Suzuki GSX-R750, Service Manual

Page: 324 / 495

CHASSIS 6-73
MASTER CYLINDER INSPECTION
CYLINDER, PISTON AND CUP SET
Inspect the cylinder bore wall for any scratches or other damage.
Inspect the cup set and each rubber part for damage.
MASTER CYLINDER REASSEMBLY AND
REMOUNTING
Reassemble and remount the master cylinder in the reverse or-
der of removal and disassembly. Pay attention to the following
points:
#
* Wash the master cylinder components with fresh brake
fluid before reassembly. Never use cleaning solvent or
gasoline to wash them.
* Apply brake fluid to the cylinder bore and all the com-
ponent to be inserted into the bore.
N N
N N N
Specification and Classification: DOT 4
• Tighten each bolt to the specified torque.
(Brake hose routing: 8-21)
! !
! ! !
Brake hose union bolt
1
: 23 N.m (2.3 kgf.m, 16.5 lb-ft)
Rear master cylinder mounting bolt
2
:
10 N.m (1.0 kgf.m, 7.0 lb-ft)
Rear master cylinder rod lock nut
3
:
18 N.m (1.8 kgf.m, 13.0 lb-ft)
• Bleed air from the brake system. ( 2-22)
INSPECTION AFTER REASSEMBLY
• Rear brake:
2-22