Suzuki GSX-R750, Service Manual

Page: 330 / 495

CHASSIS 6-79
• Apply grease on the recessed portion of the joint plate holder
3
and set the joint plate
0
.
NOTE:
When positioning the joint plate
0
on the tool, face its stamp
mark on the joint plate holder
3
side.
• Set the drive chain on the tool as illustrated and turn in the
adjuster bolt
5
to secure the wedge holder & wedge pin
4
.
• Turn in the pressure bolt “A”
6
and align two joint pins
A
prop-
erly with the respective holes of the joint plate
0
• Turn in the pressure bolt “A”
6
further using the bar
7
to press
the joint plate over the joint pins.
• Continue pressing the joint plate until the distance between
the two joint plates come to the specification.
Joint plate distance specification
W
RK 20.05 – 20.35 mm (0.7894 – 0.8012 in)
#
Should pressing of the joint plate be made excessively
beyond the specified dimension, the work should be re-
done using the new joint parts.
JOINT PIN STAKING
• Set up the special tool as shown in the illustration.
1
Tool body
2
Grip handle
3
Pressure bolt “A”
4
Adjuster bolt (without hole)
5
Staking pin (stowed inside grip handle behind rubber cap)
6
Bar
NOTE:
Before staking the joint pin, apply a small quantity of grease of
the staking pin
5
.