SECTION 5
5-18
1-/ 2-Cylinder
LOWER ENGINE COVER
Removal
1. Remove powerhead as described in Section 4.
2. Remove control cables, electrical leads and grommets as
required from lower engine cover.
3. Remove lower engine cover bolts
(4)
.
4. Lift cover off engine base.
8/9.8 Shift Rod and Throttle Removal
1. Remove spring pin
(1)
using special tool.
2. Remove throttle wire
(2)
and grommet
(3)
.
9.9/15/18 Throttle Shaft Removal
1. Remove throttle shaft support
(1)
.
2. Remove throttle shaft
(2)
.
25/30/40 Throttle Shaft Removal
1. Remove throttle shaft ball joint
(1)
.
2. Remove upper and lower throttle shaft supports
(2)
.
3. Remove lower motor cover bolts
(3)
.
4. Raise the cover slightly and remove the shift rod
(4)
from
the shift rod lever
(5)
.
5. Remove the lower cover.
Installation
Installation is done in the reverse order of Removal. Use
Loctite 242 on throttle stopper bolt
(1)
if removed.
1
2
3
4
4
5
5
5
5
5
6
T1664
4
T1665
5
T1668
T1634
T1666
T1667
Summary of Contents for 2 Stroke Cylinder Series
Page 1: ...PNo 003 21035 1 0509 NB 1000 Printrd in Japan 1 05 8 23 1 33 PM 1...
Page 99: ...SECTION 4 4 18 1 2 Cylinder T2201 16...
Page 103: ...POWERHEAD 4 23 1 2 Cylinder POWERHEAD Typical 1 Cylinder T1676...
Page 104: ...SECTION 4 4 24 1 2 Cylinder Typical 2 Cylinder T1677...
Page 140: ...SECTION 5 5 22 1 2 Cylinder 8 T1620...
Page 162: ...SECTION 6 6 10 1 2 Cylinder GEARCASE Typical Gearcase 2 5 3 5 T1709...
Page 165: ...GEARCASE 6 13 1 2 Cylinder Typical Gearcase 3 5B T1714...
Page 169: ...GEARCASE 6 17 1 2 Cylinder Typical Gearcase 8 9 8 9 9 15 18 25 30 40 T1723...
Page 214: ...SECTION 7 7 22 1 2 Cylinder Ignition System Performance Testing Flow Chart 1 T1557 1...
