Thermal Dynamics ULTRA-CUT 200 XT, Operating Manual

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ULTRA-CUT 200 XT
Manual 0-5304 OPERATION 4-21
CCM Status Code
Group 3 -- Gas Controller Status & Protocol
Code
Message
Remedy / Comments
309 Gas Control command fault
Verify Firmware revision for compatibility with GCM 2010 or DMC and DPC;
Electromagnetic interference with Arc Starter; inspect grounding; bonding; and
isolation
310 * DPC fault
Check DPC status indicator for specific problem
311 * DPC valve control fault
Check DPC status indicator for specific problem
312 * DMC fault
Check DMC status indicator for specific problem
313 *
Gas Controller not config-
ured. DMC or DPC not configured for a process or locked; See DMC and DPC status
* Applies to DFC 3000 (Auto Gas) only
CCM Status Code
Group 4 -- Torch Coolant System
Code Message Remedy / Comments
401 Coolant Level low Check coolant level, add as needed. Defective or disconnected level sensor.
402
Low coolant flow
Coolant flow as measured by flow switch FS1 is less than 0.7 gpm (0.25 for Pa-
k200i); Clogged filter; Restriction in torch lead or head; Wrong style consumables;
Bad O-ring on the torch check valve; broken or defective torch coolant tube/check
valve; Defective pump or bypass valve. 402 code along with 104 code is probably a
low flow problem.
403
Coolant overheated
Coolant supply temperature exceeded 75 degrees Celcius (167F). Operating with
side panel loose or removed; Air flow blocked at air inlet or exit of power supply;
Coolant fan failed; radiator fins clogged with dirt.
404
Coolant System not
ready.
Proper coolant flow of 0.7 gpm as measured by flow switch FS1 was not obtained
during up to 4 minutes of Priming. New installation can require additional Priming
cycle(s) to fill hoses with coolant; cylce power to restart Priming; Coolant hoses
or torch hoses reversed; Clogged coolant filter; Restriction in torch lead or head;
Wrong style consumables; broken or defective torch coolant tube/check valve;
Defective or disconnected FS1 flow SW; Defective pump or bypass valve.
405
Low Coolant Level Warn-
ing
Low coolant level during cut, does not stop cut.
Add coolant as required.
406
Coolant Flow Low Warn-
ing.
This is a warning, does not stop system operation. Coolant flow rate lower than ex-
pected. Can be caused by gas bubbles being introduced into the coolant or wrong or
mismatched or worn consumable parts; Failed seals in torch cartridge or torch body;
Clogged coolant filter; Restriction in torch lead or head; defective or disconnected
FL1 flow sensor.
407
Coolant overheated, high
ambient.
Coolant supply temperature exceeded 75 degrees Celsius (167 Fahrenheit) likely
cause ambient greater than 40 degrees Celsius (104 Fahrenheit); Reduce cutting
duty cycle; Reduce ambient temperature; Add separate coolant cooler.