Suzuki GSX-R750, Service Manual

Page: 329 / 495

6-78 CHASSIS
(F520)
Rear wheel side
• Place the drive chain link being disjointed on the holder part
8
of the tool.
• Turn in both the adjuster bolt
6
and pressure bolt “A”
3
so that
each of their end hole fits over the chain joint pin properly.
• Tighten the pressure bolt “A”
3
with the bar.
• Turn in the pressure bolt “B”
4
with the bar
5
and force out
the drive chain joint pin
9
.
#
Continue turning in the pressure bolt “B”
4
until the
joint pin has been completely pushed out of the chain.
NOTE:
After the joint pin
9
is removed, loosen the pressure bolt “B”
4
and then pressure bolt “A”
3
.
• Remove the joint pin
9
of the other side of joint plate.
#
Never reuse joint pins, O-rings and plates. After joint pins,
O-rings and plates have been removed from the drive
chain, the removed joint pins, O-rings and plates should
be discarded and new joint plate, O-rings and plate must
be installed.
DRIVE CHAIN CONNECTING
JOINT PLATE INSTALLATION
• Set up the special tool as shown in the illustration.
1
Tool body
5
Adjuster bolt
2
Grip handle (without hole)
3
Joint plate holder
6
Pressure bolt “A”
(engraved mark “F520”)
7
Bar
4
Wedge holder & wedge pin
• Connect both ends of the drive chain with the joint pin
8
in-
serted from the wheel side as installed on the motorcycle.
9
O-ring ..... 4 pcs
0
Joint plate
Joint set part number
RK: 27620-33E01
"
Do not use joint clip type of drive chain. The joint clip
may have a chance to drop which may cause severe dam-
age to motorcycle and severe injury.