Thermal Dynamics ULTRA-CUT 200 XT, Operating Manual

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ULTRA-CUT 200 XT
4-16 OPERATION Manual 0-5304
CCM Status Code
Group 1 -- Plasma Process
Code Message Remedy / Comments
101 Plasma Disabled
Plasma Enable Off ; Disable activated on TSC3000 or GCM 2010 or external
SW disabled (CNC); CCM TB1-1&2 jumper missing; 40 circuit ribbon cable
from Relay PCB to CCM disconnected or defective;
102 Pilot Ignition Failure
Pilot did not start within 15 seconds. Torch consumable parts worn? Ensure
correct process selected or manual setting including current control setting
matches consumables; Plasma pressure too high; Defective Arc Starter;
Defective Pilot PCB; defective Inverter section 1A. Ribbon cables reversed on
INV1 sections 1A and 1B.
103 Lost Pilot
Pilot went out while Start active. Torch consumable parts worn? Ensure cut
process or current control setting setting matches consumables; Plasma
pressure too high;
104 Transfer Lost
Arc was transferred to work then went out while Start still active. Arc lost
contact with work (run off edge, over hole, etc.); Standoff too high; Ensure
cut process or manual settings (current control, gas pressures) matches
consumables;
105 Not used Reserved for legacy product
106 Pilot Timeout, no Transfer
Must transfer from Pilot to Cutting Arc in 0.085 seconds (SW8-1 OFF) or 3
sec. (SW8-1 ON). Standoff too high or void in work under torch; Wrong cut
process selected or wrong manual settings (current control set too low or
wrong gas pressure).
107 Tip Saver Fault Tip remained in contact with work in excess of 15 seconds. ( Pak200i).
108 Tip to Electrode voltage fault.
Tip voltage too close to electrode voltage; Torch consumable parts worn out;
Wrong consumables installed causing tip to electrode short; Wrong process
selected or wrong manual setting of plasma gas or cutting current.; Leak in
Plasma hose to torch; Defective Pilot PCB; Shorted torch body .
109 Part process not configured. Applies only to DFC 3000 Auto Gas Control. Select and load a cutting pro-
cess.
110 Devise Locked DFC 3000: Process loading; wait until finished
CCM Status Code
Group 2 -- Plasma Power Supply
Code Message Remedy / Comments
201 Missing AC Phase
Blown wall fuse, Blown unit fuse F1 or F2 or rear panel, Bad power cable connection;
Defective System Bias PCB.
202 Not used Reserved for legacy product
203 Not used Reserved for legacy product
204 Not used Reserved for legacy product
205 DC Output Low
Less than 60 VDC; Negative lead short to work or ground; Defective inverter (out-
put shorted); CCM voltage sense (J24) disconnected or wire broken; Defective CCM.
206 Not used Reserved for legacy product
207
Unexpected current in
work lead
Current above 8A in work lead prior to pilot ignition or transfer. Negative lead short
to ground or arcstarter chassis; Defective HCT1 work lead current sensor; Defec-
tive Relay PCB.
208
Unexpected current in
pilot circuit
Current above 6A in pilot circuit prior to ignition. Wrong or mismatched consum-
ables causing tip - electrode short; Pilot lead shorted to negative in torch tube;
Defective Relay PCB; Defective Pilot PCB; Possible shorted torch.
209 Not used Reserved for legacy product