SECTION 3
3-34
1-/ 2-Cylinder
Assembly
Components must be clean and aII serviceable gaskets must be
replaced.
NOTE
The reed valve of the 8 and 9.8 is unique and requires
special handling.
This reed valve is made of a thin 0.00787 in (0.2 mm)
stainless steel and can be damaged if mishandled.
When assembling the reed valve note that the two
surfaces of the valve are different. Align the notches
(1)
as shown when assembling.
The reed valve screws
(2)
are coated with an adhesive.
When installing the reed valve, tighten new reed valve
screws to 6.1 - 7.8 in-lb [0.7 - 0.9 N·m, 0.07 - 0.09
kg-m]
NEVER reinstaII the used reed valve screws because
the effect of the adhesive has been lost and may lead
to reed valve failure during operation.
Verify that the clearance between the reed valve and
the valve seat is 0.0078 in (0.2 mm) or less after
assembly
1. Assemble the intake manifold components as illustrated:
• Install all gaskets dry.
• Torque manifold bolts evenly to specification.
2. Connect the crankcase recirculation hose to the manifold.
3. Follow steps listed in Carburetor lnstallation procedure, this section.
4. Connect the linkage at the throttle cam.
5. lnstall recoil starter or flywheel cover as applicable, refer to
Powerhead section.
7
7
T2057
7
Summary of Contents for 2 Stroke Cylinder Series
Page 1: ...PNo 003 21035 1 0509 NB 1000 Printrd in Japan 1 05 8 23 1 33 PM 1...
Page 99: ...SECTION 4 4 18 1 2 Cylinder T2201 16...
Page 103: ...POWERHEAD 4 23 1 2 Cylinder POWERHEAD Typical 1 Cylinder T1676...
Page 104: ...SECTION 4 4 24 1 2 Cylinder Typical 2 Cylinder T1677...
Page 140: ...SECTION 5 5 22 1 2 Cylinder 8 T1620...
Page 162: ...SECTION 6 6 10 1 2 Cylinder GEARCASE Typical Gearcase 2 5 3 5 T1709...
Page 165: ...GEARCASE 6 13 1 2 Cylinder Typical Gearcase 3 5B T1714...
Page 169: ...GEARCASE 6 17 1 2 Cylinder Typical Gearcase 8 9 8 9 9 15 18 25 30 40 T1723...
Page 214: ...SECTION 7 7 22 1 2 Cylinder Ignition System Performance Testing Flow Chart 1 T1557 1...
