Suzuki GSX-R750, Service Manual

Page: 273 / 495

6-22 CHASSIS
REASSEMBLY AND REMOUNTING
Reassemble and remount the front fork in the reverse order of
removal and disassembly. Pay attention to the following points:
TUBE METALS AND SEALS
• Hold the inner tube vertically and clean the metal groove and
install the ANTI-FRICTION metal by hand as shown.
#
Use special care to prevent damage to the “Teflon”
coated surface of the Anti-friction inner tube metal
when mounting it.
• Apply grease to the oil seal lip lightly before installing it.
W
99000-25030: SUZUKI SUPER GREASE “A”
• Install the dust seal, oil seal stopper ring, oil seal, oil seal re-
tainer and anti-friction metal onto the inner tube.
1
Dust seal
2
Oil seal stopper ring
3
Oil seal
4
Oil seal retainer
5
Anti-friction metal (Outer tube)
6
Anti-friction metal (Inner tube)
#
* When installing the dust seal
1
and oil seal
3
onto
the inner tube, protect their seal lips with a vinyl film
A
to prevent oil seal lip damage.
* Do not use solvents for washing to prevent oil seal
damage.
* Apply fork oil to the Anti-friction metals, lip of oil seal
and dust seal.
• Insert the inner tube into the outer tube and fit the oil seal and
dust seal with the special tool.
[
09940-52861: Front fork oil seal installer