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TECO-Westinghouse PA7300 Series, Installation And Operation Manual

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TECO-Westinghouse PA7300 Series Installation And Operation Manual Download Page 24

5. TEST OPERATION

 

To assure safety, disconnect the coupling or belt which connects the motor with the machine prior to  

 

test operation, so that motor operation is isolated. If an operation must be performed while the motor  

 

is directly connected to the machine, use great care to avoid any possible hazardous conditions.

5.1 CHECK BEFORE TEST OPERATION

 

After completion of the installation and wiring, check for

 

(1)  proper wiring

 

(2)  short-circuit due to wire clippings

 

(3)  loose screw-type terminals

 

(4)  proper loading

5.2 SETTING THE LINE VOLTAGE JUMPER FOR 460V CLASS 40HP (30kW) AND ABOVE

 

The cooling fan line voltage jumper shown in Fig. 5 must be set according to the type of  

 

main circuit power supply. Insert the connector at the position showing the appropriate line voltage. 

 

The unit is preset at the factory to 440 line voltage.

 

(a)  460V CLASS: 40HP ~ 100HP

 

 

350HP ~ 500HP

 

(b) 460V CLASS: 125HP ~ 300HP

Fig. 5(a) Voltage Selection Jumper

5-1

 

PA 7300

 

PART I: INSTALLATION MANUAL

Summary of Contents for PA7300 Series

Page 1: ...4H358D0250007 For Quick Start Guide See Page iii Of This Instruction Manual AC Inverter Installation and Operation Manual 230V Class 3Ø 5 125HP 460V Class 3Ø 5 500HP 600V Class 3Ø 5 100HP ...

Page 2: ... information In the USA refer to NEMA MG2 the National Electrical Code local safety requirements etc European Union Safety information can be obtained from such as BS4999 EN60204 11 EN292 1 EN294 IEE Wiring Regulations 2 When servicing all power sources to the product and accessory devices should be de energized and disconnected with all moving parts at standstill 3 Safety guards and other protect...

Page 3: ...V T2 W T3 to an AC power supply When the auto restart function Cn 36 is selected the motor may restart suddenly after being stopped by momentary power loss CAUTION When mounting units in a separate enclosure install a fan or other cooling device to keep the intake air temperature below 113 ºF 45 C Do not perform a withstand voltage test to the AC drive All the constants of the AC drive have been f...

Page 4: ...or nameplates to determine that they have the same HPand voltage ratings Ensure that full load motor amps do not exceed that of the inverter Remove the terminal cover to expose the motor and power terminals a Verify that AC power is wired to L1 L2 and L3 pages 11 12 b Verify that Motor leads are connected to T1 T2 and T3 pages 11 12 The two leads may need to be reversed if motor rotation is not co...

Page 5: ...haracter can be changed by pressing the up or down Arrow keys To move right or pressing the up or down Arrow keys left for next digit press RESET key Enter desired frequency up to 5Hz Press the DATAENTER key to set the speed Numbers will stop flashing Press RUN key Red LED should light and check motor rotation If it is not correct Press STOP key Remove AC power Wait for LED charge lamp to extinguis...

Page 6: ..._________________ 5 1 5 2 SETTING THE LINE VOLTAGE JUMPER FOR 460V_____________________________________________________ 5 1 5 3 SETTING THE LINE VOLTAGE JUMPER FOR 600V_____________________________________________________ 5 2 6 MAINTENANCE 6 1 PERIODIC INSPECTION_________________________________________________________________________ 6 1 6 2 SPARE PARTS ___________________________________________...

Page 7: ...________________________2 68 2 7 Order Parameters On ____________________________________________________________________2 70 3 FAULT DISPLAY AND TROUBLE SHOOTING ___________________________________________3 1 APPENDIX A ENERGY SAVINGS CONTROL __________________________________________________________________ App 1 B PID CONTROL______________________________________________________________________...

Page 8: ...Sequence ______________________________________________________________________ 2 48 Fig 13 Pump Operation Mode _________________________________________________________________ 2 64 Fig 14 PID Control Operations_______________________________________________________________ App 5 Fig 15 Wiring for PA M Modbus Protocol Communication ________________________________________ App 8 Fig 16 Wiring for ...

Page 9: ......

Page 10: ...PART I INSTALLATION MANUAL ...

Page 11: ...es This AC drive has been placed through demanding tests at the factory before shipment After unpacking check for the following 1 Verify that part numbers on the shipping carton and unit match the purchase order sheet and or packing list 2 Do not install or operate any AC drive which is damaged or missing parts 3 Do not install or operate any AC drive which has no QC marking Contact your local dis...

Page 12: ...PECIFICATION MODEL DESIGNATION 2 1 PA 7300 PART I INSTALLATION MANUAL CAUTION This PA7300 has been put through demanding tests at the factory before shipment After unpacking verify the following Verify that the received product and the purchase order sheet invoice and or packing is a match Transit damage If any part of the PA7300 is damaged or lost immediately notify the shipper 5 575 660V ...

Page 13: ...andle the PA7300 cabinet by the front cover Lift the cabinet from the bottom Do not drop the AC Drive 3 1 PA 7300 PART I INSTALLATION MANUAL a Front View b Side View Note For product external dimensions and mounting dimensions refer to DIMENSIONS on page 8 1 1 18in 30mm MINIMUM 1 18in 30mm MINIMUM ALLOWABLE TEMPERATURE OF CONTROL SECTION 131 F 55 C 5 9in 150mm MINIMUM 5 9in 150mm MINIMUM AIR AIR F...

Page 14: ...iquids Free from airborne dust or metallic particles Free from vibration Free from magnetic noise e g welding machines power units Ambient temperature 14 to 104 F 10 to 40 C For enclosed type 14 to 113 F 10 to 45 C For open chassis type Free from combustible materials gases etc 3 2 PA 7300 PART I INSTALLATION MANUAL CAUTION When mounting multiple units in a common enclosure install a cooling fan o...

Page 15: ... reactor There is a DC choke built in on PA7300 models 30HP 22KW 230 VAC 40HP 30 KW 460VAC 30HP 22KW 600VAC and larger The 460V 350 500HP need to install AC reactor externally Input Noise Filter When used with the specified input noise filter the PA7300 can comply with EN55011 class A Please refer to section 9 2 and the EMC technical manual for noise filter selection AC Drive Wire input to terminals ...

Page 16: ...RSE RUN STOP EXTERNAL FAULT FAULT RESET MULTI STEP SPEED SETTING 1 MASTER AUX JOG COMMAND EXERNAL COAST TO STOP E SHIELD CONNECTION 2kΩ 0 10V 3 3 15V VIN AIN AUX GND 0V SPEED SETTING POWER SUPPLY 15V 20mA EXTERNAL FREQUENCY COMMAND MASTER SPEED REF 0 TO 10V 20kΩ MASTER SPEED REF 4 TO 20mA 250Ω MULTI FUNCTION ANALOG INPUT 0 TO 10V 20kΩ STANDARD OUTPUT AUX FREQUENCY REFERENCE 15V MOTOR PTC THERMISTO...

Page 17: ...5V power supply for external frequency command VIN Master speed voltage reference 0 to 10V AIN Master speed current reference 4 to 20mA Analog Auxiliary analog command one of the following signals available to select Frequency command Input AUX frequency gain frequency bias overtorque detection level voltage bias accel decel rate DB current Terminals MT Motor temperature PTC thermistor active 1330...

Page 18: ...L X RCC CONTROL CIRCUITS R L1 S L2 T L3 U T1 V T2 W T3 RCC CONTROL CIRCUITS E R L1 S L2 T L3 U T1 V T2 W T3 B2 X E DCL X RCC CONTROL CIRCUITS AC DC R L1 S L2 T L3 U T1 V T2 W T3 E External ACL X RCC CONTROL CIRCUITS U T1 V T2 W T3 R L1 S L2 T L3 1 230V 5HP 25HP 460V 5HP 30HP 2 230V 30HP 460V 40HP 50HP 60HP 3 230V 40HP 50HP 460V 75HP 100HP 4 230V 60HP 75HP 100HP 125HP 5 460V 125HP 150HP 175HP 215HP...

Page 19: ... TO 100S 100A CN 65 25 18 5 22 14 0 5 2 TO 225S 4 6 20 14 150A CN 80 30 22 22 14 0 5 2 TO 225S 4 6 20 14 175A CN 100 40 30 60 22 0 5 2 TO 225S 2 0 4 20 14 175A CN 125 50 37 60 22 0 5 2 TO 225S 2 0 4 20 14 200A CN 150 60 45 60 2P 22 0 5 2 TO 225S 2 0 2P 4 20 14 225A CN 180 75 55 60 2P 30 0 5 2 TO 400S 2 0 2P 2 20 14 300A CN 300 100 75 100 2P 50 0 5 2 TO 400S 4 0 2P 1 0 20 14 400A CN 300 125 90 100 ...

Page 20: ...00L 4 6 20 14 175A 170A 75 55 38 22 0 5 2 TO 225S C 125G 1 4 20 14 175A 170A 100 75 60 22 0 5 2 TO 225S C 150G 2 0 4 20 14 225A 200A 125 90 60 x 2P 30 0 5 2 TO 400S C 300L 2 0 x 2P 2 20 14 300A 400A 150 110 60 x 2P 30 0 5 2 TO 400S C 300L 2 0 x 2P 2 20 14 300A 400A 175 125 60 x 2P 50 0 5 2 TO 400S C 300L 2 0 x 2P 1 0 20 14 400A 400A 215 160 100 x 2P 50 0 5 2 TO 400S C 300L 4 0 x 2P 1 0 20 14 400A ...

Page 21: ... 10 7 5 3 5 5 5 5 0 5 2 TO 50EC CN 18 15A 15 11 8 8 0 5 2 TO 50EC CN 25 8 8 30A 20 15 8 8 0 5 2 TO 50EC CN 25 8 8 30A 25 18 5 8 14 8 0 5 2 TO 100S CN 35 8 6 8 50A 30 22 8 14 14 0 5 2 TO 100S CN 35 8 6 6 50A 40 30 8 14 0 5 2 TO 100S CN 50 8 6 100A 50 37 14 14 0 5 2 TO 125S CN 50 6 6 100A 60 45 14 22 22 0 5 2 TO 225S CN 80 6 4 4 125A 75 55 38 22 0 5 2 TO 225S CN 100 1 4 175A 100 75 38 22 0 5 2 TO 22...

Page 22: ...ring should use suitable O type terminals and the width of each terminal must be less than the terminal block to insure that each terminal is isolated CAUTION The external interconnection wiring must be performed with the following procedures After completing PA7300 interconnections be sure to check that connections are correct Never use control circuit buzzer check CAUTION Lead size should be det...

Page 23: ...e PA7300s to the ground pole is also permissible Fig 3 Be sure not to form a loop with the ground leads a b c Fig 3 Grounding of Multiple PA7300 Drives C CONTROL CIRCUIT 1 Separation of control circuit leads and main circuit leads All signal leads must be separated from power leads L1 R L2 S L3 T B2 T1 U T2 V T3 W and other power cables to prevent erroneous operation caused by noise interference 2...

Page 24: ...allation and wiring check for 1 proper wiring 2 short circuit due to wire clippings 3 loose screw type terminals 4 proper loading 5 2 SETTING THE LINE VOLTAGE JUMPER FOR 460V CLASS 40HP 30kW AND ABOVE The cooling fan line voltage jumper shown in Fig 5 must be set according to the type of main circuit power supply Insert the connector at the position showing the appropriate line voltage The unit is...

Page 25: ...The cooling fan line voltage selecting connector shown in Fig 6 must be set according to the type of main circuit power supply Insert the connector at the position showing the appropriate line voltage The unit is preset at the factory to 600V line voltage a 600V CLASS 30HP 100HP Fig 5 b Voltage Selection Jumper ...

Page 26: ... replace the board Cooling fan Excessive noise and vibration whether the cumulative operation time exceeds Replace the cooling fan 20 000 hours or not Power elements Blow with dry compressed air Accumulation of dust and dirt of 39 2 x104 to 58 8 x 104 Pa 57 to 85psi pressure Smoothing capacitor Discoloration or odor Replace the capacitor or AC Drive unit Note Operating conditions as follows Ambien...

Page 27: ...1 1 2 MODEL 7MBP160RTA060 DF150BA80 AFB0824SH 25 CODE 4P101C0070008 3P106C06500A5 277831708 277192179 4H300D1440004 Qty 1 1 1 1 2 MODEL CM200DU 12F 2P DDB6U145N12L A2123 HBT ASB0624H 30 CODE 4P101C0070008 4P106C02900B1 277810255 277190214 4M903D1890001 4H300D3330001 Qty 1 1 3 1 2 1 MODEL CM200DU 12F 2P DDB6U145N12L AFB1224SHE ASB0624H 40 CODE 4P101C0070008 4P106C02900B1 277810255 277190214 4M300D3...

Page 28: ...5N16L AFB1224SHE AFB0824SH 75 CODE 4P101C0070008 4P106C02900A2 277810301 277190222 4M300D3670007 4H300D3340007 6 Qty 1 1 3 1 2 1 MODEL CM300DU 24F 2U DDB6U205N16L AFB1224SHE AFB0824SH 100 CODE 4P101C0070008 4P106C02900A2 277810310 277190249 4M300D3670007 4H300D3340007 Qty 1 1 3 1 2 1 MODEL CM400HU 24F 2RI60G 160 AFB1224SHE A2123 HBT 125 CODE 4P101C0070008 4P106C02700A1 277800217 277051541 4M300D36...

Page 29: ...SB140 AFB0824EHE 25 CODE 3K3Z2079 3K3Z2116 3K3A2837 4H300D5590001 Qty 1 1 1 2 MODEL 2MBI100PC_140 DF75LA160 A2123 HBT 30 CODE 3K3Z2079 3K3Z2079 3K3A2839 277192195 4M903D1890001 Qty 1 1 3 1 2 MODEL 2MBI100PC_140 DF75LA160 A2123 HBT 40 CODE 3K3Z2079 3K3Z2076 3K3A2839 277192195 4M903D1890001 Qty 1 1 3 1 2 MODEL 2MBI150PC_140 DF100LA160 A2123 HBT 50 CODE 3K3Z2079 3K3Z2117 3K3A2840 277192217 4M903D1890...

Page 30: ... Fluctuation 460V CLASS AC INVERTER HP 5 7 5 10 15 20 25 30 40 50 60 75 100 125 150 175 215 250 300 350 400 500 MAX APPLICABLEMOTOR 5 7 5 10 15 20 25 30 40 50 60 75 100 125 150 175 215 250 300 350 400 500 OUTPUT HP KW 1 3 7 5 7 5 11 15 18 5 22 30 37 45 55 75 90 110 132 160 185 220 260 300 375 AC Drive Capacity 6 2 9 3 12 4 18 6 24 8 29 34 45 57 66 85 115 144 176 203 232 259 290 393 446 558 KVA Rat...

Page 31: ...e Capacity 6 0 8 9 10 9 16 9 22 27 32 41 52 62 77 99 KVA Rated Output Current A 6 1 9 0 11 17 22 27 32 41 52 62 77 99 Max Output 3 Phase 500 550 575 600V Frequency Proportional to input voltage Rated Output Up to 180Hz available Frequency Rated Input Voltage And 3 Phase 500 600V Frequency 50 60Hz Allowable Voltage 10 15 Power Supply Fluctuation Allowable Frequency 5 Fluctuation PA 7300 PART I INST...

Page 32: ...ut voltage drops to 190VDC or below Undervoltage 460V class Motor coasts to stop if AC Drive output voltage drops to 380VDC or below Undervoltage 600V class Motor coasts to stop if AC Drive output voltage drops to 546VDC or below Momentary Power Loss Motor coasts to stop after momentary power loss lasting over 15ms time setting made before shipment Motor Overheat Protection Motor PTC thermistor Ac...

Page 33: ...option 25 10 43 14 17 8 86 9 65 13 38 M6 27 10 43 14 17 8 86 9 65 13 39 M6 27 ExternalACL a 30 27 27 option 40 11 16 20 67 12 09 8 66 19 88 M8 83 11 48 89 33 12 09 8 66 19 88 M8 84 DCLBuilt in b 50 83 84 Standard 60 13 01 24 80 12 78 9 84 24 02 M8 108 13 86 37 20 12 78 9 84 24 02 M8 111 DCLBuilt in 75 108 111 Standard 100 108 111 125 184 195 DCLBuilt in 150 18 07 31 10 12 78 12 60 29 92 M10 184 18...

Page 34: ... W1 W D D W W1 H 1 H d D H 1 H d W W1 a 230V 5 25HP 460V 5HP 30HP 600V 5HP 30HP b 230V 30HP 125HP 460V 40HP 300HP 600V 30HP 100HP Open Chassis Type IP00 Wall mounted Type NEMA1 8 2 PA 7300 INSTRUCTION MANUAL ...

Page 35: ... IVE PR GM DSPL W1 W d 5 6 3 H 5 6 3 0 0 2 3 2 500 D JOG R EV RUN FWD ENTER D ATA R ESE T STOP REF D R IVE FW D R EV SEQ R EMOTE D R IVE PR GM DSPL W1 W d 500 5 6 3 H 5 6 3 0 0 2 2 2 1 D JOG REV RUN FWD ENTE R D ATA R ESET STOP R EF D RIVE FW D R EV SEQ R EMOTE D R IVE PR GM DSPL W1 W d 5 6 3 H 5 6 3 0 0 2 3 2 500 D JOG R EV RUN FWD ENTER D ATA R ESE T STOP R EF D R IVE FW D R EV SEQ R EMOTE D R I...

Page 36: ...32 40 0 265 3M200D1610072 15 48 60 0 18 3M200D1610081 20 64 80 0 13 3M200D1610099 25 72 90 0 12 3M200D1610102 230 30 88 90 0 12 3M200D1610102 40 117 120 0 09 3M200D1610111 50 144 160 0 07 3M200D1610269 60 167 160 0 07 3M200D1610269 75 212 240 0 044 3M200D1610285 100 288 360 0 026 3M200D1610307 125 327 360 0 026 3M200D1610307 5 8 10 2 2 3M200D1610161 7 5 12 15 1 42 3M200D1610170 10 16 20 1 06 3M200...

Page 37: ...Current A Inductance mH Code NO 5 6 1 10 3 7 7 5 9 15 2 4 10 11 15 1 8 15 17 20 1 2 20 22 30 0 9 25 27 30 0 72 600 30 32 40 0 72 40 41 50 0 61 50 52 60 0 44 60 62 70 0 41 75 77 80 0 31 100 99 110 0 19 9 2 PA 7300 PART I INSTALLATION MANUAL Consult Factory For Part Numbers ...

Page 38: ...A 15 24 4H300D6150004 KMF350A 50A 20 32 4H300D6150004 KMF350A 50A 25 38 4H000D1770008 FS6101 50 52 50A 30 44 4H000D1770008 FS6101 50 52 50A 40 59 4H000D1790009 FS6101 80 52 80A 50 75 4H000D1790009 FS6101 80 52 80A 460V 60 86 4H000D1800004 FS6101 120 35 120A 75 111 4H000D1800004 FS6101 120 35 120A 100 151 4H000D1820005 FS6101 200 40 200A 125 189 4H000D1820005 FS6101 200 40 200A 150 231 4H000D185000...

Page 39: ...uld be wound by following the same convention and one direction The more winding turns the better the attenuation effect Without saturation If the wire size is too large to be wound all the wire can be grouped and go through these several cores together in one direction Frequency attenuation characteristics 10 windings case Example EMI suppression zero core application example Note All the line wir...

Page 40: ...A JUVPLV 0060 3 3H333C0020108 4800W 6 8Ω 3 110 10 ED 125 327A JUVPLV 0060 3 3H333C0020108 4800W 6 8Ω 3 90 10 ED 5 8A 4H333D0010007 150W 200Ω 1 110 3 ED 7 5 12A 4H333D0160009 600W 130Ω 1 105 7 ED 10 16A 4H333D0170004 800W 100Ω 1 100 7 ED 15 24A 4H333D0180000 1000W 68Ω 1 100 6 ED 20 32A 4H333D0190005 1600W 50Ω 1 100 7 ED 25 38A 3H333C0190005 1600W 50Ω 1 80 7 ED 30 44A 3H333C0190005 1600W 50Ω 1 70 7 ...

Page 41: ...m 4H332D0040006 4H314C0040000 1 Includes special cable for LCD or LED operator blank cover mounting screws and installation manual 2 One special cable for each digital operator 3 A blank cover protects against external dust metallic powder etc The physical dimension of the LCD or LED digital operator is shown below Fig 6 LCD Digital Operator Dimension 9 6 PA 7300 INSTRUCTION MANUAL RUN STOP PRGM D...

Page 42: ...so available and can be connected through the same cable and connector The LED digital operator has the same installation procedure and dimension as the LCD digital operator 9 4 4 1 TO 8 PID RELAY CARD Used in a constant pressure water supply system The 1 8 PID option card has the same installation procedure as the RS 485 communication option card PA M or PA P 9 7 PA 7300 PART I INSTALLATION MANUA...

Page 43: ...03 Communication speed MODBUS ASCII 19 2KBPS max METASYS N2 9 6KBPS Interface RS 485 The Communication option cards can be mounted on the upper side of control board CN2 connector Use the following procedure to install these option cards 1 Turn off the main circuit power supply 2 Leave it off for at least one minute before removing the front cover of the AC drive Check to make sure that the CHARGE i...

Page 44: ...PART II OPERATION MANUAL ...

Page 45: ...it when there is a reverse run command input SEQ lit when the run command is enabled from the control circuit terminal or RS 485 option card REMOTE mode REF lit when the frequency reference from the control circuit terminals VIN or AIN or RS 485 option card enabled REMOTE mode LCD Display Chinese Display 2 row each row has 8 characters at most English Display 2 row each row has 20 characters at mo...

Page 46: ...d decrement set values EDIT ENTER Select the menu items groups functions user constants names and set values EDIT After finishing the above action press the key ENTER RUN Start PA7300 operation in DRIVE mode when the local operator is used The LED will operate per the diagram below Stop PA7300 operation from LCD digital operator The key can be enabled or disabled by STOP setting a constant Sn 05 wh...

Page 47: ...lt history and display are provided by or keys Unfault n 1 4 the most recent fault incidents Order fault most recent fault detail please refer to Chapter 3 Fault display and trouble shooting 3 If no fault occurred before the power supply was turned off display the monitored data according to the Bn 10 setting See page 2 5 4 This block will be bypassed if no fault occurred before the power supply wa...

Page 48: ...An Bn Sn Cn An Bn Sn Cn 0101 2 3 An Bn Sn Cn An Bn Sn Cn 1 Factory setting 2 When in DRIVE mode the parameter groups Sn Cn can only be monitored if the key and the key are to be pressed at the same time 3 After a few trial operations and adjustments the setting value Sn 03 is set to 0101 to prevent further unwanted modifications 4 The PA7300 has 2 groups of monitoring parameters and one group of or...

Page 49: ...d 1 5 PA 7300 PART II OPERATION MANUAL 1 REV 60Hz FWD 60Hz 2 4 5 6 7 8 3 SET INPUT VOLTAGE FREQUENCY SETTING FREQ REF VALUE CHANGE POWER ON FWD JOG OPERATION FWD RUN REV RUN STOP On Power Up Input volyage setting e g AC input voltage is 380V Feq Cmd 00 00Hz TECO An 01 Feq Cmd 1 Cn 01 InputVoltage Cn 01 440V InputVoltage Cn 01 380 0V InputVoltage Entry Accepted PRGM DRIVE DSPL FWD REV RESET EDIT EN...

Page 50: ...NTER RUN STOP JOG L R PRGM DRIVE DSPL FWD REV RESET EDIT ENTER RUN STOP JOG L R PRGM DRIVE DSPL FWD REV RESET EDIT ENTER RUN STOP JOG L R PRGM DRIVE DSPL FWD REV RESET EDIT ENTER RUN STOP JOG L R PRGM DRIVE DSPL FWD REV RESET EDIT ENTER RUN STOP JOG L R PRGM DRIVE DSPL FWD REV RESET EDIT ENTER RUN STOP JOG L R PRGM DRIVE DSPL FWD REV RESET EDIT ENTER RUN STOP JOG L R PRGM DRIVE DSPL FWD REV RESET ...

Page 51: ...0Hz An 04 Frequency Command 4 An 04 000 00Hz Frequency Command 4 0 00 180 00 Hz 0 01Hz 0 00Hz An 05 Frequency Command 5 An 05 000 00Hz 2 48 Frequency Command 5 0 00 180 00 Hz 0 01Hz 0 00Hz 2 49 An 06 Frequency Command 6 An 06 000 00Hz App 3 Frequency Command 6 0 00 180 00 Hz 0 01Hz 0 00Hz An 07 Frequency Command 7 An 07 000 00Hz Frequency Command 7 0 00 180 00 Hz 0 01Hz 0 00Hz An 08 Frequency Comm...

Page 52: ...ti Function Analog Bn 08 00 0 Output A01 Bias Output A01 Bias 25 0 25 0 0 1 0 0 2 4 A02 bias Bn 09 Multi Function Analog Bn 09 00 0 Output A02 Bias Output A02 Bias 25 0 25 0 0 1 0 0 2 5 Bn 10 Monitor No After Bn 10 1 power ON Power On Contents 1 4 1 1 2 5 A01 Gain Bn 11 Multi Function Analog Bn 11 1 00 Output A01 Gain Output A01 Gain 0 01 2 55 0 01 1 00 2 5 A02 Gain Bn 12 Multi Function Analog Bn ...

Page 53: ...t Bn 22 Display Gain PID Det DSPL Gain 0 000 9 999 0 001 0 000 2 8 Bn 23 Freq Command Upper Bound Delay Bn 23 300s Time Up Bound DelayTime 1 600sec 1s 300s 2 9 Bn 24 Freq Command Lower Bound Delay Bn 24 300s 1 8 PID Time Low Bound DelayTime 1 600sec 1s 300s 2 9 Relay Card Bn 25 MC ON OFF Delay Bn 25 1 00s Control Time MC ON OFF DelayTime 0 10 2 00sec 0 01s 1 00s 2 9 Function Bn 26 Pump ON OFF Bn 2...

Page 54: ...reference goes from 0 to 100 is set in the units of 0 1 second 4 Deceleration Time 2 Bn 04 Deceleration time 2 is enabled when the accel decel time change command of multi function terminals is closed The deceleration time in which frequency reference goes from 100 to 0 is set in the units of 0 1 second 5 Frequency Reference Gain Bn 05 The input level when the frequency reference voltage is 10V is...

Page 55: ... Appendix B 14 Proportional Gain P Bn 14 Output P is obtained by multiplying error value by the proportional gain Bn 14 No P operation occurs when Bn 14 0 0 Refer to page 2 6 the block diagram of the PID control section and Appendix B 15 Integral Time I Bn 15 Output I is an integral value of error The integral value obtained at every 7 msec can be calculated by the following equation 7 msec Error ...

Page 56: ...lculations are executed every 7 msec 2 The PID final outputs are all added 3 See Parameter Un 10 for software version 4 See Appendix B for detailed discussion of PID Control 5 See page 2 70 for detailed discussion of parameter On Ø4 18 PID Sleep Frequency Bn 18 Frequency level to activate the sleep function When the PA output frequency drops below the PID sleep frequency set in parameter Bn 18 the ...

Page 57: ...o frequency command If the output frequency rises above the frequency set in Bn 18 or the frequency command drops below the set value in Bn 20 the timer is reset 20 PID Wake Frequency Bn 20 This parameter is effective only when PID mode is active Sn 19 09 Frequency level for deactivation of sleep function When the frequency command fCMD exceeds the wake frequency and after the time delay set in Bn ...

Page 58: ...erminal simultaneously The multi function analog output can be set to monitor the PID feedback When Sn 26 09 or Sn 27 09 The PID Feedback can be monitored by the monitoring parameter Un 21 and the display unit can be set by Bn 21 and Bn 22 eg 0 10V or 4 20mA feedback can be set as a pressure signal unit using Bn 21 to set the equivalent pressure value for 0V or 4mA PID feedback and Bn 22 to set th...

Page 59: ... parameter Please refer to 1 8 PID Relay Card instruction manual When switching one inverter driven motor or pump to AC line power source or vice versa set the MC ON OFF delay time set value of Bn 25 to avoid the drive output and AC line source being short circuited due to the possible varying delay times of MC1 and MC2 The delay time Bn 25 set value must be longer than the time of the MC ON OFF c...

Page 60: ...urrent Braking Cn 12 DC Injection Braking Cn 12 00 0S 0 0 25 5s 0 1s 0 0s 2 14 Function Time At Stop DC Braking StopTime Cn 13 DC Injection Braking Cn 13 00 0s 0 0 25 5s 0 1s 0 0s Time At Start DC Braking StartT Frequency Cn 14 Frequency Command Cn 14 100 0 109 1 100 2 14 Limit Upper Bound Freq Cmd Up Bound Cn 15 Frequency Command Cn 15 000 0 109 1 0 Lower Bound Freq Cmd Low Bound Cn 16 Frequency ...

Page 61: ...eserved Cn 35 Not Used Cn 35 0 0 0 0 0 0 Reserved Fault Cn 36 Number of Auto Cn 36 00 0 10 1 0 2 19 Retry Restart Attempts RetryTimes 2 24 Ride thru Cn 37 Power Loss Ride thru Cn 37 2 0s 0 2 0s 0 1s 2 0s 4 2 19 time Time Ride thruTime Cn 38 Speed Search Cn 38 150 0 200 1 150 Detection Level SP_Search Level Cn 39 Speed Search Cn 39 0 20s 0 1 25 5s 0 1s 2 0s Speed Time SP_SearchTime 2 20 Search Cn 4...

Page 62: ...atio 6Hz K2 Reduce Ratio K2 Cn 60 Motor Code Cn 60 29 4 00 FF 29 0 2 23 Reserved Cn 61 Not Used Cn 61 000 000 000 Reserved RetryTime Cn 62 Auto RestartTime Interval Cn 62 00s 0 20s 1s 0s 2 24 RetryTime Motor Motor Overheat Protection Cn 63 060s Overheat Cn 63 Time Motor OHTime 1 300s 1s 60s 2 24 Time 1 1 For 230V Class x2 for 460V x2 5 for 600V 2 For 230V Class x2 for 460V x2 5 for 600V 3 Setting ...

Page 63: ...t values of Cn 02 to Cn 08 do not satisfy the conditionas stated above a setting error occurs and an Invalid V F OPE10 alarm is displayed The set value is checked at power ON and switching from PRG mode to DRIVE mode FMAX FA FB FMin 3 Motor rated current Cn 09 Set motor rated current by the electronic thermal function in units of 0 1 A for motor overload protection The range of setting is 10 to 20...

Page 64: ...15 Sets the lower limit of frequency reference in units of 1 Cn 02 maximum frequency is regarded as 100 When the run command is asserted with a frequency reference of 0 acceleration continues from the minimum frequency to the lower frequency reference limit and operation continues at the lower frequency reference limit 2 14 PA 7300 PART II OPERATION MANUAL DC INJECTION BRAKING TIME AT START Cn 13 ...

Page 65: ...s of 0 01 2 to 39 Set in the units of r min 0 to 39999 r min 120 x frequency reference Hz Cn 20 Set the number of motor poles in Cn 20 40 to 39999 The position of decimal point is set by the value of the 5th digit of Cn 20 Value of 5th digit 0 Displayed as XXXX Value of 5th digit 1 Displayed as XXX X Value of 5th digit 2 Displayed as XX XX Value of 5th digit 3 displayed as X XXX A set value of 100...

Page 66: ...point Cn 22 Agreed frequency detection width b Agreed frequency set value of multi function contact output Sn 20 22 3 This is closed when acceleration or deceleration is completed and output frequency is within the detection width shown in the figure below Cn 21 Cn 22 Output frequency Cn 21 Cn 22 Cn 21 Agreed frequency point Cn 22 Agreed frequency detection width 2 16 PA 7300 PART II OPERATION MANU...

Page 67: ...l during acceleration Cn 28 Set stall prevention level during acceleration in units of 1 AC drive rated current is regarded as 100 19 Stall prevention level during run Cn 30 Set a level for stall prevention level during run in units of 1 AC drive rated current is regarded as 100 Stall prevention during run starts deceleration when the output current is greater than the setting value of Cn 30 stall...

Page 68: ...TIME HYSTERESIS 2 ACCELERATION TIME OPERATION OF STALL PREVENTION DURING RUN DETECTION TIME 100ms INVERTER OUTPUT CURRENT RETURN LEVEL DETECTION LEVEL OF STALL PREVENTION DURING RUN Cn 32 Cn 22 OUTPUT FREQUENCY FREQUENCY DETECTION SIGNAL CLOSED Cn 22 Cn 33 OUTPUT FREQUENCY FREQUENCY DETECTION SIGNAL CLOSED OUTPUT FREQUENCY DECELERATION TIME HYSTERESIS 2 ACCELERATION TIME OPERATION OF STALL PREVENT...

Page 69: ...ults exceed the number of auto restart attempts Cn 36 automatic reset is not performed and the AC drive output is shut off At this time fault contact output is activated The number of auto reset restart operations is cleared to zero when 1 No fault occurs for 10 minutes or more 2 A fault reset signal is inputed from the control circuit terminals or the digital operator Auto reset restart operation ...

Page 70: ... started immediately after power recovery 28 V f speed search Cn 41 To ensure that a fault such as OC does not occur during a speed search operation V f must be reduced during speed search operation as compared with that during normal operation Set V f during speed search as follows by the set value of Cn 41 V f during speed search V f at normal operation Cn 41 29 Voltage recovery time Cn 42 Set i...

Page 71: ...he mechanical system is high or if the rigidity is low causing the mechanical system to oscillate increase the setting so that it is higher than the oscillation frequency period This will decrease the responsiveness but it will prevent oscillation Refer to page 2 6 the block diagram of PID control section Also refer to Appendix B 32 Energy savings voltage limit Cn 45 to Cn 48 The upper and lower l...

Page 72: ...e control cycle of tuning operation c Tuning Operation voltage Step Cn 51 52 Sets voltage variation width of one tuning operation cycle Setting is made in the units of of rated voltage By increasing this value rotation speed variation becomes larger Initial values are100 and 5 With other voltage values voltage variation width obtained by linear interpolation is set Please refer to Appendix A for a...

Page 73: ...n exclusive use motor or some other manufacturer s motor is used and its motor constant is not known or when the AC drive and motor have different capacities set the motor code corresponding to the motor voltage and capacity to Cn 60 The motor codes are shown in the table below 230V class 460V class 600V class Cn 60 Motor Cn 58 Cn 60 Motor Cn 58 Cn 60 Motor Cn 58 Capacity Initial value Capacity Ini...

Page 74: ...value of Cn 40 when the setting value of Cn 62 Cn 40 The auto restart time interval is the setting value of Cn 62 when the setting value of Cn 62 Cn 40 38 Motor Overheat Protection Time Cn 63 Time delay for motor overheat protection when the detected temperature of PTC thermistor motor temperature sensor reaches the trip level Generally Cn 63 should not be adjusted The factory setting is at 150 1 ...

Page 75: ... injection braking stop 11 Stopping method Coast to stop timer function provided 0 Stop key effective during operation from control terminal 1 Stop key disabled during operation Operation Operation Mode from control terminal Mode Sn 05 Selection 2 Sn 05 0000 0 Reverse run enabled Select I O Terminal I O Term Function 1 Reverse run disabled Function Selection 0 Control input terminals 1 8 are 0000 2...

Page 76: ...lt coast to stop 10 RS 485 communication fault deceleration to stop Bn 04 11 RS 485 communication fault continue to run Operation Mode Sn 09 0000 0 Energy savings function disabled Sn 09 Selection 6 Eng Saving Function 1 Energy savings function enabled 0000 2 42 EnergySavingsFunc 0 Stall prevention during acceleration enabled 1 Stall prevention during acceleration disabled 0 Stall prevention durin...

Page 77: ...erload OL1 Protective protection ineffective Characteristics Sn 14 0000 0 Motor overload protection s Sn 14 Selection 5 Over Load Select tandard motor 0000 2 45 ElectronicThermal 1 Motor overload protection Overload Protection AC Drive duty motor 0 Motor overload protection time constants are standard time 8 minutes 1 Motor overload protection time Sn 15 Terminal 5 Function Sn 15 03 00 66 Terminal ...

Page 78: ...unction 5 Output Power 10V max applicable AnalogOutput motor capacity Selection 0 Frequency command 10V max frequency command Cn 02 1 Output Frequency 10V max Output frequency Sn 27 Multi Function Sn 27 01 2 Output Current 10V AC Drive rated current Analog Output AO2 Term A02 3 OutputVoltage 10V input voltage Cn 01 1 2 63 Function Selection Function 4 DCVoltage 10V 400VDC or 800VDC 5 Output Power ...

Page 79: ...rameter Sn 38 0 to inverter Copy Sn 38 Parameter Copy Not Loaded 2 Download from AC Drive to 0 2 65 digital operator 3 Inspect the EEPROM of digital operator 1 Differs according to AC Drive capacity 2 Initialization Sn 03 1110 1111 After depressing the ENTER key input the initial value of An Bn Sn Cn except Sn 01 Sn 02 into NV RAM When the value is written in without an error Entry Accepted is disp...

Page 80: ... 1 36 7 50 3 62 73 97 4 118 141 176 227 284 Cn 23 Carrier frequency upper limit kHz 10 0 10 0 10 0 10 0 10 0 6 0 6 0 6 0 6 0 3 0 3 0 3 0 3 0 Cn 24 Carrier frequency lower limit kHz 10 0 10 0 10 0 10 0 10 0 6 0 6 0 6 0 6 0 3 0 3 0 3 0 3 0 Cn 25 Carrier frequency 0 0 0 0 0 0 0 0 0 0 0 0 0 proportional gain On 17 Motor phase to phase 0 684 0 444 0 288 0 159 0 109 0 077 0 060 0 041 0 033 0 028 0 019 0...

Page 81: ... 100 100 100 limit V Cn 37 Momentary power 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 loss assurance time s Cn 40 Minimum baseblock time s 0 5 0 7 0 7 0 7 0 7 1 0 1 0 1 0 1 0 1 0 1 0 1 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 Cn 41 V f during speed search 100 100 100 100 100 100 100 100 100 100 80 80 80 80 80 80 80 80 80 80 80 600V Class Name Sn 01 Value 44 45...

Page 82: ...easing curve 1 50Hz Saturation Variable Torque cubic monotonically decreasing curve 2 60Hz Saturation Variable Torque quadratic monotonically decreasing curve 3 60Hz Saturation Variable Torque cubic monotonically decreasing curve 1 Consider the following items as the conditions for selecting a V F pattern They must be suitable for 1 The voltage and frequency characteristic of the motor 2 The maxim...

Page 83: ...can be set as 2 wire or 3 wire operation mode by varying the setting of Sn 03 please see 2 3 wire operation mode on page 2 46 Special mode Sn 03 1010 The order parameters On can be set and read when setting Sn 03 to 1010 After changing or monitoring any of the On parameters please set Sn 03 0000 or 0101 Initialize the contents of monitoring parameters Un 11 and Un 12 Sn 03 1000 and 1001 The motor ...

Page 84: ...digit 1st digit 2nd digit 1st digit 2nd digit 1st digit 2nd digit 1st digit REF 0 0 0 1 1 0 1 1 Master Speed Frequency Ref Control circuit An 01 Control Circuit An 01 TerminalVIN AIN TerminalVIN AIN FWD Run Command Terminal 1 REV Run Command Terminal 2 External Fault Terminal 3 Fault Reset Terminal 4 1 1 1 1 Terminal 5 Input 2 2 Control Terminal 6 Input Terminal Terminal 7 Input Terminal 8 Input A...

Page 85: ...ulti step speed command or jog frequency reference section 1st digit 1 During run via control circuit terminals the STOP key from the operator is not accepted 3rd digit 4th digit drive stop method select Stop method differs by the setting of the 3rd and 4th digits as shown below 1 Sn 04 00 XX RAMP stop 2 Sn 04 01 XX Coast stop 2 35 PA 7300 PART II OPERATION MANUAL CLOSED OPEN RUN COMMAND OUTPUT FRE...

Page 86: ...S ASSERTED AC DRIVE OUTPUT IS CUT OFF CLOSED OPEN RUN COMMAND OUTPUT FREQUENCY CLOSED 100 SPEED OUTPUT FREQUENCY WHEN STOP COMMAND IS ASSERTED T1 TIME DECELERATION TIME 3 Sn 04 10 XX Full range DC injection braking stop DC injection braking time differs by the output frequency when the stop command is asserted as shown below 4 Sn 04 11 XX Coast Stop timer function provided Once stop command is asse...

Page 87: ...canned twice 3rd digit 1 The sequence command control circuit terminals I to 8 is scanned once 4th digit key functions select 4th digit 0 The digital operator key is used as JOG key function the JOG key function is enabled under Local mode 4th digit 1 The digital operator key is used as a Local Remote L R switch key At the local mode the AC drive operates by frequency reference and run command fro...

Page 88: ...s of the the soft starter depend on the setting of the 1st and 2nd digits as follows Note S curve characteristic time refers to the time from acceleration rate 0 to the time when a normal acceleration rate determined by a specified acceleration time is obtained a FWD REV run changes with S curve characteristics The figure below shows the time chart at FWD REV run change during deceleration and stop ...

Page 89: ...Y DC INJECTION BRAKING TIME AT STOPPING Cn 12 FWD RUN COMMAND REV RUN COMMAND DECELERATION MIN OUTPUT FREQUENCY Cn 07 DC INJECTION BRAKING START FREQUENCY Cn 10 ACCELERATION DECELERATION MIN OUTPUT FREQUENCY Cn 07 3rd digit 0 3rd digit 1 FREQUENCY REF 100 0 4mA 20mA 100 0 0V 10V FREQUENCY REF CURRENT INPUT TERMINAL 14 VOLTAGE INPUT TERMINAL 13 ACCELERATION OUTPUT FREQUENCY DC INJECTION BRAKING TIM...

Page 90: ...In the following cases this operation is released and the AC drive returns to normal operation Master speed frequency reference exceeding the 80 frequency is commanded Stop command is asserted The reference is missing during operation at less than 5 of maximum frequency 7 Operation Mode Select 4 Sn 07 Define the operation for overtorque detection Overtorque is detected by the following formula AC d...

Page 91: ...1st digit frequency reference input by an RS 485 option card or AC drive unit select Specify whether an RS 485 option card PA C PA P or PA L or AC drive frequency reference is used for operation 1st digit 0 RS 485 Option card frequency reference is accepted 1st digit 1 Frequency reference from AC drive control circuit terminals or the digital operator is accepted 2nd digit RUN STOP command input b...

Page 92: ...n is enabled 1st digit 1 Stall prevention during acceleration is not enabled The function of stall prevention during acceleration automaticaIly extends acceleration according to the load status AC drive output current thus preventing the motor from stalling during acceleration The stall prevention level during acceleration is determined as follows Acceleration stall acceleration stall maximum volt...

Page 93: ...f Cn 30 When the output current goes below the set value the AC drive reaccelerates The deceleration time selected in the 4th digit of Sn 10 is used Even during stall prevention while running stall prevention during deceleration and stall prevention during acceleration are enabled 4th digit selection of deceleration time during stall prevention during run 4th digit 0 The AC drive decelerates for t...

Page 94: ...gnal is held within the AC drive until a fault reset signal is input 1st digit level selection of the external fault signal 1st digit 0 NO contact input when closed the external fault operation is performed 1st digit 1 NC contact input when open the external fault operation is performed 2nd digit acceptance of the external fault signal 2nd digit 0 External fault signals are always accepted 2nd dig...

Page 95: ...n is enabled 1st digit 1 Electronic thermal motor protection is disabled 2nd digit selection of electronic thermal characteristics 2nd digit 0 Electronic thermal characteristics are in accordance with reduced torque motor standard motor 2nd digit 1 Electronic thermal characteristics are in accordance with constant torque motor special motor 3rd digit electronic thermal time constant 3rd digit 0 Us...

Page 96: ...ed references 1 2 correspond to speed 04 Multi step speed reference 2 Multi Fct Command 2 reference master speed AN 01 and speed references 2 to 4 An 02 to 04 05 Multi step speed reference 3 Multi FCT Command 3 Refer to SYSTEM CONSTANT MULTI STEP SPEED REFERENCE LIST 06 Jog frequency reference select JOG Command Closed Jog frequency reference is selected 07 Accel decel time select Acc Dec Switch O...

Page 97: ...on start frequency and the DC injection braking with priority command is closed 61 Search 1 Max Freq Spd_Search Closed Search from max frequency 62 Search 2 Set Freq Spd_Search Closed Search from set frequency 63 64 Not Used Reserved 65 Integral value reset I_Time Reset Closed Integral value reset at PID control 66 PID control cancel PID Invalid Closed PID control cancelled 67 PID sleep control ca...

Page 98: ...S 485 communication option card Remote mode Please refer to Appendix C for a detailed disscussion of RS485 communications Closed Frequency reference and run stop command are input by digital operator Local mode 3 Option card AC drive reference select set value 02 Specify which of the option or AC drive references is used for operation The option AC drive selection is effective only when the drive i...

Page 99: ... 19 00 An 02 becomes effective 5 Accel decel time select select value 07 Accel decel time is switched when closed Switching is permitted even during acceleration or deceleration Open The accel decel time is set by Bn 01 and Bn 02 Closed The accel decel time is set by Bn 03 and Bn 04 6 External baseblock set value 08 Baseblock is performed when closed External baseblock differs as follows depending o...

Page 100: ...ased Therefore operation is performed at the stored output frequency Also when the power supply is turned OFF in the accel decel prohibit command input status the holding output frequency is still stored 9 AC drive overheat alarm set value 0B As long as an AC drive overheat signal is asserted the Over Heat OH2 blinks at the digital operator 10 UP command DOWN command set value 10 11 Acceleration d...

Page 101: ...mum output frequency Cn 07 the frequency reference lower limit Cn 15 and main frequency reference input from the control circuit terminal VIN or AIN is employed as the lower limit speed 4 By inputting the FWD REV run commands operation is started at the lower limit speed even if the UP DOWN command is not asserted When the power supply is turned OFF in the HOLD status the held output frequency is ...

Page 102: ...o 8 are asserted Ext Faults 5 to 8 EF5 to EF8 are displayed at the digital operator and the AC drive operates according to combinations of four bits shown in the table below The hexadecimal equivalent of combinations of the four bits show below are set in the 1st digit x 2X 3X 4X 5X of external faults 5 to 8 Bit No 0 1 0 External fault input External fault input NO contact input NC contact input 1...

Page 103: ...erminal 5 to 8 No of Fault Multi function Terminal Display of Digital Operator Major Fault Minor Fault Blinking External Fault 5 Terminal 5 Ext Fault 5 Fault EF5 Ext Fault 5 Alarm EF5 External Fault 6 Terminal 6 Ext Fault 6 Fault EF6 Ext Fault 6 Alarm EF6 External Fault 7 Terminal 7 Ext Fault 7 Fault EF7 Ext Fault 7 Alarm EF7 External Fault 8 Terminal 8 Ext Fault 8 Fault EF8 Ext Fault 8 Alarm EF8 ...

Page 104: ... the frequency reference value when search command is asserted Search commands with set values of 61 and 62 cannot be set at the same time By inputting the run command with the search command closed during baseblock speed search starts after shutting down the AC drive output for the minimum baseblock time Cn 40 Speed search operation starts when AC drive output current is larger than the set value...

Page 105: ...ry power loss operation continuation mode the speed search operation is performed beginning with the current output frequency regardless of the setting for the search command After completion of the speed search the operation is performed according to the run command 2 Determine a sequence so that the FWD REV run command starts at the same time or later than search command 3 More than two search c...

Page 106: ...raking current varied by the analog input 10V AC Drive rated current Internal DC braking current setting Cn 11 ineffective 08 Stall level during run Run stall Level Stall level during running is set by analog input Cn 30 becomes ineffective 09 PID control selection PID Command PID control active 0A Frequency reference lower limit Freq Cmd Low Bound Frequency reference lower value is set by analog in...

Page 107: ...2 57 PA 7300 PART II OPERATION MANUAL REDUCTION COEFFICIENT ...

Page 108: ...ecel Cn 21 Cn 22 output frequency Cn 21 Cn 22 04 Frequency detection 1 Freq Det 1 Closed Output frequency Cn 32 05 Frequency detection 2 Freq Det 2 Closed Output frequency Cn 33 06 AC Drive operation ready Run Ready OK Closed AC Drive operation ready 07 During undervoltage detection LowVolt Detect Closed During undervoltage detection 08 During baseblock Output B B Closed During AC Drive output bas...

Page 109: ...ction width 4 Agreed frequency Set value 3 This is closed when acceleration or deceleration is completed and output frequency is within the detection width shown in the figure below Cn 21 Cn 22 Output frequency Cn 21 Cn 22 Cn 21 Agreed frequency point Cn 22 Agreed frequency detection width 2 59 PA 7300 PART II OPERATION MANUAL DETECTION WIDTH Cn 22 FREQUENCY REF OUTPUT FREQUENCY AGREED FREQUENCY SI...

Page 110: ...et value 6 This is closed when the AC drive is ready for operation 8 During undervoltage UV detection set value 7 This contact remains closed as long as the AC drive is detecting undervoltage 9 During baseblock set value 8 This contact is always closed when AC drive output is shut OFF 10 Frequency reference mode set value 9 This contact is closed when the frequency reference mode from the operator...

Page 111: ...me in Cn 27 13 Frequency reference loss set value C This is closed when loss of frequency reference is detected 14 Not used set value D 15 Fault set value E This contact is closed when the AC drive detects a major fault However in the event of a fault in the watchdog OP Commu Error 1 CPF00 or transmission between the mainframe and operator the AC drive does not operate 16 Not used set value F Set ...

Page 112: ...1 stop_bit If communication parity is set to no parity Sn 24 XX00 the parity_bit is 1 3 different commands are used for communication between the AC drive and the host a Read Command host to read the memory address of the AC drive b Write command host external units to write the memory address of the inverter in order to control the inverter c Circuit test command To test the communication status b...

Page 113: ...Voltage 0 rated Voltage 230V 0 400VDC 4 DC Voltage 460V 0 800VDC 600V 0 1000VDC 5 Output Power 0 max applicable motor capacity 0 10V 6 VIN Analog Command 0 10V 7 AIN Analog Command 4 20mA 8 AUX Analog Command 0 10V 9 PID feedback VIN AIN 0 10V 10 Comm Control 0 100 1 The output gain Bn 11 Bn 12 will determine the output voltage at multi function analog output at A01 and A02 terminal The specified m...

Page 114: ...e i e the first run the motor running for the longest time first stop sequence is adapted to stop the motors and keeps the pumps at almost the same duty This operation mode is better when using the same motor HP KW ratings Sn 30 4 Cycled AC drive mode stops all the pumps by first run first stop sequence i e Except for the auxiliary pumps all the pumps are controlled by AC drive and take the first run fi...

Page 115: ... AC Drive digital operator During this period the LED on the digital operator will light sequentially in the CCW sense Sn 38 3 Verification check on digital operator s EEPROM during this period the LED will be switched between 2 groups Please follow the steps below to implement the action of parameter copy between different AC Drives either upload or download Step 1 Check the contents of digital ope...

Page 116: ...2 66 PA 7300 PART II OPERATION MANUAL 2 5 Monitoring Peramiters UN ...

Page 117: ...2 67 PA 7300 PART II OPERATION MANUAL ...

Page 118: ...The AC Drive input output interface status can be monitored under the PRGM mode by Hn parameters Hn parameters will toggle display with low voltage protection alarm UV if the UV alarm occurred 2 68 PA 7300 PART II OPERATION MANUAL ...

Page 119: ...nd AIN Current Input 0 1mA Range 0 0 20 0mA Hn 11 Multi Function Analog Hn 11 10 00V Input Command AUX Multi Fct Input 0 01V Range 0 00V 10 00V Hn 12 Motor Elapsed Run Hn 12 00001Hr Display total time elapsed after pressing Hours ElapsedTime 1Hr RUN display data is resetable Hn 13 S W Version Hn 13 00001 SoftwareVersion Manufacturing use only 2 69 PA 7300 PART II OPERATION MANUAL ...

Page 120: ...ue as initial values Therefore adjustment is not normally needed 2 70 PA 7300 PART II OPERATION MANUAL PID normal output Feedback is D controlled Error is D controlled PID inverse output PID output only Frequency command plus PID output Normal feedback Mode Inverse feedback Mode ...

Page 121: ...2 7 Order Parameters On Order parameters are already set to their optimum value as initial values Therefore adjustment is not normally needed 2 71 PA 7300 PART II OPERATION MANUAL ...

Page 122: ...ng can be made only when Cn 60 FFH When the value is changed K2 Energy savings Coefficient K2 is calculated and the calculated value is set to Cn 58 Motor constants On 20 On 24 are not stored in NVRAM and become 0 at power startup The unit and setting range changes depending on the AC Drive capacity 1 10 for 230V class 25HP 125HP 460V class 75HP 500HP 2 72 PA 7300 PART II OPERATION MANUAL ...

Page 123: ...bove Level Approx 700V for input voltage set 400V or less and approx 400V for 200V class The AC Drive output is shut off when the ambient temperature rises and the Fault OH 1 Cooling fin overheat 2 heat sink fin reaches 90 C Please check for a detective cooling fan or Over Heat clogged filter AC Drive output is stopped when motor overload is detected by the electronic thermal overload in the AC Drive ...

Page 124: ...r or load wiring Over voltage Insufficient deceleration time If required braking torque is excessive extend the decel time Operation Regenerative load Motor is turned by the load or use a braking resistor If braking resistor is already High input voltage compared to motor rated voltage installed verify that Sn 10 2nd digit to 1 Defective cooling fan Replace the cooling fan and clean the filter Ambien...

Page 125: ...d after communication error of Sn 08 is to RS 485 comm Fault 1 stop the motor Fault 2 RS 485 communication protocol error and the RS 485 stopping method CPF22 1 after communication error of Sn 08 is to stop the motor RS 485 comm Fault 2 RS 485 communication Fault 3 PROFIBUS communication option card PA P Dual port RAM fault CPF23 1 Fault RS 485 comm Fault 3 Fault 4 PROFIBUS communication option ca...

Page 126: ... the wiring between AC Drive and motor DCCT fault Replace the DCCT Operation Motor load current is too large Check the motor load current The effective cooling of motor is not sufficient Check the motor effective cooling Operation RS 485 communication option card fault Excess vibration or shock Turn off power then turn on again If error is External noise persistent replace the option card Operation The...

Page 127: ...plished During Output frequency is decreased when 130 of the AC Drive rated current or with maximum normal greater is required by the load This prevents motor and AC Drive overload capacity of the operation OL1 OL2 When current is reduced below 130 AC Drive acceleration is than enabled AC Drive without During Deceleration is stopped when the DC voltage is caused to rise by motor tripping on decele...

Page 128: ...or overload fault or set to a higher value Insufficient power for accel decel Set proper accel decel time for smooth operation Non Operation Overload For stall prevention during normal operation lighten Phase loss the load or increase AC Drive capacity Non Operation Operation sequence error Recheck the control sequence 3 wire 2 wire selection error Recheck system constant Sn 15 to 18 Non Operation E...

Page 129: ...to the DRIVE Mode Parameter Incorrect I P Term Incorrect Alarm OPE03 1 Alarm OPE10 1 V F curve Incorrect Alarm OPE11 1 Carry Freq Incorrect Parameter read error Parameter read error Alarm Err 1 Read Error Fault 1 RS 485 Communication error or transmission fault during communications and the Rs 485 stopping method after communication error of Sn 08 is to blinking CPF21 1 RS 485 continue to run Sn 0...

Page 130: ...en initializing the constant Turn off power then turn on again If error is persistent replace the control board RS 485 communication option card fault Turn off power then turn on again If error is Non Operation Excess vibration or shock persistent replace the option card External noise Non Operation The RS 485 communication protocols setting in AC Drive Check the setting in Sn 24 and option card Sn ...

Page 131: ... 20 0 Energy Cn 50 Tuning operation control cycle Cn 50 01 0s saving Sav Tuning period 0 1s 0 1 10 0s 1 0s tuning Cn 51 Tuning operation voltage step 100 Cn 51 00 5 operation output voltage Sav Tuning Gain 1 0 1 0 1 10 0 0 5 Cn 52 Tuning operation voltage step 5 Cn 52 00 2 output voltage Sav Tuning Gain 2 0 1 0 1 10 0 0 2 Cn 58 Energy saving coefficient K2 60Hz Cn 58 115 74 1 Energy Eng Saving coeff ...

Page 132: ...set initially to the optimum values adjustments are not normally needed However when the motor characteristics are much different from those of the TECO standard motors or if a fault occurs because of improper constant setting then perform the following adjustment Adjustment at fault Occurrence FAULT CORRECTIVE ACTION Power does not change in the Energy savings mode Does setting frequency exceed 10...

Page 133: ...80 00Hz 0 00Hz An 08 Setting of set point 8 An 08 000 00Hz Frequency command 8 Frequency command 8 0 01Hz 0 00 180 00Hz 0 00Hz An 09 Setting of set point 9 An 09 006 00Hz Frequency command 9 Jog command 0 01Hz 0 00 180 00Hz 6 00Hz Bn 13 Setting of feedback Bn 13 01 00 adjustment PID Detection Gain PID Gain 0 01 0 01 10 00 1 00 Bn 14 Setting of proportional Gain P Bn 14 01 0 PID P Gain 0 1 0 0 10 0...

Page 134: ...used can be selected by combination of multi step speed reference 1 2 3 and jog command setting by constant Sn 15 18 as the table below shows Selection of Set Points Jog Command Multi step Speed Multi step Speed Multi step Speed Value to be 3 2 1 Selected OFF OFF OFF OFF An 01 OFF OFF OFF ON An 02 OFF OFF ON OFF An 03 OFF OFF ON ON An 04 OFF ON OFF OFF An 05 OFF ON OFF ON An 06 OFF ON ON OFF An 07...

Page 135: ...he deviation between the target set point and the feed back is held constant Fig 14 PID Control Operations P Control A control input proportional to the deviation is asserted The deviation cannot be zeroed by P control alone I Control A control input which is an integral of the deviation is asserted This is effective for matching the feedback to the target value Sudden changes however cannot be fol...

Page 136: ...ng oscillation IV Increase the differential time D Bn 16 as far as possible without creating oscillation First set the individual PID control constants and then make fine adjustments Reducing Overshooting If overshooting occurs shorten the derivative time D Bn 16 and lengthen the integral time I Bn 15 Rapidly Stabilizing Control Status To rapidly stabilize the control conditions even when overshooti...

Page 137: ...vative time D Bn 16 setting it means that the derivative operation is dominant The oscillation will be reduced as the derivative time D is shortened If oscillation cannot be reduced even by setting the derivative time D to 0 00 no derivative control then either lower the proportional gain P Bn 14 or raise the PID s primary delay time constant Cn 44 App 7 PA 7300 APPENDIX After adjustment Time Resp...

Page 138: ...between this Host Controller and PA C option card of PA7300 2 A METASYS MODBUS Host Controller can drive the network with no more than 31 drivers connected using MODBUS communication standard If the driver e g PA7300 drive is at the end of the network it must have the terminating resistors 220Ω at both terminals By SW1 dip Switch All other drives in the system should not have their terminating res...

Page 139: ...es may be contained within a single network segment If the drive is at the end of the network it must have 220Ω between terminals B and A of PA P card by SW2 dip switch 2 For more details please refer to the manual PA7300 PA P PROFIBUS DP Communication Application manual App 9 PA 7300 APPENDIX PROFIBUS DP Controller 220 Terminator Resistor PA7300 P M31 PA P TB1 B A shield X X X SW2 PA7300 P M2 PA ...

Page 140: ...Internal power supply Sinking Mode 2 External power supply Sinking Mode shorted at factory setting Note 1 Contact signal used for Note 2 NPN sensor Sink used for operation signal operation signal App 10 PA 7300 APPENDIX 1 2 3 4 5 6 7 8 24VG SC 24V IP24 24V 1 2 3 4 5 6 7 8 24VG SC 24V External 24V IP24 24V 1 2 3 4 5 6 7 8 24VG SC 24V IP24 24V 1 2 3 4 5 6 7 8 24VG SC 24V IP24 24V NPN ...

Page 141: ...Mode 2 External power supply Sourcing Mode Note 2 PNP sensor Source used for operation signal App 11 PA 7300 APPENDIX 1 2 3 4 5 6 7 8 24VG SC 24V IP24 24V 1 2 3 4 5 6 7 8 24VG SC 24V IP24 24V External 24V 24V 1 2 3 4 5 6 7 8 24VG SC 24V IP24 24V PNP ...

Page 142: ...d and updated by a suitable PC programming tool The CN1 port is an un isolated RS 232C with a bad rate of 2400 bps Contact TECO for further information The pin definitions of CN1 6 pin telephone jack Typical connection diagram App 12 PA 7300 APPENDIX Pin Signal Definition 1 LCD PC selection 2 5V 3 Rx 4 Tx 5 0V 6 Reserved negative voltage for LCD display T x R x R x T x 6 1 2 5 3 4 C N 1 1 6 7 8 9 2...

Page 143: ...erates the motor stops it turns the AC Drive output OFF Some types of brakes may make abnormal sounds in low speed range Pole Change Motors Select the AC Drive with a capacity exceeding the rated current of each pole Pole change should be made only after the motor stops If a pole is changed while the motor is rotating the regenerative overvoltage or overcurrent protection circuit is activated and ...

Page 144: ...ue at 50Hz or 1 1 times of that at 60 Hz Power factor improvement elimination of phase advance capacitor To improve the power factor install an AC reactor on the AC Drive s primary side Power factor improvement capacitors or surge suppressors on the AC Drive s output side will be damaged by the harmonic component in the AC Drive s output Also the over current caused in the AC Drive output will tri...

Page 145: ...Wiring Terminals and Tightening Torque The wiring terminals and tightening torque as follows The main circuit terminal specifications use 60 75 C copper wire only a 230V class CIRCUIT INVERTER TIGHTENING RATING HP TERMINALS MARK CABLE SIZE AWG TERMINALS TORQUE IN LBS 5 10 L1 L2 L3 T1 T2 T3 B2 R P 8 M4 15 6 15 25 L1 L2 L3 T1 T2 T3 B2 P 4 M5 30 6 M6 35 30 L1 L2 L3 T1 T2 T3 4 M8 78 6 M10 156 Main 40 L...

Page 146: ...156 L1 L2 L3 T1 T2 T3 4 0 x 2P M10 156 215 1 0 M10 156 L1 L2 L3 T1 T2 T3 4 0 x 2P M10 156 250 1 0 M10 156 L1 L2 L3 T1 T2 T3 4 0x 2P M10 156 300 2 0 M10 156 L1 L2 L3 T1 T2 T3 650 x 2P M12 277 350 400 2 0 M10 156 L1 L2 L3 T1 T2 T3 650 x 2P M12 277 400 500 2 0 M10 156 Control Circuit All series 1 33 20 14 M3 5 c 600V class CIRCUIT AC DRIVE CABLE SIZE TIGHTENING RATING HP TERMINALS MARK CABLE SIZE AWG...

Page 147: ...Y KVA 6 2 9 3 12 4 18 6 24 8 29 34 45 57 66 85 115 144 176 203 232 259 290 393 446 558 RATED OUTPUT CURRENT A 8 12 16 25 32 38 44 59 75 86 111 151 189 231 267 304 340 380 516 585 732 SWITCHING FREQUENCY KHZ 10 10 10 10 10 6 6 6 6 6 6 3 3 3 3 3 3 2 2 2 2 FIN COOLING Fan cooled TOTAL POWER LOSS W 101 178 198 343 387 573 676 764 1010 1088 12541507 1882 2240 26143016 3487 35006205 72708808 600V CLASS ...

Page 148: ...V 25 300VAC 125 A30QS125 4 30 150 A30QS150 4 40 175 A30QS175 4 50 250 A30QS250 4 60 250 A30QS250 4 75 350 A30QS350 4 100 450 A30QS450 4 125 500 A30QS500 4 5 15 7 5 20 10 35 A50QS35 4 15 40 A50QS40 4 20 50 A50QS50 4 25 60 A50QS60 4 30 70 A50QS70 4 40 90 A50QS90 4 50 125 A50QS125 4 460V 60 500VAC 125 A50QS125 4 75 175 A50QS175 4 100 225 A50QS225 4 125 300 A50QS300 4 150 350 A50QS350 4 175 400 A50QS4...

Page 149: ...mission and Radiated Emission EN61000 4 2 1995 03 ESD EN61000 4 3 1998 RFI Immunity EN61000 4 4 1995 03 Fast Transient Burst EN61000 4 5 1995 03 Slow Transient Surge EN61000 4 6 1996 07 RF Common Mode Immunity EN61000 4 11 1994 Voltage Dips Short Interruptions and Voltage Variations Immunity CSA Mark CSA Certificate Number 219607 Applicable Requirements C22 2 NO 0 92 General Requirements CAN CAS C2...

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Page 154: ...5100 N IH 35 Round Rock Texas 78681 USA 1 800 279 4007 www tecowestinghouse com ...

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