![background image](http://html1.mh-extra.com/html/thermo-king/tripac-envidia/tripac-envidia_installation-manual_1104402024.webp)
22
Battery Box Installation
STANDARD INSTALLATION METHOD - MOUNTING CLAWS
WARNING: Installer supplied lifting eyebolts must be forged steel, 1/2"(12mm) diameter.
WARNING: Use only locking lifting hooks to attach to the lifting eyebolts.
WARNING: DO NOT connect any of the TriPac ENVIDIA battery cables to any batteries at this time.
NOTE: DO NOT OIL THE BOLT THREADS!
Special Tools Required
Modified Floor Jack or Motorcycle/ATV Lift
½” Drive Torque Wrench
1.
Remove the cover from the battery box to access and remove hardware that secures box to the shipping crate.
2.
It is recommended that a modified floor jack or motorcycle/ATV lift be used to install the battery box.
Protection such as cardboard, shop rags, etc. should be used under the box to prevent damage during
installation.
a.
Install lifting eyebolts, washers and nuts securely into the two holes at the top of the battery box.
b.
Using locking lifting hooks, raise the battery box and place onto the lift then remove lifting eyebolts,
washers and nuts.
3.
Using a lift, carefully raise the battery box into position. Install the 3/4" bolts and washers through the
mounting claws and the rear of the battery box.
4.
Loosely install the retainers and locking nuts inside the battery box.
NOTE: Mounting bolt threads must extend into the battery box.
IMPORTANT: The following steps are critical and must be followed to ensure the safe installation of the battery box
to the tractor’s frame.
5.
With battery box still supported by a lift:
a.
Push battery box up tight to tractor’s frame.
b.
Adjust height of box so
top
and
bottom
mounting claws and bolts are positioned flat on frame.
c.
Review
(Detail A) -
Lightly tighten mounting hardware only enough to remove excess play.
6.
Using a torque wrench, torque mounting bolts in four step increments starting with top bolts, then bottom
bolts.
a.
STEP 1
- Torque top then bottom mounting bolts to 25 ft-lb. (33.9 N•m).
IMPORTANT: STOP and
verify all mounting claws and bolts remained flat on frame (Detail A). If they are not, loosen bolts,
adjust as necessary and retighten again to 25 ft-lb. (33.9 N•m).
b.
STEP 2
- After first step is successfully completed, torque top, then bottom bolts to 50 ft-lb. (67.8
N•m).
c.
STEP 3
- Next, torque top, and then bottom bolts to 100 ft-lb. (135.6 N•m).
d.
STEP 4
- Finally, recheck all bolts to confirm they are at 100 ft-lb. (135.6 N•m)
7.
Remove the support lift and visually inspect installation for the following:
a.
Mounting claws and bolts are
correctly
installed. They should be square and flat on the frame
(Detail
A).
b.
If any mounting claws and bolts are
improperly
installed on the frame
(i/e. they resemble Details B
& C) - adjust as necessary.
c.
Damaged, deformed or cracked components during installation - must be
replace immediately.
WARNING: DO NOT connect any of the TriPac Envidia battery cables to any batteries at this time.
Summary of Contents for TriPac Envidia
Page 2: ......
Page 11: ...9 Battery Box Dimensions Figure 1 Battery Box Dimensions...
Page 12: ...10 Battery Box Dimensions continued Figure 2 Battery Box Dimensions continued...
Page 13: ...11 Evaporator Control Box Dimensions Figure 3 Evaporator Control Box Dimensions...
Page 14: ...12 Condenser with Receiver Drier Dimensions Figure 4 Condenser with Receiver Drier Dimensions...
Page 15: ...13 HMI Dimensions Figure 5 HMI Dimensions...
Page 16: ...14 1000 Watt Power Inverter Dimensions Option Figure 6 1000 Watt Power Inverter Dimensions...
Page 18: ...16 D2 D4 Heater Dimensions Option Figure 8 Heater Dimension...
Page 19: ...17 BLANK PAGE...
Page 21: ...19 Typical Component Locations Figure 9 Typical Component Locations...
Page 45: ...43 A C Duct Installation continued FLUSH MOUNTED EVAPORATOR Figure 21 A C Duct locations...
Page 76: ......
Page 77: ......
Page 78: ......
Page 79: ......