continuous splash screen display Connect CNU2 to CNU2A and continue normally Note See the 7 Series Communications Manual P N 53840 for further information on the G7 communications protocol and system configuration requirements CN3 Pinout CN3 is used for RS232 RS485 serial communications Pin CNU1 Pinout Controller PCB CNU1A Pinout EOI Pin CNU2 Pinout Controller PCB CNU2A Pino...

Page 34: ...the Control Board see Figure 7 Table 4 CN7 pinout assignments Listed are the default settings for programmable terminals Pin Number CN7 PInout Pin Number CN7 PInout 1 PP 14 II 2 FL 15 S1 3 VI 16 R 4 RR 17 S3 5 FM 18 S2 6 RX 19 N15 7 FP 20 S4 8 AM 21 P15 9 OUT1 22 P24 10 OUT2 23 CC 11 ST 24 CC 12 RES 25 CC 13 F Note Open collector outputs ...

Page 35: ...onfigurations Figure 8 Discrete input Figure 9 RR input Figure 10 RX input Figure 11 VI II input Figure 12 P24 Output Figure 13 PP Output Figure 14 OUT1 OUT2 Output Figure 15 FP Output Figure 16 AM FM Output Figure 17 Fault Relay during fault ...

Page 36: ...nection diagram Note The AM FM VI and II analog terminals are referenced to CC Note See alternative ST to CC activation configuration on pg 17 Note When connecting multiple wires to the PA PB PC or PO terminals do not connect a solid wire and a stranded wire to the same terminal ...

Page 37: ...ted in Table 5 Table 5 shows the hierarchy of the control sources managed by the Override function The level of the control item on the hierarchy is listed from left to right most to least respectively As indicated in the table the Override setting may supersede the F003 setting Placing the EOI in the Local mode selects either the RS232 RS485 or the Common Serial TTL as the Command Mode control so...

Page 38: ...either the RS232 RS485 or the Common Serial TTL as the Frequency Mode 1 control source Once in the Local mode the LCD Port Connection setting determines if the RS232 RS485 or the Common Serial TTL will be used for Frequency Mode 1 control Local mode operation may be superseded by other Communications Override settings Example With the EOI set to Local and the LCD Port Connection set to Common Seri...

Page 39: ... will be used for Command and Frequency control respectively If no items are detected as being in the Override mode the settings of F003 and F004 will be used for Command and Frequency control respectively Any or all of the Command and Frequency control input sources may be placed in the Override mode Placing the G7 ASD in the Local mode Local Remote LED on via the EOI places the RS232 RS485 or th...

Page 40: ...or that control input source X Don t are and 0 Override Off The first item to be read that has the Override feature turned on will be used for Command or Frequency control Table 5 Command and Frequency control hierarchy Command Control Selections The following is a listing and description of the Command Mode F003 selections Program Fundamental Parameters Standard Mode Selection Command Mode Settin...

Page 41: ...ut Allows for discrete terminal input to control the ASD output Use Common Serial TTL To use the EOI for control requires that the LCD Port Connection be set to Common Serial TTL to use this feature Use RS232 RS485 To use the EOI for control requires that the LCD Port Connection be set to RS232 RS485 to use this feature Use Communication Card Routes the control and monitoring I O to CNU3 of the Co...

Page 42: ... Card or Pulse Input The selection may be made via Program Fundamental Parameters Standard Mode Settings Command Mode Note The LED Keypad is under development and is unavailable at the time of the release of this manual The availability of the Local mode of operation Command and Frequency control may be disabled via Program EOI Option Setups Local Remote Key The availability of the Local mode of o...

Page 43: ...the G7 is menu driven thus making it a select and click environment The operating parameters of a motor may be selected and viewed or changed using the EOI To change a parameter setting go to the Program mode by pressing the MON PRG key until the Program menu is displayed Turn the Rotary Encoder until the desired parameter group is within the cursor block Press the Rotary Encoder repeat if there i...

Page 44: ...t frequency 4 The Lower Limit frequency 5 Adjust Accel Decel times automatically if Yes continue from step 8 6 The Acceleration time 7 The Deceleration Time 8 The Volts Hertz setting 9 The motor Current rating 10 The Command source 11 The Frequency Reference source See the section titled Startup Wizard Requirements on pg 40 for additional information on the Startup Wizard Operation Local Note See ...

Page 45: ...und in the section titled Direct Access Parameter Information on pg 59 A listing of all parameters that have been changed from the default setting may be viewed sequentially by accessing the Changed From Default screen Program Changed From Default Note Parameter F201 was changed to create the example shown in Figure 20 The Changed From Default feature allows the user to view or change the paramete...

Page 46: ...rd will start and assist the user with the configuration of the G7 True Torque Control2 Adjustable Speed Drive using the following user input screens Voltage and Frequency Rating of the Motor Motors are designed and manufactured for a specific voltage and frequency range The voltage and frequency specifications for a given motor may be found on the nameplate of the motor Upper Limit Frequency This...

Page 47: ...is function establishes the relationship between the output frequency and the output voltage Settings Constant Torque Variable Torque Automatic Torque Boost Sensorless Vector Control Speed Automatic Torque Boost Automatic Energy Savings Sensorless Vector Control Speed Automatic Energy Savings V f 5 point Setting Opens 5 point Setting Screen Sensorless Vector Control Speed Torque Switching PG Feedb...

Page 48: ...allows the user to establish the source of the Frequency speed command Settings Use VI II Use RR Use RX Use Option Card RX2 Use LED Keypad Option Use Binary BCD Input Use Common Serial TTL Use for LCD EOI Operation Use RS232 RS485 Use Communication Card Use Motorized Pot Simulation Use Pulse Input Option Wizard Finish This screen is the final screen of the Startup Wizard The basic parameters of th...

Page 49: ...the Frequency Command screen Using the Rotary Encoder enter the Frequency Command value and then press the Run key The motor will run at the Frequency Command speed and may be changed while running Scrolling Monitor The Output Current and the ASD Load values are displayed default setting below the Frequency Command parameter of the Frequency Command screen Other user selected parameters may be dis...

Page 50: ...n Braking system setup at F250 F251 and F252 The Coast Stop setting allows the motor to stop at the rate allowed by the inertia of the load Note The Stop Pattern setting has no effect on the Emergency Off settings of F603 V f Group 1 of 4 V f profiles may be selected and run Each V f profile is comprised of 4 user settings Base Frequency Base Frequency Voltage Manual Torque Boost and Electronic Th...

Page 51: ...ovides a status of the 1 Second Averaging feedback in Hz Torque Displays the Output Torque as a percentage of the rated capacity of the G7 Torque Reference Displays the Torque Reference as a percentage Torque Current Displays the current being used to produce torque Excitation Current Displays the current required to produce the excitation field PID Value Displays the PID feedback value in Hz Prop...

Page 52: ...setting as a percentage of the full range of the RX value 10 to 10 VDC input RX2 Displays the RX2 input setting as a percentage of the full range of the RX2 value Note The RX2 function is available on the ASD Multicom option board only FM Displays the output frequency value as a percentage of the full range of the FM value AM Displays the output current as a percentage of the full range of the AM ...

Page 53: ...ode 1 2 Switching Frequency F208 Accel Decel 1 Settings Accel 1 F009 Decel 1 F010 Accel Decel Pattern F502 Automatic Accel Decel Enable Disable F000 Motor Set 1 1 Base Frequency F014 1 Max Output Voltage F306 1 Torque Boost F016 1 Electronic Thermal Protection Level F600 STARTUP WIZARD See the section titled Startup Wizard Requirements on pg 40 N A CHANGED FROM DEFAULT See the section titled Defau...

Page 54: ...tup screen N A UTILITY PARAMETERS Versions read only Typeform N A CPU Version N A CPU Revision N A EEPROM 1 Version N A EEPROM 2 Version N A EOI Version N A Display Units User defined Units Enable Disable N A User defined Units N A Hz Per User defined Unit F702 Frequency Display Resolution F703 Units for Voltage and Current F701 Type Reset None F007 Auto Setup for 50 Hz Auto Setup for 60 Hz Restor...

Page 55: ...ustment F651 Acceleration Time Adjustment F652 Deceleration Time Adjustment F653 Torque Boost Adjustment F654 Reach Settings Low Speed Signal Output Frequency F100 Speed Reach Setting Frequency F101 FP Terminal Settings FP Terminal Meter Selection F676 FP Terminal Meter Adjustment F677 Input Special Functions ST Signal Selection F103 F R Priority Selection w both on F105 Input Terminal Priority F1...

Page 56: ...ay F152 FL Off Delay F162 Out4 On Delay F153 Out4 Off Delay F163 Out5 On Delay F154 Out5 Off Delay F164 Out6 On Delay F155 Out6 Off Delay F165 Out7 On Delay F156 Out7 Off Delay F166 FREQUENCY SETTING PARAMETERS Analog Filter Analog Input Filter Selection F209 Speed Ref Setpoint VI II F201 RR F210 RX F216 RX2 F222 BIN F228 PG F234 Jog Settings Jog Run Frequency F260 Jog Stop Control F261 Jog Window...

Page 57: ...TION PARAMETERS Dynamic Braking Dynamic Braking Enable Disable Configuration F304 Stall Over current Stall Level F601 Over voltage Stall Enable Disable F305 Over voltage Stall Level Configuration N A Over voltage Stall Level Fast F625 Continuing Stall Period During Positive Torque Speed F452 Stall Prevention During Regeneration F454 DC Injection Braking Start Frequency F250 DC Braking Current F251...

Page 58: ...me F622 Overspeed Detection Frequency Range F623 Speed Drop Detection Frequency Range F624 Short Circuit Detect Pulse Short Circuit Pulse Run Command F613 Short Circuit Pulse Run Duration F614 Overtorque Settings Overtorque Trip Enable Disable F615 Overtorque Trip Alarm Level During Power Operation F616 Overtorque Trip Alarm Level During Regeneration F617 Overtorque Detection Time F618 Brake Fault...

Page 59: ...lection F427 Reverse Speed Limit Level F428 Speed Limit Torque Reference Selection F430 Speed Limit Torque Level F431 Speed Limit Torque Band F432 Speed Limit Torque Recovery Time F433 FEEDBACK PARAMETERS Feedback Settings Input Selection F360 Proportional P Gain F362 Integral I Gain F363 Differential D Gain F366 Delay Filter F361 Deviation Limits F364 Position Difference Limit F631 PG Settings Nu...

Page 60: ...Frequency Characteristics F019 3 Frequency Characteristics F020 4 Frequency Characteristics F021 5 Frequency Characteristics F022 6 Frequency Characteristics F023 7 Frequency Characteristics F024 8 Frequency Characteristics F287 9 Frequency Characteristics F288 10 Frequency Characteristics F289 11 Frequency Characteristics F290 12 Frequency Characteristics F291 13 Frequency Characteristics F292 14...

Page 61: ...ce Address F866 Fault Detect Station Number F868 Station Mode F869 S20 Reset F899 Error Mode F850 Error Detect Time F851 Scan Receive Settings 1 Scan Receive F831 2 Scan Receive F832 3 Scan Receive F833 4 Scan Receive F834 5 Scan Receive F835 6 Scan Receive F836 Scan Transmit Settings 1 Scan Transmit F841 2 Scan Transmit F842 3 Scan Transmit F843 4 Scan Transmit F844 5 Scan Transmit F845 6 Scan Tr...

Page 62: ...inertia F405 Motor Constant 5 leakage inductance F410 Motor Settings Number of Motor Poles F411 Motor Capacity kW F412 Motor Type F413 Motor Set 1 1 Base Frequency F014 1 Max Output Voltage F306 1 Torque Boost F016 1 Electronic Thermal Protection Level F600 Motor Set 2 2 Base Frequency F170 2 Max Output Voltage F171 2 Torque Boost F172 2 Electronic Thermal Protection Level F173 Motor Set 3 3 Base ...

Page 63: ...1 F505 Accel Decel Switching Frequency 2 F513 Accel Decel Switching Frequency 3 F517 Display Resolution F704 Crane Hoist Load High Speed Operation at Light Load F330 Light load High speed Operation Switching Lower Limit Frequency F331 Light load High speed Operation Load Waiting Time F332 Light load High speed Operation Load Detection Time F333 Light load High speed Operation Heavy Load Detection ...

Page 64: ...t Trip Time F643 Special Parameters V f Adjustment Coefficient F183 0 Hz Dead Band Frequency Setting Signal F244 0 Hz Command Stop Function F255 Over Exciting Cooperation F481 Stall Cooperation Gain at Field Weakening Zone F485 Exciting Starting Rate N A Compensation Coefficient for Iron Loss F487 Voltage Compensation Coefficient for Dead Time N A Dead Time Compensation Enable Disable F489 Dead Ti...

Page 65: ...ee F007 Direct Access Parameters Numbers Automatic Accel Decel 1 Program Fundamental Parameters Accel Decel 1 Settings This parameter Enables Disables the ability of the ASD to adjust the acceleration and deceleration rates in accordance with the applied load automatically The adjusted acceleration and deceleration times range from 12 5 to 800 of the programmed values for Acceleration Time 1 F009 ...

Page 66: ...ssigned to this terminal The available assignments for this output terminal are listed in Table 7 on pg 61 Note To read voltage at this terminal a 100 500Ω resistor is required and it must be connected from FM to FM The voltage is read across the 100 500Ω resistor Current may be read by connecting an ammeter from FM to FM The FM analog output has a maximum resolution of 1 1024 The FM Terminal Adju...

Page 67: ...ting 150 DC Bus Voltage Output Voltage Analog 1 default setting Post compensation Frequency Analog 2 default setting Maximum Frequency Speed Feedback realtime Speed Feedback 1 sec filter Torque 150 Torque Command Internal Torque Base Torque Current Excitation Current PID Feedback Value Maximum Frequency Motor Overload Ratio Motor Overload Trip Point Setting ASD Overload Ratio ASD Overload Trip Poi...

Page 68: ...g Monitor Select Direct Access Number F007 Parameter Type Selection List Factory Default None Changeable During Run No Direction of motor rotation No path available Direct Access Only While operating using the LED Keypad Option this parameter sets the direction of motor rotation This setting may be changed during operation This setting will not override parameter F311 Forward Reverse Disable If ei...

Page 69: ...requency to 0 0 Hz for the 1 Deceleration profile The accel decel pattern may be set using F502 When operating with the Automatic Accel Decel enabled F000 the minimum accel decel time may be set using F508 Note A deceleration time shorter than the load will allow may cause nuisance tripping and mechanical stress to loads Automatic Accel Decel and Stall settings may lengthen the acceleration time D...

Page 70: ...r F014 Parameter Type Numerical Factory Default 60 0 Changeable During Run Yes Minimum 25 0 Maximum 299 0 Units Hz V f Pattern Program Fundamental Parameters Frequency Settings This function establishes the relationship between the output frequency and the output voltage Settings Constant Torque Variable Torque Automatic Torque Boost Sensorless Vector Control speed Auto Torque Boost with Automatic...

Page 71: ...les the Soft Stall function When enabled the Soft Stall function reduces the output frequency of the ASD when the current requirements of the motor exceed the Electronic Thermal Protection 1 setting F600 thus reducing the output current If the current drops below the motor overload protection level setting within a specified time the output of the ASD will accelerate to the programmed frequency se...

Page 72: ...ce the system in the Remote mode Local Remote LED Off 6 Provide a Run command connect F and or R to CC Connect S1 to CC to run Preset Speed 1 S1 to CC 0001 binary With S1 S4 configured to output Preset Speeds F115 F118 0001 1111 may be applied to S1 S4 of the Control Terminal Strip to run the associated Preset Speed If bidirectional operation is required F and R must be connected to CC and Use Spe...

Page 73: ...erical Factory Default 0 0 Changeable During Run Yes Minimum Lower Limit F013 Maximum Upper Limit F012 Units Hz Preset Speed 6 Program Pattern Run Control Preset Speeds 6 This parameter assigns an output frequency to binary number 0110 and is identified as Preset Speed 6 The binary number is applied to S1 S4 of the Control Terminal Strip to output the Preset Speed see F018 for further information ...

Page 74: ...put contact see Table 9 on pg 81 for the available output assignments Direct Access Number F101 Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 0 Maximum Max Freq F011 Units Hz Speed Reach Frequency Tolerance Program Terminal Selection Parameters Reach Settings This parameter sets the bandwidth of the Speed Reach Frequency F101 setting Direct Access Number F102 Par...

Page 75: ...s to either F or R will cause the ASD to accelerate the motor to the programmed setpoint of F or R Opening the F and R contact will disable the ASD and the motor will coast to a stop The control terminal ST may be configured for other functions Direct Access Number F103 Parameter Type Selection List Factory Default ST CC Required Changeable During Run No R F Priority Selection Program Terminal Sel...

Page 76: ...xtended Terminal Function Program Terminal Selection Parameters Input Special Functions The Extended Terminal Function is used with the optional ASD Multicom card only This parameter defines the format of the binary or BCD data when using the option card Settings None 12 Bit Binary 16 Bit Binary 3 Digit BCD 4 Digit BCD Reverse 12 Bit Binary Reverse 16 Bit Binary Reverse 3 Digit BCD Reverse 4 Digit...

Page 77: ...nd is considered to always be in its True or connected to CC state It is often practical to assign this terminal to a function that the user desires to be maintained regardless of external conditions or operations This parameter sets the programmable ON terminal to 1 of the 68 possible functions that are listed in Table 8 on pg 76 Direct Access Number F110 Parameter Type Selection List Factory Def...

Page 78: ...he S1 input terminal In addition the input terminal must be specified as Normally Open or Normally Closed This parameter sets the programmable S1 terminal to 1 of the 68 possible functions that are listed in Table 8 on pg 76 Direct Access Number F115 Parameter Type Selection List Factory Default Preset Speed Cmd 1 Changeable During Run No S2 Input Terminal Assignment Program Terminal Selection Par...

Page 79: ...the system is powered down or reset In addition the input terminal must be specified as Normally Open or Normally Closed This parameter sets the programmable S5 terminal to 1 of the 68 possible functions that are listed in Table 8 on pg 76 Direct Access Number F119 Parameter Type Selection List Factory Default Unassigned Changeable During Run No S6 Input Terminal Assignment Program Terminal Select...

Page 80: ...ption board the 12 terminal assignment information will be stored in volatile memory The terminal assignment information will be lost if the system is powered down or reset In addition the input terminal must be specified as Normally Open or Normally Closed This parameter sets the programmable terminal 12 to 1 of the 68 possible functions that are listed in Table 8 on pg 76 Direct Access Number F1...

Page 81: ...ption board the 15 terminal assignment information will be stored in volatile memory The terminal assignment information will be lost if the system is powered down or reset In addition the input terminal must be specified as Normally Open or Normally Closed This parameter sets the programmable terminal 15 to 1 of the 68 possible functions that are listed in Table 8 on pg 76 Direct Access Number F1...

Page 82: ...f using a multiple motor profile configuration 16 Torque Limit 1 2 Switching Torque control may be switched between the Torque Limit 1 profile to the Torque Limit 2 profile if using a multiple profile configuration 17 Torque Limit 3 4 Switching Torque control may be switched between the Torque Limit 3 profile to the Torque Limit 4 profile if using a multiple profile configuration 18 PID Control Of...

Page 83: ... the Upper Limit is reached The Frequency Mode setting must be set to Motorized Pot Simulation The MOP acceleration rate is determined by the F500 setting 45 Motorized Pot Down MOP Momentarily connecting this terminal to CC causes a decrease in motor speed for the duration of the connection until the Lower Limit is reached The Frequency Mode setting must be set to Motorized Pot Simulation The MOP ...

Page 84: ...n which the Light load High speed function may be used see F330 The Light load High speed function accelerates the output frequency of the ASD to the speed setting established in F341 for the duration of the activation 61 Snap Stop Control Enable TBD 62 Pre excite Motor Connecting this terminal to CC applies an excitation current to the motor holds shaft stationary for the duration of the connecti...

Page 85: ...ally Closed Direct Access Number F131 Parameter Type Selection List Factory Default RCH Acc Dec Complete Changeable During Run No FL Output Terminal Assignment Program Terminal Selection Parameters Output Terminal Assignment FL This parameter sets the functionality of the FL output terminals to 1 of the 60 possible functions that are listed in Table 9 on pg 81 The on and off delay times of the FL ...

Page 86: ...ed as Normally Open or Normally Closed Direct Access Number F135 Parameter Type Selection List Factory Default RCH Specified Speed Changeable During Run No OUT7 Terminal Assignment Program Terminal Selection Parameters Output Terminal Assignment 7 This parameter sets the functionality of the OUT7 terminals to 1 of the 60 possible functions that are listed in Table 9 on pg 81 The on and off delay t...

Page 87: ...t 14 Overtorque Alarm 45 Error Code Output 6 6 bit error output 15 Braking Resistor Overload Pre alarm 46 Designated Data Output 1 7 bit transmission output 16 In Emergency Off 47 Designated Data Output 2 7 bit transmission output 17 Retrying 48 Designated Data Output 3 7 bit transmission output 18 Pattern Operation Switching Out 49 Designated Data Output 4 7 bit transmission output 19 PID Deviati...

Page 88: ... in the RES terminal input by the programmed value see waveforms at F140 The delay may be increased to provide additional electrical noise immunity or to prevent the ASD from responding to contact bounce or chatter Direct Access Number F143 Parameter Type Numerical Factory Default 8 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Units mS S1 S4 Input Terminal Delay Program Terminal Selection ...

Page 89: ... 0 Maximum 200 0 Units mS FL On Delay Program Terminal Selection Parameters Output Terminal Delays FL This parameter delays the closing of the FL output terminals by the programmed value see waveforms at F150 The delay may be increased to prevent relay chatter Direct Access Number F152 Parameter Type Numerical Factory Default 2 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Units mS OUT4 On ...

Page 90: ...the OUT1 A C output terminals by the programmed value The delay may be increased to allow the devices that are connected to OUT1 to respond Direct Access Number F160 Parameter Type Numerical Factory Default 2 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Units mS OUT2 Off Delay Program Terminal Selection Parameters Output Terminal Delays OUT2 This parameter delays the opening of the OUT2 A ...

Page 91: ...may be increased to allow the devices that are connected to OUT6 to respond Direct Access Number F165 Parameter Type Numerical Factory Default 2 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Units mS OUT7 Off Delay Program Terminal Selection Parameters Output Terminal Delays OUT7 This parameter delays the opening of the OUT7 output terminals by the programmed value see waveforms at F160 The...

Page 92: ...ngeable During Run Yes Minimum 0 0 Maximum 30 0 Units Electronic Thermal Protection 2 Program Motor Parameters Motor Set 2 The Motor 2 Electronic Thermal Protection parameter specifies the motor overload current level for motor set 2 This value is entered as either a percentage of the full load rating of the ASD or as the FLA of the motor The unit of measurement for this parameter may be set to Am...

Page 93: ...ngeable During Run Yes Minimum 0 0 Maximum 30 0 Units Electronic Thermal Protection 3 Program Motor Parameters Motor Set 3 The Motor 3 Electronic Thermal Protection parameter specifies the motor overload current level for motor set 3 This value is entered as either a percentage of the full load rating of the ASD or as the FLA of the motor The unit of measurement for this parameter may be set to Am...

Page 94: ...angeable During Run Yes Minimum 0 0 Maximum 30 0 Units Electronic Thermal Protection 4 Program Motor Parameters Motor Set 4 The Motor 4 Electronic Thermal Protection parameter specifies the motor overload current level for motor set 4 This value is entered as either a percentage of the full load rating of the ASD or as the FLA of the motor The unit of measurement for this parameter may be set to A...

Page 95: ...tting of F190 Custom V f Five Point Setting 1 Frequency See F190 for additional information on custom V f curves Direct Access Number F191 Parameter Type Numerical Factory Default 0 00 Changeable During Run No Minimum 0 0 Maximum 100 0 Units Custom V f Five Point Setting 2 Frequency Program Special Control Parameters V f Five Point Setting The Custom V f Five Point Setting 2 Frequency sets the fre...

Page 96: ...erical Factory Default 0 0 Changeable During Run No Minimum 0 0 Maximum 299 Units Hz Custom V f Five Point Setting 4 Voltage Program Special Control Parameters V f Five Point Setting The Custom V f Five Point Setting 4 Voltage establishes the percentage of the output voltage that is to be associated with the frequency setting of F196 Custom V f Five Point Setting 4 Frequency See F190 for additiona...

Page 97: ...equency Source 2 Priority selections are used in conjunction with the Mode 1 2 Switching Frequency setting F208 Parameter F208 establishes a threshold frequency that will be used as a reference when determining when to switch output control between the Frequency Mode 1 setting and the Frequency Mode 2 setting If Frequency Source 1 Priority is selected here and the commanded frequency of Frequency ...

Page 98: ...rence Setpoint 1 F201 Torque Reference Setpoint 2 F206 the VI II input signal level that represents Torque Reference Setpoint 2 F203 Once set as the VI II input changes the output frequency or the output torque of the drive will vary in accordance with the above settings This parameter sets the VI II input level that represents VI II Speed Reference Setpoint 1 torque or frequency This value is ent...

Page 99: ...z VI II Torque Reference Setpoint 1 Program Torque Setting Parameters Setpoints VI II This parameter is used to set the gain and bias of the VI II input terminals when either terminal is used as the control input while operating in the Torque Control mode This is accomplished by establishing an associated V f output pattern for a given VI II input level and motor load See F201 for further informat...

Page 100: ... During Run Yes Minimum 0 1 Maximum Max Freq F011 Units Hz Analog Input Filter Program Frequency Setting Parameters Analog Filter Analog filtering is applied after the analog reference signal is converted to a digital signal The type of filtering used is Rolling Average over time Settings None Small Medium Large The analog input signal is sampled and converted to a digital signal With no filtering...

Page 101: ... 1 F214 the RR input signal level that represents the RR Torque Reference Setpoint 1 F210 Torque Reference Setpoint 2 F215 and the RR input signal level that represents the RR Torque Reference Setpoint 2 F212 Once set as the RR input voltage changes the output frequency or the output torque of the drive will vary in accordance with the above settings This parameter sets the RR input level that rep...

Page 102: ...0 Units Hz RR Torque Reference Setpoint 1 Program Torque Setting Parameters Setpoints RR This parameter is used to set the gain and bias of the RR input terminal when this terminal is used as the control input while operating in the Torque Control mode This is accomplished by establishing an associated V f output pattern for a given RR input level and motor load See F210 for further information on...

Page 103: ...20 the RX input signal level that represents the RX Torque Reference Setpoint 1 F216 RX Torque Reference Setpoint 2 F221 and the RX input signal level that represents the RX Torque Reference Setpoint 2 F218 Once set as the RX input voltage changes the directional information the output frequency or the output torque of the drive will vary in accordance with the above settings This parameter sets t...

Page 104: ...Maximum 80 0 Units Hz RX Torque Reference Setpoint 1 Program Torque Setting Parameters Setpoints RX This parameter is used to set the direction gain and bias of the RX input terminal when this terminal is used as the control input while operating in the Torque Control mode This is accomplished by establishing an associated V f output pattern for a given RX input level and motor load See F216 for f...

Page 105: ...nal are RX2 Torque Reference Setpoint 1 F226 the RX2 input signal level that represents the RX2 Torque Reference Setpoint 1 F222 RX2 Torque Reference Setpoint 2 F227 and the RX2 input signal level that represents the RX2 Torque Reference Setpoint 2 F224 Once set as the RX2 input voltage changes the directional information the output frequency or the output torque of the drive will vary in accordan...

Page 106: ... Units Hz RX2 Torque Reference Setpoint 1 Program Torque Setting Parameters Setpoints RX2 This parameter is used to set the direction gain and bias of the RX2 input terminal when this terminal is used as the control input while operating in the Torque Control mode This is accomplished by establishing an associated V f output pattern for a given RX2 input level and motor load See F222 for further i...

Page 107: ...quency F229 the binary input value of 255D that represents the BIN Speed Reference Setpoint 1 frequency F228 BIN Speed Reference Setpoint 2 frequency F231 and the binary input value of 255D that represents the BIN Speed Reference Setpoint 2 frequency F230 Note 255D is the decimal equivalent of the 8 bit BIN word with all input terminals set to one 255 decimal 11111111 binary When operating in the ...

Page 108: ...pe Numerical Factory Default 100 0 Changeable During Run Yes Minimum 0 0 Maximum 100 0 Units BIN Speed Reference Setpoint 2 frequency Program Frequency Setting Parameters Speed Reference Setpoints BIN This parameter is used to set the direction gain and bias of the BIN binary input terminals when these terminals are used as the control input while operating in the Speed Control mode See F228 for f...

Page 109: ...d only Perform the following setup to allow the system to receive a binary control input Program Fundamental Parameters Standard Mode Selection Command Mode any setting Program Fundamental Parameters Standard Mode Selection Frequency Mode 1 Use Pulse Input Option Provide a Run command F or R The settings that determine the direction gain and bias of the PG input are PG Speed Reference Setpoint 1 f...

Page 110: ...rther information on this setting This parameter sets PG Speed Reference Setpoint 2 frequency and is the frequency that is associated with the setting of F236 Direct Access Number F237 Parameter Type Numerical Factory Default 80 0 Changeable During Run Yes Minimum 80 0 Maximum 80 0 Units Hz Startup Frequency Program Special Control Parameters Frequency Control The output of the drive will remain a...

Page 111: ...eration this is the frequency at which DC Injection braking will start DC Injection Braking DC Injection Braking is a braking system used with three phase motors Unlike conventional brakes there is no physical contact between the rotating shaft and a stationary brake pad or drum When braking is required the drive outputs a DC current that is applied to the windings of the motor to quickly brake th...

Page 112: ... at half of the amperage setting of F251 into a stopped motor This feature is useful in preheating the motor or to keep the rotor from spinning freely Motor Shaft Stationary Control starts after the DC injection brake stops the motor and continues until ST CC is opened power is turned off receiving an Emergency Off command or this parameter is changed Enabling this feature will also require a non ...

Page 113: ...e Jog Window Note The Jog Window must be displayed on the EOI to perform the Jog function using the EOI 2 Press MON PRG to access the Jog Window 3 Using the Up Down arrow keys of the EOI select Reverse or Forward 4 Place the system in the Local mode Local Remote LED is on 5 Press and hold the Run key for the desired Jog duration Jog Using the Control Terminal Strip To initiate a Jog from the Contr...

Page 114: ...l of the Jump Frequency range and continue downward as programmed Once set up and enabled it is on in all control modes User selected frequencies may be jumped to avoid the negative effects of mechanical resonance Direct Access Number F270 Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 00 Maximum Max Freq F011 Units Hz Jump Frequency 1 Bandwidth Program Special C...

Page 115: ...termining the Jump Frequency range See F270 for further information on the Jump Frequency settings Settings Process Amount use PID feedback Output Frequency Direct Access Number F276 Parameter Type Selection List Factory Default Process Amount Changeable During Run Yes Preset Speed 8 Program Pattern Run Control Preset Speeds 8 This parameter assigns an output frequency to binary number 1000 and is...

Page 116: ...cal Factory Default 0 00 Changeable During Run Yes Minimum Lower Limit F013 Maximum Upper Limit F012 Units Hz Preset Speed 13 Program Pattern Run Control Preset Speeds 13 This parameter assigns an output frequency to binary number 1101 and is identified as Preset Speed 13 The binary number is applied to S1 S4 of the Control Terminal Strip to output the Preset Speed see F018 for further information...

Page 117: ...tory Default 2 200 Changeable During Run No Minimum 0 500 Maximum ASD dependent Units kHz Example Break Make ST Program Protection Parameters Retry Restart This parameter Enables Disables the ability of the drive to start into a spinning motor when the ST CC connection opens momentarily and is then closed Break Make ST or after a power interruption momentary power failure This parameter also Enabl...

Page 118: ...rotection Parameters Dynamic Braking This parameter Enables Disables the Dynamic Braking system Settings Enabled with Overload Disabled Dynamic Braking Dynamic Braking uses the inertial energy of the load to produce a braking force or it may be used to reduce the bus voltage in an attempt to preclude an overvoltage trip during deceleration The inertial energy of the load drives the rotor and induc...

Page 119: ...meters Base Frequency Voltage This parameter Enables Disables the Voltage Compensation function This function provides an output waveform adjustment that compensates for changes in the input voltage Settings Box checked Enabled Box not checked Disabled Direct Access Number F307 Parameter Type Check Box Factory Default Enabled Changeable During Run No Dynamic Braking Resistance Program Protection P...

Page 120: ...ring Run No Scan Rate Program Protection Parameters Retry Restart In the event of a momentary power outage the output signal of the drive will cease Upon restoration of power the drive will output a low level signal that will be used to determine the rotation speed of the rotor The low level signal will start scanning the motor at FH and decrease until it reaches 0 0 Hz or it matches the signal pr...

Page 121: ...ctory Default 1 0 Changeable During Run No Units Seconds Drooping Gain Program Feedback Parameters Drooping Control This parameter sets the effective 100 output torque level while operating in the Drooping Control mode This value is the upper torque limit of the motor being driven by a given ASD while operating in the Drooping Control mode Drooping Drooping Control also called Load Share is used t...

Page 122: ...23 Parameter Type Numerical Factory Default 10 00 Changeable During Run Yes Minimum 0 00 Maximum 100 0 Units Drooping Output Filter Program Feedback Parameters Drooping Control This parameter is used to set the rate of output change allowed when operating in the Drooping Control mode Jerky operation may be decreased by increasing this setting Direct Access Number F324 Parameter Type Numerical Fact...

Page 123: ...Load High Speed function is enabled and this parameter determines the operating mode of the Light Load High Speed function Settings Disabled Reserved Automatic Enable Automatic Speed F341 Automatic Enable Preset Speed Preset IDBin is OR ed w 1000Bin Discrete Enable Automatic Speed F341 see item 60 of Table 8 on pg 76 Discrete Enable Preset Speed Preset IDBin is OR ed w 1000Bin see item 60 of Table...

Page 124: ...e While operating in the Light Load High Speed mode this parameter determines the length of time that a load exceeding the Light Load High Speed operation criteria may exist before the Light Load High Speed mode is terminated and normal operation resumes Direct Access Number F334 Parameter Type Numerical Factory Default 5 0 Changeable During Run Yes Minimum 0 0 Maximum 10 0 Units Seconds Switching...

Page 125: ...Settings Heavy Load Torque During Reverse Acceleration During reverse acceleration this parameter establishes the threshold torque level that is used to determine if the Light Load High Speed F331 operation may engage or remain engaged if active If the Light Load High Speed operation is terminated normal operation resumes Direct Access Number F339 Parameter Type Numerical Factory Default 150 Chang...

Page 126: ...wer once reaching the frequency set here Direct Access Number F355 Parameter Type Numerical Factory Default 60 00 Changeable During Run Yes Minimum 0 00 Maximum Max Freq F011 Units Hz ASD side Switching Wait Time Program Terminal Selection Parameters Line Power Switching This parameter determines the amount of time that the drive will wait before outputting a signal to the motor once the switch to...

Page 127: ...eter Type Selection List Factory Default Control Disabled Changeable During Run Yes Feedback Source Delay Filter Program Feedback Parameters Feedback Settings This parameter determines the delay in the ASD output response to the motor control feedback signal signal source is selected at F360 Direct Access Number F361 Parameter Type Numerical Factory Default 0 Changeable During Run Yes Minimum 0 Ma...

Page 128: ...level Direct Access Number F366 Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 0 Maximum 2 55 Number of PG Input Pulses Program Feedback Parameters PG Settings This parameter is used to set the end of travel range when using an encoder on a motor driven positioning system e g hoist crane etc Direct Access Number F367 Parameter Type Numerical Factory Default 500 C...

Page 129: ... speed range that must be attained before the Stop command may be executed Direct Access Number F372 Parameter Type Numerical Factory Default 100 Changeable During Run Yes Minimum 1 Maximum 4000 Frequency Limit at Position Program Feedback Parameters PG Settings While operating in the Position Control mode and using PG feedback this setting determines the maximum acceleration rate in Hz second Dir...

Page 130: ...here the more pronounced quicker the effect of the integral function Direct Access Number F377 Parameter Type Numerical Factory Default ASD dependent Changeable During Run Yes Minimum 10 0 Maximum 200 0 Motor Counter Data Program Feedback Parameters PG Settings This parameter sets the pulses per revolution displayed at the Monitor screen when using a shaft mounted encoder for speed control This se...

Page 131: ...erse setting for the 2 Preset Speed F019 Settings Forward Reverse Direct Access Number F382 Parameter Type Selection List Factory Default Forward Changeable During Run No Preset Speed Direction 3 Program Pattern Run Control Parameters Preset Speeds Determines the forward reverse setting for the 3 Preset Speed F020 Settings Forward Reverse Direct Access Number F383 Parameter Type Selection List Fac...

Page 132: ...se Direct Access Number F388 Parameter Type Selection List Factory Default Forward Changeable During Run No Preset Speed Direction 9 Program Pattern Run Control Parameters Preset Speeds Determines the forward reverse setting for the 9 Preset Speed F288 Settings Forward Reverse Direct Access Number F389 Parameter Type Selection List Factory Default Forward Changeable During Run No Preset Speed Dire...

Page 133: ...tory Default Forward Changeable During Run No Preset Speed Direction 15 Program Pattern Run Control Parameters Preset Speeds Determines the forward reverse setting for the 15 Preset Speed F294 Settings Forward Reverse Direct Access Number F395 Parameter Type Selection List Factory Default Forward Changeable During Run No Vector Motor Model Autotune Command Program Motor Parameters Vector Motor Mod...

Page 134: ...tion with other constants to tune the motor This setting motor tuning is required to use the Vector Control Automatic Torque Boost or Automatic Energy saving functions Direct Access Number F404 Parameter Type Numerical Factory Default ASD dependent Changeable During Run No Minimum 0 00 Maximum 6500 0 Units µH Motor Constant 4 load inertia Program Motor Parameters Vector Motor Model This parameter ...

Page 135: ...tant 3 during an Autotune Settings Disabled Enabled box checked Direct Access Number F414 Parameter Type Check Box Factory Default Enable Changeable During Run No Torque Command Program Torque Setting Parameters Torque Control When operating in the Torque Control mode this parameter allows the user to select the source of the torque command signal Settings VI II RR RX RX2 option LED Keypad Option ...

Page 136: ...Disables the Tension Torque Bias input function and identifies the source of the Tension Torque Bias input signal when enabled Settings Disabled VI II RR RX RX2 option LED Keypad Option Binary BCD Input Common Serial TTL RS232 RS485 Communication Card Direct Access Number F423 Parameter Type Selection List Factory Default Disabled Changeable During Run Yes Load Sharing Gain Input Program Torque Se...

Page 137: ...eter Type Numerical Factory Default 80 0 Changeable During Run Yes Minimum 0 00 Maximum Upper Limit F012 Units Hz Reverse Speed Limit Input Program Torque Setting Parameters Torque Control This parameter Enables Disables the Reverse Speed Limit Input control function When enabled and operating in the Torque Control mode the reverse speed limit is controlled by the terminal selected here If Setting...

Page 138: ...ng load while operating in the Torque Control mode This parameter sets the targeted speed The plus or minus value range for this setting may be set at F432 Direct Access Number F431 Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 00 Maximum Max Freq F011 Units Hz Speed Limit Torque Range Program Torque Setting Parameters Torque Speed Limiting The system has the ab...

Page 139: ...s Torque Limit Settings This parameter determines the source of the Regenerative Torque Limit control signal If Setting is selected the value set at F443 is used for this parameter Settings VI II RR RX RX2 option Setting Direct Access Number F442 Parameter Type Selection List Factory Default Setting Changeable During Run Yes Regeneration Torque Limit Setting 1 Program Torque Setting Parameters Tor...

Page 140: ... controlled by multiple profiles Direct Access Number F447 Parameter Type Numerical Factory Default 250 0 Changeable During Run Yes Minimum 0 00 Maximum 250 0 Units Driving Torque Limit 4 Program Torque Setting Parameters Manual Torque Limit Settings This parameter is used to set the positive torque upper limit for the 4 motor profile when multiple motors are controlled by a single drive or when a...

Page 141: ...cation specific conditions may occur that warrant disabling the Stall function during regeneration Settings With Stall Prevention Without Stall Prevention Direct Access Number F453 Parameter Type Selection List Factory Default With Stall Prevention Changeable During Run Yes Current Differential Gain Program Special Control Parameters Special Parameters Current Differential Gain This parameter dete...

Page 142: ...arameter Type Numerical Factory Default 120 Changeable During Run Yes Minimum 0 0 Maximum 255 RR Gain Adjust Program Frequency Setting Parameters Speed Reference Setpoints RR Gain This parameter is used to fine tune the gain of the RR input terminal when this terminal is used as the control input while operating in the Speed Control or the Torque Control mode This setting may be used to ensure tha...

Page 143: ...system This is accomplished by setting the input source to zero and either increasing or decreasing this setting to provide a zero output from the ASD Direct Access Number F476 Parameter Type Numerical Factory Default 99 Changeable During Run Yes Minimum 0 0 Maximum 255 RX2 Gain Adjust Program Frequency Setting Parameters Speed Reference Setpoints RX2 Gain This parameter is used to fine tune the g...

Page 144: ...ion when operating in the Voltage Vector Control mode Direct Access Number F483 Parameter Type Numerical Factory Default 105 0 Changeable During Run Yes Minimum 80 0 Maximum 300 0 Units Constant Vector Control Program Special Control Parameters Special Parameters Control Margin Modulation Voltage Vector Control This parameter establishes the control margin of modulation when operating in the Const...

Page 145: ...Disables the Dead Time Compensation function The Dead Time Compensation feature provides a smoothing of the on off IGBT signal that feeds the Gate Driver board during the off portion of the on off cycle Settings Enabled Disabled Direct Access Number F489 Parameter Type Selection List Factory Default Enabled Changeable During Run Yes Dead time Compensation Bias Program Special Control Parameters Sp...

Page 146: ...Numerical Factory Default ASD dependent Changeable During Run Yes Minimum 0 1 Maximum 6000 Units Seconds Decel 2 Time Program Special Control Parameters Accel Decel 1 4 Settings This parameter specifies the time in seconds for the drive to go from the Maximum Frequency to 0 0 Hz for the 2 Deceleration profile The accel decel pattern may be set using F502 The minimum accel decel time may be set usi...

Page 147: ... the available accel decel patterns Direct Access Number F502 Parameter Type Selection List Factory Default Linear Changeable During Run Yes Linear acceleration and deceleration is the default pattern and is used on most applications S pattern 1 is used for applications that require quick acceleration and deceleration This setting is also popular for applications that require shock absorption at t...

Page 148: ...Access Number F504 Parameter Type Selection List Factory Default 1 Changeable During Run Yes Acc Dec Switching Frequency 1 Program Special Control Parameters Accel Decel Special This parameter sets the frequency at which the acceleration control is switched from the Accel 1 profile to the Accel 2 profile during a multiple acceleration profile configuration Direct Access Number F505 Parameter Type ...

Page 149: ...e Maximum Frequency to 0 0 Hz for the 3 Deceleration profile The accel decel pattern may be set using F502 The minimum accel decel time may be set using F508 Note A deceleration time shorter than the load will allow may cause nuisance tripping and mechanical stress to loads Automatic Accel Decel and Stall settings may lengthen the deceleration time Direct Access Number F511 Parameter Type Numerica...

Page 150: ... set using F508 Note A deceleration time shorter than the load will allow may cause nuisance tripping and mechanical stress to loads Automatic Accel Decel and Stall settings may lengthen the deceleration time Direct Access Number F515 Parameter Type Numerical Factory Default ASD dependent Changeable During Run Yes Minimum 0 1 Maximum 6000 Units Seconds Accel Decel Pattern 4 Program Special Control...

Page 151: ...isable check box 3 Configure the Preset Speeds that are to be used as the Group Speed set of frequencies via Program Pattern Run Control Parameters Preset Speeds e g Preset Speed 1 on pg 66 4 Configure the Group Speeds by associating the Preset Speeds that are to be enabled and grouped from step 3 as Group Speed 1 2 3 or 4 via Program Pattern Run Control Parameters Speeds Set the Repeat field to t...

Page 152: ...ing Run No Group 1 Speed 2 Program Pattern Run Control Parameters Speeds Same as 1 Group Speed 1 see F531 Direct Access Number F532 Parameter Type Selection List Factory Default 2 Changeable During Run No Group 1 Speed 3 Program Pattern Run Control Parameters Speeds Same as 1 Group Speed 1 see F531 Direct Access Number F533 Parameter Type Selection List Factory Default 3 Changeable During Run No G...

Page 153: ...l Parameters Speeds Same as 1 Group Speed 1 see F531 Direct Access Number F543 Parameter Type Selection List Factory Default 11 Changeable During Run No Group 2 Speed 4 Program Pattern Run Control Parameters Speeds Same as 1 Group Speed 1 see F531 Direct Access Number F544 Parameter Type Selection List Factory Default 12 Changeable During Run No Group 2 Speed 5 Program Pattern Run Control Paramete...

Page 154: ...1 see F531 Direct Access Number F554 Parameter Type Selection List Factory Default 4 Changeable During Run No Group 3 Speed 5 Program Pattern Run Control Parameters Speeds Same as 1 Group Speed 1 see F531 Direct Access Number F555 Parameter Type Selection List Factory Default 5 Changeable During Run No Group 3 Speed 6 Program Pattern Run Control Parameters Speeds Same as 1 Group Speed 1 see F531 D...

Page 155: ...Direct Access Number F565 Parameter Type Selection List Factory Default 13 Changeable During Run No Group 4 Speed 6 Program Pattern Run Control Parameters Speeds Same as 1 Group Speed 1 see F531 Direct Access Number F566 Parameter Type Selection List Factory Default 14 Changeable During Run No Group 4 Speed 7 Program Pattern Run Control Parameters Speeds Same as 1 Group Speed 1 see F531 Direct Acc...

Page 156: ...t Access Number F575 Parameter Type Selection List Factory Default Time From Start Changeable During Run No Pattern 7 Characteristics Pattern Run Program Pattern Run Control Parameters Preset Speeds 7 Same as 1 Pattern Characteristics see F570 Direct Access Number F576 Parameter Type Selection List Factory Default Time From Start Changeable During Run No Pattern 8 Characteristics Pattern Run Progr...

Page 157: ...ram Pattern Run Control Parameters Preset Speeds 1 This parameter sets the run time value for the 1 Preset Speed mode when used as part of a Pattern Run Direct Access Number F585 Parameter Type Numerical Factory Default 5 Changeable During Run No Minimum 1 Maximum 8000 Units Seconds Pattern Run 2 Continuation Mode Run Time Setting Program Pattern Run Control Parameters Preset Speeds 2 This paramet...

Page 158: ...591 Parameter Type Numerical Factory Default 5 Changeable During Run No Minimum 1 Maximum 8000 Units Seconds Pattern Run 8 Run Time Setting Program Pattern Run Control Parameters Preset Speeds 8 This parameter sets the run time value for the 8 Preset Speed mode when used as part of a Pattern Run Direct Access Number F592 Parameter Type Numerical Factory Default 5 Changeable During Run No Minimum 1...

Page 159: ... Control Parameters Preset Speeds 13 This parameter sets the run time value for the 13 Preset Speed mode when used as part of a Pattern Run Direct Access Number F597 Parameter Type Numerical Factory Default 5 Changeable During Run No Minimum 1 Maximum 8000 Units Seconds Pattern Run 14 Run Time Setting Program Pattern Run Control Parameters Preset Speeds 14 This parameter sets the run time value fo...

Page 160: ...601 Parameter Type Numerical Factory Default ASD dependent Changeable During Run Yes Minimum 0 00 Maximum 200 0 Units Trip Save at Power Down Enable Program Protection Parameters Trip Settings This parameter Enables Disables the Trip Save at Power Down setting When enabled this feature logs the trip event and retains the trip information when the system powers down The trip information may be view...

Page 161: ...ber F606 Parameter Type Numerical Factory Default 6 00 Changeable During Run Yes Minimum 0 00 Maximum 30 00 Units Hz Motor 150 OL Time Limit Program Protection Parameters Overload This parameter establishes a time that the motor may operate at 150 of its rated current before tripping This setting applies the time 150 reference to the individual settings of each motor e g this setting references 15...

Page 162: ...mum 0 00 Maximum 100 0 Units Low Current Trip Threshold Time Program Protection Parameters Low Current Settings When the low current monitor is enabled this function sets the time that the low current condition must exist to cause a trip Direct Access Number F612 Parameter Type Numerical Factory Default 0 Changeable During Run Yes Minimum 0 Maximum 255 Units Seconds Short Circuit Test Program Prot...

Page 163: ...m 0 00 Maximum 250 0 Units Overtorque Trip Alarm Level Negative Torque Program Protection Parameters Overtorque Parameters This parameter sets the torque threshold level that is used as a setpoint for overtorque tripping during regeneration This setting is a percentage of the maximum rated torque of the drive Direct Access Number F617 Parameter Type Numerical Factory Default 150 0 Changeable Durin...

Page 164: ... that once exceeded will cause an Overspeed Detected alert Direct Access Number F623 Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 0 Maximum 30 0 Units Hz Speed Drop Detection Frequency Range Program Protection Parameters Abnormal Speed Settings This parameter sets the lower level of the Base Frequency range that once exceeded will cause a Speed Drop Detected ale...

Page 165: ...ccess Number F628 Parameter Type Numerical Factory Default 0 03 Changeable During Run No Minimum 0 00 Maximum 10 00 Units Seconds Undervoltage Stall level Program Protection Parameters Undervoltage Ridethrough This parameter sets the low end of the DC bus voltage threshold that once it drops below this setting will activate the setting of F302 Ridethrough Mode Activation may be the result of a mom...

Page 166: ...le During Run Yes Minimum 0 Maximum 100 Units Earth Fault Alarm Time Program Protection Earth Fault Alarm Time In the event that the Earth Fault Alarm activation criteria is met a timer begins to count down to zero Upon reaching zero the Earth Fault Alarm is activated This parameter sets the start time of the count down timer Direct Access Number F641 Parameter Type Numerical Factory Default 1 00 ...

Page 167: ...n Parameters Analog Input Functions This parameter Enables Disables the feature that allows for the external adjustment of the Acceleration Time Selecting either VI II or RR enables this feature The selected input is used as a multiplier of the programmed Acceleration Time setting The multiplication factor may be from 1 to 10 Note An acceleration time shorter than the load will allow may cause nui...

Page 168: ...put is used as a modifier of the programmed Output Frequency Settings Disabled VI II RR RX RX2 option LED Keypad option Binary BCD Input Common Serial TTL RS232 RS485 Communication Card Motorized Pot Pulse Input 1 Direct Access Number F660 Parameter Type Selection List Factory Default Disabled Changeable During Run No Frequency Override Multiplying Input Program Feedback Parameters Override Contro...

Page 169: ... frequency adjust this parameter F671 until the running frequency produces the desired DC level output at the AM terminal Direct Access Number F671 Parameter Type Numerical Factory Default 512 Changeable During Run Yes Minimum 1 Maximum 1280 Analog 1 Terminal Setting Program Meter Terminal Adjustment Parameters Analog 1 This parameter sets the Analog 1 multifunction programmable terminal to 1 of 3...

Page 170: ... Selection Parameters FP This parameter sets the full scale reading of the FP Terminal The full scale reading of the monitored variable selected in F676 may be set here Direct Access Number F677 Parameter Type Numerical Factory Default 3 840 Changeable During Run Yes Minimum 1 000 Maximum 43 200 Units kHz Display Units for Voltage and Current Program Utility Parameters Display Units This parameter...

Page 171: ...ual Torque Boost and Electronic Thermal Protection Expanded descriptions of these parameters may be found in this section Direct Access Parameter Information Settings Group 1 Group 2 Group 3 Group 4 Note If using the LCD EOI press ESC from the Frequency Command screen to access this parameter Direct Access Number F720 Parameter Type Selection List Factory Default 1 Changeable During Run Yes Stop P...

Page 172: ...n Override Multiplication Gain Program Feedback Parameters Override Control If operating using the LED Keypad Option this parameter provides a value to be used in the event that Setting is selected for the Frequency Override Multiplying Input F661 Direct Access Number F729 Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 100 00 Maximum 100 00 LOD Control and Stopping...

Page 173: ...sable Function LOD Feedback Level Hz The Low Output Disable Feedback Level sets a frequency level that until the output of the ASD drops below this setting the Restart Delay Timer does not start Direct Access Number F736 Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 0 Maximum Max Freq Units Hz LOD Restart Delay Time Program Special Control Parameters Low Output D...

Page 174: ...ations network includes other ASDs and Host Control computers that monitor the status of the ASD s transfers commands and loads or modifies the parameter settings of the ASD Changes made to this parameter require that the power be cycled Off then On for the changes to take effect Direct Access Number F802 Parameter Type Numerical Factory Default 0 Changeable During Run Yes Minimum 0 Maximum 255 RS...

Page 175: ...rameter sets the Common Serial response delay time Changes made to this parameter require that the power be cycled Off then On for the changes to take effect Direct Access Number F805 Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 00 Maximum 2 00 Units Seconds TTL Master Output Program Communication Setting Parameters Communication Settings In a master follower c...

Page 176: ... Bias Settings When operating in the Speed Control mode and using one of the control sources from Settings above the settings that determine the gain and bias properties of the input signal are Communications Reference Speed Setpoint 1 frequency F812 the communications input signal value that represents Communications Reference Speed Setpoint 1 frequency F811 Communications Reference Speed Setpoin...

Page 177: ...ions Reference input value range Changes made to this parameter require that the power be cycled Off then On for the changes to take effect Direct Access Number F813 Parameter Type Numerical Factory Default 100 0 Changeable During Run Yes Minimum 0 00 Maximum 100 0 Units Communications Speed Setpoint 2 frequency Program Communication Setting Parameters Communication Reference Adjust This parameter...

Page 178: ... a master follower configuration this setting determines the output parameter of the master ASD that will be used to control the applicable follower ASDs Note Select No Follower if F806 is configured as a Master Output controller Otherwise an EOI failure will result Changes made to this parameter require that the power be cycled Off then On for the changes to take effect Settings No Follower norma...

Page 179: ...t return to its normal operating level within a specified time the ASD Faults and a Trip is incurred Fault and Trip are sometimes used interchangeably A Trip is a safety feature and is the result of a Fault that disables the ASD system in the event that a subsystem of the ASD is malfunctioning or one or more of the variables listed below exceeds its normal range time and or magnitude Current Volta...

Page 180: ...d and a brake may be applied if so configured Stop Reset pressed twice at the EOI EOFF command received remotely ASD reset required MOFF Main Undervoltage Undervoltage condition at the 3 phase AC input to the ASD Low 3 phase utility voltage OC Over Current ASD output current greater than F601 setting Defective IGBT U V or W ASD output to the motor is connected incorrectly Disconnect the motor and ...

Page 181: ... the specified range Decel time is too short Voltage spikes at the 3 phase input install inductive filter DBR required DBR resistance value is too high DBR function is turned off Overvoltage Stall feature is turned off System is regenerating Load instability Disable the Ridethrough function F302 OT Overtorque Torque requirement in excess of the setting of F616 or F617 for a time longer than the se...

Page 182: ...at the Autotune function is active If the initial Autotune fails for any reason an automatic retry is initiated if Other is selected at F413 Atn2 indicates that an Autotune retry is active for the duration of the automatic retry dbOn DC Braking This code conveys the DC Injection function being carried out The display shows db when braking and shows dbOn when the motor shaft stationary function is ...

Page 183: ...oo short Improper DBR setup information Defective IGBT7 or IGBT7 ckt 3 phase input voltage is above specification Dynamic Braking Resistor Overload Deceleration time is too short DBR setting adjustment required Overvoltage Stall setting adjustment required Earth Fault Ground fault at the motor Ground fault at the output of the ASD Current leakage to Earth Ground EEPROM Data Fault Internal EEPROM m...

Page 184: ...otating motor ASD Motor not properly matched Phase to phase short U V or W Accel time too short Voltage Boost setting is too high Motor machine jammed Mechanical brake engaged while the ASD is running ASD current exceeds 340 of the rated FLA on ASDs that are 100 HP or less during acceleration On ASDs that are greater than 100 HP this fault occurs when the ASD current exceeds 320 of the rated FLA d...

Page 185: ...t DBR value is too high DBR required DBR setup required Stall protection is disabled 3 phase input voltage is out of specification Input reactance required Overvoltage During Run Load fluctuations 3 Phase input voltage out of specification PG Type Connection Error ASD is configured to receive a signal from a shaft mounted encoder and no signal is being received while running Disconnection at the E...

Page 186: ... is being used The Gate Driver board has been replaced The Gate Driver board is defective U Phase Short Circuit Low impedance at the U lead of the ASD output V Phase Short Circuit Low impedance at the V lead of the ASD output W Phase Short Circuit Low impedance at the W lead of the ASD output Note The event that caused the Trip s must be corrected or must decrease to less than the threshold value ...

Page 187: ...Factory Defaults Trip Record at Monitor Screen The at trip condition of the last incurred trip may be viewed at the Monitor screen see pg 45 The Monitor screen at trip record is erased when the ASD is reset and may be viewed without the use of the RTC option Clearing a Trip Once the cause of the trip has been corrected performing a Reset re enables the ASD for normal operation The record of a trip...

Page 188: ...es the CE label Note For CE compliance all Toshiba ASD enclosures with hinged doors shall have a lock placed on the standard door fastener or be fitted with the Toshiba lock kit P N 53730 Note All Toshiba ASD enclosures carry an IP20 rating Enclosure Dimensions Weight Table 14 Model Number VT130G7U Fig A in mm B in mm C in mm D in mm E in mm F in mm G in mm H in mm Conduit Plate Number see pg 187 ...

Page 189: ...66 212KB 475 215KB 496 4015B 22 8 47 215 7 28 185 7 33 186 8 47 215 7 95 202 6 74 171 0 53 13 0 23 6 49462 N A 13 4025B 4035B 4055B 4080B 4110B 15 4160B 14 22 361 12 16 309 11 23 285 14 22 361 13 05 331 11 46 291 0 55 14 0 28 7 49033 N A 50 4220B 52 4270B 53 4330B 54 4400B 58 4500B 23 24 63 625 17 5 445 12 81 325 22 32 567 23 75 603 14 25 362 0 75 19 0 38 10 50097 N A 121 4600B 147 4750B 157 410KB...

Page 190: ...5 14 22 361 13 05 331 11 46 291 0 55 14 0 28 7 49033 N A 50 6270B 52 6330B 54 6400B 56 6500B 58 6600B 23 24 63 625 17 5 445 12 81 325 22 32 567 23 75 603 14 25 362 0 75 19 0 38 10 50097 N A 155 6750B 162 610KB 38 63 981 17 5 445 13 78 350 36 35 923 37 75 959 12 63 321 0 75 19 0 63 16 49900 49468 261 612KB 615KB 265 620KB 24 50 00 1270 24 15 613 20 00 508 46 15 1172 48 50 1232 12 00 305 0 75 19 0 6...

Page 191: ...G7 ASD Operation Manual 185 Figure 22 Figure 23 ...

Page 192: ...186 G7 ASD Operation Manual Figure 24 ...

Page 193: ...ovided below is for the 0 75 to 350 HP G7 ASDs of the 230 460 and 600 volt product lines Each bottom or top conduit plate may be cross referenced to the applicable device using the information in Table 14 on page 182 Note Unless otherwise specified all dimensions are in inches Figure 25 ...

Page 194: ...188 G7 ASD Operation Manual Figure 26 ...

Page 195: ...nd removing conduit easier and quicker Conduit Extender Box Installation 1 Remove the Conduit Plate P N 49462 of Figure 27 2 Install the Conduit Extender Box P N 53354 of Figure 28 and secure using the 2 screws from the conduit plate 3 Complete the conduit and wiring connections 4 Install the Conduit Extender Box cover P N 53355 of Figure 28 Figure 27 Remove Conduit Plate Figure 28 Conduit Box Cov...

Page 196: ...te mounting will also allow for multiple EOI mountings at one location if controlling and monitoring several ASDs from a central location is required The optional dust cover P N ASD BPC may be used to cover the front panel opening of the ASD housing after removing the EOI An EOI extender cable is required for remote mounting EOI extender cables are available in lengths of 7 10 or 15 feet and may b...

Page 197: ...ammable chemicals or gases water solvents or other fluids Turn the power on only after securing the front cover to the ASD EOI Remote Mounting w o the ASD MTG KIT Note See Figure 29 for the dimensions and the item locations referenced in steps 1 through 5 1 At the EOI mounting location identify and mark the location of the 3 80 by 3 29 hole and the 7 32 screw holes 2 Cut the 3 80 by 3 29 rectangul...

Page 198: ...lat washers 5 Attach and secure the EOI to the front side of the Bezel plate using the four 6 32 x 5 16 pan head screws 6 split lock washers and the 6 flat washers 6 Connect the RJ 45 extension cable s EOI ASD MTG KIT Dimensions mounting Figure 30 EOI Bezel Plate Mounting Dimensions Figure 31 Screw Length Precaution Front View Side View Back View 4 60 5 38 4 25 5 00 Bezel Plate Bezel Plate Mountin...

Page 199: ...90 0 99 0 A 135 0 A 2400B 40 40 30 110 121 0 A 126 5 A 2500B 50 50 37 138 151 8 A 158 7 A 2600B 60 60 45 172 189 2 A 197 8 A 2750B 75 75 55 206 226 6 A 236 9 A 210KB 100 100 75 275 302 5 A 316 3 A 212KB 125 125 90 343 377 3 A 394 5 A 215KB 150 150 110 415 456 5 A 477 3 A Note 12 Pulse option available Table 16 460 Volt NEMA Type 1 IP 20 Chassis standard ratings table Model VT130G7U Rated KVA Motor...

Page 200: ...Input Voltage Level Max 2 1 2 3 A N A 3 2 A 6025B 2 5 2 0 1 5 3 0 3 3 A 4 5 A 6035B 3 5 3 0 2 2 4 0 4 4 A 6 0 A 6060B 6 0 5 0 3 7 6 1 6 7 A 9 2 A 6080B 8 0 7 5 5 0 9 0 9 9 A 13 5 A 6110B 11 0 10 0 7 5 12 0 13 2 A 18 0 A 6160B 16 0 15 0 11 2 17 0 18 7 A 25 5 A 6220B 22 0 20 0 14 9 495 600 VAC 10 22 0 24 2 A 33 0 A 6270B 27 0 25 0 18 5 27 0 29 7 A 40 5 A 6330B 33 0 30 0 22 0 32 0 35 2 A 48 0 A 6400B...

Page 201: ...ons when selecting the actual lug and wire type to be used with the ASD Note Cable Terminal specifications are based on the rated current of the ASD and Do Not include the 10 Service Factor For further installation information see the section titled Installation and Connections on pg 17 Table 18 230 volt G7 ASD Cable Terminal Specifications Model VT130G7U MCP Rating Amps Typical Wire Cable Size AW...

Page 202: ...or kcmil Lug Size Range Input Output Power AM FM and II Terminals Control Terminals Wire Size Lug Capacity for Input Output Power Recommended Maximum 4015B 15 14 10 20 3 core shield 18 2 core shield 24 to 8 4025B 15 14 10 4035B 15 14 10 4055B 15 14 10 4080B 20 14 10 4110B 30 12 10 4160B 30 10 4 18 to 4 4220B 50 8 4 4270B 75 8 4 4330B 75 6 4 4400B 100 4 4 4500B 100 3 2 16 to 1 4600B 125 2 2 10 to 1...

Page 203: ...ire Cable Size AWG or kcmil Lug Size Range Input Output Power AM FM and II Terminals Control Terminals Wire Size Lug Capacity for Input Output Power Recommended Maximum 6015B 15 14 10 20 3 core shield 18 2 core shield 24 to 8 6025B 15 14 10 6035B 15 14 10 6060B 15 14 10 6080B 15 14 10 6120B 30 14 10 6160B 30 10 10 6220B 50 10 4 18 to 4 6270B 50 8 4 6330B 50 8 4 6400B 75 6 4 6500B 100 6 4 6600B 100...

Page 204: ...city of the heatsink the resistor pack should be mounted above or to the side of the ASD Never below the ASD Maintain a minimum of six inches between the resistor pack and the ASD unit Heavy duty DBRs should be wired using the same gauge wire as the motor leads Light duty DBRs may use one wire size smaller AWG than the motor leads The total wire length from the ASD to the DBR should not exceed ten...

Page 205: ...erations Table 21 DCL Selection Table Model Number VT130G7U DCL Part Number DCL Inductance mH DCL Amps 2080B 36350 0 40 30 0 2110B 36351 0 30 38 0 2160B 36376 0 20 57 0 2220B 36353 0 20 76 0 2270B 36355 0 10 114 4110B 36358 1 30 20 0 4160B 36359 0 90 29 0 4220B 36360 0 70 39 0 4270B 36361 0 50 50 0 4330B 36363 0 40 75 0 4400B 36364 0 30 88 0 4500B 36365 0 20 114 0 4600B 36365 0 20 114 0 4750B 3636...

Page 206: ...d above the ASD SS hardware option cannot be used if using a shaft mounted encoder ASD TB1 AC1 Provides 120 VAC discrete terminal activation and additional I O terminals Conduit Extender Box option Provides more working space for conduit installation than the standard conduit plate HS35 Encoder Provides rotational speed and or directional information The Encoder is mounted on the motor shaft or th...

Page 207: ...5 48019 2 2400B 37160 2 00626 35489 47969 3 52806 46466 34835 6 49047 2500B 00628 42767 32038 47970 3 45241 6 48020 6 30965 03672 2 2600B 44272 2 42768 48718 30634 2 50000 3 33207 45242 6 48019 8 55318 3 2750B 43588 2 33785 48020 8 210KB 39660 2 37578 2 51973 37698 54140 00226 35489 2 53747 50000 6 47235 30965 03672 2 212KB 51758 37698 45241 12 37568 6 215KB 55383 00226 00224 45242 6 37568 8 Conta...

Page 208: ... A1 A 52266 A 3 A P 2600B D A1 A 52266 A 3 A 3 F P 2750B D A1 A 52266 A 3 A 3 F Q 210KB E A1 A 52266 A 6 B 3 F A 212KB E A1 A 52266 A 6 B 3 F A 215KB E A1 A 52266 A 6 B 3 F A The following items are common to the above listed typeforms Control Terminal Strip PCB 48570A 4 20 mA PCB 50611A Parenthesized are the total quantities per model for the part immediately above the parenthesized quantity only...

Page 209: ...0 6 4750B 42338 34835 6 410KB 00628 42767 32028 47970 3 45241 6 48020 6 30965 03672 2 412KB 46112 3 44272 2 42768 48718 30624 2 50000 3 32207 45242 6 48019 8 55318 3 N A 415KB 43855 3 43855 2 30634 2 33785 U8020 8 420KB 39659 3 39660 2 37578 2 51973 37698 54140 00226 35489 2 53747 50000 6 47235 30965 03672 2 425KB 37576 3 51958 45241 12 37568 6 430KB 37578 3 55383 00226 00224 45242 12 37568 8 5275...

Page 210: ...2266 A 3 A C 410KB B B 52266 A 3 A E 412KB D B B 52266 A 3 A 3 F E 415KB D B B 52266 A 3 A 3 F F 420KB E B B 52266 A 6 B 3 F G 425KB E B B 52266 A 6 B 3 F G 430KB E B B 52266 A 6 B 3 F G 435KB E A 6 A 3 A 3 B H 52266 F G The following items are common to the above listed typeforms Control Terminal Strip PCB 48570A 4 20 mA PCB 50611A Parenthesized are the total quantities per model for the part imm...

Page 211: ... 6500B 56350 45239 49116 2 6600B 37164 2 45479 42337 44362 35489 46465 56193 3 47974 6 6750B 47969 3 48023 6 610KB 100620 3 45520 42768 56191 32028 30634 2 45242 6 32911 55524 2 55468 49999 3 48019 9 612KB 615KB 46112 3 45480 48020 9 620KB 39714 3 50518 2 51973 37698 54140 00226 35489 2 53747 45241 6 32910 2 49999 6 45182 9 625KB 39659 3 51958 45242 6 50855 9 630KB 00226 00224 37568 9 Contained wi...

Page 212: ...3 A K 610KB D A B B 52266 A 3 A 3 A K 612KB D A B B 52266 A 3 A 3 F K 615KB D A B B 52266 A 3 A 3 F K 620KB E A B B 52266 A 6 B 3 F L 625KB E A B B 52266 A 6 B 3 F L 630KB E A B B 52266 A 6 B 3 F L The following items are common to the above listed typeforms Control Terminal Strip PCB 48570A 4 20 mA PCB 50611A Parenthesized are the total quantities per model for the part immediately above the pare...

Page 213: ...rminal Adjustment 164 Analog 2 Terminal Setting 163 Analog Filter 50 Analog Input Filter 94 Analog Input Functions 49 Analog1 56 Analog2 56 ASD Multicom Option Boards 200 ASD Capacity 16 ASD Control 26 ASD Number 168 ASD Overload 176 ASD7 SIM2 200 ASD BPC 200 ASD CAB PC 200 ASD CONDUIT 1 200 ASD EOI N4 200 ASD FUSEKIT 12P 20 ASD ISO 1 200 ASD MTG KIT 200 ASD NANOCOM 26 ASD side Switching Wait Time...

Page 214: ...ive Point Setting 1 Frequency 89 Custom V f Five Point Setting 1 Voltage 89 Custom V f Five Point Setting 2 Frequency 89 Custom V f Five Point Setting 2 Voltage 89 Custom V f Five Point Setting 3 Frequency 90 Custom V f Five Point Setting 3 Voltage 90 Custom V f Five Point Setting 4 Frequency 90 Custom V f Five Point Setting 4 Voltage 90 Custom V f Five Point Setting 5 Frequency 90 Custom V f Five...

Page 215: ... 52 157 Fault 173 Fault Status 46 Faults 173 Feedback in Panel Mode 166 Feedback Parameters 53 54 Feedback Settings 53 Feedback Settings Differential D Gain 122 Feedback Source 121 Feedback Source Delay Filter 121 Ferraz Shawmut Semiconductor fuse 20 FH 63 Filter Selection Table 11 FL Off Delay 84 FL On Delay 83 FL Output Terminal Assignment 79 FLA 22 24 FLA B and C switching relationship 24 Flash...

Page 216: ...se Loss 177 Input Special Functions 49 Input Terminal Assignment 49 Input Terminal Delays 50 Input Terminal Priority 70 Inrush Current Suppression 155 Installation and Connections 17 Installation Notes 17 Installation Precautions 4 Integral I Gain 121 Interlock with ST 155 J Jog Run Frequency 107 Jog Settings 50 Jog Stop Control 108 Jump Frequencies 57 Jump Frequency 1 108 Jump Frequency 1 Bandwid...

Page 217: ...age 88 Motor 4 Torque Boost 88 Motor 150 OL Time Limit 155 Motor Braking 15 Motor Capacity 129 Motor Characteristics 13 Motor connection diagram 20 Motor Constant 1 primary resistance 128 Motor Constant 2 secondary resistance 128 Motor Constant 3 exciting inductance 128 Motor Constant 3 Enable 129 Motor Constant 4 load inertia 128 Motor Constant 5 leakage inductance 128 Motor Counter Data 124 Moto...

Page 218: ...Characteristics Pattern Run 151 Pattern 13 Characteristics Pattern Run 151 Pattern 14 Characteristics Pattern Run 151 Pattern 15 Characteristics Pattern Run 151 Pattern 2 Characteristics Pattern Run 150 Pattern 3 Characteristics Pattern Run 150 Pattern 4 Characteristics Pattern Run 150 Pattern 5 Characteristics Pattern Run 150 Pattern 6 Characteristics Pattern Run 150 Pattern 7 Characteristics Pat...

Page 219: ... Frequency 111 Q Qualified Personnel 3 R R 22 23 R Input Terminal Assignment 71 R Input Terminal Delay 82 R F Priority Selection 69 RAM Fault 179 Reach Settings 49 Real Time Clock 200 Realtime Clock Setup 47 Reference Priority Selection 91 Regeneration Torque Limit 1 133 Regeneration Torque Limit 2 134 Regeneration Torque Limit 3 134 Regeneration Torque Limit 4 134 Regeneration Torque Limit Settin...

Page 220: ...n Upper Limit Adjustment 142 Special Control Parameters 57 58 Special Parameters 58 Speed at Drooping Gain 0 116 Speed at Drooping Gain 100 116 Speed Drop Detection Frequency Range 158 Speed Limit torque Reference 132 Speed Limit Torque Level 132 Speed Limit Torque Range 132 Speed Limit Torque Recovery 132 Speed Loop Integral Gain 124 Speed Loop Parameter Ratio 124 Speed Loop Proportional Gain 124...

Page 221: ...d Mode 125 User Notification Codes 176 User Notification codes 173 Using Vector Control 16 Utility Parameters 48 V V Phase Short Circuit 180 V f Adjustment 58 V f Adjustment Coefficient 88 V f Five Point Setting 58 V f Group 165 V f Pattern 64 Vector Motor Model 56 Vector Motor Model Autotune Command 127 Vector Motor Model Slip Frequency Gain 127 Versions 48 VI 22 24 VI II Bias Adjust 135 VI II Ga...

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