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Thermo King Precedent S-600, Operator'S Manual

The Thermo King Precedent S-600 Operator's Manual is an essential resource for users of this powerful refrigeration unit. Available for free download at manualshive.com, this comprehensive manual provides detailed instructions and guidelines to ensure optimal performance and maintenance of the product.

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Electric Standby Power Fails or is Disconnected   . . . 118
Switching from Electric to Diesel  . . . . . . . . . . . . . . . . 118
Adjust Brightness . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

Time   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Clear All ECU Faults  . . . . . . . . . . . . . . . . . . . . . . 122

Optional Rear Remote Control Panel   . . . . . . . . . . 125

Rear Remote Control Panel Functionality  . . . . . . . . . 125

Rear Remote Control Action set to Run  . . . . . . . 125
Rear Remote Control Action Set to Stand By  . . . 126

Keypad   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Reading a Typical Remote Standard Display  . . . . . . 130
Remote Control Panel Lockout  . . . . . . . . . . . . . . . . . 130
Turning the Unit ON or OFF (Configured for 
STAND BY Operation) . . . . . . . . . . . . . . . . . . . . . . . . 131
Turning the Unit On and Off (Configured for RUN 
Operation)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Changing the Setpoint  . . . . . . . . . . . . . . . . . . . . . . . . 132
Selecting Cycle-Sentry or Continuous Mode . . . . . . . 133
Displaying the Discharge Air Temperature  . . . . . . . . 134
Viewing and Clearing Alarm Codes . . . . . . . . . . . . . . 135
Starting a Manual Defrost Cycle  . . . . . . . . . . . . . . . . 136
Sending a Start of Trip Marker   . . . . . . . . . . . . . . . . . 137

Running a Pretrip Test  . . . . . . . . . . . . . . . . . . . . . . .  138

Loading and Enroute Inspections   . . . . . . . . . . . .  141

Pre-Loading Inspection   . . . . . . . . . . . . . . . . . . . . . .  141
Post-Loading Inspection . . . . . . . . . . . . . . . . . . . . . .  143

Enroute Inspections  . . . . . . . . . . . . . . . . . . . . . .  144

Inspection Procedure  . . . . . . . . . . . . . . . . . . . . . . . .  144
Inspection Troubleshooting   . . . . . . . . . . . . . . . . . . .  144

Alarm Codes  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  147

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  147
Alarm Types  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  147
Pretrip Alarm Codes  . . . . . . . . . . . . . . . . . . . . . . . . .  149
Clearing Alarm Codes   . . . . . . . . . . . . . . . . . . . . . . .  150

Jump Starting  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  177

Specifications  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  181

Engine   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  181
Belt Tension  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  184
Refrigeration System  . . . . . . . . . . . . . . . . . . . . . . . .  185
Electrical Control System  . . . . . . . . . . . . . . . . . . . . .  186
Electrical Components  . . . . . . . . . . . . . . . . . . . . . . .  187
Electrical Standby (Smart Power Units Only) . . . . . .  191

Summary of Contents for Precedent S-600

Page 1: ...buildings and homes Ingersoll Rand s Climate Solutions sector delivers energy efficient HVACR solutions for customers globally Its world class brands include Thermo King the leader in transport temperature control and Trane a provider of energy efficient heating ventilating and air conditioning systems building and contracting services parts support and advanced controls for commercial buildings and...

Page 2: ...Copyright 2012 Thermo King Corp Minneapolis MN USA Printed in USA PrecedentTM S 600 and S 700 TK 55538 2 OP Rev 3 01 2014 ...

Page 3: ...ied personnel Failure to implement these procedures correctly may cause damage to the Thermo King unit or other property or personal injury Thermo King Corporation and its affiliates shall have no liability in contract or tort including negligence and or strict liability or otherwise to any person or entity for any personal injury property damage or any other direct indirect special or consequenti...

Page 4: ...16 First Aid 16 First Aid Refrigerant 16 First Aid Refrigerant Oil 17 Safety Decals and Locations 17 Condenser and Evaporator Fans 18 High Voltage Components 18 Do Not Use Ether Starting Aids 20 Unit Description 21 Unit Overview 21 Features and Options 22 Diesel Engine 24 ELC Extended Life Coolant 24 EMI 3000 25 Thermo King X430 Reciprocating Compressor 25 Electronic Throttling Valve 25 SMART REEF...

Page 5: ...anging The Setpoint 56 Numerical Setpoints 56 Named Products OptiSet Plus 56 Both Numerical Setpoints and Named Products 57 Changing the Setpoint Numerical Setpoint 57 Changing the Setpoint Named Product 60 Changing the Setpoint Both Numerical Setpoint and Named Product Available 64 Starting the Diesel Engine 66 Starting the Electric Motor 67 Switching from Diesel to Electric 68 Switching from Ele...

Page 6: ...Diesel and Electric 95 Clearing Alarm Codes 96 Displaying and Clearing Alarm Codes 97 Important Alarm Notes 99 Gauges 101 Displaying Gauges 101 Sensors 102 Displaying Sensors 102 Data Logger CargoWatch 103 Sending Start of Trip Marker to CargoWatch and Service Watch Data Loggers 104 Printing CargoWatch Data Logger Reports 105 Hourmeters 107 Viewing Hourmeters 107 Hourmeter Names and Definitions 10...

Page 7: ... RUN Operation 131 Changing the Setpoint 132 Selecting Cycle Sentry or Continuous Mode 133 Displaying the Discharge Air Temperature 134 Viewing and Clearing Alarm Codes 135 Starting a Manual Defrost Cycle 136 Sending a Start of Trip Marker 137 Running a Pretrip Test 138 Loading and Enroute Inspections 141 Pre Loading Inspection 141 Post Loading Inspection 143 Enroute Inspections 144 Inspection Pro...

Page 8: ...ps 191 Standby Power Cord Requirements 192 Electric Fuel Heater Optional 192 Warranty 193 Glossary 195 Maintenance Inspection Schedule 201 Serial Number Locations 207 Emergency Cold Line 211 Recover Refrigerant 212 CALIFORNIA Proposition 65 Warning 213 Index 215 ...

Page 9: ...6 ...

Page 10: ...ements major and minor should be handled by a Thermo King dealer for four very important reasons They are equipped with the factory recommended tools to perform all service functions They have factory trained and certified technicians They have genuine Thermo King replacement parts The warranty on your new unit is valid only when the repair and replacement of component parts is performed by an aut...

Page 11: ...Introduction 8 ...

Page 12: ... repaired or replaced Any such part or component repaired or replaced under warranty is warranted for the warranty period During the term of this warranty Thermo King will provide through a Thermo King authorized service dealer or other establishment authorized by Thermo King repair or replacement of any warranted part at no charge to the non road engine owner In emergency repairs may be performed...

Page 13: ...ssion related parts and components Fuel Injection System Intake Manifold Exhaust Manifold Miscellaneous hoses clamps connectors and sealing devices used in the above systems If failure of one of these parts or components results in failure of another part or component both will be covered by this warranty Responsibilities This warranty is subject to the following Thermo King Corporation Responsibi...

Page 14: ...King is not responsible for resultant damages to an emission related part or component resulting from Any application or installation Thermo King deems improper as explained in this Operator s Manual or any other manuals provided for the unit Attachments accessory items or parts not authorized for use by Thermo King Improper off road engine maintenance repair or abuse Owner s unreasonable delay in...

Page 15: ...EPA Emission Control System Warranty Statement 12 ...

Page 16: ...h or around the refrigeration system or battery Refrigerant or battery acid can cause permanent damage if it comes in contact with your eyes WARNING Keep hands and loose clothing clear of fans and belts at all times when the unit is operating or when opening or closing compressor service valves WARNING Exposed coil fins can cause painful lacerations Service work on the evaporator or condenser coil...

Page 17: ...ural components WARNING The unit can start at any time without warning Press the OFF key on the control panel and place the microprocessor On Off switch in the Off position before inspecting or servicing any part of the unit DANGER Dangerous three phase AC electric power is present whenever the unit is operating in either Diesel Mode or Electric Mode and whenever the unit is connected to a source ...

Page 18: ... to the Thermo King unit This could result in severe damage to equipment and void the warranty CAUTION Set all unit electrical controls to the OFF position before connecting battery cables to the battery to prevent unit from starting unexpectedly and causing personal injury CAUTION Always wear protective clothing gloves and eye wear when handling and installing batteries Battery acid can cause ser...

Page 19: ...rbon refrigerants can produce toxic gases In the presence of an open flame or electrical short these gases are severe respiratory irritants CAPABLE OF CAUSING DEATH DANGER Fluorocarbon refrigerants tend to displace air and can cause oxygen depletion which could result in DEATH BY SUFFOCATION Provide adequate ventilation in enclosed or confined areas WARNING Fluorocarbon refrigerants evaporate rapi...

Page 20: ...yelids open Get prompt medical attention Skin Remove contaminated clothing Wash thoroughly with soap and water Get medical attention if irritation persists Inhalation Move victim to fresh air and restore breathing if necessary Stay with victim until emergency personnel arrive Ingestion Do not induce vomiting Immediately contact local poison control center or physician Safety Decals and Locations F...

Page 21: ...nents on the Precedent unit operate using 220 3 60 or 460 3 60 high voltage and are identified by warning nameplates examples in Figure 3 All high voltage wiring is identified by ORANGE conduiting Be aware of the locations of these components Only certified trained technicians can service them Figure 3 High Voltage Warning See Figure 4 and Figure 5 for high voltage component locations AMA1581 AMA1...

Page 22: ...ge Distribution Box 6 Electric Standby Motor Power Receptacle SmartPower Option Figure 4 High Voltage Component Locations 1 of 2 1 2 3 4 5 6 7 Evaporator Motor 9 High Voltage Junction Box 8 High Voltage Heater Strips All ORANGE conduiting contains High Voltage Figure 5 High Voltage Component Locations 2 of 2 7 8 9 ...

Page 23: ...Safety Precautions 20 Do Not Use Ether Starting Aids Figure 6 Do Not Use Ether Starting Aids Near Engine ...

Page 24: ...evaporator extending through an opening in the front wall The units feature all new DDE Diesel Direct Electric architecture the quiet running Thermo King TK488CR CRH engine and the Thermo King X430L reciprocating compressor The S 600 and S 700 are available in the following models Standard Cooling and heating on diesel engine operation SmartPowerTM Option Cooling and heating on diesel engine opera...

Page 25: ...r l CargoLink Sensor Kits m o CargoLink Wireless Sensors m o EMI 3000 l High Capacity Condenser Coils l Easy access door design l Composite Exterior Panels l Long Life Coolant Hoses l Remote Status Display m o Standard Unit Color White l Standard Grille Color Black l Directional Air Delivery l Vibration Isolation System l Aluminum Undermount Fuel Tank 50 Gal 186 Liter l Fuel Tanks with Ultrasonic ...

Page 26: ...latform m TracKing Telematics m o PrimAir bulkhead and duct system o Rear Remote Control o Humidity Sensor o Battery Charger m Reliamax Battery 12 Volt Wet Cell o EON Battery 12 Volt Dry Cell o Remote Electric Power Receptacle m Precedent S 600 S 700 Key Features Options ...

Page 27: ...plate on the coolant expansion tank identifies units with ELC see Safety Decals and Locations The new engine coolant Chevron Extended Life Coolant is RED in color instead of the previous GREEN or BLUE GREEN colored conventional coolants NOTE The use of 50 50 pre mixed ELC is recommended to assure that de ionized water is being used If 100 full strength concentrate is used de ionized or distilled w...

Page 28: ...ire regular inspection in accordance with Thermo King s maintenance recommendations NOTE EMI 3000 oil filters and EMI 3000 air cleaners are NOT interchangeable with older style oil filters and air cleaners Thermo King X430 Reciprocating Compressor The S 600 is equipped with a four cylinder 30 0 cu in 492 cm3 displacement Thermo King X430 reciprocating compressor Electronic Throttling Valve The ETV...

Page 29: ...ox It is clearly visible through an opening in the lower roadside service door See Operating Instructions for more information about the SR 4 Controller Depending on the air temperature in the trailer as sensed by the microprocessor Base Controller the unit will typically operate in one of the following modes Diesel Operation In diesel operation the microprocessor will select the operating mode fr...

Page 30: ...d runs continuously to maintain setpoint and provide constant airflow WARNING The unit can start at any time without warning Press the OFF key on the control panel and place the microprocessor On Off switch in the Off position before inspecting or servicing any part of the unit Your Thermo King unit provides a wide range of control and programming flexibility However pre programming of the unit SR...

Page 31: ... and four door switches can be installed CargoWatch also logs the setpoint If optional temperature sensors are installed their readings are displayed as Datalogger Sensor 1 6 Temperature in the sensor readings USB Ports The Flash Drive Only USB Port allows a USB Flash Drive that has been properly configured using the ThermoServ Service Tool to be connected to the unit The optional PC Computer Only...

Page 32: ... dealer for information about programming FreshSet Defrost Frost gradually builds up on evaporator coils as a result of normal operation The unit uses hot refrigerant to defrost the evaporator coil Hot refrigerant gas passes through the evaporator coil and melts the frost The water flows through collection drain tubes onto the ground The methods of defrost initiation are Automatic and Manual Autom...

Page 33: ...ll Mode and the coil temperature is below 45 F 7 C Opening the Front Doors Pull the right door latch handle out at a 45 degree angle and turn it down clockwise 90 degrees see Figure 11 to open the doors and access the engine compartment Push the door closed while holding the door latch handle open and then turn it up counterclockwise 90 degrees to close the door 1 Door Latches Figure 10 Door Latch...

Page 34: ...dure Engine Oil Dipstick Use the engine oil dipstick to check the engine oil level Receiver Tank Sight Glass This sight glass indicates the level of refrigerant in the receiver tank Refer to the unit Maintenance Manual for the correct procedure ARA2207 WARNING The unit can start at any time without warning Press the OFF key on the control panel and place the microprocessor On Off switch in the Off...

Page 35: ...e Sensor The microprocessor uses the engine coolant temperature sensor to monitor the engine coolant temperature If the engine coolant temperature rises above an acceptable level the microprocessor records alarm code 41 and possibly 18 The microprocessor might also shut the unit down High Pressure Cutout Switch The high pressure cutout switch HPCO is located on the compressor discharge manifold If...

Page 36: ...ny reason e g low line voltage or improper power supply while the unit is on electric standby operation The microprocessor will record Alarm Code 90 Smart FETs Smart FETs in the microprocessor protect some circuits and components from an overcurrent condition Fuses A number of fuses located on the microprocessor protect various circuits and components The microprocessor is located inside the contr...

Page 37: ...F5 preheat fuse is a slow blow type fuse It is designed for use with the Yanmar trailer engine air pre heater Always replace the fuse with the TK specified fuse F25 10A Fresh Air Door Circuit F25 7 5A High Pressure Cutout Circuit Fuse Size Function 1 Control Box 4 PC Only USB Port option 2 HMI Control Panel 5 Flash Drive Only USB Port 3 Microprocessor On Off Switch Figure 12 Control Box With Servi...

Page 38: ...Unit Description 35 Figure 13 SR 4 Controller ...

Page 39: ...Unit Description 36 ...

Page 40: ...y viewing of the unit s mode Figure 14 Remote Status Display All LEDs Shown The remote status display indicates operating status as follows White Status LEDs Illuminate the T portion of the TK logo when the unit is functioning properly with no alarm codes Figure 15 Normal Operation No Alarms ...

Page 41: ...operly Check the unit as soon as possible to correct the alarm condition Figure 16 Check Alarm White and Amber Status LEDs The two bottom LEDs in the T in white and the four bottom LEDs in the K in amber are illuminated when the unit has a shutdown alarm code and the load integrity is at risk Correct the alarm condition immediately Figure 17 Shutdown Alarm ...

Page 42: ... 10 only the two amber LEDs at the top and bottom of the fuel level indicator are illuminated to indicate the low fuel level The temperature display shows the box temperature except when the unit is in defrost in which case it displays dF 1 Status Indicator 2 Fuel Level Indicator Figure 18 Remote Status Display with Fuel Level 1 2 1 Status Indicator 2 Fuel Level Indicator 3 Temperature Display Fig...

Page 43: ...Remote Status Display Optional 40 ...

Page 44: ... dipstick is threaded all the way into the oil pan Do not overfill Engine Coolant The engine coolant must have antifreeze protection to 30 F 34 C Add coolant if Alarm Code 37 is active Check and add coolant to the expansion tank Battery Make sure the battery terminals are tight and free of corrosion Belts Make sure belts are in good condition and adjusted to the proper tension For more information...

Page 45: ...x Check the interior and exterior of the cargo box for damage Any damage to the walls or insulation must be repaired Cargo Doors Make sure that the cargo doors and weather seals are in good condition The doors should latch securely and the weather seals should fit tightly Defrost Drains Check the defrost drain hoses to make sure they are open ...

Page 46: ...perate the SR 4 Controller but you will find that a few minutes studying the contents of this manual will be time well spent The microprocessor components are located inside the control box which is located inside the lower roadside service door The microprocessor is connected to a Human Machine USB PORT FLASH DRIVE ONLY USB PORT PC COMPUTER ONLY MENU 35 F 35 SET SENSORS GAUGES POINT 8 THERMO KING...

Page 47: ...ted keys The four keys under the display are soft keys The function of soft keys change depending on the operation being performed If a soft key is active its function will be shown in the display directly above the key Control Panel Display The display is used to supply unit information to the operator This information includes setpoint current box temperature operating information unit gauge rea...

Page 48: ...on in the upper right corner of the display If the Cycle Sentry icon is not present the unit is running in Continuous Mode USB The USB Icon in the upper left corner of the display will appear when a USB device is connected to either of the USB Ports on the Unit Control Panel or inside the control box 1 On Key Hard Key 2 Off Key Hard Key 3 Display 4 Defrost Key Hard Key 5 CYCLE SENTRY Continuous Mo...

Page 49: ... complete the display will be blank For more information see Turning the Unit On and Off later in this section Defrost Key Press this key to initiate a Manual Defrost cycle CYCLE SENTRY Used to select Cycle Sentry Mode or Continuous Mode operation if allowed by OptiSet Plus For more information see Selecting Cycle Sentry or Continuous Mode later in this section Soft Keys The four soft keys under t...

Page 50: ... If the ON Key is not held down long enough approximately second the display may flicker but the unit will not start up If this occurs hold the ON Key down until the Thermo King logo appears NOTE With extremely cold ambient temperatures it may take up to 15 seconds for the display to appear on initial startup Figure 22 ON Key Then the startup screen Figure 23 appears while communications are estab...

Page 51: ...Standard Display immediately press the EXIT Soft Key Figure 25 Flash Drive Menu IMPORTANT The engine start is not delayed by the Flash Drive Menu shown above The engine start prompt will appear and the engine will start After the engine is started the display will return to the Flash Drive Menu or the Standard Display If a properly configured USB Flash Drive is connected to the USB Flash Drive con...

Page 52: ... times out the Standard Display will appear To go to the Standard Display immediately press the EXIT Key Configurable Soft Keys When the Standard Display is shown the default functions of the two center soft keys are GAUGES and SENSORS Figure 26 Figure 26 Soft Keys The functions of these two keys can be changed as required for customer convenience The functions of these two soft keys on the Standa...

Page 53: ...ernal temperature sensor for the display heater The heater is energized when the unit is turned on and the ambient temperature is below 29 4 F 2 C The heater turns off when the temperature sensed by the internal sensor rises above 37 4 F 3 C The heater draws from 1 4 to 1 7 amps when energized The colder the ambient temperature the longer it will take for the heater to make the display visible on ...

Page 54: ... the engine will start After the engine is started the display will return to the prompt shown Figure 28 NO Key The Language menu will appear as shown in Figure 29 Press the or Keys to select the desired language When the desired language is shown press the YES Key to confirm the choice Figure 29 or then YES Key The display will briefly show PROGRAMMING LANGUAGE PLEASE WAIT in the new language as ...

Page 55: ...rms The Temperature Watch screen is not disabled if only log alarm s are active If log alarm s are present the Log Alarm notice shown in Figure 32 will appear on the display for 60 seconds The remote indicator alarm light if installed will also be on during this period After 60 seconds the Standard Display will appear and the remote indicator alarm light will go off Pressing the EXIT soft key Figu...

Page 56: ...ts down immediately and the display briefly shows the power down message Figure 34 Figure 34 Power Down Message The display briefly shows OFF Figure 35 and then goes blank To start the unit again press the ON Key Figure 35 Display Shows OFF ON OFF MENU 35 F 35 SET SENSORS GAUGES POINT 8 ON OFF SYSTEM IS POWERING DOWN OFF ON OFF ...

Page 57: ...e Sentry Icon in the upper right corner of the display If the Cycle Sentry icon is not present the unit would be running in Continuous Mode The USB Icon in the upper left corner of the display will appear when a USB Flash Drive is connected to the Flash Drive Only USB Port on the unit control panel or a PC computer is connected to the PC Only USB Port on the Unit Control Panel Pressing the left so...

Page 58: ...cle Sentry icon in the upper right corner of the display shows that the unit is operating in Cycle Sentry mode If the Cycle Sentry icon is not present the unit is running in Continuous Mode The down pointing arrow indicates that the unit is cooling Pressing any soft key returns the display to the Standard Display Figure 37 TemperatureWatch Display If an alarm condition other than a log alarm is pr...

Page 59: ...bled the left soft key will be labeled SETPOINT Figure 38 Figure 38 Setpoint Named Products OptiSet Plus OptiSet Plus allows the use of Named Products such as APPLES or BANANAS in place of a numerical setpoint If only named products are enabled the left soft key will be labeled PRODUCT Figure 39 A single setpoint temperature may be allowed for the specific named product A numerical setpoint range ...

Page 60: ...hanging the Setpoint Numerical Setpoint If the Temperature Watch display is shown press any soft key to return to the Standard Display From the Standard Display press the SETPOINT Key Setpoint Key The setpoint display appears Figure 41 Figure 41 Setpoint Display The and Keys are used to increase or decrease the setpoint until the desired setpoint is shown In Figure 42 the setpoint has been changed...

Page 61: ... seconds as a reminder Failure to confirm the new setpoint by pressing Yes or No within 10 seconds of changing the setpoint will result in no setpoint change In addition Alarm Code 127 Setpoint Not Entered is set to indicate that a setpoint change was initiated but not completed Figure 43 Yes and No Keys After the YES Key has been pressed the display briefly shows PROGRAMMING NEW SETPOINT PLEASE W...

Page 62: ...s pressed the setpoint change made with the or Key is accepted the setpoint changes and the display returns to the Standard Display If the NO Key is pressed the setpoint change made with the or Key is not accepted the setpoint is not changed and the display returns to the Standard Display If the YES or NO Key is not pressed within 10 seconds of making a change with the or Key the setpoint is not c...

Page 63: ...tandard Display press the PRODUCT Key Note that PRODUCT is displayed in place of SETPOINT Figure 47 ON OFF EXIT CURRENT SETPOINT 35 F TO CHANGE ON OFF NO NEW SETPOINT WILL BE 40 F TO CHANGE OK YES NO NEW SETPOINT WILL BE 40 F TO CHANGE OK YES ON OFF ON OFF MENU 35 F 40 SET SENSORS GAUGES POINT 8 ON OFF NEW SETPOINT IS 40 F MENU 35 F 35 SET SENSORS GAUGES POINT 8 ON OFF Setpoint Key or Keys Yes or ...

Page 64: ... confirm the product change Figure 50 When the desired product has been selected using the and or Keys press the YES Key to confirm and load the new product If the product is changed using the or Keys the change must be confirmed or rejected by pressing the YES or NO Key within 10 seconds of changing the product A warning beep will sound for 5 seconds as a reminder ON OFF MENU 59 F 59 PRODUCT SENS...

Page 65: ... shows PROGRAMMING NAMED PRODUCT PLEASE WAIT The display then confirms the new setpoint for several seconds Figure 51 New Named Product If the NO Key is pressed the display will briefly show SETPOINT NOT CHANGED and return to the Standard Display The Standard Display will show the old setpoint The display then returns to the Standard Display showing the new named product Notice that the arrow poin...

Page 66: ...d the product change made with the or Key is not accepted the product is not changed and the display returns to the Standard Display If the YES or NO Key is not pressed within 10 seconds of making a change with the or Key the product is not changed and the display returns to the Standard Display The display briefly shows SETPOINT NOT CHANGED and Alarm Code 127 Setpoint Not Entered is set to indica...

Page 67: ...CT and SETPOINT are displayed as shown Figure 54 ON OFF MENU 59 F 59 PRODUCT SENSORS GAUGES 8 GRAPEFRUIT ARIZONA EXIT CURRENT PRODUCT IS GRAPEFRUIT ARIZONA TO CHANGE ON OFF NO NEW PRODUCT WILL BE TO CHANGE OK YES POTATO LATE CROP ON OFF NO NEW PRODUCT WILL BE TO CHANGE OK YES POTATO LATE CROP ON OFF NEW NAMED PRODUCT IS POTATO LATE CROP ON OFF MENU 45 F 45 PRODUCT SENSORS GAUGES 8 POTATO LATE CROP...

Page 68: ...rompt Press the NUMERIC Soft Key to proceed with Changing the Setpoint Numeric Setpoint change as previously shown Press the NAMED Soft Key to proceed with Changing the Setpoint Named Product change as shown previously Press the EXIT Soft Key to return to the Standard Display ON OFF MENU 35 F 35 PRODUCT SENSORS GAUGES SETPOINT 8 EXIT NAMED NUMERIC NAMED PRODUCT NUMERIC SETPOINT ON OFF ...

Page 69: ...last key is pressed NOTE If the unit is equipped with optional Electric Standby there may be some additional prompts before the engine will start See STARTING THE ELECTRIC MOTOR on the following pages for details CAUTION The engine may start automatically any time the unit is turned on WARNING Never use starting fluid When the engine is preparing to start the HMI Control Panel will display the eng...

Page 70: ...er cord Electric motor starting is automatic in both Continuous Mode and Cycle Sentry Mode The motor will start as required when the unit is turned on If any keys are being pressed on the HMI Control Panel prior to the motor start the motor start will be delayed until 10 seconds after the last key is pressed CAUTION The motor may start automatically any time the unit is turned on Figure 57 Electri...

Page 71: ...ted If NO is selected then the unit will continue to operate in Diesel Mode If YES is selected then the display will briefly show the screen in Figure 60 Figure 60 YES Selected Electric Mode operation will briefly be confirmed If unit operation is required the electric motor will start as shown previously under STARTING THE ELECTRIC MOTOR If the Diesel to Electric Auto Switch Enabled feature in Gu...

Page 72: ...unit will not automatically switch to Diesel mode This is primarily designed to prevent unauthorized diesel engine starts when the truck is indoors or on a ferry where engine operation is strictly prohibited If the Electric to Diesel Auto Switch Enabled feature in Guarded Access is set NO then the prompt screen Figure 61 will appear when standby power is turned off or is no longer available Figure...

Page 73: ...tiating a Manual Defrost Cycle Defrost cycles are usually initiated automatically based on time or demand Manual defrost is also available Manual defrost is available if the unit is running and the evaporator coil temperature is less than or equal to 45 F 7 C NOTE If the Rail Alternate feature is set YES defrost is allowed with an evaporator coil temperature less than or equal to 55 F 13 C Other f...

Page 74: ...ately how much time remains to complete the defrost cycle The bar indicator shows that the defrost cycle is about 25 complete Figure 65 Figure 65 Bar Indicator If conditions do not allow a defrost cycle the display shown in Figure 66 will briefly appear The display will then return to the Standard Display Figure 66 Defrost Not Available DEFROST STARTED ON OFF 35 MENU SET SENSORS GAUGES POINT ON OF...

Page 75: ...ally when the coil temperature is greater than or equal to 58 F 14 C or the defrost timer expires Defrost can also be terminated by turning the unit off and back on NOTE If Rail Alternate is set YES the defrost cycle terminates at 70 F 21 C or if the defrost timer expires ON OFF MENU 35 F 35 SET SENSORS GAUGES POINT 8 DEFROST STARTED ON OFF 35 MENU SET SENSORS GAUGES POINT ON OFF ON OFF DEFROST NO...

Page 76: ...s in use See Figure 73 for an overview of the Selecting Cycle Sentry or Continuous Mode procedure If the unit is operating in Cycle Sentry Mode the Cycle Sentry Icon will be present in the upper right corner of the display as shown below If the Cycle Sentry Icon Figure 68 is not present the unit is operating in Continuous Mode Figure 68 Cycle Sentry Icon If allowed by OptiSet Plus Cycle Sentry Mod...

Page 77: ...hange as shown in Figure 70 Figure 70 Continuous Mode The new mode is confirmed for 3 seconds Figure 71 Figure 71 New Mode Confirmed The display then returns to the Standard Display In the example shown in Figure 72 the absence of the Cycle Sentry Icon indicates that the unit is running in Continuous Mode Figure 72 Cycle Sentry Icon Not Shown Continuous Mode ON OFF PROGRAMMING CONT MODE PLEASE WAI...

Page 78: ... Mode the unit will start automatically IMPORTANT Cycle Sentry or Continuous Mode may not be selectable if OptiSet Plus is in use Figure 73 Selecting Cycle Sentry or Continuous Mode ON OFF MENU 35 F 35 SET SENSORS GAUGES POINT 8 ON OFF MENU 35 F 35 SET SENSORS GAUGES POINT 8 ON OFF PROGRAMMING CONT MODE PLEASE WAIT ON OFF NEW SYSTEM MODE IS CONTINUOUS ON OFF MENU 35 F 35 SET SENSORS GAUGES POINT 8...

Page 79: ...he gauges Pressing the LOCK Key will lock the current gauge on the display Figure 75 Figure 75 Gauge Display Locked The gauges and I O conditions available are shown on the next page Not all gauges or I O conditions may appear depending on unit configuration and software revision To return to the Standard Display press the EXIT Key Gauges Available Coolant Temperature Displays the temperature of t...

Page 80: ... Displays the unit discharge pressure ETV units only Suction Pressure Displays the unit suction pressure ETV units only ETV Position Displays the current position of the ETV valve ETV equipped units only Fresh Air Exchange Displays the current position of the optional Fresh Air Exchange Door I O Input Output State Displays the current state of the input output devices listed here High Speed Relay ...

Page 81: ...will appear Press the NEXT and BACK Keys to scroll through the sensors Pressing the LOCK Key will lock the current sensor on the display Figure 77 Figure 77 Next Back Lock Keys Spare Digital Input 2 Electric Ready Input SmartPower units only Spare Digital Input 3 Electric overload SmartPower units only Spare Digital Input 4 Hot Gas Bypass ETV units only Spare Analog Input 1 Spare Analog Input 2 ON...

Page 82: ...re Displays the temperature of the evaporator coil sensor Ambient Air Temperature Displays the temperature of the ambient air sensor Spare 1 Temperature Displays the temperature of the spare 1 temperature sensor Log Sensor 1 Displays the temperature of the CargoWatch Data Logger temperature sensor 1 Log Sensor 2 Displays the temperature of the CargoWatch Data Logger temperature sensor 2 Log Sensor...

Page 83: ...splayed Figure 79 To return to the Standard Display press the EXIT Key Figure 79 Pretrip Submenu Main Menu Choices Each of these Main Menu choices will be explained in following pages of this chapter Pretrip A Pretrip Test verifies unit operation Flash Drive If a properly configured USB Flash Drive is currently connected to the USB Port on the unit Control Panel the Flash Drive Menu will appear as...

Page 84: ...d use Start Sleep Mode If this feature enabled in Guarded Access Main Menu Configuration the operator can select and set Sleep Mode from the Mode Menu SmartPower Electric Standby Option The Diesel Electric Standby selection from the Main Menu allows the operator to manually select diesel or electric mode operation on units equipped with the electric standby SmartPower option Adjust Brightness The ...

Page 85: ...tput Test Mode or Evacuation Mode Pretrip Test Sequence Pretrip tests proceed in the order shown below A Full Pretrip Test includes all tests A Running Pretrip Test is started with the engine or motor running and does not include the Amp Checks or Engine Start Check Amp Checks Each electrical control component is energized and the current drawn is confirmed as within specification Engine Start The...

Page 86: ... results If running a Pretrip Test on a trailer loaded with sensitive cargo monitor the load temperature during the test as normal temperature control is suspended during pre trip operation Always perform Pretrip Tests with the trailer cargo doors closed to prevent false test failures Performing a Pretrip Test If a Pretrip Test is initiated with the engine shut down a Full Pretrip Test will be per...

Page 87: ...82 If the unit is not running a Full Pretrip Test will be initiated If the unit is running in either diesel or electric mode a Running Pretrip Test will be performed Figure 82 Programming Trip Mode If all alarms were not cleared a prompt appears Figure 83 Exit the Pretrip Test clear all alarms and repeat the Pretrip Test Figure 83 Alarms Not Cleared ON OFF MAIN MENU DOWN EXIT SELECT UP PRETRIP LAN...

Page 88: ...t off This will generate Alarm Code 28 Pretrip Abort Other alarm codes may also be generated This is normal when the Pretrip Test is halted before completion When the non running tests are complete the unit will start automatically and continue with the Running Pretrip Test In the example shown in Figure 85 the unit is in the Running Pretrip and is performing Test 21 of 26 Cool Test Figure 85 Cool...

Page 89: ...erview of the Performing a Pretrip Test procedure Figure 87 Performing a Pretrip Test EXIT PRETRIP PASS ON OFF MENU 35 F 35 SET SENSORS GAUGES POINT 8 ON OFF ON OFF MAIN MENU DOWN EXIT SELECT UP PRETRIP LANGUAGE ALARMS GAUGES ON OFF PROGRAMMING PRETRIP MODE NO PRETRIP ALARM ACTIVE EXIT ON OFF HOUR METERS TEST 1 OF 26 SENSOR CHECK SENSORS GAUGES NON RUNNING PRETRIP ON OFF TEST 21 OF 26 COOL TEST RU...

Page 90: ...load the CargoWatch Data Logger Flashload Flash load Base Controller Software Flash load HMI Control Panel Software OptiSet Plus SEND Send OptiSet Plus files RETRIEVE Retrieve OptiSet Plus files If a USB Flash Drive is not connected to the unit this feature will not appear in the Main Menu Flash Drive Icon The USB Icon Figure 88 will appear in the upper left corner of the display as shown below wh...

Page 91: ...or DOWN Key as required to choose the Flash Drive Menu When the Flash Drive Menu is shown press the SELECT Key to select the Flash Drive menu Figure 90 Figure 90 Flash Drive Menu Flash Drive If Connected While the Unit is Turned On If a properly configured USB Flash Drive is connected to the USB Port on the unit Control Panel while the unit is turned on a Flash Drive indication will appear for sev...

Page 92: ...lay To return to the Standard Display immediately press the EXIT Soft Key Figure 92 Flash Drive Removed If the HELP Soft Key is pressed the display shown in Figure 93 will appear Figure 93 Help Soft Key Pressed ON OFF FLASH DRIVE DETECTED LOAD LOAD PLUS EXIT DOWN FLASH OPTISET ON OFF FLASH DRIVE REMOVED EXIT HELP ON OFF EXIT FLASH DRIVE REMOVED PLEASE CHECK THE FLASH DRIVE FOR PROPER INSERTION REM...

Page 93: ...m the Guarded Access Menu this feature will not appear in the Main Menu IMPORTANT Exercise care when changing languages as once changed all HMI Control Panel displays will be in the new language Available Languages The following languages are available Selecting an Alternate Language To select an alternate language press the MENU Key Figure 94 Figure 94 Menu Key The Main Menu will appear If more t...

Page 94: ...esired language is shown example is Español Spanish press the YES Key to confirm the choice Figure 96 Language Menu The display will briefly show PROGRAMMING LANGUAGE PLEASE WAIT in the new language The display will then return to the Language Menu but will show the new language Español Spanish is shown in Figure 97 Figure 97 New Language Example Español ON OFF MAIN MENU DOWN EXIT SELECT UP PRETRI...

Page 95: ...turn to the Standard Display press the EXIT SALIDA Key All displays will now be in the new language Español Spanish is shown in Figure 98 Figure 98 New Language Example Español To return to the Main Menu press the EXIT Key To return to the Standard display press the EXIT Key again See Figure 99 for an overview of the Languages selection procedure ...

Page 96: ...ther installed language return to the Standard Display and then press and hold the first and last soft keys for 5 seconds as shown below The Standard Display shown in Figure 100 is Español Spanish Figure 100 Standard Display in Español MENU 35 F 35 SET SENSORS GAUGES POINT 8 ON OFF ON OFF MAIN MENU DOWN EXIT SELECT UP PRETRIP LANGUAGE ALARMS GAUGES ...

Page 97: ...are can be selected using this method Alarms The Alarm Menu allows the operator to view any active alarms and allows most alarms to be cleared Log Alarms If only Log Alarms exist the display shown in Figure 102 will appear and the optional remote alarm light will light for 30 seconds when the unit is turned on Figure 102 Log Alarms Exist Check Alarms If a Check Alarm condition occurs while the uni...

Page 98: ...e dark and dark areas become light Figure 104 Reverse Normal Video Pretrip Alarms If an alarm occurs during a Pretrip Test the alarm code will be displayed as Pretrip Alarm XX where XX is the alarm code Alarm Codes When Switching Between Diesel and Electric If a shutdown alarm occurs that affects only diesel mode operation and the unit is switched to electric the diesel mode shutdown alarm becomes...

Page 99: ...the Maintenance Menu or Guarded Access Menu Alarm Code 03 Check Control Return Air Sensor Alarm Code 04 Check Control Discharge Air Sensor Alarm Code 203 Check Display Return Air Sensor Alarm Code 204 Check Display Discharge Air Sensor The following alarm codes clear automatically Alarm Code 64 Pretrip Reminder Clears when a Pretrip Test is performed Alarm Code 84 Restart Null Clears when the unit...

Page 100: ...e 106 When the Alarms Menu is shown press the SELECT Key to select the Alarms menu Figure 106 UP Down Select Keys The number of alarms if more than one and a list of the alarms with the most recent alarm first will be shown In the example below there are two alarms The most recent is Alarm Code 5 Check Ambient Temp Sensor Figure 107 Figure 107 Alarms Menu MENU 35 35 SET SENSORS GAUGES POINT ON OFF...

Page 101: ...not be cleared using the CLEAR Key This alarm will clear automatically when a Pretrip Test is run Figure 110 Pretrip Reminder If a serious condition occurs the unit will be shut down to prevent damage to the unit or the load If this occurs the Alarm Icon will appear the display and backlight will flash on and off Figure 111 1 OF 2 ALARMS DOWN EXIT CLEAR HELP 5 64 x PRETRIP REMINDER 64 CHECK AMBIEN...

Page 102: ... Main Menu press the EXIT Key To return to the Standard display press the EXIT Key again Important Alarm Notes If an alarm will not clear it may still exist If the alarm is not corrected it will not clear or may be immediately set again If an alarm cannot be cleared from the Main menu the Clear Key will not appear These alarms must be cleared from the Maintenance or Guarded Access Menus MENU 35 35...

Page 103: ...GES 1 OF 2 ALARMS DOWN EXIT CLEAR HELP 5 64 x PRETRIP REMINDER 64 CHECK AMBIENT TEMP SENSOR ON OFF 1 OF 2 ALARMS DOWN EXIT CLEAR HELP 5 64 x PRETRIP REMINDER 64 CHECK AMBIENT TEMP SENSOR ON OFF 1 OF 2 ALARMS DOWN EXIT CLEAR HELP 5 64 x PRETRIP REMINDER 64 CHECK AMBIENT TEMP SENSOR ON OFF ON OFF 1 OF 1 ALARMS DOWN EXIT CLEAR HELP 64 x 64 PRETRIP REMINDER MENU 35 35 SET SENSORS GAUGES POINT ON OFF O...

Page 104: ... press the MENU Key Figure 115 Figure 115 Menu Key The Main Menu will appear Press the UP or DOWN Key as required to choose the Gauges Menu When the Gauges Menu is selected press the SELECT Key to choose the Gauges menu Figure 116 Figure 116 Up Down Select Keys The first gauge display will appear Press the NEXT and BACK Keys to scroll through the gauges and I O conditions Pressing the LOCK Key wil...

Page 105: ...in Menu This is necessary if the SENSORS Soft Key on the Standard Display has been reassigned to a different function Displaying Sensors Sensors are displayed using the Sensors Menu From the Standard Display press the MENU Key Figure 118 Figure 118 Menu Key The Main Menu will appear Press the UP or DOWN Key as required to choose the Sensors Menu When the Sensors Menu is selected press the SELECT K...

Page 106: ...d on to be logged and digital inputs 2 through 4 are turned off Sensors and digital inputs can be turned on off and configured using the CargoWatch menu in Guarded Access or with Wintrac The CargoWatch Data Logger can also be configured using the USB Flash Drive OptiSet Plus Feature A Start of Trip can be sent to the unit ServiceWatch and CargoWatch Data Loggers In addition the CargoWatch Data Log...

Page 107: ...rviceWatch Data Loggers To send a Start of Trip marker to the CargoWatch and ServiceWatch Data Loggers press the SELECT Key The display will briefly show START OF TRIP COMPLETE to confirm that a Start of Trip marker was set in the CargoWatch Data Logger Figure 122 Figure 122 Select Key Start of Trip Complete NOTE The start of trip marker is sent to both the CargoWatch and ServiceWatch data loggers...

Page 108: ...y Print Delivery Ticket Figure 124 Sample Delivery Ticket Pressing the DOWN Key allows the operator to print a Trip Ticket using a hand held printer Press the SELECT Key to print the ticket Figure 125 The Trip Ticket is a long ticket that shows details for the current trip including a temperature history The Trip Ticket is also called a Journey Ticket A sample Trip Ticket is shown in Figure 126 PR...

Page 109: ...ION NUMBER TRAILER ID CONTROLLER TYPE TEMPERATURE UNITS DATALOGGER VERSION NUMBER START FINISH SENSORS SETPOINT xxxxxxxxxx A00021506190T3 xxxxxxxxxx B007 SR2 6512 FAHRENHEIT 05 30 08 09 50 08 05 30 08 13 07 33 1 32 0 SENSOR 1 LOG SENSOR 1 SENSOR 2 LOG SENSOR 2 30 MAY 2008 1305 35 0 1250 35 2 1235 35 1 1220 35 2 1205 35 1 1150 35 0 1135 35 0 30 MAY 2008 1120 35 0 1105 34 9 1050 35 0 1035 35 0 1020 ...

Page 110: ...rs shown below are implemented Viewing Hourmeters Only Hourmeters that have been enabled in Guarded Access are shown from the Main Menu The Hourmeters can be viewed only Hourmeters are displayed using the Hourmeter Display From the Standard Display press the MENU Key Figure 127 Figure 127 Menu Key The Main Menu will appear Press the UP or DOWN Key as required to choose the Hourmeter Menu When the ...

Page 111: ...eturn to the Standard display press the EXIT Key again Hourmeter Names and Definitions Only configured hourmeters that have been enabled in the Viewable Hourmeter Setup Menu will be shown ON OFF HOURMETERS DOWN EXIT SELECT UP TOTAL UNIT RUN HOURS TOTAL ENGINE RUN HOURS 833 TOTAL ELECTRIC RUN HOURS Hourmeter Name Definition Total Hours Total number of hours the unit has been turned on protection ho...

Page 112: ... from the Guarded Access Main Menu Configuration Menu Allows the optional Fresh Air Exchange door to be opened or closed if enabled from the Guarded Access Hardware Configuration Menu Total Run Reminder 2 User Programmable The number of hours before a Total Unit Run Time Maintenance Reminder 2 occurs Controller Power On Total hours the controller and HMI Control Panel have been turned on Pretrip R...

Page 113: ...ain Menu press the EXIT Key To return to the Standard display press the EXIT Key again Using the Change Mode Menu Mode changes are made using the Mode Menu From the Standard Display press the MENU Key Figure 130 Figure 130 Menu Key The Main Menu will appear Press the UP or DOWN Key as required to choose the Mode Menu When the Mode Menu is selected press the SELECT Key to choose the Mode Menu Figur...

Page 114: ... the Standard Display press the EXIT Key The modes shown on the following pages may be available Turn Cycle Sentry On or Off Cycle Sentry Mode can be turned On or Off if Cycle Sentry Mode is allowed by OptiSet Plus If Cycle Sentry is turned off the unit runs in Continuous mode unless Continuous Mode is not allowed by OptiSet Plus Either Cycle Sentry or Continuous operation can be disabled via Opti...

Page 115: ...EXIT Soft Key again NOTE Cycle Sentry Mode can also be turned on and off using the Cycle Sentry Key on the HMI Control Panel unless the Soft Key function has been reassigned Select Temperature Units If this feature enabled in Guarded Access Main Menu Configuration the operator can select temperature units to be displayed as either degrees Fahrenheit or degrees Celsius From the Main Menu Change Mod...

Page 116: ...by opening the Fresh Air Exchange door This feature is beneficial when hauling loads that release gas as they ripen such as potatoes The Fresh Air Exchange feature is only available with setpoints above 32 F 0 C The feature is disabled with setpoints of 32 F 0 C and below This feature may not be available if OptiSet Plus is in use The Fresh Air Exchange feature should be used exactly as specified ...

Page 117: ...pad Lockout If enabled in Guarded Access Main Menu Configuration the keypad can be locked to prevent unauthorized use If the keypad is locked only the On Key and Off Key function The keypad will remain locked even if the unit is turned off and back on If Keypad Lockout is active press and hold any soft key for 5 seconds to deactivate the feature To turn the feature on from the Change Mode menu cho...

Page 118: ...d when the unit is not in use When the unit is Sleep Mode the display will show SLEEP and the current time To turn the feature on from the Change Mode menu choose Start Sleep Mode and press the SELECT Soft Key Figure 140 Figure 140 Select Soft Key The following features are available in Sleep Mode Follow the display prompts to select and set the features Program Wakeup Time This feature allows a w...

Page 119: ...ting in Diesel Mode the ELECTRIC STANDBY selection will appear in the Main Menu If the unit is currently operating in Electric Mode the DIESEL MODE selection will appear in the Main Menu Electric Mode Operation If a unit equipped with the electric standby SmartPower option is running in Diesel Mode the Diesel to Electric Auto Switch feature is set NO and the unit is connected to a source of standb...

Page 120: ...ss the MENU Key Figure 141 Figure 141 Menu Key From the Main Menu choose Electric Standby and press the SELECT Soft Key Figure 142 Figure 142 Select Key If the unit has standby power available and is turned on the electric standby run screen will appear The new mode is confirmed for 10 seconds The unit will start and run in Electric Mode If electric standby power is not available or fails the disp...

Page 121: ...ching from Electric to Diesel If the unit is running in Electric Mode and the Electric to Diesel Auto Switch Enabled feature in Guarded Access is set YES then the unit will automatically switch to Diesel Mode operation when standby power is no longer available The screens shown below will not appear If the Diesel to Electric Auto Switch Enabled feature in Guarded Access is set NO and standby power...

Page 122: ...o Electric Mode these alarms again become Shutdown Alarms Adjust Brightness The brightness of the HMI Control Panel display can be adjusted to allow for changing ambient light conditions The choices available to the operator are HIGH MEDIUM LOW and OFF OFF actually results in a very dim screen suitable for low light conditions Display brightness is adjusted using the Adjust Brightness Menu From th...

Page 123: ...tness is shown press the SELECT Soft Key to confirm the choice Figure 148 Figure 148 Select Key To return to the Main Menu press the EXIT Key To return to the Standard display press the EXIT Key again Time The Time and Date held by the HMI Control Panel can be checked Time and Date cannot be changed from the Main Menu The time and date is accessed using the Main Menu From the Standard Display pres...

Page 124: ...annot be changed from the Main Menu Figure 151 Date and Time To return to the Main Menu press the EXIT Key To return to the Standard display press the EXIT Key again Clear All ECU Faults Pressing this key will clear all existing Engine Control Unit ECU Fault Codes This may allow continued unit operation should an ECU fault code result in engine shutdown MENU 35 F 35 SET SENSORS GAUGES POINT 8 ON O...

Page 125: ...ay press the MENU Key Figure 152 Figure 152 Menu key The Main Menu will appear Press the UP or DOWN Key as required to choose the Clear All ECU Faults Menu When the Clear All ECU Faults Menu is selected press the SELECT Key to choose the Clear All ECU Faults Menu Figure 153 Figure 153 Select Key The Clear All ECU Faults Prompt will appear To clear all Engine Control Unit ECU Faults and associated ...

Page 126: ...All Engine Control Unit ECU Faults and associated Thermo King Faults will be cleared To return to the Main Menu press the EXIT Key To return to the Standard display press the EXIT Key again ON OFF CLEAR ALL ECU FAULTS EXIT CLEAR CLEAR ALL ECU FAULTS ...

Page 127: ...Operating Instructions 124 ...

Page 128: ...determined by the setting of the Rear Remote Control Action features in the Guarded Access Unit Configuration Menu The Rear Remote Control Action can be set to either RUN or STAND BY When the unit is turned on at the Rear Remote Control Panel either the Standard Display or STAnd by will appear on the display Rear Remote Control Action set to Run If the Rear Remote Control Action is set to RUN the ...

Page 129: ...iate a Pretrip Test Rear Remote Control Action Set to Stand By If the Rear Remote Control Action is set to STAND BY pressing the Rear Remote Control Panel ON Key will power up the control system but the unit will not start and run Pressing the Rear Remote Control Panel OFF Key will turn the unit off The Control Panel on the unit must be used to start and stop unit operation In addition to turning ...

Page 130: ... Figure 156 Rear Remote Control Panel Display Figure 157 Unit Control Panel Display When the StAnd bY display is shown press the Select Key to show the Remote Standard Display When the remote standard Display is shown the setpoint and operating mode can be changed the discharge air temperature can be displayed and alarms can be viewed and cleared In addition a Start of Trip can be sent to the data...

Page 131: ...rip marker can also be sent to the data loggers Figure 159 Rear Remote Control Panel ON Key Turns the unit on as determined by the setting of Rear Remote Control Action OFF Key Turns the unit off Up Arrow Key Increases setpoint or changes other setting Down Arrow Key Decreases setpoint or changes other setting Select Key Allows Cycle Sentry to be turned on and off displays the discharge air temper...

Page 132: ... Cool Icon This icon appears when the unit is cooling Heat Icon This icon appears when the unit is heating Modulation Icon This icon appears when the unit is in modulation Defrost Icon This icon appears when the unit is defrosting Cycle Sentry Icon This icon appears when the unit is operating in Cycle Sentry mode Alarm Icon This icon appears when an alarm condition has been detected Electric Stand...

Page 133: ...etpoint is 35 F The unit is cooling as shown by the icon at the upper left side of the display The unit is operating in Cycle Sentry mode as shown by the icon at the upper right side of the display Remote Control Panel Lockout The remote control panel may be locked out during some control system functions such as Service Test Mode Interface Board Test Mode and while setting programmable features I...

Page 134: ...er Key and Up and Down Arrow Keys are functional The unit can be started and run by pressing the unit Control Panel ON Key IMPORTANT To change the setpoint press the Select Key to show the Remote Standard Display The setpoint can now be changed as shown on page 132 Figure 163 Stand By Display Turning the Unit On and Off Configured for RUN Operation The unit is turned on by pressing the ON key and ...

Page 135: ...d Display Changing the Setpoint The setpoint can be changed when the Remote Standard Display is shown 1 When the Remote Standard Display is shown press the Up or Down Arrow Keys to select the desired setpoint Figure 165 Figure 165 Press Up or Down Arrow Keys ...

Page 136: ...e old setpoint in about 10 seconds if the Enter Key is not pressed Alarm Code 127 Setpoint Not Entered is set to indicate that the setpoint change was started but not completed Figure 166 Press Enter Key IMPORTANT Confirm that the correct setpoint is set Selecting Cycle Sentry or Continuous Mode Cycle Sentry or Continuous Mode operation can be changed using the Select Key 1 When the Remote Standar...

Page 137: ...the display Figure 169 Press Enter Key 4 The display will then return to the Remote Standard Display Displaying the Discharge Air Temperature The discharge air temperature can be shown using the Select Key 1 When the Remote Standard Display is shown press the Select Key twice The discharge air temperature will be shown in the display for about 10 seconds Figure 170 Press Select Key Twice 2 The dis...

Page 138: ... most recent alarm code shown first If no alarm codes are present the display will show 00 Figure 171 Press Select Key Three Times 2 To clear a displayed alarm code press the Enter Key The display will briefly show CLEAr ALm Figure 172 Press Enter Key 3 If any additional alarms are present the next alarm will be shown If no other alarms are present the display will briefly show 00 Figure 173 No Al...

Page 139: ... display Figure 174 Press Defrost Key 2 When the defrost prompt is shown press the Enter Key to start a manual defrost The display will briefly show LOAd dEF and then a defrost cycle will begin if conditions allow Figure 175 Press Enter Key 3 The display will return to the Remote Standard Display The Defrost Icon will be shown in the display Figure 176 Defrost Icon Displayed 4 The defrost cycle wi...

Page 140: ...go Key The Start of Trip EnTEr SOt prompt will appear in the display Figure 177 Press TK Logo Key 2 When the Start of Trip prompt is shown press the Enter Key to send a Start of Trip marker to the CargoWatch and ServiceWatch data loggers The display will briefly show LOAd SOt Figure 178 Press Enter Key 3 The display will then return to the Remote Standard Display ...

Page 141: ...trip Test is started a Running Pretrip Test will be performed 1 Clear any alarm codes as shown previously 2 Press the Pretrip Key The Pretrip EntEr PrE prompt will appear in the display Figure 179 Press Pretrip Key 3 When the Pretrip prompt is shown press the Enter Key to start a Pretrip Test The display will briefly show LOAd PrE If the unit is not running a Full Pretrip Test will be performed If...

Page 142: ...isplay will show PrE trP The Control Panel will show the Pretrip Test progress Figure 181 Pretrip Display 5 When the Pretrip Test is complete the display will show PASS CHEC or FAIL Pressing the Select Key will return to the Remote Standard Display Figure 182 Pass Pretrip Display ...

Page 143: ...Optional Rear Remote Control Panel 140 ...

Page 144: ... loose trailer skin and insulation Damaged walls air ducts floor channels or T flooring Clogged defrost drain tubes Blocked return air bulkhead 4 Verify that the setpoint temperature is correct for your cargo Pre cool the trailer as required 5 Supervise product loading to ensure sufficient air space around and through the load Airflow around the cargo must not be restricted NOTE If the warehouse i...

Page 145: ...Correct load height trailers without chutes 2 Tight doors and gaskets 3 Good air circulation around load 4 Proper cargo temperature prior to loading 5 Interior exterior walls and insulation in good condition 6 Clear defrost drains 7 Good outside air circulation 8 Unit inspection 9 Tight seals 3 ...

Page 146: ...erform a final check of the load temperature If the load is above or below temperature make a final notation on the manifest 4 Close or supervise the closing of the cargo box doors Make sure they are securely locked 5 Make sure the setpoint is at the temperature listed on the manifest 6 If the unit was stopped restart using the correct starting procedure See the Operating Instruction chapter in th...

Page 147: ...tion every 30 minutes until the compartment temperature is within the desired temperature range Stop the unit if the compartment temperature is not within the desired temperature range on two consecutive 30 minute inspections especially if the compartment temperature appears to be moving away from the setpoint 3 Immediately contact the nearest Thermo King Service Center or your company office 4 Ta...

Page 148: ...liquid is not showing in the receiver tank sight glass the refrigerant charge may be low A competent refrigeration technician is required to add refrigerant or repair the system Contact the nearest Thermo King dealer authorized Service Center or call the Thermo King Cold Line for referral Consult the Table of Contents for Cold Line information The unit is in defrost or has just completed a defrost...

Page 149: ...culation may be due to improper loading of the cargo shifting of the load or fan belt slippage Correct as required Continue monitoring return air temperature until problem is corrected The unit did not start automatically Determine the cause for not starting Correct as required Continue monitoring the return air temperature until the reading is within the desired temperature range of the setpoint ...

Page 150: ...u Contact your supervisor or a Thermo King dealer about clearing those alarms IMPORTANT Always record any Alarm Codes that occur in the order that they occur as well as any other pertinent information This information is extremely valuable to service personnel NOTE In some cases alarms cannot be cleared or cannot be cleared after they have occurred a specified number of times If such is the case t...

Page 151: ...Figure 185 Alarm Display Prevent Alarms Prevent Alarms are also indicated by the Alarm Display as shown in Figure 185 The Alarm Menu must be used to view the existing alarms The unit may stop running and wait a timed interval or until conditions allow and then restart If the unit is waiting to restart Alarm Code 84 Restart Null will be present along with the Prevent Alarm In other cases the unit m...

Page 152: ...ctric mode log alarm This allows the unit to run in electric mode without clearing the shutdown alarm that is preventing diesel mode operation If the unit is switched back to diesel mode the alarm again becomes a diesel mode shutdown alarm and prevents unit operation If the unit is configured for electric to diesel autoswitch it automatically starts and runs in diesel mode if an electric shutdown ...

Page 153: ... OK To Run An alarm condition exists but does not affect unit operation Corrective action can occur at a later date Check As Specified An alarm condition exists that could affect unit operation Follow directions in the Corrective Action column on the following chart Take Immediate Action An alarm condition exists that will damage the unit or load Take immediate action to correct the problem NOTE T...

Page 154: ...thermometer Report alarm at end of day X 3 Control Return Air Sensor Manually monitor load temperature with independent thermometer Report alarm at end of day X 4 Control Discharge Air Sensor Manually monitor load temperature with independent thermometer Report alarm at end of day X 5 Ambient Air Sensor Report alarm at end of day X 6 Coolant Temp Sensor Report alarm at end of day X 7 Engine RPM Se...

Page 155: ...nually monitor load temperature with independent thermometer Report alarm at end of day X 17 Engine Failed to Crank If unit is shut down repair immediately Otherwise report alarm at end of day X 18 High Engine Coolant Temperature If unit is shutdown repair immediately Otherwise report alarm at end of day X 19 Low Engine Oil Pressure It unit is shutdown repair immediately Otherwise report alarm at ...

Page 156: ...to operate and has been shut down Repair immediately X 24 Heating Cycle Fault The indicated zone is no longer able to operate and has been shut down Repair immediately X 25 Alternator Check or Battery Charger Check If unit is shutdown repair immediately Otherwise report alarm at end of day X 26 Refrigeration Capacity Manually monitor load temperature with independent thermometer Report alarm at en...

Page 157: ...mmediately Otherwise report alarm at end of day X 32 Refrigeration Capacity Low The indicated zone is no longer able to operate and has been shut down Repair immediately X 33 Check Engine RPM Report alarm at end of day X 35 Run Relay Circuit If unit is shutdown repair immediately Otherwise report alarm at end of day X Table of Alarm Codes NOTE Not all alarm codes are available with all microproces...

Page 158: ...nit is shutdown repair immediately Otherwise report alarm at end of day X 40 High Speed Circuit If unit is shutdown repair immediately Otherwise report alarm at end of day X 41 Check Engine Coolant Temperature If unit is shutdown repair immediately Otherwise report alarm at end of day X 42 Unit Forced to Low Speed Report alarm at end of day X Table of Alarm Codes NOTE Not all alarm codes are avail...

Page 159: ...tely Otherwise report alarm at end of the day Cargo may be restricting air flow check load X 48 Check Belts Clutch If unit is shutdown repair immediately Otherwise report alarm at end of day X 50 Reset Clock Report alarm at end of day X 52 Heat Circuit If unit is shutdown repair immediately Otherwise report alarm at end of day X Table of Alarm Codes NOTE Not all alarm codes are available with all ...

Page 160: ... Battery Voltage If unit is shutdown repair immediately Otherwise report alarm at end of day X 62 Ammeter Out of Calibration If unit is shutdown repair immediately Otherwise report alarm at end of day X 63 Engine Stopped If unit is shutdown repair immediately Otherwise report alarm at end of day X 64 Pretrip Reminder Report alarm at end of day X Table of Alarm Codes NOTE Not all alarm codes are av...

Page 161: ...ler Fault Report alarm at end of day X 70 Hourmeter Failure Report alarm at end of day X 74 Controller Reset to Defaults Report alarm at end of day X 79 Internal Data Logger Overflow Report alarm at end of day X 80 Compressor Temp Sensor Report alarm at end of day X 82 High Compressor Temperature Shutdown If unit is shutdown repair immediately Otherwise report alarm at end of day X Table of Alarm ...

Page 162: ...c Throttling Valve Circuit If unit is shutdown repair immediately Otherwise report alarm at end of day X 90 Electric Overload If unit is shutdown repair immediately Otherwise report alarm at end of day X 91 Electric Ready Input If unit is shutdown repair immediately Otherwise report alarm at end of day X 92 Sensor Grades Not Set Report alarm at end of day X Table of Alarm Codes NOTE Not all alarm ...

Page 163: ...ely Otherwise report alarm at end of day X 105 Receiver Tank Pressure Solenoid Circuit If unit is shutdown repair immediately Otherwise report alarm at end of day X 106 Purge Valve Circuit If unit is shutdown repair immediately Otherwise report alarm at end of day X 107 Condenser Inlet Solenoid Circuit If unit is shutdown repair immediately Otherwise report alarm at end of day X Table of Alarm Cod...

Page 164: ...wise report alarm at end of day X 113 Electric Heat Circuit If unit is shutdown repair immediately Otherwise report alarm at end of day X 114 Multiple Alarms Cannot Run If unit is shutdown repair immediately Otherwise report alarm at end of day X 117 Auto switch from Diesel to Electric Report alarm at end of day X Table of Alarm Codes NOTE Not all alarm codes are available with all microprocessor ...

Page 165: ...ric Relay Circuit If unit is shutdown repair immediately Otherwise report at end of day X 127 Setpoint Not Entered Be sure the setpoint is set to the required temperature X 128 Engine Run Time Maintenance Reminder 1 Report alarm at end of day X 129 Engine Run Time Maintenance Reminder 2 Report alarm at end of day X Table of Alarm Codes NOTE Not all alarm codes are available with all microprocessor...

Page 166: ...er 2 Report alarm at end of day X 134 Controller Power On Hours Report alarm at end of day X 141 Autoswitch Diesel to Electric Disabled Report alarm at end of the day X 143 Remote Zone Drain Hose Heater Output If unit is shutdown repair immediately Otherwise report at end of day X Table of Alarm Codes NOTE Not all alarm codes are available with all microprocessor controllers or all revisions of so...

Page 167: ...148 Autoswitch Electric to Diesel Disabled Report alarm at end of the day X 150 CargoWatch Sensor Out of Range Low Manually monitor load temperature Report alarm at end of the day X 151 CargoWatch Sensor Out of Range High Manually monitor load temperature Report alarm at end of the day X 152 CargoWatch Sensor Failed Manually monitor load temperature Report alarm at end of day X Table of Alarm Code...

Page 168: ...end of the day X 160 Lost Radio Expansion Board REB CAN Communication If unit is shut down repair immediately Otherwise report alarm at end of the day X 203 Display Return Air Sensor Manually monitor load temperature with independent thermometer Report alarm at end of day X 204 Display Discharge Air Sensor Manually monitor load temperature with independent thermometer Report alarm at end of day X ...

Page 169: ... Circuit If unit is shutdown repair immediately Otherwise report alarm at end of day X 500 Host Evaporator Fan Low Speed If unit is shutdown repair immediately Otherwise report alarm at end of day X 501 Host Evaporator Fan High Speed If unit is shutdown repair immediately Otherwise report alarm at end of day X Table of Alarm Codes NOTE Not all alarm codes are available with all microprocessor cont...

Page 170: ... Circuit If unit is shutdown repair immediately Otherwise report alarm at end of day X 506 Curbside Condenser Fan Motor Speed Circuit If unit is shutdown repair immediately Otherwise report alarm at end of day X 507 Digital Scroll Output Circuit If unit is shutdown repair immediately Otherwise report alarm at end of day X 508 Speed Request Communication Error Report alarm at end of the day X Table...

Page 171: ...s shutdown repair immediately Otherwise report alarm at end of day X 513 Low Compressor Suction Ratio If unit is shutdown repair immediately Otherwise report alarm at end of day X 514 Minimum ETV Discharge Superheat Temperature If unit is shutdown repair immediately Otherwise report alarm at end of day X 515 Minimum ETV Discharge Superheat Temperature If unit is shutdown repair immediately Otherwi...

Page 172: ... of day X 519 Check Battery Charger Input Power If unit is shutdown repair immediately Otherwise report alarm at end of day X 520 Check Battery Charger Output Power If unit is shutdown repair immediately Otherwise report alarm at end of day X 521 Battery Charger External Environmental Fault If unit is shutdown repair immediately Otherwise report alarm at end of day X Table of Alarm Codes NOTE Not ...

Page 173: ...enerator Frequency Range Fault If unit is shutdown repair immediately Otherwise report alarm at end of day X 526 Generator Operational Limit Output Current If unit is shutdown repair immediately Otherwise report alarm at end of day X 527 Reserved X 528 Controller Not Receiving Messages From Battery Charger If unit is shutdown repair immediately Otherwise report alarm at end of day X Table of Alarm...

Page 174: ...c Engine Only If unit is shutdown repair immediately Otherwise report alarm at end of day X 539 Engine J1939 CAN Datalink Failed Electronic Engine Only If unit is shutdown repair immediately Otherwise report alarm at end of day X 599 Engine Service Tool Connected Maintenance information only Report alarm at end of the day X 600 Check Crankshaft Speed Sensor Report alarm at end of the day X Table o...

Page 175: ...k Coolant Temperature Sensor Report alarm at end of the day X 605 Check Fresh Air Temperature Sensor Report alarm at end of the day X 606 Reserved X 607 Check Fuel Temperature Sensor Report alarm at end of the day X 608 Check Rail Pressure Sensor If unit is shut down repair immediately Otherwise report alarm at end of the day X Table of Alarm Codes NOTE Not all alarm codes are available with all m...

Page 176: ...ediately Otherwise report alarm at end of the day X 613 Check Injector s Report alarm at end of the day X 614 Check High Pressure Fuel Pump If unit is shut down repair immediately Otherwise report alarm at end of the day X 615 Rail Pressure Fault If unit is shut down repair immediately Otherwise report alarm at end of the day X Table of Alarm Codes NOTE Not all alarm codes are available with all m...

Page 177: ...larm at end of the day X 619 ECU Main Relay Fault Report alarm at end of the day X 620 Reserved 621 Reserved 622 Reserved 623 TRU CAN Message Timeout Report alarm at end of the day X 624 Check Intake Air Temperature Sensor Report alarm at end of the day X Table of Alarm Codes NOTE Not all alarm codes are available with all microprocessor controllers or all revisions of software Code Description Co...

Page 178: ...Temperature Sensor Report alarm at end of the day X 699 Unknown ECU Fault If unit is shut down repair immediately Otherwise report alarm at end of the day X Table of Alarm Codes NOTE Not all alarm codes are available with all microprocessor controllers or all revisions of software Code Description Corrective Action Level Of Action Ok To Run Check Shut Down ...

Page 179: ...Alarm Codes 176 ...

Page 180: ...s located to the right of the engine 3 Check the discharged battery to make sure it is not damaged or frozen Do not jump start a damaged or frozen battery Check the vent caps to make sure they are tight 4 Identify the positive and negative battery terminals WARNING A battery can be dangerous A battery contains a flammable gas that can ignite or explode A battery stores enough electricity to burn y...

Page 181: ...y Use a flashlight A flame or a spark can ignite the gas in the battery and cause it to explode 1 Positive Terminal on Unit Battery 2 Positive Terminal on Good Battery 3 Negative Terminal on Good Battery 4 Starter Mounting Bolt on Unit Engine Figure 187 Sequence for Connecting Jumper Cables 1 Unit Discharged 12 Volt Battery Good 12 Volt Battery Unit Engine 2 3 4 ...

Page 182: ... jump start the unit start the vehicle and let it run for a few minutes This will help charge the discharged battery 11 Turn the unit on and let it start automatically or start it manually If the unit will not crank or start contact a qualified technician NOTE Some units with microprocessors will show an alarm code and will not try to start until the battery voltage is above 10 volts 12 After the ...

Page 183: ... Unit Engine 2 Negative Terminal on Good Battery 3 Positive Terminal on Good Battery 4 Positive Terminal on Unit Battery Figure 188 Sequence for Disconnecting Jumper Cables 4 Unit Discharged 12 Volt Battery Good 12 Volt Battery Unit Engine 3 2 1 ...

Page 184: ...tation Counterclockwise viewed from flywheel end Fuel Type No 2 diesel fuel under normal conditions No 1 diesel fuel is acceptable cold weather fuel NOTE The sulfur content must be less than or equal to 15 ppm the fuel must be free of zinc and comply with the latest release of ASTM D975 EN 590 or JIS K2204 Oil Capacity 12 quarts 11 4 liters crankcase and oil filter Fill to full mark on dipstick ...

Page 185: ...hetic Engine rpm S 600 Low Speed Operation S 600 High Speed Operation S 700 Low Speed Operation S 700 High Speed Operation 1250 25 rpm 2050 25 rpm 1450 25 rpm 2500 25 rpm Engine Oil Pressure 18 psig 127 kPa minimum in low speed 45 to 57 psig 310 to 390 kPa in high speed Intake Valve Clearance 0 006 to 0 010 in 0 15 to 0 25 mm Exhaust Valve Clearance 0 006 to 0 010 in 0 15 to 0 25 mm Valve Setting ...

Page 186: ...LC for Europe Shell Dexcool Shell Rotella Saturn General Motors Dex Cool Caterpillar ELC Detroit Diesel POWERCOOL Plus CAUTION Do not add GREEN or BLUE GREEN conventional coolant to cooling systems using RED Extended Life Coolant except in an emergency If conventional coolant is added to Extended Life Coolant the coolant must be changed after 2 years instead of 5 years Coolant System Capacity 7 5 ...

Page 187: ...r and water pump Engine Continued Belt Tension Belt Use of Frequency Gauge P N 204 1903 to measure frequency Hz is recommended New Belt Field Reset AC Generator and Alternator Belt Standard Units 37 or 65 Amp Alternator 120 Amp Alternator 106 Hz 111 lbs 121 Hz 144 lbs 92 Hz 84 lbs 105 Hz 108 lbs AC Generator Belt Smart Power Units and Standard Units with Optional Battery Charger 106 Hz 111 lbs 92 ...

Page 188: ... Hz 75 lbs 187 Hz 56 lbs Belt Tension Refrigeration System Compressor Thermo King X430LSC5 Refrigerant Charge Type 14 5 lb 6 6 kg R404A Compressor Oil Charge 4 3 qt 4 1 liters Compressor Oil Type Polyol Ester type P N 203 513 Heat Defrost Method Engine Operation Electric Operation Hot gas Hot gas and optional electric heater strips High Pressure Cutout 470 7 35 psig 3241 48 241 kPa Automatic reset...

Page 189: ...ration System Electrical Control System Low Voltage 12 5 Vdc High Voltage 200 210 Vac from AC generator at engine low speed 345 Vac from AC generator at engine high speed Battery One group C31 12 volt 950 CCA recommended for operation below 15 F 26 C Fuses See Base Controller Fuses on page 101 and other fuses on pages 105 and 107 Battery Charging 12 volt 37 amp brush type Thermo King Alternator Vo...

Page 190: ...2 8 Pilot Solenoid 0 7 17 0 Electronic Throttling Valve Coil A Red EVA and Blue EVB Wires Coil B Black EVC and White EVD Wires 20 to 35 20 to 35 Hot Gas Bypass Valve if used 1 1 11 1 Starter Motor 350 475 On the engine cranking check Bench test is approximately 140 amps S 600 AC Generator Low Engine Speed 1250 rpm Output High Engine Speed 2050 rpm Output 210 Vac at 60 Hz 345 Vac at 90 Hz ...

Page 191: ... 2050 rpm 1100 rpm at low engine speed 1250 rpm 3 8 amps at low engine speed 1250 rpm 3 1 amps at high engine speed 2050 rpm 2 6 amps at low engine speed 1250 rpm Condenser Fan Motor each PowerRating Fan Speed at Low Engine Speed Fan Speed at High Engine Speed Current Draw at Low Engine Speed Current Draw at High Engine Speed 0 50 hp 0 37 kW 1750 rpm low engine speed 1250 rpm 2650 rpm at high engi...

Page 192: ...rpm at low engine speed 1450 rpm 1750 rpm at high engine speed 2600 rpm 1350 rpm at low engine speed 2600 rpm 3 5 amps at low engine speed 1450 rpm 3 5 amps at high engine speed 2600 rpm 2 0 amps at low engine speed 2600 rpm Condenser Fan Motor each PowerRating Fan Speed at Low Engine Speed Fan Speed at High Engine Speed Current Draw at Low Engine Speed Current Draw at High Engine Speed 0 50 hp 0 ...

Page 193: ...eed High Speed Current Draw Low Speed Current Draw 1 20 hp 0 90 kW 1 75 hp 1 31 kW 1750 rpm 1150 rpm 3 8 amps 2 6 amps S 700 Evaporator Fan Motor Low Speed Power Rating High Speed Power Rating High Fan Speed Low Fan Speed High Speed Current Draw Low Speed Current Draw 0 60 hp 0 45 kW 1 20 hp 0 90 kW 1200 rpm 750 rpm 3 5 amps 2 0 amps Condenser Fan Motor each PowerRating Fan Speed Current Draw 0 50...

Page 194: ...red to use electric standby input voltage of 460 Vac Electric Motor and Overload Relay Voltage Phase Frequency Horsepower Kilowatts rpm Full Load amps Overload Relay Setting amps 230 3 60 12 0 9 0 1760 31 2 34 460 3 60 12 0 9 0 1760 15 6 20 460 3 60 19 0 14 2 3500 21 7 32 Electric Heater Strips Number 3 Watts 1000 watts each Resistance 48 ohms each Overload Relay Setting 6 amps ...

Page 195: ... foot length 12 HP Motor 230 3 60 6 AWG Power Cable 75 foot length 12 HP Motor 460 3 60 10 AWG Power Cable up to 75 foot length 19 HP Motor 460 3 60 8 AWG Power Cable up to 75 foot length Electric Fuel Heater Optional Electric Fuel Heater Resistance Current Draw at 12 5 Vdc Internal Thermostat Minimum Closing Temp Internal Thermostat Maximum Opening Temp 0 9 to 1 1 ohms 11 4 to 13 9 amps 30 F 1 C ...

Page 196: ...arranty are available on request Please reference document TK 50046 for the Thermo King Trailer Unit Warranty See the EPA Emission Control System Warranty Statement chapter earlier in this manual for the EPA Emission Control System Warranty ...

Page 197: ...Warranty 194 ...

Page 198: ... alternator charge rate and will keep the unit running until the battery is adequately charged box temperature The temperature within a temperature controlled compartment Btu british thermal unit The quantity of heat required to raise the temperature of one pound of water by one degree Fahrenheit 1 Btu 252 calories bulkhead 1 return air bulkhead A metal or plastic wall placed at the front of the b...

Page 199: ...e and in inches of mercury Kg cm2 to measure vacuum compressor The refrigeration component that compresses refrigerant vapor and creates refrigerant flow condenser An arrangement of tubing in which the vaporized and compressed refrigerant is liquefied as heat is removed cycles per second See Hertz damper door A door on the evaporator section that closes during defrost to prevent hot air from enter...

Page 200: ...ol the refrigeration system evaporator The part of the refrigeration system that absorbs heat during the cooling cycle F See Fahrenheit Fahrenheit A unit of temperature measurement used in the United States Abbreviated F freeze up 1 Failure of a refrigeration system to operate normally due to moisture in the refrigerant and the formation of ice at the expansion valve The expansion valve may be fro...

Page 201: ...ut Out Switch A pressure operated switch that opens to stop unit operation when discharge pressure reaches a predetermined maximum invertible A multi temperature truck or trailer unit designed to allow the placement of deep frozen cargo in any compartment See Multi Temp kPa Kilopascals A metric unit of pressure 1 kPa 0 01 bar 0 145 psi load 1 The product being refrigerated and transported 2 The am...

Page 202: ... in pounds per square inch as displayed by a gauge calibrated to zero when open to the atmosphere receiver tank A refrigerant storage device included in nearly all Thermo King units refrigerant The medium of heat transfer in a refrigeration system which absorbs heat by evaporating at a low temperature and releases heat by condensing at a higher temperature refrigerant oil A special oil used to lub...

Page 203: ...hin while supplying superior air flow See ECT and EW top freeze When the top portion of perishable cargo is damaged by freezing temperatures discharged from the refrigeration unit This may occur near the front of the box when product is placed too close to the cold discharge air flow Vac volts alternating current An electric current that reverses direction at regularly recurring intervals Vdc volt...

Page 204: ...rocessor Run Pretrip Test Engine Check fuel supply Check engine oil level Inspect belts for condition and proper tension Check engine oil pressure hot on high speed should display OK Listen for unusual noises vibrations etc Check engine coolant level and antifreeze protection 30 F 40 C 3 000 hours or two years whichever occurs first ...

Page 205: ...n page 127 at 3 000 hours or two years whichever occurs first Replace EMI 3000 fuel filter water separator Change engine oil and oil filter hot Requires oil with API Rating CJ 4 or better Inspect clean EGR system Cleaning the valve and piping is recommended Cleaning the cooler is required for emissions compliance Adjust engine valve clearance Pretrip Every 1 500 Hours Every 3 000 Hours Annual 4 50...

Page 206: ...ections Inspect AC generator and alternator wire connections for tightness Inspect electric motors Inspect and if required re torque all electrical connections on the contactors in the Fan Control Box to 15 in lb 1 7 N m Inspect and if required re torque all electrical connections on the contactors in the High Voltage Box in Smart Power units Pretrip Every 1 500 Hours Every 3 000 Hours Annual 4 50...

Page 207: ...ondition Check compressor efficiency and pump down refrigeration system Empty oil collection container mounted on compressor Replace dehydrator and check discharge and suction pressure every two 2 years Pretrip Every 1 500 Hours Every 3 000 Hours Annual 4 500 Hours Inspect Service These Items 3 000 hours or two years whichever occurs first ...

Page 208: ...s air ducts and bulkheads Inspect idlers for bearing wear noise Clean entire unit including condenser and evaporator coils and defrost drains Check all unit and fuel tank mounting bolts brackets lines hoses etc Pretrip Every 1 500 Hours Every 3 000 Hours Annual 4 500 Hours Inspect Service These Items 3 000 hours or two years whichever occurs first ...

Page 209: ...Maintenance Inspection Schedule 206 ...

Page 210: ...me near the battery and on the roadside of the evaporator Engine See the engine identification plate located on the engine valve cover Compressor Stamped between the cylinders on the front end above the oil pump Figure 189 Compressor Serial Number Location ...

Page 211: ...Serial Number Locations 208 Figure 190 Engine Serial Number Location Figure 191 Unit Serial Number Plate Locations ...

Page 212: ...Serial Number Locations 209 1 Unit Serial Number 2 Bill of Material Number 3 Unit Model 4 Unit ID Figure 192 Unit Serial Number Plate ARA793 1 2 3 4 ...

Page 213: ...Serial Number Locations 210 ...

Page 214: ...King dealer to reach a dealer without success then call the Toll Free Emergency Cold Line Number 888 887 2202 The answering service at the factory will assist you in reaching a dealer to get the help you need The Cold Line is answered 24 hours a day by personnel who will do their best to get you quick service at an authorized Thermo King Dealer AMA1585 ...

Page 215: ... into the atmosphere We strictly adhere to a policy that promotes the recovery and limits the loss of refrigerant into the atmosphere In addition service personnel must be aware of Federal regulations concerning the use of refrigerants and the certification of technicians For additional information on regulations and technician certification programs contact your local THERMO KING dealer ...

Page 216: ...213 CALIFORNIA Proposition 65 Warning Diesel exhaust is a chemical known to the State of California to cause cancer ...

Page 217: ...214 ...

Page 218: ...y 44 keys 46 CYCLE SENTRY start stop controls 27 D data logging 28 defrost 29 defrost drain inspection 42 Defrost key 45 46 54 87 door inspection 42 E ELC extended life coolant 24 electrical components specifications 187 electrical control system specifications 186 electrical hazards 14 electrical inspection 41 electrical standby specifications 191 electronic throttling valve ETV 25 Emergency Cold...

Page 219: ...evel 41 fuses 33 H high pressure cutout switch 32 high pressure relief valve 32 HMI control panel 44 I introduction 7 J jump starting 177 L loading procedures enroute inspections 144 post loading inspection 143 pre loading inspection 141 low oil level switch 33 low oil pressure switch 33 M maintenance inspection schedule 201 manual pretrip inspection 41 microprocessor On Off switch 44 Mode key 46 ...

Page 220: ...ons 185 remote status light 37 S safety precautions 13 automatic start stop operation 14 electrical hazards 14 first aid for refrigerant 16 first aid for refrigerant oil 17 general safety practices 13 refrigerant 15 refrigerant oil 16 Serial Number Locations 207 smart FETs 33 SMART REEFER 2 SR 2 Controller 26 43 soft keys 46 specifications electric fuel heater 192 SR 2 Controller 26 43 status ligh...

Page 221: ...buildings and homes Ingersoll Rand s Climate Solutions sector delivers energy efficient HVACR solutions for customers globally Its world class brands include Thermo King the leader in transport temperature control and Trane a provider of energy efficient heating ventilating and air conditioning systems building and contracting services parts support and advanced controls for commercial buildings and...

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