TCM FB10-7, Service Manual

Page: 89 / 175

5. BRAKE SYSTEM
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5.2.5 ADJUSTING BRAKE PEDAL
(1) Shorten the push rod length of the master cylinder.
(2) Using the stopper bolt, adjust the pedal upheight to the value shown in Fig. 5.29.
(3) Keeping the pedal pressed down by the pedal play, extend the push rod so that its tip contacts the
piston of the master cylinder.
(4) Securely tighten the push rod by its lock nut.
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Adjusting brake switch
(1) Make sure that the pedal upheight is the value shown in Fig. 5.29. Loosen the brake switch lock
nut.
(2) Remove the brake switch lead wire from the connector.
(3) While turning the brake switch and pressing down the brake pedal by 15 to 20 mm [0.59 to 0.79
in.], check and find the position where the switch turns ON.
(4) Secure the brake switch with the lock nut.
Pedal height:
90 mm [3.54 in.]
Fig. 5.29
BRAKE SWITCH
Brake switch operating direction:
5 – 10 mm [0.1969 – 0.39 in.]