SECTION 5
5-8
1-/ 2-Cylinder
6. Verify the following components and
their friction surfaces are not cracked,
bent, or wom:
• Steering handle
(7)
• Steering bracket
(8)
7. Inspect throttle cables
(3)
for kinks, wear, cracks in
the protective covering, and excessive stretch.
Assembly
NOTE
Apply genuine grease or equivalent friction surface
marine grease to bushings
(9)
, spacer
(11)
, and the
grip portion of steering handle
(7)
before assembly.
DO NOT lubricate friction piece
(5)
.
1. Apply spray lubricant to the throttle cables. Work the cables back
and forth to ensure full coverage under the protective covering.
2. Assemble aIl components onto throttle shaft
(4)
and connect throttle cables
(3)
to throttle
shaft as required. Route opposite end of throttle cables through
steering handle
(7)
.
3. Install throttle shaft in steering handle.
NOTE
For the 9.9/15/18/25/30 and 40 models, make sure
the throttle shaft is positioned
(1)
as shown during
installation.
4. lnstall grip
(2)
.
5. Fully assemble all remaining components as iIIustrated.
1
2
3
4
1
2
2
3
4
2
3
4
7
1
2
3
4
T1650
5
Summary of Contents for 2 Stroke Cylinder Series
Page 1: ...PNo 003 21035 1 0509 NB 1000 Printrd in Japan 1 05 8 23 1 33 PM 1...
Page 99: ...SECTION 4 4 18 1 2 Cylinder T2201 16...
Page 103: ...POWERHEAD 4 23 1 2 Cylinder POWERHEAD Typical 1 Cylinder T1676...
Page 104: ...SECTION 4 4 24 1 2 Cylinder Typical 2 Cylinder T1677...
Page 140: ...SECTION 5 5 22 1 2 Cylinder 8 T1620...
Page 162: ...SECTION 6 6 10 1 2 Cylinder GEARCASE Typical Gearcase 2 5 3 5 T1709...
Page 165: ...GEARCASE 6 13 1 2 Cylinder Typical Gearcase 3 5B T1714...
Page 169: ...GEARCASE 6 17 1 2 Cylinder Typical Gearcase 8 9 8 9 9 15 18 25 30 40 T1723...
Page 214: ...SECTION 7 7 22 1 2 Cylinder Ignition System Performance Testing Flow Chart 1 T1557 1...
