Thermal Dynamics ULTRA-CUT 200 XT, Operating Manual

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ULTRA-CUT 200 XT
A-84 APPENDIX Manual 0-5304
615-617 No Update File for CCM, DPC or DMC found
Program files for the CCM, DMC & DPC may be updated through the plasma supply’s USB port. The GCM2010
is updated by other means. For a unit with GCM 2010 the CCM may still be updated using the USB. Program
update files are in the format Cx_x_0.S (CCM); Mx_x_0.S (DMC) and Px_x_0.S (DPC).
If the Bootloader finds there are 3 devices, CCM, DMC & DPC on the CANBUS but the flash drive doesn’t have
all 3 update files it will go ahead and update those it has but will show a code indicating that one or more are
missing (615 for CCM; 616 for DMC; 617 for DPC).
Try another flash drive or if you know this one is OK (it works with a computer), then replace the CCM.
Group 7 codes relate to the optional 1Torch module
Simplified power schematic:
For more details and troubleshooting refer to the XT 1Torch Module & Interconnections schematic 042X1366.
1
2
J41
TIP
(52A-1)
W4-A
W4-B
WO R K
1
2
3
4
5
J40
INV ER TER
Automation Torch
1
2
J87
TIP
From INV 1A +
PILOT PCB
FGA30N120FTD
Q2
(220C)
(220D)
(52A-2)
(52B- 1)
(52B- 2)
+
W 5
L1
L2
L4
L3
T2
T1
T4
T3
To NEG OUTP UT
BUSS BAR #49
12 AWG
10 AWG
10 AWG (219A)
(219B)
(219C)
(224B)
(223A)
(223B)
(223C)
WO R K
1 Torch
ATC
(220
A
)
(220
B
)
RELAY PCB
J85
J11
J84
J86
1 TO RCH MODULE
Art # A-12787
Operation of the 1Torch and its interlock circuits.
The 1Torch may be operated as soon as the power supply finishes its start up sequence. Downloading an au-
tomation process is not required. The 1Torch may be used while an automation process is downloading and
purging. The 1Torch may not be operated when the automation torch is in preflow, pilot/cut or post flowing.
It must be idle, not performing any cutting related processes before using the 1Torch.
Circuit conditions prior to pressing 1Torch trigger:
1. When the automation torch is operating, preflow, pilot/cut, postflow, K200 (1Torch module) is open prevent-
ing the signal from the 1Torch trigger (Start) from passing to the Relay board.
2. When the automation torch is idle K200 is energized, ready for the signal from 1Torch START SW to be ap-
plied.
3. Initially both K201 and W5 are not energized. W4, added to XT supply when 1Torch option is installed, is
energized, via NC aux contacts on W5. W4 connects automation torch tip to pilot whenever the 1Torch is
not enabled.