TOHATSU 2 Stroke Cylinder Series, Service Manual

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ELECTRICAL SYSTEM
7-75
1-/ 2-Cylinder
3. Remove coil plate assembly cable clamp screws (1) and cable
clamp (2) .
NOTE
Make sure you don't cut electrical conductors inside of
coil plate assembly cable when you slit cable shield.
4. For models 9.9 / 15 / 18 / 25 / 30 / 40 ONLY: Carefully slit coil
plate assembly cable shield
(1) .
NOTE
Make sure you don’t cut electrical conductors inside of
coil plate assembly cable when you slit cable shield.
5. For models 9.9 / 15 / 18 / 25 / 30 / 40 ONLY: Cut tie wrap.
6. Remove alternator coil screws (4) and alternator coil (5) from
the mounting bracket.
Cleaning and Inspection
Clean coil plate assembly, upper main bearing housing, set ring,
ignition timing link, exciter coiI, pulser coil, coil leads, and coil
connectors with isopropyl alcohol as required.
Check for the following and repair or replace as required:
• Bent, chipped, cracked, or corroded coil plate assembly.
• Coil leads for integrity, cut or cracked insulation, and damaged
connectors.
• Broken or bent exciter coil laminations, damaged exciter coil
windings, and missing exciter coil screws.
• Broken, cracked, or misaligned pulser coils and missing pulser coil
screws.
• Free motion of ignition timing link (1) , Repair, adjust, and
lubricate as needed. see Section 2.
T1993
T1994
8
9
10
11
12
T2218
T2219
T1798