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Siemens GCP5000, Instruction & Installation Manual

The Siemens GCP5000 Instruction & Installation Manual is a comprehensive guide that provides step-by-step instructions on setting up and operating the Siemens GCP5000. This manual is available for free download on our website, making it easily accessible for users seeking a detailed understanding of the product. Get your manual now at manualshive.com.

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SIG-00-22-02                                                                                                                             JUNE 2022 (Revised September 2022) 

Version: B.1  

Figure 3-81   WebUI, GCP Menu – Browse ......................................................................................... 3-51

 

Figure 3-82   WebUI, GCP Menu – Update Status .............................................................................. 3-51

 

Figure 3-83   Change MEF ................................................................................................................. 3-52

 

Figure 3-84   Erase MEF..................................................................................................................... 3-52

 

Figure 3-85   Select File Window ........................................................................................................ 3-53

 

Figure 3-86   MEF Loading ................................................................................................................. 3-53

 

Figure 3-87   USB Update Window ..................................................................................................... 3-54

 

Figure 3-88   Select File Window ........................................................................................................ 3-55

 

Figure 3-89   Unsecure Connection Warning ....................................................................................... 3-56

 

Figure 3-90   WebUI Login Screen ...................................................................................................... 3-56

 

Figure 3-91   WebUI Tool Bar ............................................................................................................. 3-57

 

Figure 3-92   Web UI System View ..................................................................................................... 3-58

 

Figure 3-93   Web UI Track Options .................................................................................................... 3-60

 

Figure 3-94   Web UI Out of Service ................................................................................................... 3-60

 

Figure 3-95   Web UI System View SSCC Menu Options .................................................................... 3-61

 

Figure 3-96   Web UI SSCC Lamp Adjustment .................................................................................... 3-61

 

Figure 3-97   Web UI SSCC Test ........................................................................................................ 3-62

 

Figure 3-98   Web UI SEAR Menu ...................................................................................................... 3-63

 

Figure 3-99   Web UI SEAR IO View ................................................................................................... 3-64

 

Figure 3-100   SEAR Modules List and Status .................................................................................... 3-65

 

Figure 3-101   SEAR Modules View .................................................................................................... 3-65

 

Figure 3-102   Battery Calibration Screen ........................................................................................... 3-66

 

Figure 3-103   Battery Calibration Screen after pressing Start ............................................................. 3-66

 

Figure 3-104   Lamp Calibration Opening Screen ................................................................................ 3-67

 

Figure 3-105   Lamp Calibration – Unlocking Parameters .................................................................... 3-68

 

Figure 3-106   Lamp Calibration – Manual .......................................................................................... 3-68

 

Figure 3-107   Lamp Calibration – Calibration Progress ...................................................................... 3-69

 

Figure 3-108   Lamp Calibration – iLOD Not Installed Warning ............................................................ 3-69

 

Figure 3-109   Lamp Calibration – Number of Bulbs ............................................................................ 3-70

 

Figure 3-110   Lamp Calibration – Deactivate Crossing Finish Calibration ........................................... 3-70

 

Figure 3-111   Lamp Calibration – Calibration Complete ..................................................................... 3-71

 

Figure 3-112   Lamp Calibration - Flash the Lamps ............................................................................. 3-71

 

Figure 3-113   Lamp Calibration – Activating SSCC 1 ......................................................................... 3-72

 

Figure 3-114   Lamp Calibration – Number of Bulbs ............................................................................ 3-72

 

Figure 3-115   Lamp Calibration – Deactivating SSCC 1 ..................................................................... 3-73

 

Figure 3-116   Lamp Calibration – Activating the Crossing .................................................................. 3-73

 

Figure 3-117   Lamp Calibration – Activating SSCC 1 ......................................................................... 3-74

 

Figure 3-118   Lamp Calibration – Calibration in Progress ................................................................... 3-74

 

Figure 3-119   Lamp Calibration – Number of Bulbs ............................................................................ 3-75

 

Figure 3-120   Lamp Calibration – Deactivating SSCC1 ...................................................................... 3-75

 

Figure 3-121   Lamp Calibration – Calibration Complete ..................................................................... 3-76

 

Figure 3-122   Web UI Check Numbers Screen................................................................................... 3-77

 

Figure 3-123   Web UI Main Configuration Menu Options .................................................................... 3-78

 

Figure 3-124   Web UI Site Configuration ............................................................................................ 3-79

 

Summary of Contents for GCP5000

Page 1: ...R FOR ELECTRIFIED TERRITORY GCE JUNE 2022 REVISED SEPTEMBER 2022 DOCUMENT NO SIG 00 22 02 VERSION B 1 Siemens Mobility Inc One Penn Plaza Suite 1100 New York NY 10119 1101 1 800 793 SAFE www usa siemens com rail manuals Copyright 2022 Siemens Mobility Inc All Rights Reserved ...

Page 2: ...on does so at his or her own risk WARRANTY INFORMATION Siemens Mobility Inc s warranty policy is as stated in the current Terms and Conditions of Sale document Warranty adjustments will not be allowed for products or components which have been subjected to abuse alteration improper handling or installation or which have not been operated in accordance with Seller s instructions Alteration or remov...

Page 3: ...ember 2022 Version B 1 DOCUMENT HISTORY Version Release Date Sections Changed Details of Change A MAY 2022 Preliminary Release B JUN 2022 Initial Release B 1 SEP 2022 9 2 10 1 Pg 9 3 Table 9 1 and Pg 9 15 Table 9 4 Add Sec 10 1 2 2 1 Pg 10 5 ...

Page 4: ... INFORMATION 2 1 2 1 General 2 1 2 1 1 Maximum Operating Distances and Frequency Groupings 2 1 2 1 1 1 PSO Module Standard Frequency Data 2 1 2 1 1 2 PSO Module Alternate I Harmon AFTAC II Frequency Data 2 2 2 1 1 3 PSO Module Alternate II US S AFO Frequency Data 2 4 2 1 2 AFO Frequency and 3000 4000 Family GCP Frequency Compatibility 2 5 2 1 2 1 PSO Module Standard Frequency Compatibility 2 5 2 1...

Page 5: ...ary Equipment Application Guidelines 2 14 2 5 1 AC Track Circuit Cab Signal Filter 7A417 X 2 14 2 5 2 Transmitter Line Applications 2 15 2 5 3 Receiver Line Applications 2 15 2 5 4 Insulated Joint Bypass Couplers Non Electrified Rail Only 2 15 2 5 5 Battery Choke 2 16 2 5 6 Surge Protection 2 17 2 5 7 Use of GCE with PSO II PSO III PSO 4000 and PSO Equipment 2 17 2 6 Typical Application Drawings 2...

Page 6: ... Screens 3 28 3 1 2 8 Statistics Screen 3 29 3 1 2 9 USB Menu Screen 3 29 3 2 USB File Structure 3 30 3 2 1 Setting Up a USB Device 3 30 3 2 1 1 Creating the USB Device File Structure 3 31 3 3 Download Upload Configuration PAC Files via USB Device 3 32 3 3 1 Download Configuration File to USB Drive 3 32 3 3 2 Upload Configuration File to GCP 3 34 3 3 3 Checking CCN and OCCN 3 37 3 4 Software Updat...

Page 7: ...78 3 5 2 1 Site Configuration 3 79 3 5 2 2 GCP Programming 3 80 3 5 2 3 SEAR Programming 3 80 3 5 2 3 1 Application CDL 3 82 3 5 2 4 Digital Inputs 3 84 3 5 2 5 Analog Inputs 3 94 3 5 2 6 Non Vital Outputs 3 95 3 5 2 7 Echelon Modules 3 97 3 5 2 7 1 iLOD Module 3 98 3 5 2 7 2 SSCC 3 98 3 5 2 7 3 VHFC 3 101 3 5 2 7 4 WAG 3 102 3 5 2 7 5 MCM 3 103 3 5 2 7 6 GCP5000 3 103 3 5 2 8 Communications 3 104...

Page 8: ...g 3 128 3 5 5 5 Reports 3 129 3 5 5 6 CPU IO Card Logs 3 130 3 5 5 7 Check Numbers 3 130 3 5 6 Software Updates 3 131 3 5 7 Diagnostics 3 132 3 5 8 CPU III Web User Interface 3 133 3 6 Office Configuration Editor OCE 3 139 3 7 Configuration Check Number CCN and the Office CCN OCCN 3 140 3 7 1 Parameters Excluded From OCCN 3 140 4 SSCC APPLICATIONS PROGRAMMING GUIDELINES 4 1 4 1 SSCC Application Gu...

Page 9: ...4 26 4 11 4 2 SSCC 1 and SSCC 2 Gate Delay 4 26 4 11 4 3 SSCC 1 and SSCC 2 Number of GPs 4 27 4 11 4 4 SSCC 1 and SSCC 2 Number of GDs 4 27 4 11 4 5 Flash Rate 4 28 4 11 4 6 Low Battery Detection 4 28 4 11 4 6 1 Low Battery Level 4 28 4 11 4 7 Flash Sync 4 28 4 11 4 8 Invert Gate Output 4 29 4 11 4 9 Lamp Neutral Test 4 29 4 11 4 10 Aux Xng Ctrl Used 4 29 4 11 5 Crossing Controller Gate Position C...

Page 10: ...Logic 5 4 5 2 3 External Track Circuit Replacing an Internal Receiver or Island 5 11 5 2 4 Multiple Track Circuits Used to form an Approach 5 11 5 2 5 Stick Cancel Input 5 12 5 2 6 Out Of Service OOS Operations 5 13 5 2 6 1 Component OOS Options 5 14 5 2 6 2 Returning an OOS Function to Service 5 17 5 2 7 Wrap Circuits 5 17 5 2 8 Wrapped PSO module Operation 5 17 5 2 8 1 When a Track is Wrapped 5 ...

Page 11: ...ming 6 15 6 3 1 Recalibration Reprogramming Requirements Due to Programming Changes 6 15 6 3 2 Recalibration Reprogramming Requirements Due to Track Equipment Changes 6 17 6 4 GCP5000 GCE Operational Checks 6 17 6 4 1 SSCC IIIi Test Mode 6 18 6 4 1 1 SSCC Test Menu 6 18 6 4 1 2 Types of Tests 6 19 6 4 1 3 Parameters for Timed Tests 6 19 6 4 1 4 Test Status Indications 6 19 6 4 2 GCP5000 GCE Operat...

Page 12: ...ec Coupler 7A388 to Rec Line to Rail Coupler 7A377 1 f 7 11 7 3 3 3 2 Connecting Line to Rec Coupler 7A388 to Rec Line to Rail Coupler 7A377 2 f 7 11 7 3 3 3 3 Connecting Line to Rec Coupler 7A388 to Trans Line to Rail Coupler 7A399 f 7 11 7 3 4 Rec Line to Rail Coupler 7A377 1 f and Rec Line to Rail Coupler 7A377 2 f 7 11 7 3 4 1 Equipment Description 7A377 1 f 7 12 7 3 4 2 Mounting Dimensions 7A...

Page 13: ... 37 7 11 SSCC III Lighting Surge Panels 91170 1 and 91181 1 7 39 7 11 1 Lighting Surge Panel Description 7 39 7 11 2 Insulated Test Links 7 40 7 11 3 Surge Panel I O Interface 7 41 7 11 4 SSCC III Lighting Surge Panels 91170 1 91181 1 Specifications 7 42 7 11 5 SSCC III Lighting Surge Panels 91170 1 91181 1Mounting Dimensions 7 42 8 DETAILED CASE AND MODULE DESCRIPTION 8 1 8 1 1 Case Assemblies 8 ...

Page 14: ...hassis Identification Chip CIC 8 36 8 4 Interface Connector Functions 8 37 8 4 1 CPU Connectors 8 37 8 4 2 PSO Connectors 8 39 8 4 3 RIO Connectors 8 40 8 4 4 Crossing Controller Connectors 8 41 8 5 LAN Communications 8 42 8 5 1 ATCS Communication 8 42 8 5 2 ATCS Vital Protocol 8 44 9 I O FUNCTIONS AND ASSIGNMENTS 9 1 9 1 General Guidelines for Using Output Functions 9 1 9 2 Tables Overview 9 1 9 ...

Page 15: ...1 4 3 Logic AND Gates 10 27 10 1 4 4 Logic OR Gates 10 29 10 1 4 5 Logic Equation 10 30 10 1 4 6 Logic Timers 10 31 10 1 4 7 Logic Internal I O 10 32 10 1 5 SSCC Programming 10 34 10 1 5 1 SSCC Configuration 10 34 10 1 5 2 SSCC 1 Configuration 10 35 10 1 5 3 SSCC 2 Configuration 10 37 10 1 6 Input Output Assignments 10 38 10 1 6 1 Output Assignments 10 38 10 1 6 1 1 I O Output Slot 1 2 10 38 10 1 ...

Page 16: ...ions 3 10 Figure 3 13 SSCC Lamp Test Start 3 10 Figure 3 14 IO Logic View Screen 3 11 Figure 3 15 Logical View Menu 3 12 Figure 3 16 Logic Details AND 3 12 Figure 3 17 Logic Details AND 2 Details 3 13 Figure 3 18 Logic Details OR 3 13 Figure 3 19 Logic Details OR 1 3 14 Figure 3 20 Internal States Screen 3 15 Figure 3 21 System States Screen 3 15 Figure 3 22 IN Details Screen 3 16 Figure 3 23 OUT ...

Page 17: ... Configuration 3 39 Figure 3 56 Select Software Updates 3 39 Figure 3 57 Select CPU III Update 3 39 Figure 3 58 Change CP MEF 3 40 Figure 3 59 Select File Window 3 40 Figure 3 60 WebUI GCP Login Screen 3 41 Figure 3 61 WebUI GCP Menu VLP MCF Unlock 3 41 Figure 3 62 Ethernet Menu 3 42 Figure 3 63 DHCP Configuration 3 42 Figure 3 64 Software Update Menu 3 43 Figure 3 65 Change MEF 3 43 Figure 3 66 S...

Page 18: ...ing Start 3 66 Figure 3 104 Lamp Calibration Opening Screen 3 67 Figure 3 105 Lamp Calibration Unlocking Parameters 3 68 Figure 3 106 Lamp Calibration Manual 3 68 Figure 3 107 Lamp Calibration Calibration Progress 3 69 Figure 3 108 Lamp Calibration iLOD Not Installed Warning 3 69 Figure 3 109 Lamp Calibration Number of Bulbs 3 70 Figure 3 110 Lamp Calibration Deactivate Crossing Finish Calibration...

Page 19: ...on Vital Output Templates 3 96 Figure 3 145 Non Vital Output Defaults 3 97 Figure 3 146 Echelon Modules 3 97 Figure 3 147 Echelon Modules iLOD 3 98 Figure 3 148 Echelon Modules SSCC 3 99 Figure 3 149 Echelon Modules VHFC 3 101 Figure 3 150 Echelon Modules WAG 3 102 Figure 3 151 Echelon Modules MCM 3 103 Figure 3 152 Echelon Modules GCP5000 3 104 Figure 3 153 SEAR Communications 3 104 Figure 3 154 ...

Page 20: ... 3 190 WebUI Train History Log WT Filter 3 127 Figure 3 191 Maintenance Log 3 128 Figure 3 192 WebUI Configuration Report Progress 3 129 Figure 3 193 WebUI Configuration Report 3 130 Figure 3 194 WebUI Software Updates Configuration 3 131 Figure 3 195 Web UI Diagnostics View 3 132 Figure 3 196 Web UI Detailed Diagnostics View 3 132 Figure 3 197 Web UI Diagnostics View Module Selection 3 133 Figure...

Page 21: ...p Screen 4 37 Figure 5 1 Directional Stick Example Train Not Yet in Approach 5 5 Figure 5 2 Directional Stick Example Train Enters RX2 5 6 Figure 5 3 Directional Stick Example Train Enters Island 5 7 Figure 5 4 Directional Stick Example Train Enters RX1 Stick 1 Set 5 8 Figure 5 5 Directional Stick Example Train Exits RX2 and Island 5 9 Figure 5 6 Directional Stick Example Train Exits RX1 5 10 Figu...

Page 22: ...ure 7 6 Tuned Receiver Coupler 7A355 f 7 6 Figure 7 7 Tuned Receiver Coupler Hi Z 7A366 f 7 8 Figure 7 8 7A366 f Tuned Receiver Coupler Installation Example 7 9 Figure 7 9 Line to Receiver Coupler 7A388 7 10 Figure 7 10 Receiver Line to Rail Coupler 7A377 1 f 7 12 Figure 7 11 Receiver Line to Rail Coupler 7A377 2 f 7 13 Figure 7 12 Transmitter Line to Rail Coupler 7A399 f 7 15 Figure 7 13 PSO Insu...

Page 23: ... Locations On Backplane 8 36 Figure 8 13 RIO Mylar Overlay Ordering Information 8 40 Figure 8 14 Siemens Echelon Terminator 8 43 Figure 8 15 Echelon LAN Wiring Examples 8 43 Figure 8 16 Laptop Port Router Settings ATCS IP Field Interface 8 44 Figure 8 17 Laptop Port DHCP Configuration 8 44 Figure 10 1 Configuration Menu 10 1 Figure 10 2 Module Selection 10 3 Figure 10 3 Advance Preemption 10 5 Fig...

Page 24: ...10 42 Figure 10 38 Input Assignment Selections 10 43 Figure 10 39 Input Assignments Slots 4 5 10 44 Figure 10 40 Input Assignments Slots SSCC 10 45 Figure 10 41 Local UI Main Program Menu 10 46 Figure 10 42 Local UI Module Selection Menu 10 46 Figure 10 43 Local UI PSO Programming Menu 10 47 Figure 10 44 Local UI PSO Transmitter Menu Crossing Mode 10 47 Figure 10 45 Local UI PSO Transmitter Menu 1...

Page 25: ...ity 2 5 Table 2 5 PSO Module Alternate I Harmon AFTAC II Frequency and 3000 4000 Family GCP Frequency Compatibility 2 6 Table 2 6 PSO Module Alternate II US S AFO Frequency and 3000 4000 Family GCP Frequency Compatibility 2 7 Table 2 7 Track Frequency Groups 2 10 Table 2 8 GCP5000 GCE Island Frequencies 2 13 Table 3 1 Discrete Template Options 3 91 Table 3 2 Connections allowing TSS and Gnd Fault ...

Page 26: ...nector Relationship 8 6 Table 8 3 Five Track Case A80905 External Wiring Connectors 8 8 Table 8 4 CPU III Indicators Controls and Connectors 8 10 Table 8 5 CPU III LED Indicators 8 11 Table 8 6 CPU III GCP Display Messages 8 12 Table 8 7 Diagnosing CPU Module Problems 8 13 Table 8 8 PSO Module A80428 03 User Interface 8 17 Table 8 9 PSO Scrolling Text Messages 8 18 Table 8 10 Diagnostic Messages 8...

Page 27: ...IDED COULD RESULT IN DEATH OR SERIOUS INJURY WARNINGS ALWAYS TAKE PRECEDENCE OVER NOTES CAUTIONS AND ALL OTHER INFORMATION CAUTION REFERS TO PROPER PROCEDURES OR PRACTICES WHICH IF NOT STRICTLY OBSERVED COULD RESULT IN A POTENTIALLY HAZARDOUS SITUATION AND OR POSSIBLE DAMAGE TO EQUIPMENT CAUTIONS TAKE PRECEDENCE OVER NOTES AND ALL OTHER INFORMATION EXCEPT WARNINGS NOTE Generally used to highlight ...

Page 28: ...ing modules Remove circuit boards modules from card cages by the ejector lever only If an ejector lever is not provided grasp the edge of the circuit board but avoid touching circuit traces or components Handle circuit boards by the edges only Never physically touch the circuit board or connector contact fingers or allow these fingers to come in contact with an insulator e g plastic rubber etc Whe...

Page 29: ...ndby operations CP Communications Processor One of two microprocessors on the CPU III module processes external communications for the GCP 5000 GCE CRC Cyclical Redundancy Check Used to determine that data has not been corrupted CRTU Cellular Remote Telemetry Unit dB Decibels DIAG Diagnostic Directional Stick Logic The logic function used to determine the direction of train movement The output of ...

Page 30: ...table resistor in series with L1 and L2 that provides voltage adjustment Field Password The password set that allows field maintenance personnel access to field editable parameters Flash Memory A type of non volatile memory that can be reprogrammed in circuit via software FLASH SYNC The two wire circuit that synchronizes the alternating flash of an external crossing controller with the internal cr...

Page 31: ...tion IO or I O Input Output ISL Island ISL CAL Island calibration kHz Kilohertz 1000 Hz or 1000 cycles per second LAMP 1 VOLTAGE The voltage on 1L1 or 2L1 lamp output of the crossing controller module SSCC IIIi LAMP 2 VOLTAGE The voltage on the lamp 1L2 or 2L2 lamp output of the crossing controller module SSCC IIIi LAN Local Area Network A limited network where the data transfer medium is generall...

Page 32: ... using the OCE or downloaded from a GCP5000 GCE system via the CP PCB Printed Circuit Board PCN PSO Check Number PCN is used to track changes due to re calibration and adjustments made to key PSO setup variables Pick Up Delay An internal delay time between when an input receives the signal to pickup and when it actually responds POK Power Off Indication PSO Phased Shift Overlay Module PSO II PSO I...

Page 33: ...or remote operations and calibration as well as data communications VLP Vital Logic Processor One of two microprocessors on the CPU III module processes GCP vital system logic VRMS Volt Root Mean Square See True RMS AC DC above WAG Wayside Access Gateway The Siemens A53457 assembly converts Echelon messages to Ethernet messages allowing Siemens equipment to use Ethernet Spread Spectrum radios A533...

Page 34: ...xxxiv SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 This Page Intentionally Left Blank ...

Page 35: ... circuit Each PSO Module has three vital outputs and two vital inputs Using internal crossing controller s the GCE can control the bells and gates of a crossing and up to 40 amps of lights Each SSCC IIIi module has 5 vital outputs The GCE can utilize RIO modules to extend I O capability via the RIO s four vital inputs and four vital outputs The GCE can perform independent event recording using the...

Page 36: ... 1 1 The features of the A80905 configuration are given in Table 1 1 Table 1 1 Case Configurations FEATURE 80905 CASE CONFIGURATON PSO Modules 1 to 5 tracks Main Standby Transfer System No Internal SSCC IIIi Crossing Control1 0 1 or 2 Internal SEARIIi Recorder Yes I O Expansion2 0 3 Echelon LAN Functions Yes 1 SSCC IIIi module controls Gates Flashing Light Signals and Bells 2 Relay Input Output RI...

Page 37: ... Figure 1 1 80905 Five Track System 1 3 GCE Operational Parameters The GCP5000 GCE is a versatile integrated system for detecting trains and controlling the crossing which permits use in a wide variety of complex applications The PSO Module has many features Vital processor based Multiple PSO frequencies and codes are provided Provides internal logging of PSO Module operation ...

Page 38: ...techniques which ensure that the system is immune to most foreign AM FM and beat signals The receiver decodes the signal and if it qualifies the signal as valid the receiver produces an output to energize a vital relay or logic state The receiver is connected to the track via a Tuned Receiver Coupler which is a separate piece of equipment No insulated joints are needed to confine the signal becaus...

Page 39: ...t can be connected as required with negligible interference The GCP5000 GCE can communicate to other GCE units via vital ATCS messages sent from between the CPUs in each system via Ethernet or Echelon The integrated SEAR IIi Internal Event Recorder records 180 000 events and is expandable to 390 000 controls non vital I O and can optionally issue alarms 1 4 Frequencies Available for Use with PSO M...

Page 40: ...2300 2675 2800 Frequencies in Bold text are recommended for use in electrified territories Table 1 3 Island Frequencies Available for Use with PSO Module APPLICATION TYPE FREQUENCIES UTILIZED PSO Module Standard Island Frequencies Hz 2 14 kHz 2 63 kHz 3 24 kHz 4 00 kHz 4 90 kHz 5 90 kHz 7 10 kHz 8 30 kHz 10 0 kHz 11 5 kHz 13 2 kHz 15 2 kHz 17 5 kHz 20 2 kHz PSO Module Alternate I Harmon AFTAC II a...

Page 41: ...ases by 750 mA for each energized output when the outputs are connected to 500 ohm relays 740 mA with no relay output Current increases by 700 mA for each energized output when the outputs are connected to 500 ohm relays 660 mA with no relay output Current increases by 550 mA for each energized output when the outputs are connected to 500 ohm relays SSCC IIIi current draw from CPU battery connecto...

Page 42: ...required Refer to paragraph 2 18 for battery and external cable surge protection Typical Monitoring and Storage Display SEAR IIi IO State Changes 250 000 minimum 180 000 minimum Train Moves 50 minimum 1 800 minimum Mounting The chassis can be wall rack or shelf mounted Temperature Range 40 F to 160 F 40 C to 70 C Table 1 7 Physical Dimension Data Table 1 7 Physical Dimension and Weight Data PARAME...

Page 43: ...on Maximum Ripple Voltage 1 0V peak to peak Power Requirements Input Voltage 13 2 to 16 5 VDC Nominal Operating Current 540 to 600 mA Maximum Lamp Current 20 amps eight 25 watt lamps Gate Control GC Gate Isolated DC Output Drive Voltage 12 VDC nominal Gate Isolated DC Drive Current 10 amps Initial current dropping to 6 amps after 10 seconds Programmable Gate Delay 3 to 20 seconds programmable in 1...

Page 44: ...quency Modulation Frequency Modulation with an 8 bit serial address Receiver Selectivity Minimum 60 dB down on adjacent channels Track Circuit Shunt Typical values are between 0 06 ohm and 0 5 ohm sensitivity other values are application dependent Track Transmitter Load 25 Ohm Track Receiver Load 250 Ohm Relay Coil Resistance 400 to 1 000 Ohms Input Power Supply 9 0 VDC to 16 5 VDC 12 0 VDC nomina...

Page 45: ...OVERVIEW _________________________________________________________________________________________________________ 1 11 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 ...

Page 46: ...IEW _________________________________________________________________________________________________________ 1 12 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 This Page Intentionally Left Blank ...

Page 47: ... Frequency Grouping Frequency Usage and Compatibility Guidelines Requirements For Over Rail Non Shunting Applications Application Programming Guidelines NOTE When using PSO Transceivers to extend approach lengths System response time approach length additions need to be considered once you have more than 2 transceivers for one approach Add 1 second for each transceiver over 2 for the same approach...

Page 48: ...00 914 2 211 348 525 790 1 180 1 770 2 630 4 000 7900 2408 6300 1920 5300 1615 4300 1311 3700 360 3000 914 2400 731 2000 610 9500 2896 7650 2332 6350 1935 5200 1585 4450 1356 3600 1097 2850 869 2400 731 11100 3383 9000 2743 7400 2255 6100 1859 5200 1585 4200 1280 3300 1006 2800 853 2 1 1 2 PSO Module Alternate I Harmon AFTAC II Frequency Data Table 2 2 provides maximum operating distance and frequ...

Page 49: ...RNATE I HARMON AFTAC II FREQUENCIES 1 500 900 1300 2300 3100 4000 5400 6400 7700 8900 10200 5100 1554 4200 1280 3500 1067 1400 427 1250 945 900 274 700 213 500 152 500 152 500 152 500 152 6000 1829 4700 1433 3900 1189 2100 540 1600 488 1426 435 1150 350 1000 305 850 259 750 229 650 198 6900 2103 5200 1585 4300 1311 2800 853 2150 655 1950 594 1600 488 1500 457 1200 366 1000 305 800 244 2 700 1100 1...

Page 50: ...ipment and are available for use with GCE However the alternate frequencies use Siemens modulation patterns and are not directly compatible with non Siemens transmitters or receivers Table 2 3 Maximum Operating Distances at 0 06 Ohm Shunting Sensitivity for PSO Module Alternate II US S AFO Frequencies APPLICATION GROUP FREQUENCY HZ BALLAST 2 Ω 1 000 FT OPERATING DISTANCE FT M 3 Ω 1 000 FT OPERATIN...

Page 51: ...he tables below detail the compatibility of each manufacturer s equipment 2 1 2 1 PSO Module Standard Frequency Compatibility Table 2 4 depicts the frequency compatibility of the PSO Module Standard frequencies with the frequencies used by Model 3000 or Model 4000 families of Grade Crossing Predictors Table 2 4 PSO Module Standard Frequency and Model 3000 4000 Family GCP Frequency Compatibility Mo...

Page 52: ... frequencies with the frequencies used by Model 3000 or Model 4000 families of Grade Crossing Predictors Table 2 5 PSO Module Alternate I Harmon AFTAC II Frequency and 3000 4000 Family GCP Frequency Compatibility Model 3000 4000 5000 GCP Frequencies Hz 8 6 1 1 4 1 5 6 2 1 1 2 8 5 3 4 8 4 3 0 5 2 5 6 4 5 7 9 0 9 7 0 PSO Module Alternate I Harmon AFTAC II Frequencies Group 1 Frequencies 500 900 1300...

Page 53: ...he PSO Module Alternate II US S AFO frequencies with the frequencies used by Model 3000 or Model 4000 families of Grade Crossing Predictors Table 2 6 PSO Module Alternate II US S AFO Frequency and 3000 4000 Family GCP Frequency Compatibility Model 3000 4000 GCP Frequencies Hz 8 6 1 1 4 1 5 6 2 1 1 2 8 5 3 4 8 4 3 0 5 2 5 6 4 5 7 9 0 9 7 0 PSO Module Alternate II US S AFO Frequencies Group 1 Freque...

Page 54: ...same rails without insulated joint separation 2 1 5 0 2 Ohm and 0 06 Ohm Shunting Sensitivity with Impendence Bonds NOTE In electrified and or light rail applications frequencies less than 645 Hz and associated distances greater than 2000 feet 609 6 m are possible with certain limitations An engineering review of usable frequencies below 645 Hz should be conducted to determine the proper operation...

Page 55: ...ed by separating the frequencies into two groups as depicted in Table 2 1 Table 2 2 and Table 2 3 When mixing standard and alternate frequencies several frequencies may not be compatible due to harmonic content The PSO Module Standard frequencies depicted in Table 2 1 are available for use with the PSO Module when utilized as a PSO transmitter or receiver The Alternate I and Alternate II frequenci...

Page 56: ...cies is generally accomplished by separating the frequencies into two groups with one channel separation between frequencies in each group as follows Table 2 1 Table 2 2 and Table 2 3 reflect these groups Avoid using adjacent frequencies in the same block One channel separation between frequencies is provided by dividing the 16 PSO frequencies into two groups of eight frequencies each as follows T...

Page 57: ...e exercised in assigning and setting multiple track addresses and frequencies In multiple track territory frequency assignments must follow a pattern that avoids using the same frequency on adjacent tracks Since it is not possible to meet this requirement in three and four track territory with available PSO frequencies the address coding scheme described in Section 2 2 3 3 can be employed here as ...

Page 58: ...al frequencies can still be reused on the same track When repeating frequencies of like addresses the following rules still apply o For frequencies 156Hz thru 525Hz the separation must be at least 50 000 ft 15240 m o For frequencies 625Hz thru 1450Hz the separation must be at least 30 000 ft 9144 m o For frequencies 1770 and above the separation must be at least 20 000 ft 6401 m If the separation ...

Page 59: ... A SWITCH IS PRESENT IN THE ISLAND ADDITIONAL CIRCUITRY MAY BE REQUIRED TO ENSURE THE SHUNT IS DETECTED THROUGH ALL OF THE TRACK SECTIONS NOTE Use frequencies of 10 0 kHz and lower when the required island length is over 200 feet 61 0 meters or lumped ballast loading at the street is anticipated 2 4 4 Island Shunting Sensitivity The island can be calibrated to respond to a shunting sensitivity of ...

Page 60: ... some AC DC coded CAB applications additional filters may be required Contact Siemens Applications Engineering 2 5 1 AC Track Circuit Cab Signal Filter 7A417 X WARNING VERIFY PROPER SIGNAL SYSTEM OPERATION PER RAILROAD INSTRUCTIONS AFTER INSTALLATION OF THE 7A417 X NOTE Verify proper Signal System operation per railroad instructions after installation of the 7A417 X Cab Signal Filter 7A417 X is de...

Page 61: ...When the receiver is connected to the track via dedicated line wire or buried cable a pole mounted Receiver Line to Rail Coupler 7A377 1 f See Section 3 3 4 1 and Figure 3 9 or the shelf mounted Receiver Line to Rail Coupler 7A377 2 f See Section 3 3 4 4 and Figure 3 10 is required to couple the track to the line A Line to Receiver Coupler 7A388 See Section 3 3 3 and Figure 3 8 is used to couple t...

Page 62: ... in length since the shorter the wire lengths and the larger the wire diameters the less PSO signal loss will occur at each insulated joint Correct frequency information must be specified in the railroad s written instructions and the couplers should be installed per the railroad s written instructions When installing wide band shunts and tuned couplers to bypass insulated joints connect the devic...

Page 63: ...ver primary surge protection must be installed on all AC power battery line and track leads as described in Section 7 A typical battery surge protection application drawing is presented in Section 2 6 In electrified territory track wire surge protection must be installed 2 5 7 Use of GCE with PSO II PSO III PSO 4000 and PSO Equipment The GCE PSO receiver and transmitter units are compatible with t...

Page 64: ...ied Battery Charger THE POLARITY OF THESE CIRCUITS MUST BE OBSERVED SINCE DAMAGE TO THIS EQUIPMENT WILL RESULT FROM REVERSED POLARITY N1 B1 N2 S 6 B2 WARNING NOTE MOUNT ITEMS IN DASHED BOX AS CLOSE TO BATTERY AS POSSIBLE 6 PRIME GND EARTH GND 10 CPU MAINT CALL B N N B DIAG T T C L O O L K A O R P ECH L N O TO OTHER EQUIPMENT TO OTHER EQUIPMENT 10 05_ BATT_ SURGE_ 4K 05 04 12 TWIST TWO TURNS PER FO...

Page 65: ...e from the CPU III and save it on the Display s USB drive or to the user s PC via the Web User Interface Web U I Software Installation to include the following types of software o Master Configuration File MCF to the CPU III module o Master Executive Files MEF to the various cards o Non Vital Executive Files to the Display o SEAR IIi software Executive Application CDL Control Description Language ...

Page 66: ...gated by using the left and right arrows found on the front of the display System View IO Logic View Diags Reports USB Menu When USB Stick is inserted in the slot on Display Module Program View 3 1 2 1 System View Screen Figure 3 1 System View Screen The System View screen provides information regarding the status of Each active PSO track and RIO in the module SEAR and Vital Comms Link Status Each...

Page 67: ...llow a Stick is being applied to the receiver o TWRAP yellow a timed wrap is being applied to the receiver for example it is running a drop delay or the advance preempt timer is running o dash receiver 1 is not used ISL this shows the status of the island o CLR green the island is unoccupied o OCC grey the island is occupied o CAL red calibration required o HLTH red the island is unhealthy o OOS b...

Page 68: ...on B 1 3 1 2 1 2 Comms Section This shows the communication status of the SEAR The icon is not shown if the SEAR IIi is not used Green SEAR IIi in session Red SEAR IIi out of session This shows the communication status of the vital comms links The icons are only shown for the used vital comms links Green VCOM x in session x 1 4 Red VCOM x out of session x 1 4 Figure 3 2 System View Screen Showing ...

Page 69: ...C module is used Red SSCC unhealthy Grey SSCC activated Green SSCC unactivated The display also shows the status of AND 1 XR shown as XR Green energized Grey de energized Maintenance Call output Green healthy Red unhealthy for example GCE is out of service SSCCs are unhealthy or low battery detected AdvPrmt Advance preemption output shows is Preempt Logic set to Advance Green energized Grey de ene...

Page 70: ... The Display provides a detailed status view for the PSOs that shows signal levels and frequency To see this view press the 6 button on the Display If more than 3 PSO modules are used press the left arrow on the Display to see PSO 4 and 5 Figure 3 4 Detail View To see the full track name use the up and down arrow to select the required PSO and component then press the enter key on the display Figu...

Page 71: ...er and island along with the current RX Signal Level and Code received Figure 3 6 Calibration Screen Follow the instructions in Section 6 of this manual on how to calibrate the receivers and island 3 1 2 1 6 Out of Service The out of service screen will show the current service status of the PSO receivers and Island along with the current RX Signal Level and Code received See Section 5 of this man...

Page 72: ...8 Selecting SSCC Menus Figure 3 9 SSCC Menu Options If the user selects 1 to adjust the lamps the screen shown in Figure 3 9 is shown The user selects the lamp voltage to be adjusted then presses enter Provided the crossing was not active the selected lamp will be turned on steady and the user can type in a new lamp voltage Note the lamp voltages shown here are in decivolts Volts x 10 The user can...

Page 73: ...gure 3 10 SSCC Lamp Voltage Adjustment 3 1 2 2 2 Lamp Tests If the user presses 2 from the SSCC options screen the lamp test screen shown in Figure 3 11 is shown The menu title SSCC SL8 which corresponds to SSCC 1 indicates which SSCC module is being selected Press the right arrow to navigate to SSCC SL9 SSCC 2 Figure 3 11 SSCC Lamp Test The user can press Enter to select the test The tests are sh...

Page 74: ... crossing is activated Figure 3 13 SSCC Lamp Test Start Option 1 Bell this will turn the Bell on Option 2 Lamp 1 this will turn the lamp 1 on steady Option 3 Lamp 2 this will turn the lamp 2 on steady Option 4 Flash the lamps this will flash the lamps on the selected SSCC module Note that if GPs coupled is yes the lamps on both modules will flash see Section 4 11 5 for details Option 5 Test the Cr...

Page 75: ... When the test is started the lamps remain off for the configured Lamp Test Delay time and then the lamps flash for the configured Lamp Test On time then they go off for the Lamp Test Delay then flash again for the Lamp Test On Time then go off and then the test is complete 3 1 2 3 IO Logic View Screen The IO Logic View screen provides users with the status of all IO and logic conditions set in th...

Page 76: ...ls AND Screen The Logic Details AND screen depicts the status of all ANDs and their Enables and Wraps Scrolling to the individual AND for AND 2 to 8 and selecting ENTER will open a screen depicting the components for that AND The Logic Detail AND screen shows the state of the AND outputs The color convention used on these screens are Green indicates energized Grey indicates de energized White indi...

Page 77: ...ows what terms contribute to the selected AND output as shown in Figure 3 17 If a component of the AND is negated in the configuration this is shown with the prefix so in this case the NWP is on so when negated is off the LED will indicate the state of NWP Figure 3 17 Logic Details AND 2 Details 3 1 2 3 3 Logic Details OR Screen The Logic Details OR screen depicts the status of the four ORs OR 1 O...

Page 78: ...tember 2022 Version B 1 Use the arrow keys on the Display module to select the OR and press Enter this will bring up the logic diagram that shows what terms contribute to the selected OR output If a component of the OR is negated in the configuration this is shown with the prefix so in this case the RWP1 is de energized so its negated state is shown as on green Figure 3 19 Logic Details OR 1 ...

Page 79: ...al States screen depicts the status of all internal logic currently set in the system It provides a list by Internal Logic number 1 16 stating Int X Set by Parameter Sets Parameter set by logic action e g Int1 T3 Prime Sets T2 AND Enable Figure 3 20 Internal States Screen 3 1 2 3 5 System States Screen The System States Screen depicts the status of all system level states Only states that are curr...

Page 80: ...SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 3 1 2 3 6 IN Details Screen The IN Details screen depicts the states of all inputs with their assigned parameter names Figure 3 22 IN Details Screen 3 1 2 3 7 OUT Details Screen The OUT Details screen depicts the states of all outputs with their assigned parameter names Figure 3 23 OUT Details Screen ...

Page 81: ...ER will open a screen depicting the components of that Equation Figure 3 24 Equation Screen Use the arrow keys on the Display module to select the Equation and press Enter this will bring up a screen that shows what terms contribute to the selected equation If a component of the equation is negated in the configuration this is shown with the prefix and the LED state will show the state of the nega...

Page 82: ...ital Input 17 32 SEAR I O Digital Input 33 48 SEAR I O Digital Input 49 63 SEAR I O Analog Input monitors the following analog inputs Case Battery Monitor SSCC 1 Battery Monitor SSCC 2 Battery Monitor Internal Temperature External Temperature External Battery Monitor SEAR I O Digital Output monitors the following digital outputs Aux Outputs 1 6 Relay Outputs 1 2 SEAR I O LEDs Channels 1 16 SEAR I ...

Page 83: ... of the 15 bits that are transmitted out of the vital comms link These may show green energized or grey de energized The right side shows the state of the 15 bits that are received from the neighboring system on this vital comms link These may show green energized or grey de energized If the comms link is not in session grey icon on System View the Rx bits will all be grey The Tx bits may still be...

Page 84: ... required for maintenance of the GCE are viewed and modified it has the 4 submenus shown in Figure 3 28 The OCCN and CCN are displayed top right Figure 3 28 Program View Screen 3 1 2 4 1 Site Configuration Screen The Site Configuration screen is used to set the values of the following parameters Site Name DOT Number Mile Post Time Zone ATCS Railroad ATCS Line ATCS Group ATCS Display Subnode ATCS C...

Page 85: ...the crossing these are not visible or editable on the local user interface These are generally set using OCE and then saved to a PAC file which can be loaded via the Web UI or USB interface They can also be edited using the Web UI The top level GCP Programming menu is shown in Figure 3 29 Figure 3 29 GCP Programming Main Program Menu 3 1 2 5 SEAR Programming Screen The top level SEAR Programming m...

Page 86: ...ocol Ethernet Ports Screen The Ethernet Ports screen is used to set the values of the following submenus DNS Configuration which sets the IP address of Servers 1 3 Laptop Eth Port which has two screens Configure and Status Configure determines whether the system is configured as Disabled as a Client or as a DNS Server Status provides Ethernet Connection data regarding IP address Subnet Mask BCast ...

Page 87: ... generally for Siemens personnel use Consolidated Logging which sets the Event and Diagnostic Log IP Addresses of the target system to send log events to Diagnostic Options which opens setting the following parameters of the Diagnostic Log The following parameters are for Siemens use for message tracing These should be set to disabled unless specifically advised by Siemens Setting them to enabled ...

Page 88: ... Siemens for a specific diagnostic purpose CP Log Verbosity 1 2 VLP Log Verbosity 1 5 Slot 2 Log Verbosity 1 5 Slot 3 Log Verbosity 1 5 Slot 4 Log Verbosity 1 5 Slot 5 Log Verbosity 1 5 Slot 6 Log Verbosity 1 5 Slot 7 Log Verbosity 1 5 SSCC IIIi 1 Log Verbosity 1 5 SSCC IIIi 2 Log Verbosity 1 5 Security Screen The Security Screen enables the user to enable the password using the Security Enabled s...

Page 89: ...g the configuration is unlocked after the password has been set Web Server Screen The Web Server screen allows the user to select between using http or the more secure https mode of option for the web browser The default value is http NOTE The GCE Web UI is not compatible with most recent web browsers updates when used in https mode It is recommended to use http at this time Display Options Screen...

Page 90: ...creen is selected the user sees the following message GCP DISPLAY Site Setup Restore Defaults Press Enter to Confirm and Continue OR Press Back to Cancel Request Selecting ENTER will initiate the Set to Defaults process selecting BACK will exit the option 3 1 2 7 Diags Reports Screen The Diags and Reports screen shown in Figure 3 35 allows the user to view various reports Figure 3 35 The Diags Rep...

Page 91: ...ing parameters The Maint On Site screen has the following parameters o CDL Engine o MOS Mode Currently o Time Remaining o Time Duration o Reset Time o Enable MOS The CDL Messages screen depicts all current CDL Messages one after another or reports No CDL Messages found The WAMS Test Message Screen depicts the status of the WAMS Test Message The function executes automatically when the screen is op...

Page 92: ...2 Revised September 2022 Version B 1 3 1 2 7 3 Reports Logs Screens Figure 3 38 shows the main menu for the Reports Logs available Figure 3 38 Reports Logs Selection The following reports are available see applicable descriptions in section 3 5 5 Figure 3 39 Available Reports The following logs are available see applicable descriptions in section 3 5 5 Figure 3 40 Available Logs ...

Page 93: ...istics Screen The GCP Statistics screen shows statistics for the item as shown in Figure 3 41 These statistics are primarily for the use of Siemens Personnel Figure 3 41 GCP Statistics 3 1 2 9 USB Menu Screen Figure 3 42 shows the USB Menu Screen USB devices can be used to download or upload software configuration files reports and logs The following section details the use of USB devices on the G...

Page 94: ...E PROPER OPERATION OF THE GCE BEFORE PLACING THE SYSTEM BACK IN SERVICE CAUTION TO MINIMIZE THE TIME THAT THE CROSSING IS ACTIVE IF THE EXISTING CONFIGURATION NEEDS TO BE SAVED SAVE IT BEFORE SELECTING UPLOAD CONFIGURATION FROM THE USB WIZARD MENU NOTE Due to software commonality issues the USB Display device utilizes folders titled GCP4000 rather than GCP5000 Follow railroad specific procedures f...

Page 95: ...created on the USB Device The system looks for specific file folders to find or place Application Executive Configuration or Report files The file structure is as follows for downloads SAFETRAN o DOT SITENAME GCP4000 CONFIGURATIONS PAC FILES REPORTS YYYY MON The file structure is as follows for uploads SAFETRAN GCP4000 APPLICATIONS MCF PAC EXECUTIVES MEF TGZ PAC files or MCFs to be uploaded should...

Page 96: ...lot on the front of the Display 2 If Maintainer security has been enabled enter the password The password is case sensitive If security is not enabled proceed to step 3 3 Select 1 Download Configuration Figure 3 43 Select Download Configuration 4 The Download configuration window opens stating Download PAC File Please do not Remove USB Figure 3 44 Download Progress 5 When the file has been downloa...

Page 97: ...ations WARNING UPLOADING A NEW CONFIGURATION MEF OR MCF WILL PLACE THE GCP IN A RESTRICTIVE STATE AND ACTIVATE THE CROSSING WARNING SYSTEM BEFORE UPLOADING BEGINS TAKE ADEQUATE PRECAUTIONS TO WARN ANY PEDESTRIANS PERSONNEL TRAINS AND VEHICLES IN THE AREA UNTIL PROPER SYSTEM OPERATION IS VERIFIED TESTS MUST BE PERFORMED TO VERIFY THE PROPER OPERATION OF GCP BEFORE PLACING THE SYSTEM BACK IN SERVICE...

Page 98: ...3 2 1 1 Perform the following actions 1 Insert USB Drive in the USB slot on the front of the Display 2 If Maintainer security has been enabled enter the password The password is case sensitive If security is not enabled proceed to step 3 3 Select 2 Upload Configuration Figure 3 46 Upload Configuration 4 The Unlock Warning window opens displaying the message shown in Figure 3 47 Figure 3 47 Unlock ...

Page 99: ...oad Configuration window opens displaying the message shown in the figure below This may take a few minutes While the file is downloading progress will be indicated on the bottom line of the window Figure 3 49 Download Configuration 7 When the file has downloaded from the Display to the USB Drive the PAC File Download window opens stating Download Completed File is saved at the actual file locatio...

Page 100: ...on Figure 3 51 Uploading Configuration 10 The Save window opens stating Press the SEL or NAV button and then select Enter to save parameters The File name Dot Number Mile Post Site Name SIN and CCN data then appear Figure 3 52 Save Window 11 Press the SEL or NAV buttons on the CPU Card and then select Enter 12 The Upload configuration window opens stating System will now reboot to load the new set...

Page 101: ...Using a USB Drive Insert the USB drive in the USB port on the Display Module to automatically open the USB menu A USB Detected window opens stating USB detected Press Back to continue or Enter for USB Menu The USB window opens To return to the USB Menu press the Back button at any time providing the USB drive is still inserted into the port 3 4 2 Installing Software on the CPU III Module WARNING U...

Page 102: ...order of installation is immaterial however the MEFs must be loaded before attempting to place the GCP back into operation In this example the following files will be loaded into the indicated modules CPU III Module o DIAG CP File GCPNCP3_MEF_1 1 32r tgz CPU III CP executive software begins with GCP o VLP File 9VC72 V3H00_02 010 MEF o VLP MCF File GCP3K 01 00 mcf CRC 2CF3E617 The files should be c...

Page 103: ... 02 JUNE 2022 Revised September 2022 Version B 1 5 Select Client if Display is configured as Server Figure 3 55 DHCP Configuration 6 From the USB menu select 3 Software Updates 3 CPU III Update Figure 3 56 Select Software Updates Figure 3 57 Select CPU III Update 7 Verify that the Ethernet cable is well seated on both ends then press any key 8 Select 1 Change CP MEF ...

Page 104: ...the window 13 When complete the Display text provides all of the module update options If a new MCF needs loading go to step 6 in the next section otherwise select 0 Exit Setup 14 The Upload to System window opens and states Exit software finished rebooting the module 15 Press the Back button The USB SW Updates menu is shown as per Figure 3 56 Step 6 3 4 2 2 Replace CP MEF on CPU III via WebUI 1 C...

Page 105: ...om the menu on the left select CP MEF then click Unlock Figure 3 61 WebUI GCP Menu VLP MCF Unlock 5 Confirm user presence with the button on the front of the CPU module click OK on the pop up window then select Browse to locate the desired file 6 Once the correct file is selected click the Update button located next to the Unlock button 7 The uploading status will show until complete Once complete...

Page 106: ...he Display 2 If Maintainer security has been enabled enter the password The password is case sensitive If security is not enabled proceed to step 3 3 Connect an Ethernet cable between the Laptop port on the Display and the Laptop port of the CPU III module 4 You will need to verify that the Display is set up as a Client instead of a Server to do so access the Laptop Ethernet Port menu Program View...

Page 107: ...NE 2022 Revised September 2022 Version B 1 6 From the USB menu Select 1 Software Updates 3 CPU III Update Figure 3 64 Software Update Menu 7 Verify that the Ethernet cable is well seated on both ends 8 Select 2 Update VLP MEF Figure 3 65 Change MEF 9 When asked by the Setup program to Erase the MEF select 1 Yes 10 The Select File window opens Figure 3 66 Select File Window ...

Page 108: ...ill be indicated on the bottom line of the window 13 When complete the Display text provides all of the module update options Select 0 Exit Setup 14 The Upload to System window opens and states Exit software finished rebooting the module Figure 3 67 Exit Software 15 Press the Back button 3 4 2 4 Replace VLP MEF on CPU III via WebUI 1 Locate the IP address of the GCP5000 unit via the selector butto...

Page 109: ... 2022 Revised September 2022 Version B 1 Figure 3 68 WebUI GCP Login Screen 3 From the menu on the left select VLP MEF then click Unlock Figure 3 69 WebUI GCP Menu VLP MEF Select 4 Confirm user presence by pressing the button on the front of the CPU III module click OK then select Browse and locate the desired file 5 Click the Update button located next to the Unlock button ...

Page 110: ...I via USB Perform the following actions 1 Insert USB Drive in the USB slot on the front of the Display 2 If Maintainer security has been enabled enter the password The password is case sensitive If security is not enabled proceed to step 3 3 Connect an Ethernet cable between the Laptop port on the Display and the Laptop port of the CPU III module 4 You will need to verify that the Display is set u...

Page 111: ...E 2022 Revised September 2022 Version B 1 Figure 3 72 DHCP Configuration 6 From the USB menu Select 1 Software Updates 3 CPU III Update Figure 3 73 Software Update Menu 7 Verify that the Ethernet cable is well seated on both ends 8 Select 3 Update MCF Figure 3 74 Update MCF 9 When asked by the Setup program to Erase the MCF Flash select 1 Yes 10 The Select File window opens ...

Page 112: ...ading This may take a few minutes While the file is downloading progress will be indicated on the bottom line of the window Figure 3 76 Loading Progress Bar NOTE After the progress bar reaches 100 and stops the CPU loads a copy of the file to the ECD on the chassis This will be indicated on the display screen by the field turning to a grey background and on the 4 character display on the CPU as DO...

Page 113: ...8 Enter MCF CRC for GCP 3 Use the back arrow to clear the number that appears in the window then use the keypad to enter the CRC issued with the software revision instructions The CRC will always be 8 characters consisting of 0 through 9 and A through F Once the number has been entered and verified correct select Enter 4 When complete the Display text provides all of the module update options Sele...

Page 114: ...I via WebUI 1 Locate the IP address of the GCP5000 unit via the selector buttons on the front of the CPU III unit Type https or http depending on the method selected in the Web Server Configuration followed by the IP address into the web browser 2 Login to the WebUI using the appropriate User Name and Password Figure 3 79 WebUI GCP Login Screen 3 From the menu on the left select VLP MCF then click...

Page 115: ...r 2022 Version B 1 4 Click the Browse button and select the correct file Note the MCFCRC for entry into the Enter MCFCRC field as well Figure 3 81 WebUI GCP Menu Browse 5 Select the Update button Once the file has finished loading the message MCFCRC uploaded successfully and MCF file uploaded successfully Figure 3 82 WebUI GCP Menu Update Status This completes Installing Software on the CPU Card ...

Page 116: ...ed proceed to step 3 3 Connect the serial cable between the Diag port on the Display and the DIAG port of the Track module to be updated 4 From the USB menu select 1 Software Updates 1 Module Updates The Upload to System window opens stating Please check the serial cable connection before uploading 5 Verify that the serial cable is well seated on both ends then press any key The Setup program begi...

Page 117: ...ing 10 When complete the Display text provides all of the module update options Select 0 Exit Setup The Upload to System window opens and states Exit software finished rebooting the module 11 Press the Back button 12 If there are other PSO modules in the system repeat the procedure for those modules as well 3 4 4 Installing Software on RIO Module To install the MEF files on the RIO Modules Perform...

Page 118: ...r 9 The new MEF begins loading This may take a few minutes While the file is downloading progress will be indicated on the bottom line of the window 10 When complete the Display text provides all of the module update options Select 0 Exit Setup The Upload to System window opens and states Exit software finished rebooting the module 11 Press the Back button 3 4 5 Installing Software on Display Modu...

Page 119: ...le provides a Web Interface that enables the user to configure the GCP5000 model locally as well as remotely through the Laptop Ethernet Port RJ 45 on the front of the Display Module The Display Laptop Port default protocol is set as DHCP Server http protocol The Display DHCP Server protocol will assign the laptop an IP address and connect the user to the GCP The Display supports the following web...

Page 120: ... the username Maintainer default The Admin user is for Siemens personnel use only The default password is GCP5000 case sensitive to open the session If security has not been set to enable a maintainer password the default will allow all regular user functions of the WebUI to be accessed If a specific maintainer password has been set enter this The default GCP5000 may still be used to access the We...

Page 121: ...ORK IT WILL BE NECESSARY FOR THE USER TO SET THE ETHERNET PORT AS A DHCP CLIENT FAILURE TO DO SO WILL CAUSE AN INTERRUPTION OF THE NETWORK SINCE TWO DHCP SERVERS WILL BE INTRODUCED ONTO THE NETWORK NOTE The WebUI has a 1 minute session timeout If the web browser is closed without selecting Logout the user will not be able to log back in for 1 minute The WebUI has buttons at the top of the window a...

Page 122: ...P status If there are diagnostic messages present the System View will show a red exclamation mark at the top right Figure 3 92 Web UI System View The left column shows the card number in the chassis not including CPU card Green card in session with CPU Red card not in session with CPU The Name column shows the used configurable name of this component The GCE allows the user to set names for track...

Page 123: ... o Red HLTH PSO receive is unhealthy o Blue OOS the PSO receiver is out of service o Yellow WRAP wrap is being applied to the receiver o Yellow STICK stick is being applied to the receiver o Yellow TWR a timed wrap is being applied to the receiver this indicates the track circuit is occupied but it is not activating the crossing yet as a drop delay is running or the advance preemption timer is run...

Page 124: ...nded to show the following options for the Track modules Figure 3 93 Web UI Track Options When Calibration is selected the Web UI will show the same as with the Calibration and Adjustment see section 6 When Out of Service is selected the Web UI shows the following screen that allows the user to take the PSO receiver or island out of service Before options can be selected on the screen it has to be...

Page 125: ...eptember 2022 Version B 1 3 5 1 2 System View SSCC The SSCC menu under the System View provides the options shown in Figure 3 95 Figure 3 95 Web UI System View SSCC Menu Options The Lamp Adjustment menu allows the user to turn the lamps on and adjust their voltages If a train approaches the lamp on command will be overridden and the lamps will flash Figure 3 96 Web UI SSCC Lamp Adjustment ...

Page 126: ...2 Revised September 2022 Version B 1 The SSCC Test menu allows the perform various tests on the crossing provided it is not already activated these include Flash the lamps Timed test delay flash lamps turn lamps off Repeat test delay flash lamps delay flash lamps again turn lamps off Activate crossing Ring Bell See Section 3 1 2 2 for further details Figure 3 97 Web UI SSCC Test ...

Page 127: ...________________ 3 63 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 3 5 1 3 System View SEAR The SEAR menu under the System View provides the menu options shown in Figure 3 98 Figure 3 98 Web UI SEAR Menu 3 5 1 4 SEAR CDL Messages The SEAR CDL Message Screen will show any messages that are generated when the CDL is executing ...

Page 128: ...O View allows the user to see the states of the SEAR IIi inputs Figure 3 99 shows the Web UI screen displaying the SEAR IIi digital input connector designator the connection name and the current status of the connection The analog input is also displayed showing the VBN and SSCC input voltages the internal and external temperature and the monitored battery voltage if the battery monitoring option ...

Page 129: ... 22 02 JUNE 2022 Revised September 2022 Version B 1 3 5 1 6 SEAR Module View Figure 3 100 displays the SEAR status monitor IO view of the SEAR Modules The user can select the individual module using the blue arrow Figure 3 100 SEAR Modules List and Status The module selection will be displayed as in the example shown in Figure 3 101 Figure 3 101 SEAR Modules View ...

Page 130: ...e Select the Battery Calibration option from the SEAR menu a window will come up as shown in Figure 3 102 Click on the Start icon to start the internal calibration process Figure 3 102 Battery Calibration Screen After pressing the start button the battery calibration screen will appear as shown in Figure 3 103 A countdown tally displays the calibration progress The battery voltage and calibrated v...

Page 131: ...s factory calibration Factory calibration is performed on the iLOD units before shipment The Web UI is used to illustrate the calibration it can also be done from the Local UI on the Display Module If there is an application program loaded into the SEAR enter the number of flashing lamps for each iLOD sensor when requested If the site has Gate Tip Sensors installed when asked to flash the lamps ma...

Page 132: ...NE 2022 Revised September 2022 Version B 1 To continue the parameters need to be unlocked To unlock the parameters click on the Unlock button A warning screen will pop up and click OK to continue Figure 3 105 Lamp Calibration Unlocking Parameters Select the calibration type in Figure 3 106 Manual has been selected click Next to continue Figure 3 106 Lamp Calibration Manual ...

Page 133: ...sed September 2022 Version B 1 A progress bar will be displayed with a countdown number indicating the progress of the calibration Figure 3 107 Lamp Calibration Calibration Progress In the event the iLOD s is inoperative or not installed a message will be displayed advising to install the iLOD s and restart the lamp calibration Figure 3 108 Lamp Calibration iLOD Not Installed Warning ...

Page 134: ...ion B 1 The next screen in the calibration process requires entering the number of bulbs being used After entering the bulb count click on the Next button to continue as shown in Figure 3 109 Figure 3 109 Lamp Calibration Number of Bulbs The next step is to deactivate the crossing and click on the Finish button to complete the calibration Figure 3 110 Lamp Calibration Deactivate Crossing Finish Ca...

Page 135: ...00 22 02 JUNE 2022 Revised September 2022 Version B 1 When the process is finished the screen will display Calibration complete Figure 3 111 Lamp Calibration Calibration Complete The second type of activation is Flash the Lamps Click on the Flash the Lamps button and click on the Next button as shown in Figure 3 112 Figure 3 112 Lamp Calibration Flash the Lamps ...

Page 136: ... 02 JUNE 2022 Revised September 2022 Version B 1 The next screen shows activating of SSCC 1 Figure 3 113 Lamp Calibration Activating SSCC 1 The next screen in the calibration process requires entering the number of bulbs being used After entering the bulb count click on the Next button to continue as shown in Figure 3 114 Figure 3 114 Lamp Calibration Number of Bulbs ...

Page 137: ... JUNE 2022 Revised September 2022 Version B 1 The next screen shows the deactivation of SSCC 1 and the completion of the calibration Figure 3 115 Lamp Calibration Deactivating SSCC 1 The next activation type is Activating the Crossing Select the Activating the Crossing button and click on the Next button to continue Figure 3 116 Lamp Calibration Activating the Crossing ...

Page 138: ..._____________________ 3 74 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 The next screen shows the activation of SSCC 1 Figure 3 117 Lamp Calibration Activating SSCC 1 A progress bar will be displayed with a countdown number indicating the progress of the calibration Figure 3 118 Lamp Calibration Calibration in Progress ...

Page 139: ...eptember 2022 Version B 1 The next screen in the calibration process requires entering the number of bulbs being used After entering the bulb count click on the Next button to continue as shown in Figure 3 118 Figure 3 119 Lamp Calibration Number of Bulbs The next screen shows the deactivation of SSCC 1 and the completion of the calibration Figure 3 120 Lamp Calibration Deactivating SSCC1 ...

Page 140: ...__________________________________________________________________________________________ 3 76 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 The final screen shows the calibration process is completed Figure 3 121 Lamp Calibration Calibration Complete ...

Page 141: ...y a transmitter is used on the PSO module the TCN will show 0 The TCN will change whenever the PSO module receiver or island is recalibrated If a parameter is changed which causes the PSO receiver or island to require calibration then the TCN will show zero NOTE If a parameter that affects the TCN is changed so calibration is required but then it is changed back to its original value the PSO will ...

Page 142: ...port lists the TCNs and FCNs 3 5 2 Configuration The configuration menu has four sections Site Configuration GCP Programming SEAR Programming and Display Programming Figure 3 123 Web UI Main Configuration Menu Options NOTE To change configuration parameters via the Web User interface that affect the safe operation of the GCE someone must be physically present at the site to confirm local user pres...

Page 143: ...____________________________________________________________________ 3 79 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 3 5 2 1 Site Configuration The site configuration menu allows the user to set the information shown in Figure 3 124 Figure 3 124 Web UI Site Configuration ...

Page 144: ... the GCP5000 GCE the SEAR IIi is programmed via the A80485 Display Web UI or Local UI menu In the GCP5000 GCE the configuration data for the SEAR is stored in the USB ECD by the Display this means that if the SEAR IIi is replaced it will not require reprogramming The GCP5000 GCE also allows the SEAR IIi programming to be done offline using the OCE The PAC file created by the OCE contains the SEAR ...

Page 145: ...i programming may not be complete when the PAC file was created if so the following steps should be done to complete the setup on the GCP 5000 1 Load CDL 2 Load PAC file 3 Configure any remaining SEAR IIi settings that were not specified in the PAC file 4 Run through the CDL Q A 5 Install SEAR IIi Echelon modules 6 Perform the Lamp Calibration procedure 7 Perform the Battery Calibration procedure ...

Page 146: ...JUNE 2022 Revised September 2022 Version B 1 3 5 2 3 1 Application CDL As part of the SEAR programming the user can select a CDL file Figure 3 127 SEAR CDL Selection Once the CDL has been loaded the user can answer the CDL questions by clicking on the Start button and then click on Next to move to the next question as shown in Figure 3 128 Figure 3 128 SEAR CDL Questions ...

Page 147: ...SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 Once all the questions have been answered the user can compile the CDL shown in Figure 3 129 and Figure 3 130 Figure 3 129 SEAR CDL Compile Message Figure 3 130 SEAR CDL Compile Complete NOTE The SEAR application will not run unless CDL Setup is completed CDLs are specific to the crossing applications ...

Page 148: ...ing module configuration Thus it is important to program the vital parameters and I O assignments in the GCP before doing the SEAR programming see Section 4 12 5 regarding the order of programming If a PSO module is defined the Web UI will show the label relating to what is seen on the Mylar for each I O point on the chassis for example for PSO 1 four channels are potentially available OUT 1 1 OUT...

Page 149: ..._______ 3 85 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 Figure 3 132 SEAR Digital Inputs Channel for an empty slot The SEAR digital inputs corresponding to SSCC IIIi modules are labeled as shown in Figure 3 133 which illustrates the first SSCC module and part of the second one Figure 3 133 SEAR Digital Inputs Channel for SSCC IIIi ...

Page 150: ...__________________________________________________________ 3 86 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 The SEAR digital inputs corresponding to a RIO module are labeled as shown in Figure 3 134 which illustrates a RIO in slot 5 Figure 3 134 SEAR Digital Inputs Channel for RIO ...

Page 151: ...hanges state If the GCP programming has already assigned an input or output function for this channel the Web UI will show this channel as pre assigned and show the function assigned in the GCP programming in the Name column as shown in Figure 3 135 When the GCP programming has assigned the input or output the corresponding SEAR digital input algorithm is automatically selected as a Discrete input...

Page 152: ...d an input in which case it will be shown as locked here When the slot is used for a PSO module the SEAR digital inputs corresponding to PSO track connections are automatically set to unused and are not available to be used for other purposes for example Figure 3 136 If the slot is empty the digital inputs labeled with track connections are available since no module is present and using these conn...

Page 153: ...he GCP programming and are not track connection inputs can be used to monitor outputs from other sources that can be wired into the GCP I O connectors It is not necessary to have a module in a slot an empty slot can be used to monitor digital inputs by wiring to the GCP I O connectors for that slot To configure a digital input use the Template parameter to choose one of the predefined input types ...

Page 154: ...ut as a discrete input are shown in Table 3 1 the table also shows the default tag names for the template type When one of these templates is selected the Name is set automatically to that of the template and a tag used by the CDL is automatically generated The on and off and toggle states names default to de energized energized and toggle and the debounces to 100ms and toggle period 1000ms as sho...

Page 155: ... 1 3 i_gd1_3 GD 1 4 i_gd1_4 GD 2 1 i_gd2_1 GD 2 2 i_gd2_2 GD 2 3 i_gd2_3 GD 2 4 i_gd2_4 General 1 GEN1 General 2 GEN2 General 3 GEN3 General 4 GEN4 Ext Island 1 ExtIsl1 Ext Island 2 ExtIsl2 Ext Island 3 ExtIsl3 TXGI TX The user is free to edit the tag names state names or debounce times as needed Only certain inputs are available which can be configured as Ground fault test inputs or MTSS inputs T...

Page 156: ...3 3 OUT 4 3 IN 4 1 OUT 4 3 OUT 5 3 IN 5 1 OUT 5 3 The SSCC inputs on SSCC Module 1 SSCC1 VI 1 thru SSCC1 VI 5 and SSCC Module 2 SSCC2 VI 1 thru SSCC2 VI 5 are also available to be used for Ground fault tester and MTSS inputs provided that they are not being used by the GCP Programming The two inputs on the front of the SEAR DI1 J3 and DI2 J3 are also available to be used for the Ground fault teste...

Page 157: ...ised September 2022 Version B 1 When an input is selected with algorithm GFT Ground fault tester the options shown in Figure 3 140 are available Figure 3 140 SEAR Digital Inputs GFT Options NOTE The terminal interface is still available on the SEAR in the GCP5000 but the user should use the Display Module as the primary way of configuring the SEAR Figure 3 141 SEAR Terminal interface ...

Page 158: ...ng of the input Events for the input can be logged on this interval only Internally the SEAR IIi samples the inputs every 10 milliseconds regardless of this setting Resolution Specifies the change in volts or degrees Fahrenheit required before an event will be logged into the SEAR IIi event buffer Samples to Average Specifies the number of consecutive 10 millisecond samples to average together to ...

Page 159: ...te ON state TOGGLING state or PULSED state In the OFF state the relay contacts are open in the ON state the relay contacts are closed In the TOGGLING state the relay contact is opening and closing at the user specified duty cycle and period The settings for each relay output are described in Table 3 4 Table 3 4 Relay Output Settings Setting Description Name Up to 20 characters long and used to des...

Page 160: ...ersion B 1 The Non Vital outputs on the SEAR can be configured from the Non Vital Output tab shown in Figure 3 143 The Label shows the connector the output is available on and for the RTUs the specific pin number on the DB25 AUX connector Figure 3 143 Non Vital Outputs To choose one of the predefined outputs select a template from the list as shown in Figure 3 144 Figure 3 144 Non Vital Output Tem...

Page 161: ...tically fill in the Name and Tag The defaults for all outputs are shown in Figure 3 145 Figure 3 145 Non Vital Output Defaults Even when a template has been used the user can still edit the properties for the output to their own values If there is no suitable template the user can fill in their own values 3 5 2 7 Echelon Modules The user can add Echelon based modules such as the iLOD or SSCC from ...

Page 162: ...amps being monitored This means that if the flash rate varies by as much as this number per minute then an event message will go from the iLOD to the SEAR IIi The current resolution determines how much of a shift in current will generate a message to the SEAR IIi See iLOD A80271 user guide SIG 00 03 05 for more details 3 5 2 7 2 SSCC The SEAR IIi can be used to monitor an external SSCC module When...

Page 163: ...Ix where 1 8 Off State Name default Off On State Name default On Vital Outputs Bank A Lamp 1 Name default 1 Lamp Output 1 Lamp 1 Tag default 1 L1 Lamp 1 Burned Out Name default Burned Out Lamp 1 Flashing Name default Flashing Lamp 1 Off State Name default Off Lamp 1 On State Name default On Lamp 2 Name default 1 Lamp Output 2 Lamp 2 Tag default 1 L2 Lamp 2 Burned Out Name default Burned Out Lamp 2...

Page 164: ...State Name default Off Lamp 1 On State Name default On Lamp 2 Name default 2 Lamp Output 2 Lamp 2 Tag default 2 L2 Lamp 2 Burned Out Name default Burned Out Lamp 2 Flashing Name default Flashing Lamp 2 Off State Name default Off Lamp 2 On State Name default On Bell Name default 2 Bell Output Bell Tag default 2 Bell Bell Off State Name default Off Bell On State Name default ON Gate Ctrl Name defaul...

Page 165: ... Only Framed Stream DTMF Only Determines the method the VHF Communicator will use to packetize the incoming data See descriptions of types below In DTMF only mode no data will be received STX List 0 FF hex for each of 5 values F5 F9 FB F1 00 This setting is only applicable if Rx Type is set to Framed List of up to 5 possible byte values that can represent the start of a valid frame of data An entr...

Page 166: ...t will be used to send and receive data packets and DTMF tones Voice Channel 1 8 1 Specifies the channel of the radio that will be used to transmit digitized speech For more details regarding the VHFC see SIG 00 03 002 VHF Communicator A80276 User Guide 3 5 2 7 4 WAG When a WAG is selected the Node number is available range 1 99 this is the Subnode on the Echelon of the WAG By default this is 1 Th...

Page 167: ...P5000 When a GCP5000 is selected the Node number is available this is the Subnode on the Echelon of the GCP CPU By default this should be set to 16 This corresponds to the ATCS CPU Subnode number of the GCPs ATCS address set on the Site Configuration page If the node number is changed here the ATCS CPU Subnode must also be changed to match Note that this setting also applies when a CPU III is used...

Page 168: ...ember 2022 Version B 1 Figure 3 152 Echelon Modules GCP5000 3 5 2 8 Communications The Sear IIi may be configured to operate with external communication devices For more details on communication networks see the Event Analyzer Recorder SEAR II A80273 SIG 00 02 07 manual The communications parameters are configured on the Communication tab shown in Figure 3 153 Figure 3 153 SEAR Communications ...

Page 169: ...ddress of this site The address is a type 7 field address with the following format 7 RRR LLL GGG SS DD Office WAMS ATCS Addr ATCS address of the Wayside Alarm Management System software The address is a type 2 office address with the following format 2 RRR NN DDDD Primary Hop ATCS Addr ATCS address of the primary site to send messages bound for the office system This site may be the Collector or ...

Page 170: ... the user must also add that module to the Echelon configuration 3 5 2 8 2 No Communication A SEAR IIi with the site type set to No Communication has no link to an office system and no alarms or messages are handled by the unit 3 5 2 8 3 Collector Master A SEAR IIi with the site type set to Collector is the master unit in the ATCS enhanced routing protocol that has a direct link to the office syst...

Page 171: ...d to communicate with the office This setting can be any of the following Direct RS232 MCM RS232 WAG Echelon MCM Echelon Dial Modem RS232 Modem Phone Number If the selected office device is Dial Modem RS232 the phone number for the office system must be specified Modem Init String If the selected office device is Dial Modem RS232 an initialization string for the modem may be specified NOTE Auto an...

Page 172: ...nd the Modbus protocol A Bullhorn Modbus site has the following settings Table 3 9 Bullhorn Modbus Settings Setting Description Poll ID Modbus protocol poll identifier 1 255 3 5 2 9 Serial Port The SEAR IIi has two serial ports the USER port and the AUX port these are configured from the Serial Port tab Table 3 10 Serial Port Settings Setting Description Baud Rate 300 600 1200 2400 4800 9600 defau...

Page 173: ...____________________________________________________ 3 109 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 Figure 3 157 SEAR Serial Ports User Port 3 5 2 10 Set to Default Used to set the SEAR configuration back to default 3 5 2 11 Display Programming Figure 3 158 Web UI Display Programming ...

Page 174: ...Serial Port 3 5 2 11 2 Ethernet Ports The Display Module has three Ethernet ports The laptop port should be accessed from the front of the Display Module Ethernet ports 1 and 2 should be accessed from the RJ45 connectors on the GCP Chassis NOTE For Ethernet ports 1 and 2 use the appropriate RJ45 connections on the GCP5000 chassis Do not use the RJ45 connections on the front of the display module t...

Page 175: ...abled the port has the fixed IP address as default as shown below The screen also allows the user to check the status of the connection This port would typically be used when connecting the GCP5000 to a cell modem for remote monitoring Figure 3 161 Display Programming Port 1 Ethernet Port Ethernet Port 2 This menu allows the user to select options for Ethernet port 2 The user can choose between Di...

Page 176: ...e it is sent to the CPU III and then stored in the CIC so that the CPU III can read it on boot up regardless of whether the Display module is present ATCS IP Field Interface has options of None Echelon and Ethernet default Echelon This controls the routing of vital ATCS messages If it is set to Echelon the CPU III will send vital messages out of the Echelon port If it is set to Ethernet the CPU II...

Page 177: ... log are to be stored These may be stored on separate Display Modules Figure 3 165 Display Programming Consolidated Logging Log Verbosity Settings This page is used to set the verbosity the detail of the logging of the Diagnostics CPU and I O module logs For the CP and I O modules the default verbosity is 1 the value should be kept at this unless Siemens requires more detailed log information to d...

Page 178: ...n the required password On returning to this screen the password cannot be edited unless the correct password is entered See Section 3 1 2 6 for details If security has been enabled the user will need to enter this password on the local user interface to be able to edit GCP MCF parameters Also the user will need to log into the Web UI with this password to be able to edit GCP MCF parameters The us...

Page 179: ...o control whether the Web UI uses secure https or non secure http access The default is non secure access http Note that most web browsers are not compatible with the GCP5000 GCE secure access mode Figure 3 168 Display Programming Web Server 3 5 2 11 7 Display Options Display Buzzer Enable range Yes No default Yes This is used to enable or disable the buzzer on the Display Display Hibernation Time...

Page 180: ...rs back to defaults The parameters under GCP Programming are unaffected 3 5 3 Calibration and Adjustment The Calibration and Adjustment page has 3 submenus as shown in Figure 3 170 The Web UI will bring up the Track PSO one by default Figure 3 170 Web UI Calibration and Adjustment Menus The Web UI will show the following screen that allows the user to calibrate the PSO or island Before options can...

Page 181: ...own in Figure 3 172 by default the IO View is shown Figure 3 172 Web UI IO View 3 5 4 1 IO View The default view shows the IO of the system as shown in Figure 3 172 3 5 4 2 Logical View The logical view as shown in Figure 3 173 shows the states of the AND gates OR gates Equations and Internal channels To see internal channels 17 to 24 select the Next button If a logic term is unused it is shown in...

Page 182: ... 1 Maintenance Call output Advance Preempt OP Gate Down OP Second Train OP Figure 3 173 Web UI Logical View If the blue arrow next to the logic term is selected this will show a detailed view of each AND OR or Equations as shown in figures Figure 3 174 Figure 3 175 and Figure 3 176 If a term is negated then its LED will show green when the underlying term is off e g NWP1 is on so the NWP is off so...

Page 183: ...N EDITOR _________________________________________________________________________________________________________ 3 119 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 Figure 3 174 Web UI AND Detail Figure 3 175 Web UI OR Detail ...

Page 184: ... CONFIGURATION EDITOR _________________________________________________________________________________________________________ 3 120 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 Figure 3 176 Web UI Equation Detail ...

Page 185: ...ber 2022 Version B 1 3 5 4 3 Comms View The Comms View will show the states of the transmitted and received bits for each vital comms link for example as shown for VComm 1 in Figure 3 177 Figure 3 177 Web UI Comms View VComm 1 The SEAR tab shows the states of the bits received from the SEAR IIi that are used to control logic functions as shown in Figure 3 178 Figure 3 178 Web UI Comms View SEAR ...

Page 186: ...022 Revised September 2022 Version B 1 3 5 4 4 Logic States For Siemens use only 3 5 4 5 Ethernet Status The Ethernet status screen shows the IP addresses and connection status of the Ethernet ports on the Display Figure 3 179 Web UI Ethernet Status 3 5 4 6 Route Table The route table shows which ATCS addresses are assigned to which routing paths Figure 3 180 Web UI Route Table ...

Page 187: ...ogs icon will result in the WebUI showing the following menu selections Figure 3 181 Reports Logs SEAR 3 5 5 1 Event Log The display contains the main event log for the system The events in it are generated by the CPU and sent to the display where they are time stamped and added to the log The WebUI event log page allows the user to page through the event download all or part of the log or turn on...

Page 188: ...g Next move forward a page in the log 50 events are shown per page use the scroll bar on the right to see all the events on the page The Download button provides the following selections Displayed download the current page displayed Last 24 hours downloads the events that occurred in the last 24hrs All downloads the whole event log The screen provides a filter box so events that match the entered ...

Page 189: ... Log menu item from the left menus Figure 3 184 WebUI Log Selection Filter The first drop down menu on the Event Log page allows the selections shown in Figure 3 185 with BASIC as the default Figure 3 185 WebUI Event Log Mode If ADVANCE is selected the WebUI allows the user to choose a range of dates to view Enter the required date range The First button will now show events from the start date an...

Page 190: ...ack button to exit TRACE mode and return to the BASIC mode Figure 3 187 WebUI Event Log TRACE Mode 3 5 5 2 Diagnostic Log The Diagnostic log contains entries for whenever a diagnostic message is generated or cleared The events here are generated by the CPU and sent to the display where they are time stamped and added to the log The WebUI diagnostic log page allows the user to page through the even...

Page 191: ... warning time may be ok but the train move warning time may appear short as the train was only on the second track for a fraction of the whole warning time Figure 3 189 WebUI Train History Log Select the Clear button to clear the event in the train history The WT filter is used to filter the train moves with warning times below or equal to this value The value entered has to be between 23 and 99s ...

Page 192: ...4 Maintenance Log The Maintenance log contains events related to maintenance activities The following events may be displayed a GCP programming configuration changes for these the old and new value is shown along with the resulting CCN and OCCN value b PSO receiver or island calibration c User login from Web UI including the port the user logs in and the MAC address of the computer logging in Figu...

Page 193: ... the parameters that have been changed from their default value This provides a simple means where the user can manually program a system from scratch as they can easily identify just the parameters that need to be changed from their default settings Note the recommended way to program the system is to download a PAC file as described in section 3 3 The Template Report is not used in the GCE The V...

Page 194: ...193 WebUI Configuration Report 3 5 5 6 CPU IO Card Logs This allows the user to see and download the individual logs from the I O modules This menu was previously used to allow the user to see the log from the CPU II This log is no longer available to be viewed from the display when a CPU III module is used 3 5 5 7 Check Numbers This shows the same Check Numbers information as the link on the Syst...

Page 195: ...OCE see section 3 6 The Vital CPU Module selection is used to a Load software into the CPU III an Ethernet connection is needed between the CPU III and Display for this b load new software into the I O modules a serial cable is required for this operation see section 3 3 Note an alternative more convenient way to load new software or the MCF into the CPU III is to connect directly to its laptop Et...

Page 196: ... 3 5 7 Diagnostics When Diagnostics is selected the Web UI shows any diagnostic messages currently present in the system Figure 3 195 Web UI Diagnostics View When a specific diagnostic message is selected the Web UI will show the cause and suggested remedy Figure 3 196 Web UI Detailed Diagnostics View To show diagnostic messages for just a specific module in the system select the drop down menu la...

Page 197: ...Selection Then the Web UI only shows diagnostic messages for that slot as shown in Figure 3 198 Figure 3 198 Web UI Diagnostics View Track 3 5 8 CPU III Web User Interface The CPU III on the GCE provides a Web User Interface that allows the user to perform a subset of the functionality of the Display Module The main System View is only available on the display the CPU III Web UI will show the mess...

Page 198: ... 22 02 JUNE 2022 Revised September 2022 Version B 1 The CPU III allows PSO module calibration as shown in Figure 3 200 The Threshold adjustment is not available from this screen Figure 3 200 CPU III Web UI Calibration The CPU III does not support the Out of Service option the message shown in Figure 3 201 will be displayed Figure 3 201 CPU III Web UI Out of Service ...

Page 199: ...___ 3 135 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 The CPU III supports the configuration options shown in Figure 3 202 Figure 3 202 CPU III Web UI Configuration If the Display is in session the user is not permitted to edit the Site parameters from the Display as shown in Figure 3 203 Figure 3 203 CPU III Web UI Site Configuration ...

Page 200: ...ameters available from the previous menus are the same ones available in the Display module The exceptions are the following that are changed from the CPU III CP Programming Laptop Port see Figure 3 204 Web Server see Figure 3 205 Figure 3 204 CPU III Web UI Site Laptop Port Configuration Figure 3 205 CPU III Web UI Web Server Configuration The CPU III supports the Status Monitor options shown in ...

Page 201: ...ised September 2022 Version B 1 The CPU III supports the Reports and Logs options shown in Figure 3 207 Note that if the version or configuration report is obtained from here it will not contain Display or SEAR IIi information Figure 3 207 CPU III Web UI Report and Logs The CPU III supports the Software Updates options shown in Figure 3 208 Figure 3 208 CPU III Web UI Software Updates ...

Page 202: ... be a Display and SEAR IIi in the system the PAC files should be loaded via the Display If the PAC files are loaded via the CPU III the Display and SEAR IIi will not be programmed Figure 3 209 CPU III Web UI Configuration The CPU III Web UI can be used to load new CP MEF VLP MEF or the MCF as shown in Figure 3 210 These can only be done from the Display Web UI if an Ethernet cable is connected bet...

Page 203: ...to the display Loading the PAC file is an efficient method of programming office design into a field GCP5000 unit as it minimizes the field programming steps and eliminates field errors in transferring programming from plans to the unit Utilization of the Office Configuration Editor features dramatically reduces the number of parameters that must be entered in the field This allows the designer to...

Page 204: ...CP5000 takes the CRC of all configuration data and derives a Configuration Check Number CCN from that Since there are values that are set in the field the software derives an Office Configuration Check Number OCCN which is the 32 bit CRC of the configuration data excluding items that are protected by the Field Password 3 7 1 Parameters Excluded From OCCN The following values have been excluded fro...

Page 205: ...MMING GUIDELINES 4 1 SSCC Application Guidelines The A80405 Solid State Crossing Controller IIIi SSCC IIIi is a plug in module for the GCP5000 GCE The case can accommodate up to two A80405 modules Each module provides up to 20 amperes of lamp drive gate and bell control The A80405 module Interface is through GCE front panel connectors The A80405 module generally operates from a separate battery th...

Page 206: ...hing synchronization between the A80405 modules of multiple GCP5000s Disabling of crossing bells while the gates are rising Disabling of crossing bells while the gates are down Requires gate down inputs to be energized 4 2 2 Crossing Controller Features The circuits of the A80405 incorporate heavy duty solid state switches and have regulated lamp voltage It is user programmable It minimizes lamp v...

Page 207: ...the pulse modulated lamp voltage e g Agilent U1252A Conventional multimeters may be used however the voltage reading will vary from the true rms value The variance is not a set percentage and is dependent on battery voltage 4 2 3 Module Health The A80405 module provides an output that controls the HEALTH LED on the module front panel Yellow HEALTH LED reflects the health of the module Flashes at 1...

Page 208: ...nectors on the GCP5000 GCE front panel using poly jacketed 10 AWG wire recommended for DC power and return between battery surge protection and the GCP5000 GCE crossing controller connectors Provide power wiring to the lighting surge panels using poly jacketed 6 AWG wire recommended for DC power and return between the 1 lighting surge panel A91170 1 or A91181 1 and the crossing gate battery posts ...

Page 209: ... _________________________________________________________________________________________________________ 4 5 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 Figure 4 3 Surge Power Connections to SSCC Modules Lighting Surge Panels ...

Page 210: ...TE Lamp 1 1 L1 and Lamp 2 1 L2 circuits provide compensation for different lengths of cabling to the crossing flashing lamps allows the system to compensate for unequal voltage drops between the two cables steering diodes for the Crossing Controller Gate Control output to provide isolation between the two crossing gate controls see Figure 4 6 For common return gate control a single A91170 1 panel ...

Page 211: ...INES _________________________________________________________________________________________________________ 4 7 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 Figure 4 4 Common Return Lighting Surge Panels A91170 1 A91170 2 ...

Page 212: ...NES _________________________________________________________________________________________________________ 4 8 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 Figure 4 5 Isolated Return Lighting Surge Panels A91181 1 A91181 2 ...

Page 213: ...ING SURGE PANEL 1 GC A 1 GC INSULATED LINK CR2 N N 1 GC B INSULATED LINK CR1 N B LIGHTING SURGE PANEL A91170 2 2 GC C 2 GC INSULATED LINK CR2 N N 2 GC D INSULATED LINK CR1 N B BATT A80405 2 GC 2 GC SSCC 2 1 GC A INSULATED LINK 1 GC B INSULATED LINK LIGHTING SURGE PANEL A91181 1 N B BATT 1 GC A INSULATED LINK 1 GC B INSULATED LINK N N 1 GC CR2 CR1 1 GC N 1 GC 1 GC 2 GC 2 GC A80405 A80405 SSCC 2 SSC...

Page 214: ... TO WARN VEHICULAR TRAFFIC PEDESTRIANS AND EMPLOYEES Table 4 1 A80405 Module Operating Parameters PARAMETER VALUE System Reaction Time Nominal 700 ms Power Up Time 40 seconds maximum Lamp Flash Rate Can be programmed for 30 to 70 flashes per minute in 5 flashes per minute increments 50 flashes per minute default Lamp Duty Cycle 50 each flashed lamp Lamp Voltage Adjustment Gate lamps are programmab...

Page 215: ...f underground wiring between the SSCC III Lighting Surge Panels and the crossing Mast Junction Boxes Use of SSCC III Lighting Surge Panel s Where one signal is controlled by each Controller Module one surge panel may be used for both modules as shown in Figure 4 8 WARNING WHEN ONE FLASHING LIGHT SIGNAL IS CONTROLLED BY EACH SSCC MODULE A SINGLE SURGE PANEL MAY BE USED AS SHOWN IN FIGURE 4 8 JUMPER...

Page 216: ..._________________________________________________________________________________________________________ 4 12 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 Figure 4 7 GCP5000 GCE Crossing Controller Module and Connector Locations ...

Page 217: ...ES _________________________________________________________________________________________________________ 4 13 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 Figure 4 8 Two Crossing Controller Modules Controlling One Gate Each ...

Page 218: ...INES _________________________________________________________________________________________________________ 4 14 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 Figure 4 9 One Crossing Controller Module Controlling Two Gates ...

Page 219: ...ew terminal 10AWG B 6 pin screw terminal 10AWG N 6 pin screw terminal 10AWG 1BELL 4 pin cage clamp 16AWG 1GC 4 pin cage clamp 16AWG 1GC 4 pin cage clamp 16AWG 1IN7 1 10 pin cage clamp 16AWG 1IN7 1 10 pin cage clamp 16AWG IN7 2 GD 10 pin cage clamp 16AWG IN7 2 GD 10 pin cage clamp 16AWG IN7 3 GP 10 pin cage clamp 16AWG IN7 3 GP 10 pin cage clamp 16AWG IN7 4 GD 10 pin cage clamp 16AWG IN7 4 GD 10 pi...

Page 220: ...TION AND INSERTION INSTRUCTIONS REFER TO PARAGRAPH 10 1 4 5 3 Lamp and Bell Wiring to the Lighting Surge Panel AREMA binding posts connect wiring to the Lighting Surge panel Simplified Lighting Surge Panel Lamp and Bell wiring diagrams for typical crossings are shown in Figure 4 8 and Figure 4 9 A typical crossing lamp configuration is shown in Figure 4 10 Recommended wire size for L1 and L2 betwe...

Page 221: ...amp wire length for a crossing is listed in Table 4 3 The designated load current is based on 9 5 volts supplied to lamps Generally 18 watt bulbs draw 1 8 amps per bulb lit at the same time and 25 watt bulbs draw 2 5 amps per bulb lit at the same time NOTE If a lamp wire between the surge Panel and the Mast Junction Box is too long its resistance can prevent the full required voltage from being ap...

Page 222: ... Pb 7 1 213 64 9 426 129 8 375 114 3 750 228 6 NiCd 10 150 45 7 300 91 4 300 91 4 600 182 9 NiCd 111 213 64 9 426 129 8 375 114 3 750 228 6 Pb Lead acid NiCd Nickel cadmium Note 1 Do not exceed 16 5 volts on the power terminals of the controller 4 5 6 Crossing Controller DC Power Connections The A80405 modules receive power via the Lighting Surge panel and the CROSSING CONTROLLER connectors as sho...

Page 223: ...NES _________________________________________________________________________________________________________ 4 19 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 Figure 4 11 Typical Crossing Controller Module Battery Connections ...

Page 224: ...sion C SSCC IIIi or earlier or when external SSCC units are connected to a master SSCC IIIi and operated from a different battery the following wiring must be provided for FLASH SYNC Return If two Revision C SSCC IIIi units in the same chassis are operated by separate batteries the N pins of the SSCC IIIi power and lamp connectors must be wired together If an external SSCC IIIA SSCC III PLUS or SS...

Page 225: ...e applied as instructed in the following CAUTION before applying power to the GCP5000 GCE SSCC IIIi module s WARNING DURING THE SSCC BOOT UP PROCESS AND AFTER ALL WIRING IS CONNECTED THE CROSSING GATES WILL BE DOWN WITH CROSSING LAMPS FLASHING AND BELLS RINGING A80405 MODULE S WILL NOT BE RESPONSIVE TO CROSSING CONTROL INPUT FROM THE GCP5000 GCE TAKE ADEQUATE PRECAUTIONS TO WARN ANY PEDESTRIANS PE...

Page 226: ...referencing several conventional meters is in the following paragraph WARNING IF MAINS POWER IS OFF AND THE BATTERY VOLTAGE IS LOW THE LAMPS WILL DIM THE RAILROAD SHOULD ENSURE ADEQUATE BATTERY IS PROVIDED TECHNIQUES TO MONITOR THE BATTERY REMOTELY SHOULD BE EMPLOYED SUCH AS A LOW BATTERY ALARM FROM THE SEAR NOTE To measure the lamp voltage the user can use the Display Module to turn the lamps on ...

Page 227: ...e desired lamp voltage When using a digital multimeter e g Agilent U1252A Desired lamp voltage 9 5 Meter variance for 14 7 volt battery 2 2 Meter reading 7 3 When using an analog multimeter e g TS111 Desired lamp voltage 9 5 Meter variance for 14 7 volt battery 1 1 Meter reading 8 4 4 10 2 Lamp Voltage Measurement Example 2 In this example it is desired to check that the lamp voltage is greater th...

Page 228: ...ovide lamp gate and bell drive CAUTION EXCEEDING 16 5 VDC ON CROSSING CONTROLLER POWER TERMINALS MAY RESULT IN INTERMITTENT FALSE ACTIVATIONS EXCEEDING 18 VDC WILL RESULT IN CONTROLLER DAMAGE 4 11 1 Program Parameters The program configuration parameters for the SSCC IIIi modules are shown in Figure 4 12 The following general options are available for crossing operation Gates Used Specifies whethe...

Page 229: ...the SEAR Range 1 5 minutes Default 2 Min Bell On Gate Rising When set to Yes the bell rings while the gates are rising Default No Mute Bell on Gate Down Specifies whether the bell outputs are turned off when all the gate down inputs GDs are energized Default No 4 11 2 Gate Down Inputs Gate Down inputs GDs are used for various applications When the GDs are connected to the SSCC inputs they are moni...

Page 230: ...ed by the CPU This causes the CPU to activate the other Crossing Controller Module if used 4 11 4 Crossing Controller Programming Figure 4 13 shows the menus specific to each SSCC IIIi Figure 4 13 SSCC 1 and 2 Configuration Menus 4 11 4 1 SSCC 1 and SSCC 2 Activation The controller can be activated by either AND 1 XR AND 2 AND 3 or AND 4 The default is AND 1 XR Use AND 2 for applications where the...

Page 231: ...osition inputs The functions that may be assigned to each SSCC vital input relative to the number of GPs selected are shown in Table 4 5 The default settings are as follows SSCC 1 Default 1 SSCC 2 Default 0 Table 4 5 SSCC GP Input Selection NUMBER SELECTED IN CORRESPONDING GPs FIELD SSCC 1 VITAL INPUT SELECTION AVAILABLE SSCC 2 VITAL INPUT SELECTION AVAILABLE 0 Not Used Not Used 1 Not Used GP 1 1 ...

Page 232: ...per minute at which the lamps flash The range is 30 to 70 flashes per minute in steps of 5 flashes Default 50 4 11 4 6 Low Battery Detection When set to Yes the controller monitors its battery The maintenance call output drops when a low battery condition is detected Default No 4 11 4 6 1 Low Battery Level Displays when Low Battery Detection is set to Yes Sets the low battery detection level If th...

Page 233: ...trl Used This function is used to interface the GCP5000 GCE with external crossing controllers such as the SSCC IIIA the SSCC III and the SSCC IV It can be used in interconnected railroad applications When set to Yes the two controls become available to be assigned to an external output In addition one input becomes available Aux Xng Control De energizes when the SSCC Module activates due to de en...

Page 234: ...ntroller with independent gate position Example 5 Crossing flashers only 4 11 5 1 Example 1 Crossing Configured With One GP Input In the SSCC Configuration window set SSCC1 2 GP Coupled to Yes This will cause the lamps on both crossing controllers to flash if the GP input goes low In the SSCC 1 Configuration window set SSCC 1 Number of GPs to 1 default In the SSCC 2 Configuration window set SSCC 2...

Page 235: ...ent SSCCs The crossing controllers may be configured to function with minimum interaction thus allowing each SSCC module to independently control lamp activation This typically may be used on divided highways where a single gate malfunction does not affect opposing traffic To configure the crossing controllers for independent operation In the SSCC Configuration window set SSCC1 2 GP Coupled to No ...

Page 236: ...iate activation input of the crossing controller For additional information see Section 4 6 External Crossing Controllers of this manual Figure 4 14 Assigning Inputs For External Crossing Controller 4 12 2 External Crossing Controller For Additional Lamp Current Where the lamp current requirements of the crossing exceed the 40 Amp combined capacity of the two internal crossing controller modules a...

Page 237: ...f the external crossing controller The power returns for the GCE and the external crossing controller do not have to be connected When used connect MAINT CALL of the GCE with MAINT CALL of the external crossing controller as described in paragraph 6 12 NOTE SSCC IIIi Modules Rev D and later have an isolated flash sync output Where battery isolation must be maintained and SSCC IIIi Modules of Rev C...

Page 238: ...r needs to press the Echelon Service button on the iLOD and the Display will indicate when the process is successful 3 The Display module will indicate once the installation process is complete To install the iLOD using the GCP5000 WebUI 1 Locate the IP address of the GCP5000 unit via the Display module Program View 4 Display Programming 2 Ethernet Ports 1 Laptop Status Type into a compatible web ...

Page 239: ...resses in the following procedure are done from the front panel keypad on the GCP5000 Display module 1 To access Lamp Calibration select Program View 3 SEAR Programming 9 SEAR Setup 2 Lamp Calibration on the Display module OR access the WebUI see preceding iLOD installation procedure and select System View SEAR Lamp Calibration 2 If there is an application program loaded into the SEAR enter the nu...

Page 240: ...ings and behavior can differ between railroads Refer to the specific SEAR IIi Configuration Summary document for details of the application CDL program LEDs and Alarms The ATCS address must be entered before the SEAR IIi communicates with the CPU Module Before beginning the SEAR IIi setup procedure have circuit plans showing the SEAR IIi setup page available for reference Site Setup must be run in...

Page 241: ...n network will need to be checked for good communication with the SEAR IIi All of those modules can be checked on one screen by scrolling to IO Logic View 4 SEAR This opens the SEAR I O submenus The submenus are displayed in the following order when the right arrow is pressed Digital Inputs 1 16 includes iLOD and VHF Digital Inputs 17 32 Digital Inputs 33 48 Digital Inputs 49 63 Analog Input Digit...

Page 242: ...ows STUCK LOW that indicates the data wire between the GFT and SEAR IIi is open and will need to be repaired If the data connection is good the following would be displayed for GFT1 GFT1 HL G MD N B1 0 B2 0 HL G indicates that the GFT health is good MD N indicates that test mode no B1 B2 0 shows that there are no ground faults on BAT 1 or BAT 2 A ground can be simulated on those inputs by running ...

Page 243: ...in the network and field calibrated before verifying operation 4 12 10 SEAR IIi Communication Testing communications to the office can be accomplished using a menu function to generate a test alarm and by creating events that generate alarms Before testing the SEAR IIi by sending alarms to the office the unit must be configured for communications in the Site Setup Once a SEAR IIi is configured thr...

Page 244: ...e Battery name Ground Fault Clear Removing the wire that simulates the ground will generate a Ground Fault Cleared message Analyzer Failure Alarm Remove the connector that powers the GFT or that MTSS unit inside the gate mechanism Doing so on either unit will cause an Analyzer Failure alarm Analyzer Normal Restoring the connector will generate an Analyzer Normal message 4 13 Crossing Monitoring by...

Page 245: ...es a modulated audio frequency track signal It sends a coded 8 bit address code through the rails using an audio frequency signal as a carrier The rail connections for the coupling unit delimit the other end of the track circuit The modulated signal is detected by the receiver where it is decoded and processed The Receiver responds only to signals of the proper frequency address and amplitude The ...

Page 246: ...hway crossings the system satisfies any application requiring a short high definition audio frequency track circuit The PSO Module is available with up to five address codes and a wide variety of carrier frequencies Sixteen PSO Module carrier frequencies ranging from 156 Hz to 4000 Hz are available for use in non electrified territory and an additional 31 common frequencies ranging from 500 Hz to ...

Page 247: ...AY LEAD TO INCORRECT OR UNSAFE OPERATION OF THE TRACK CIRCUIT INSTALLATIONS WHERE POOR SHUNTING MAY BE EXPECTED ADD FIVE SECONDS TO THE DESIGNATED RECEIVER PICKUP DELAY NOTE A minimum 2 second receiver pickup delay is recommended 5 2 1 Introduction And Overview The PSO Module allows many application functions to be configured in software reducing the equipment and wiring needed by older generation...

Page 248: ... in case the approach receiver being overridden by the Stick does not energize after the train has left its PSO circuit The timer begins to run time when the island circuit energizes and the Directional Stick is set as the train departs the exit track Therefore the stick cancellation time is not affected by train length A latch prevents an intermittent island circuit from resetting the Stick Cance...

Page 249: ...____________________________________________________________________________________ 5 5 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 The typical operation of the stick logic is as follows Figure 5 1 Directional Stick Example Train Not Yet in Approach ...

Page 250: ...____________________ 5 6 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 Before entering RX2 the PSO 2 RX 1 and PSO 2 RX 2 Stick is not set The XR is up green and SSCC1 and SSCC 2 are not activated green and the PSO 2 receivers show CLR and receiving code A and C Figure 5 2 Directional Stick Example Train Enters RX2 ...

Page 251: ..._____________________________________________________ 5 7 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 The train enters RX2 RX2 shows occupied XR de energizes grey and the SSCC modules activate grey No stick has been set yet Figure 5 3 Directional Stick Example Train Enters Island ...

Page 252: ...______________________________ 5 8 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 The train enters the Island circuit the Island de energizes and shows OCC grey XR remains de energized and the SSCC modules are activated No stick has been set Figure 5 4 Directional Stick Example Train Enters RX1 Stick 1 Set ...

Page 253: ...________________________ 5 9 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 The train enters RX1 RX1 initially shows OCC and then the stick is set and the Display shows RX1 as STICK yellow XR remains de energized grey and SSCC modules activated grey Figure 5 5 Directional Stick Example Train Exits RX2 and Island ...

Page 254: ...its RX2 and ISL pickup delays LOS programmed time delays start as the train exits each respective track circuit LOS time running will be indicated as a flashing LED Once LOS expires the XR RX2 and Island energize The XR RX2 and Island LEDs light OUT1 energizes OUT2 remains de energized and OUT3 remains energized Stick 1 remains set in the Event Log and the Stick 1 indicator LED remains lit Figure ...

Page 255: ...either an approach receiver or an island in the Crossing Assembly This is done by setting RX1 Receiver Mode to External on PSO n Receiver Menu RX2 Receiver Mode to External on PSO n Receiver Menu Island Mode to External on PSO n Island menu Then assign the external receiver or island to a vital input on a module for example IN 1 1 PSO 1 RX1 External IN 1 2 PSO 1 External Isl IN 2 1 PSO 1 RX2 Exter...

Page 256: ...ck Cancel Input NOTE The Stick Cancel input should normally be energized De energizing the input will cancel and set sticks and not allow another stick to be set The GCP5000 GCE allows an external input to be used to cancel a stick To use this Set the Stick Cancel Input Used to Yes on the PSO n Transmitter menu Assign the Stick Cancel input to an input or it can be set by internal logic for exampl...

Page 257: ...TESTS SHOULD BE PERFORMED IN ACCORDANCE WITH RAILROAD PROCEDURES WHEN RESTORING TRACKS TO SERVICE THE RAILROAD PROCEDURES FOR APPLYING TEMPORARY JUMPERS MUST BE FOLLOWED WHEN ENERGIZING THE OUT OF SERVICE INPUT S INPUTS FOR OUT OF SERVICE SHOULD BE WIRED IN A PERMANENT MANNER PER CIRCUIT PLANS DO NOT USE TEST TERMINALS OR SWITCHES THAT CAN VIBRATE CLOSED TO ENERGIZE OOS INPUTS When a crossing is t...

Page 258: ...put NOTE When any of the Crossing Assembly functions are taken Out of Service OOS the directional stick logic does not operate OOS Timeout enables and OOS Timeout may be set via the Out Of Service window To configure the GCE to use Display and inputs for OOS OOS Control is set to Display OOS IPs by default Set whether the OOS Timeout is used Yes or No default Yes Set the default OOS Timeout range ...

Page 259: ...en the maintainer can take the PSO out of service as follows To take Receiver 1 or 2 Out of Service Press Enter when the Out Of Service confirmation window appears 1 On the System View window select the PSO track module by pressing a number 1 to 5 on the keypad Then press 3 on the keypad to select the Out Of Service option Figure 5 8 PSO 1 Options 2 Select 1 or 2 to take RX1 or RX2 Out of Service ...

Page 260: ...ed as out of service 8 The system view will show the PSO RX1 as OOS with a blue background To take the Island ISL Out of Service 1 On the System View window select the PSO track module by pressing a number 1 to 5 on the keypad Then press 3 on the keypad to select the Out Of Service option 2 Select 3 to take Island Out of Service 3 Energize the configured Out of Service input 4 Select 1 when the Ou...

Page 261: ...se of a wrap circuit The wrap circuit provides the train detection for a track circuit or combination of track circuits which generally extend to or beyond the limits of a GCE approach Front contacts of these track relays energize a physical wrap input when the wrap circuits are not occupied 5 2 8 Wrapped PSO module Operation PSO modules while wrapped do not activate the crossing A PSO module beco...

Page 262: ...RX 1 2 Enable input If Emergency Activation EA is programmed ON and its physical input is de energized wrapped tracks will change to unwrapped Once EA is energized tracks previously wrapped will return to wrapped if no trains are present The crossing will activate while wrapped if the AND 1 XR Enable is programmed ON and the AND 1 XR input is de energized If the PSO receiver fails while the wrap i...

Page 263: ...ICE OR IF CHANGES ARE MADE THE GCP5000 GCE LOGICAL OPERATION MUST BE TESTED TO ENSURE PROPER WARNING SYSTEM OPERATION 5 3 1 Logic PSO ANDing Figure 5 13 shows the Logic AND 1 XR menu This is used to select which PSOs with PSO Module Mode set to Crossing are used in the control AND 1 XR Note AND 1 XR is the default control for controlling the SSCC IIIi module Normally all modules in Crossing Mode s...

Page 264: ... is set to Yes then a pickup and drop delay can be configured as shown in Figure 5 14 and the AND 1 XR Enable is available in the System Inputs which can be assigned to a vital input or via internal logic When the AND 1 XR Wrap Used is set the AND 1 XR Wrap is available in the System Inputs which can be assigned to a vital input or via internal logic Not that that AND 1 XR Wrap will override the P...

Page 265: ...t and I O list General I O Used controls whether the General IP 1 16 and General OP 1 8 option show up in the System Inputs System Output and System I O list Maint Call Rpt I O Used controls whether the Maint Call Rpt IP and Maint Call OP show up in System Inputs System Output and System I O list The Maint Call OP repeats the state of the Maintenance call output on the chassis The Maint Call Rpt I...

Page 266: ...nd the remaining terms are set to TRUE by default leaving any Term at FALSE will result in the AND gate always being de energized When any Term is set to a value other than FALSE this AND will be available for use in the available System I O and System Outputs see Section 10 1 6 If not all 6 Terms are needed and unused terms must be set to TRUE The AND gate also provides an optional Enable and Wra...

Page 267: ..._______________________________________ 5 23 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 AND gate 5 to 8 differ from AND 2 4 slightly With AND 5 to 8 The Pickup and Drop delays are not associated with the AND enable but rather they are applied directly to the AND output Figure 5 17 AND 5 Gates ...

Page 268: ...he GCE MCF provides 4 configurable OR gates Figure 5 18 shows the menu for assigning terms to OR 1 The OR 1 Term n can be any available System I O value Terms 3 and 4 can be negated by setting the Not OR Term to Yes The terms are all set to FALSE by default When any Term is set to a value other than FALSE this OR will be available for use in the available System Outputs and System I O See Section ...

Page 269: ...rable logic Equations Figure 5 19 shows the menu for assigning terms to Equation 1 There logic format of the equation is determined by setting the Template There are 5 different templates available Type 1 A B C D E F Type 2 A B C D E F Type 3 A B C D E F Type 4 A B C D E F Type 5 A B C D E F The Coil E1 can be any available System Input The Contacts A F can be any available System I O value Variou...

Page 270: ...he user timers Range 0 500 sec default 0 sec When the timers are used the following inputs are available to be set as a System Input Timer 1 Start Timer 10 Start The timer expiry is available as a System Output or System I O function Timer 1 Expired Timer 10 Expired The Timer Start and Expired states can be referenced as System I O functions in AND Ors or Equation Contacts To Start the timer set T...

Page 271: ...nternal I O channels Figure 5 21 shows the first Internal I O menu where the user can assign channels 1 to 4 there are 3 more similar menus to assign the other Internal channels The Not function is only available on Internal channels 1 to 8 The purpose of the internal channel is to let the user assign a system I O function to a System Input See Section 10 for the list of available System Input and...

Page 272: ...tions or assigned to an output Note that the internal channels also provide an alternate way to AND together terms When a System Input is used multiple times in either the Input Assignments Equations Vital Comms Rx or Internal I O channels the controlling inputs are all ANDed so all need to be energized to energize the System Input for example if the following were all used to set AND 2 Enable the...

Page 273: ... 16 NWP 1 NWP4 RWP 1 RWP4 Second Train OP General OP 1 General OP 8 Timer 1 Start Timer 10 Start The following are considered as System Outputs they can be referenced in Equations or used to set a Vital Output state Second Train OP General OP 1 General OP 8 Timer 1 Expired Timer 10 Expired The NWP and RWP are intended to be used for bringing in switch positions but they can be used for any functio...

Page 274: ...to the eSSR without the use of the WAG The Laptop port of the CPU III is connected via an Ethernet cable to the eSSR as shown in Figure 5 22 Note that if access is required to the laptop port for the CPU III Web UI then it is advisable to connect the CPU to the eSSR via an Ethernet Switch If the GCE units are in the same bungalow then the CPU IIIs can communicate directly via the Ethernet again it...

Page 275: ...e vital communication links which can be used to communicate with 4 other GCE units If more than 15 bits are required between GCE units more than one vital comms link can be used between 2 units 5 5 1 ATCS Addressing and ATCS Offsets NOTE ATCS Subnode offset number 02 SS 02 is reserved for the use of the Spread Spectrum Radio A53308 SS 16 is reserved for the GCP and SS 99 is reserved for the SEAR ...

Page 276: ...mber Each unit at a location has a different subnode number By default 16 is assigned to the GCP5000 GCE CPU 99 is assigned to the SEAR IIi 03 and higher 03 04 05 etc is assigned to other collocated GCEs in the same ATCS group When GCE units are in the same location locally connected they should have the same railroad RRR line LLL group GGG and different subnode SS numbers When GCE units are in di...

Page 277: ...en a vital Comms link is set to used the ATCS address of the neighboring GCE can be set by either entering the ATCS offset values for the neighbor and the Remote SIN will automatically be updated to show the address of the neighbor entering the Remote SIN the offsets will automatically be updated SIN should be entered as shown below with leading 0 s NOTE The SIN should be entered with leading zero...

Page 278: ...AL COMMS LINK OF THE NEIGHBORING GCP5000 SYSTEM MAY RESULT IN THE GCP COMMUNICATING WITH THE WRONG SYSTEM CHECK THAT THESE ARE SET CORRECTLY 5 5 2 Message Update and Timeouts The link timing parameters for each Vital Comms link are set in the Vcomms Link menu as shown in Figure 5 25 The interval between message transmissions is set by the Msg Update Interval field This specifies how often a repeat...

Page 279: ...e if the version is inconsistent on either side of the Vital Comms link the Vital Comms link will remain out of session For example consider the case of a system that is already installed in the field with two GCE systems communicating via Vital Comms Link 1 and using a Version of 1 If a change is made to the interface for example changing what the message bits are used for it is recommended to up...

Page 280: ...er 2022 Version B 1 Figure 5 26 Vital Comms Link 1 Rx The vital comms n link also sets the input names Remote n Input 1 to Remote n Input 15 These can then be used by the Internal channel and Equations for example Int 1 Sets Timer 1 Start Int 1 Set by Remote 1 Input 1 The bits to be transmitted over the link can be directly assigned in the Vital Comms Link n Tx menu as shown in Figure 5 27 ...

Page 281: ...sed September 2022 Version B 1 Figure 5 27 Vital Comms Link 1 Tx WARNING IF THE VITAL COMMS TX OR RX BITS ARE UPDATED ON A SYSTEM IN THE FIELD CARE MUST BE TAKEN TO ENSURE THAT AN UNSAFE CONDITION IS NOT CREATED IF ONLY ONE SYSTEM IS UPDATED AND THE OTHER SYSTEM IS NOT UPDATED YET WITH THE CHANGE UPDATING THE VERSION PARAMETER WILL PREVENT A PARTIAL UPDATE FROM CAUSING A HAZARD ...

Page 282: ...is commanding the Maintenance call low usually due to POK being off f Any PSO receiver or PSO Island is out of service g Any out of service input is energized even if the GCE is in service h The Maintenance Call Rpt IP is used and is de energized 5 6 1 Deactivation by an External SSCC To have an external SSCC III IIIA or IV be able to control and de energize the maintenance call connect the Maint ...

Page 283: ...___________________________________________________________________________________________________ 5 39 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 Figure 5 28 Connection Between GCP5000 GCE and External SSCC For Additional Lamp Load ...

Page 284: ... 628 2000 609 6 13 AWG 0 0720 1 828 2500 762 0 12 AWG 0 0808 2 053 3100 944 9 11 AWG 0 0907 2 305 4000 1219 2 10 AWG 0 1019 2 588 5000 1524 0 Equipment connections to the rails should be as short as practical preferably less than a 100 ft 30 5 m pair and should be 9 AWG or 6 AWG For lengths of 100 300 ft 30 5 91 4 m use 6 AWG If the lengths exceed 300 ft 91 4 m Receiver Rail to Line Coupler 7A377 ...

Page 285: ... correct GCP5000 GCE MCF as specified on the plans b Loading the correct approved software into the modules c Either i Load the approved PAC file into the GCE as specified on the plans ii or if no PAC file is provided program the unit using the Minimum Program Step report d Calibrate the PSO and Island Modules WARNING INCORRECT CONFIGURATION OF THE GCE MAY RESULT IN LATE OR NO ACTIVATION OF THE CR...

Page 286: ...NDITIONS IMPROVE DO NOT ATTEMPT TO CALIBRATE WITH CAB SIGNAL TRANSMITTING FAILURE TO FOLLOW THE RAILROAD S OR AGENCY S APPROVED WIRING OR INSTALLATION GUIDELINES REGARDING RECEIVER SETTINGS AND CALIBRATION MAY LEAD TO POSSIBLE UNSAFE OPERATION OF THE TRACK CIRCUIT PRIOR TO TESTING FOR AND SETTING RECEIVER THRESHOLD BROKEN RAIL DETECTION ENSURE THERE ARE NO TRAINS IN THE SUBSTATION BLOCK AND ALL IM...

Page 287: ... installed and programmed per railroad instructions Calibrate the receiver RX1 or RX2 as follows When the track ballast is good connect a track test shunt hardwire 0 06 ohms 0 2 ohms or as required across the track at the receiver track connections of the approach When the ballast is poor connect the shunt across the track at a point 30 ft 9 14 m beyond the receiver track connections of the approa...

Page 288: ...______________________________________________________ 6 4 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 2 Select the receiver to calibrate by pressing 1 or 2 on the keypad Figure 6 2 Selecting Receiver to be Calibrated 3 To start the calibration press the 1 Key Figure 6 3 Start Calibration ...

Page 289: ...owing asking the user to press the S1 button on the PSO module to be calibrated After pressing the button on the module press OK on the display to continue within 60 sec Figure 6 4 Calibration Confirmation Screen 4 The display will show Initiating In Progress Passed or Failed displays for 30s when calibration is complete Calibrated if Passed When Passed or Calibrated appears continue to Step 5 If ...

Page 290: ...oceed to Step 6 If the Occupancy LED fails to light the calibration process has failed refer to the previous WARNING Inspect all equipment and connections and repeat steps 1 through 5 If the calibration fails again further troubleshooting is required Figure 6 6 Calibration Completed 6 If broken Rail Detection is required by this application proceed to Step 7 otherwise the receiver is calibrated 7 ...

Page 291: ...lue in Step 8 or Step 11 of the previous procedure 15 Conduct a broken rail simulation for both rails steps 7 through 14 of the previous procedure Ensure that the receiver registers occupied Signal Level Drops below that used in Step 14 16 If it does not adjust the RX Threshold level to reflect the simulated broken rail value Record the final RX Threshold level on the Program Sheet WARNING ENTERIN...

Page 292: ... 20 27 8 23 36 10 97 45 13 72 3 1 9 0 2 74 23 7 01 31 9 45 39 11 89 3 24 7 5 2 29 19 5 79 26 7 92 32 9 75 3 5 6 5 1 98 17 5 18 23 7 01 29 8 84 4 0 6 0 1 82 15 4 57 20 6 10 25 7 62 4 9 5 0 1 50 13 3 96 18 5 49 22 6 71 5 4 4 5 1 37 12 3 66 16 4 88 20 6 10 5 9 4 0 1 22 10 3 20 14 4 27 17 5 18 5 4 3 5 1 07 9 2 74 12 3 66 15 4 57 7 1 3 0 0 91 8 2 44 11 3 35 14 4 27 7 7 3 0 0 91 8 2 44 11 3 35 14 4 27 8...

Page 293: ...PRIATE CALIBRATION RESISTANCE ACCORDING TO RAILROAD PROCEDURES AND APPLICABLE FRA RULES FAILURE TO DO SO MAY LEAD TO INCORRECT OR UNSAFE OPERATION OF THE TRACK CIRCUIT IF THE ISLAND IS CALIBRATED IN POOR BALLAST CONDITIONS IT MUST BE RE CALIBRATED WHEN BALLAST CONDITIONS IMPROVE AFTER INSTALLATION OR AFTER ANY ISLAND MENU CHANGES HAVE BEEN MADE RECALIBRATE THE ISLAND CIRCUIT AND TEST FOR PROPER OP...

Page 294: ...ck test shunt hardwire across the track at the point specified in Ensure that the shunt has solid connections to each rail Note that the Display screen will show the distance to locate the shunt NOTE A test shunt of the desired shunting value for example 0 25 Ohms may be placed directly on the RX feed wires instead of a hard wire shunt with an offset 2 On the keypad press the number corresponding ...

Page 295: ...t Calibration 5 The Display will show the following asking the user to press the S1 button on the PSO module to be calibrated After pressing the button on the module press OK on the display to continue within 60s Figure 6 11 Calibration Confirmation Screen 6 The display will show Initiating In Progress Passed or Failed displayed for 30s when the island calibration is complete Calibrated if Passed ...

Page 296: ...EPEAT STEPS 2 5 ABOVE IF FAIL APPEARS AGAIN REPLACE THE UNIT 7 Remove the hardware island shunt The Island Signal level should show a large value way over 110 The Island Occupancy LED should light If the Island Occupancy LED fails to light the calibration process has failed refer to the previous WARNING Inspect all equipment and connections and repeat steps 2 5 If the calibration fails again furth...

Page 297: ...INSTALLATION GUIDELINES REGARDING RECEIVER SETTINGS AND CALIBRATION MAY LEAD TO POSSIBLE UNSAFE OPERATION OF THE TRACK CIRCUIT AFTER CALIBRATION VERIFY THAT THE TRACK CIRCUIT DE ENERGIZES WHEN THE TRACK CIRCUIT IS SHUNTED WITH THE APPROPRIATE CALIBRATION RESISTANCE 0 06 0 2 0 3 0 4 OR 0 5 OHMS FAILURE TO DO SO MAY LEAD TO INCORRECT OR UNSAFE OPERATION OF THE TRACK CIRCUIT FOLLOWING INSTALLATION OR...

Page 298: ... UNTIL THE UNASSOCIATED SIGNAL OF LIKE FREQUENCY IS NO LONGER PRESENT 4 Verify that the TX wires are removed from the surge panel 5 On the Display verify that a Code is not shown in the RX N or SL N lines If a code or signal value is shown replace the PSO Module 6 Replace the Transmitter signal to the track by reconnecting the TX leads to the surge panel 7 Verify that the code appears in the RX N ...

Page 299: ...t shunted replace the PSO module If the island is occupied and XR is not down check that this PSO is included in the AND 1 XR logic 3 Reconnect the transmitter signal by reconnecting the I TX wire on the surge panel 4 Verify that the Island indicator on the Display module shows the island as unoccupied CLR in green and the XR is energized green 5 Verify proper operation of the track circuit equipm...

Page 300: ...een and Diagnostic view 2 If the island frequency is changed the Island status will automatically to a restrictive state and the module will show the text ICAL on its 4 character display the Display module will also indicate that receiver calibration is required on its system status screen and Diagnostic view 3 In general the PSO and Island calibration is not required when the software is updated ...

Page 301: ...GES REQUIRING RECALIBRATION RECEIVER CALIBRATION REQUIRED ISLAND CALIBRATION REQUIRED Termination Shunts of Other Frequencies Added Removed From or Moved Within GCE Approach es Yes including receiver threshold No Wideband Insulated Joint Coupler 8A076 Replaced in GCE Approach es Yes including receiver threshold No Tuned Insulated Joint Couplers 7A422 f Replaced in GCE Approach es Yes including rec...

Page 302: ...al operation Step 1 From the System View menu select the number that appears to the left of the SSCC line at the bottom of the screen System View SSCC SSCC Test The SSCC Menu appears Step 2 Select 2 SSCC Test The SSCC SL8 window appears The operation of each Solid State Crossing Controller SSCC IIIi can be tested from this window Select the Crossing controller using the right or left arrow to scro...

Page 303: ... test Select the Enter button to the right of the field to open the Lamp Test On sec dialog box This Lamp Test On sec dialog box allows the test duration timer to be modified Default value 15 sec Valid entry range 15 to 60 seconds The Lamp Test Delay field designates the time between test selection and test start Select the Enter button to the right of the field to open the Lamp Test Delay sec dia...

Page 304: ...ystem in service tests must be performed to verify proper system operation and I O wiring Proceed to the next step if a feature is not used WARNING AFTER INITIAL PROGRAMMING OR SUBSEQUENT PROGRAMMING MODULE TRACK OR WIRING CHANGES TESTS MUST BE PERFORMED TO VERIFY THE PROPER OPERATION OF THE GCE PRIOR TO PLACING THE SYSTEM IN SERVICE WARNING ANY TIME THE TRAIN IS MOVING WITHIN THE APPROACH LIMITS ...

Page 305: ... seen on the system I O view WRP is removed from the corresponding track on Main status screen when Corresponding PSO with wrap is shunted or Corresponding wrap input is de energized Measure Wrap pick up delay from the time the wrap input is energized until the WRP is displayed on corresponding PSO status screen Verify the Pickup Delay time minimum of 5 seconds Step 5 Traffic Signal Preemption if ...

Page 306: ...rify the operation of the SSCC before placing the system in service In addition to the operational tests required by the maintaining railroad the SSCC operation should be further tested and verified as described in the SSCC Operational Tests procedure WARNING AFTER INITIAL PROGRAMMING OR SUBSEQUENT PROGRAMMING MODULE TRACK OR WIRING CHANGES TESTS MUST BE PERFORMED TO VERIFY PROPER OPERATION OF THE...

Page 307: ...erify that all the electrical connections in the Bell Lamp and Gate circuits are properly assembled tightened and secured Step 4 Verify that all flashing lamps light and none are burned out Step 5 Verify that all lights have been aligned Step 6 Verify that the gates are properly adjusted and operational Step 7 Verify that the bells are operational Step 8 Verify that all SSCC programming is correct...

Page 308: ...on select Program View 3 SEAR Programming 9 SEAR Setup 2 Lamp Calibration on the Display module OR access the WebUI see preceding iLOD installation procedure and select System View SEAR Lamp Calibration 2 If there is an application program loaded into the SEAR enter the number of flashing lamps for each iLOD sensor when requested NOTE If the site has Gate Tip Sensors installed when asked to flash ...

Page 309: ...SEAR s operation settings and behavior can differ between railroads Refer to the specific SEAR IIi Configuration Summary document for details of application CDL program LEDs and Alarms The ATCS address must be entered prior to the SEAR IIi communicating with the CPU Module Prior to beginning the SEAR IIi setup procedure have circuit plans showing the SEAR IIi setup page available for reference Sit...

Page 310: ...alarming and execution of the SEAR Application Program All items in this section can be done through similar menus on the GCP5000 GCE WebUI All peripheral equipment on the Echelon network will need to be checked for good communication with the SEAR IIi All of those modules can be checked on one screen by scrolling to IO Logic View 4 SEAR This opens the SEAR I O submenus The submenus are displayed ...

Page 311: ... P should both equal 1 when the bell is on 6 4 2 6 Verify Operation of Ground Fault Testers GFTs All LEDs on the GFT units should be on steady If the BAT 1 Fault or BAT 2 Fault LEDs are slow flashing then they have detected a ground condition The GFT can be monitored at IO Logic View 4 SEAR and then press the left arrow keys once to display the GFT input If the input shows STUCK LOW that indicates...

Page 312: ...n in real time they should be steady and not fluctuate If the value fluctuates the lighting circuit will need to be checked for intermittent operation NOTE iLODs must have been installed in the network and field calibrated before verifying operation 6 4 2 8 SEAR IIi Communication Testing communications to the office can be accomplished using a menu function to generate a test alarm and by creating...

Page 313: ...or that powers the GFT or that MTSS unit inside the gate mechanism Doing so on either unit will cause an Analyzer Failure alarm Analyzer Normal Restoring the connector will generate an Analyzer Normal message WARNING TAKE ALTERNATE MEANS TO WARN VEHICULAR TRAFFIC PEDESTRIANS AND EMPLOYEES REMOVAL OF A SSCC IIIi WILL CAUSE GATES TO DESCEND IMMEDIATELY WITHOUT GATE DELAY HOWEVER THE LIGHTS WILL NOT ...

Page 314: ...ALIBRATION AND SYSTEM OPERATIONAL CHECK __________________________________________________________________________________________ 6 30 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 This Page Intentionally Left Blank ...

Page 315: ...de Band 8A076A 7 23 7 2 2 Battery Chokes 7A360 62648 8A065A 7 3 7 5 1 Battery Surge Application 7 21 7 4 Cab Signal Filter 7A417 X 7 18 7 10 Cable Termination Panel Assembly 91042 7 37 7 7 Ethernet Spread Spectrum Radio ESSR 53325 7 25 7 3 3 Line to Receiver Coupler 7A388 7 10 7 2 3 PSO Battery Line Filter 7 4 7 3 6 PSO Insulated Joint Bypass Coupler Tuned 7A422 f 7 16 7 3 4 1 Receiver Line to Rai...

Page 316: ...e rail of any track battery within the track circuit Suitable substitutions for the PSO Battery Choke 7A360 are the Battery Choke 62648 and Battery Choke 8A065A see Figure 7 2 Each of the battery chokes consists of a large inductor and a set of AREMA binding posts on a mounting base see Figure 7 1 and Figure 7 2 for mounting dimensions 7 2 1 Mounting Dimensions 7 2 1 1 PSO Battery Choke 7A360 Moun...

Page 317: ...f terminal studs Weight 17 pounds 7 72 kilograms approximate Figure 7 2 Battery Choke 62648 Battery Choke 8A065A with Mounting Dimensions 7 2 2 Application Installation 7A360 62648 8A065A Application installation of a Battery Choke is as depicted in Figure 7 3 Figure 7 3 Typical Battery Chokes 8A065A 62648 or PSO Battery Choke 7A360 Application Installation WARNING WHERE GCP S OR MOTION SENSORS AR...

Page 318: ...attery Line Filter 7A418 assembly consists of a large choke coil a capacitor and a set of AREMA binding posts on a mounting base 7 2 3 2 Mounting Dimensions 7A418 Mounting Dimensions for the 7A418 Battery Line Filter assembly are as follows Dimensions 5 0 inches 12 70 centimeters wide 9 0 inches 22 86 centimeters deep 3 75 inches 9 53 centimeters high Weight 7 pounds 2 ounces 3 23 kilograms approx...

Page 319: ...ttery Line Filter 7A418 is recommended for use in providing decoupling between the battery and those standalone PSO Assemblies utilizing the same frequency In track circuits where the transmitters and receivers are powered from the same battery install the filter between the battery and each transmitter and the battery and each receiver of the same frequency see the following examples Figure 7 5 B...

Page 320: ...imately 1 ohm impedance to the receiver from the track However the coupler does not shunt other signals from the track since a low impedance is produced only at the specified frequency The coupler must always be of the same frequency as that set on the GCE transmitter and receiver The coupler assembly consists of a tubular PVC plastic enclosure with mounting brackets at the base There are four ARE...

Page 321: ... to Receiver Coupler 7A388 The 7A388 should be used in conjunction with either the Receiver Line to Rail Coupler 7A377 1 f or the Receiver Line to Rail Coupler 7A377 2 f see paragraphs 7 3 4 1 and 7 3 4 4 respectively 7 3 2 Tuned Receiver Coupler Hi Z 7A366 f 7 3 2 1 Equipment Description 7A366 f NOTE Maximum track distances will be reduced by at least 30 in applications using the Tuned Receiver C...

Page 322: ...e leads connected to RX and RX on the GCE Lower 10 pin Connector There must be a minimum of 500 ft 152 4 m separating the track connections of the Tuned Receiver Coupler Hi Z 7A366 f from the track connections of the GCE Transmitter 7A471 Track wires connecting the Tuned Receiver Coupler Hi Z 7A366 f to the rails may be 9 AWG for distances between the coupler and the track of up to 100 ft 30 5 m W...

Page 323: ..._____________________________________________________________________________________________________ 7 9 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 Figure 7 8 7A366 f Tuned Receiver Coupler Installation Example ...

Page 324: ...f a tubular PVC plastic enclosure with mounting brackets at the base There are four AREMA binding posts on the top of the assembly that provide connections to the circuits housed within the sealed units see Application Installation 7 3 3 2 Mounting Dimensions 7A388 Mounting Dimensions for the Line to Receiver Coupler 7A388 are as follows Dimensions 3 5 inches 8 89 centimeters in diameter 10 75 inc...

Page 325: ...o the 14 AWG twisted pair of line wires that are connected to the equalizer that is connected to the wire leads connected to Terminals C D on the 7A399 f See Figure 9 10 for exact wiring Terminals C D connect to the wire leads connected to TX and TX on the GCE Lower 10 pin Connector The Line to Receiver Coupler 7A388 should be used when the distance from the rails to the transmitter or receiver to...

Page 326: ...ed Weight 8 pounds 3 63 kilograms approximate Leads Stranded black 10 ft 3 05 m length two 6 AWG marked Rail and two 10 AWG marked Line 7 3 4 3 Application Installation 7A377 1 f The coupler wires are connected as follows The two 10 foot 3 05 m long 6 AWG leads marked Rail are connected to the sealed equalizer that is connected to the appropriate gauge twisted pair track wires connected to the rai...

Page 327: ...377 1 f but rather than having four wires protrude from the top of the assembly the top of the 7A377 2 f has four AREMA binding posts that provide terminal connections for interface wiring see Figure 7 11 When ordering specify part number 7002 7A377 ffff ffff the assigned frequency for the coupler Figure 7 11 Receiver Line to Rail Coupler 7A377 2 f 7 3 4 5 Mounting Dimensions 7A377 2 f Mounting Di...

Page 328: ...re will proportionally increase the potential distance from 2000 feet The Receiver Line to Rail Coupler 7A377 2 f is used in conjunction with the Line to Receiver Coupler 7A388 7 3 5 Transmitter Line to Rail Coupler 7A399 f 7 3 5 1 Equipment Description 7A399 f The Transmitter Line to Rail Coupler 7A399 f couples the transmitter line to the track see Figure 9 6 The 7A399 f coupler assembly consist...

Page 329: ...opriate gauge twisted pair track wires which are connected to the rails Terminals C D are connected to the wire leads that are connected to the sealed equalizer that is connected to the 14 AWG twisted pair of line wires that are connected to equipment shelter surge panel terminals that are in turn connected to Terminals A B of the 7A388 The Transmitter Line to Rail Coupler 7A399 f should be used w...

Page 330: ...ING WARNING SYSTEMS OR WAYSIDE SIGNAL SYSTEM TRACK CIRCUITS THE 7A422 F MUST NOT BE USED TO PASS GCP OR MOTION SENSOR FREQUENCIES CAUTION THE PSO INSULATED JOINT BYPASS COUPLER TUNED 7A422 F SHOULD BE CONNECTED AS CLOSE AS PRACTICABLE TO THE INSULATED JOINTS GENERALLY NO MORE THAN 25 FT 7 62 M FROM THE RAILS AND TO AFFORD MAXIMUM PROTECTION FROM PHYSICAL DAMAGE BE ENCASED IN A PROTECTIVE ENCLOSURE...

Page 331: ...8 89 centimeters O D in diameter 9 75 inches 24 77 centimeters in height to top of AREMA binding posts Weight 5 pounds 2 27 kilograms approximate Generally the distance from the weatherproof enclosure enclosing the Tuned Joint Coupler 7A422 f to the rails should not exceed 25 ft 7 62 m The track wire connecting the Tuned Joint Coupler 7A422 f to the rails should be 6 AWG 7 3 6 3 Application Instal...

Page 332: ...and dimensions refer to the different mounting dimensions Table 7 2 Cab Signal Filter Relay Base Manufacturer Frequency Cross Reference 7A417 X DASH NUMBER TAB CHART RELAY BASE CONFIGURATION FREQUENCY 100 HZ 60 HZ 200 HZ 90 HZ Transcontrol 01 11 21 31 U S S Ansaldo 02 12 22 32 Safetran 03 13 23 33 Mounting Dimensions for the Cab Signal Filter 7A417 X assembly are delineated in Table 7 3 Table 7 3 ...

Page 333: ...________________________ 7 19 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 7 4 3 Application Installation 7A417 X The filter should be installed on the primary side of the track transformer as described in Section 4 and as depicted in Figure 7 15 Figure 7 15 Cab Signal Filter Installation ...

Page 334: ...____________________________________________________________________________________________________ 7 20 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 Figure 7 16 Cab Signal Filter 7A417 X with Mounting Dimensions ...

Page 335: ...d on all power supply battery as shown in Figure 7 17 Track wire surge protection is shown on application drawings in Section 2 Figure 7 17 Primary Battery Surge Protection Customer Supplied Battery Charger THE POLARITY OF THESE CIRCUITS MUST BE OBSERVED SINCE DAMAGE TO THIS EQUIPMENT WILL RESULT FROM REVERSED POLARITY N1 B1 N2 S 6 B2 WARNING NOTE MOUNT ITEMS IN DASHED BOX AS CLOSE TO BATTERY AS P...

Page 336: ...ber 2022 Version B 1 7 5 2 Surge and Track Wire Protection for Electrified Track WARNING IN ELECTRIFIED TERRITORY ENSURE THAT THE EQUALIZER IN THE TRACK SURGE PANEL IS REPLACED BY A THIRD ARRESTOR In electrified territory fuses and arresters must be installed on track leads as shown in Figure 7 18 Figure 7 18 Surge and Fused Track Wire Protection in Electrified Track ...

Page 337: ...TICABLE TO THE RAILS WITHIN THE 6 AWG WIRE LEAD LENGTH AND TO AFFORD MAXIMUM PROTECTION FROM PHYSICAL DAMAGE BE ENCASED IN A PROTECTIVE ENCLOSURE OR BURIED EITHER VERTICALLY OR HORIZONTALLY IN A TERMINAL SHUNT BURIAL KIT 62776 AT AN APPROPRIATE DEPTH IT IS NOT NECESSARY TO BURY THE SHUNT BELOW THE FROST LINE 7 6 1 Equipment Description 8A076A The AC Shunt Wide Band 8A076A see Figure 7 19 provides ...

Page 338: ... 22 02 JUNE 2022 Revised September 2022 Version B 1 Figure 7 19 AC Shunt Wide Band 8A076A 7 6 3 Application Instruction 8A076A The AC Shunt Wide Band 8A076 is placed as shown in Figure 7 20 Figure 7 20 Insulated Joint Coupler Installation Insulated Joint Wide Band Shunt Leads Must Be As Short As Practical 07 06_8A076_APP_INSTALL 04 28 09 ...

Page 339: ... September 2022 Version B 1 7 7 Spread Spectrum Radios 53325 Siemens Spread Spectrum Radios may be used to provide a vital RF communications link between GCP5000 GCE installations For information about the 53325 series of Ethernet Spread Spectrum Radios ESSRs refer to Installation Operation Document COM 00 05 05 Figure 7 21 Ethernet Spread Spectrum Radios 533XX ...

Page 340: ...HORTS ON TRACK CIRCUITS 7 8 1 Surge Panel Configurations Surge Panel units are provided in a variety of configurations to meet specific customer requirements Wall mounted Surge Panel applications are listed in Table 7 4 Rackmount Surge Panel applications are listed in Table 7 5 NOTE For surge protection requirements not listed or for custom designed Surge Panels contact Siemens Technical Support 7...

Page 341: ...80026 22 3 35 Protects 1 track circuit Use for six wire applications Height 5 44 in 13 82 cm Width 5 69 in 14 45 cm Depth 3 625 in 9 21 cm 3 00 lb 1 36 kg approximate Table 7 5 Rack Mount Surge Panels PART NO FIG DESCRIPTION DIMENSIONS WEIGHT 80026 31 3 36 Protects 1 track and 1 battery circuit Height 4 96 in 12 60 cm Width 23 00 in 58 42 cm Depth 4 535 in 11 52 cm 5 00 lb 2 26 kg approximate 8002...

Page 342: ...e 80026 37 3 39 Protects 1 battery circuit Height 4 96 in 12 60 cm Width 23 00 in 58 42 cm Depth 4 535 in 11 52 cm 6 00 lb 2 72 kg approximate 80026 38 3 39 Protects 2 track circuits Used in applications with six wires on one track and four on the other Height 4 96 in 12 60 cm Width 23 00 in 58 42 cm Depth 4 535 in 11 52 cm 8 00 lb 3 64 kg approximate 80026 39 3 40 Protects 4 battery circuits Batt...

Page 343: ...______________________________________________________________________________________ 7 29 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 Figure 7 23 Wall Mount Surge panels 80026 01 02 and 22 MWS_08 06_80026 01_ 02_ 22 06 18 08 ...

Page 344: ...____________________________________________________________________ 7 30 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 Figure 7 24 Rack Mounted Surge Panels 80026 31 and 32 MWS_08 06_80026 31_AND_32 06 18 08 NOTE DIMENSIONS TYPICAL OF BOTH PANELS ...

Page 345: ...___________________________________________________________________ 7 31 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 Figure 7 25 Rack Mounted Surge Panels 80026 33 And 34 MWS_08 06_80026 33_AND_ 34 06 18 06 NOTE DIMENSIONS TYPICAL OF BOTH PANELS ...

Page 346: ...______________________________________________________________________ 7 32 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 Figure 7 26 Mounted Surge Panels 80026 35 and 36 MWS_08 06_80026 35_AND 36 06 18 06 NOTE DIMENSIONS TYPICAL OF BOTH PANELS ...

Page 347: ...___________________________________________________________________ 7 33 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 Figure 7 27 Rack Mounted Surge Panels 80026 37 And 38 MWS_08 06_80026 37_AND_ 38 06 18 08 NOTE DIMENSIONS TYPICAL OF BOTH PANELS ...

Page 348: ..._______________________________________________________________________ 7 34 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 Figure 7 28 Rack Mounted Surge Panels 80026 47 and 80026 50 NOTE DIMENSIONS TYPICAL OF BOTH PANELS R041503_0935 04 15 03 ...

Page 349: ...rresters to provide surge protection on the B and N connections to the battery and the GCP Mounting holes are provided for a battery charger as required 7 9 1 Rectifier Panel Assembly Nomenclature and Mounting Dimensions Rectifier Panel Assembly 80033 nomenclature and mounting dimensions are provided in Figure 7 29 Table 7 6 Rectifier Panel Assembly 80033 Specifications PARAMETER VALUE Height 10 4...

Page 350: ..._____________________________________________________________________________________ 7 36 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 Figure 7 29 Rectifier Panel assembly 80033 MWS_08 06_80033 06 18 08 BATTERY CHARGER LOCATION ...

Page 351: ...on Panel Assembly 91042 is a universal mounting panel that can be ordered with from 1 to 19 pairs of strapped AREMA binding posts Cable Termination Panel Assembly Mounting Dimensions 91042 Cable Termination Panel Assembly mounting dimensions are provided in Figure 7 30 Table 7 7 Cable Termination Panel Assembly 91042 Specifications PARAMETER VALUE Height 3 96 in 10 06 cm Width 23 00 in 58 42 cm De...

Page 352: ... _________________________________________________________________________________________________________ 7 38 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 Figure 7 30 Cable Termination Panel Assembly 91042 ...

Page 353: ...e 91181 1 Figure 7 32 provides isolated gate control Both Surge Panels have built in secondary surge protection for all external I O 7 11 1 Lighting Surge Panel Description The SSCC III Lighting Surge Panels provide Arresters and equalizers for surge protection Standard AREMA binding posts for cable connections to the flashing lights gates and bells Gate battery circuit protection Insulated links ...

Page 354: ...allow crossing wires to be isolated for test purposes The insulated testing link contains an integral insulating washer Contact between the insulated testing link and the AREMA binding post is accomplished using a gold plated nut The gold plated nut is secured on the binding post using a standard jam nut The gold plated nut has a recess for the insulator Loosening the gold nut until contact betwee...

Page 355: ...posts Lamp Cable Compensation Adjustable resistors for Near Gate Lamp 1 and Lamp 2 Test Measurement Special insulated links on all connections to the crossing for quick circuit isolation Surge Protection Surge protection is provided on the following gate interface terminals L1 lamp 1 output for Near and Far Gates L2 lamp 2 output for Near and Far Gates En lamp common for Near and Far Gates GP gate...

Page 356: ...ons Table 7 9 SSCC III Lighting Surge Panels 91170 1 91181 1 Specifications PARAMETER VALUE Height 6 97 in 17 70 cm Width 23 00 in 58 42 cm Depth 3 56 in 9 04cm Weight 10 pounds 4 41 kg approximate 7 11 5 SSCC III Lighting Surge Panels 91170 1 91181 1Mounting Dimensions The 91170 1 SSCC III Lighting Surge Panel is housed in a Black powder coat metal panel designed for wall backboard or rack mount ...

Page 357: ...__________________________________________________________________________________________ 7 43 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 Figure 7 34 SSCC III Lighting Surge Panel Mounting Dimensions R041503_1000 04 15 03 ...

Page 358: ...QUIPMENT _________________________________________________________________________________________________________ 7 44 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 This Page Intentionally Left Blank ...

Page 359: ...th a backplane mounted motherboard The A80905 contains A80903 2021 CPU III Up to five A80428 PSO modules Up to two A80405 SSCC IIIi internal crossing controller modules Up to three A80413 RIO Modules These can be used in place of the PSO modules in Slots 2 4 and 5 named as M3 M5 and M6 in Figure 8 3 A80410 SEAR IIi module A80485 Display Module 8 1 2 Motherboard The Motherboard for each assembly pr...

Page 360: ...USE THE GATES TO DROP WITHOUT GATE DELAY AND FLASHING LIGHTS WILL NOT ACTIVATE 8 1 4 External Wiring Connectors Wire Size All external wiring to a GCP5000 GCE is by means of plug in connectors The orange cage clamp connectors for the signal circuits should use 16 to 12 AWG wire The orange cage clamp connector for the Echelon Lon Talk should use communication grade twisted wires of at least 20 AWG ...

Page 361: ...ertion Wires are secured to the cage clamp connector as follows Place a flat bladed screwdriver in the rectangular slot in the connector next to the wire receptor see Figure 8 1 Use a screwdriver blade 0 10 in wide and 0 020 in thick 2 5mm x 0 5mm Lever the wire cage clamp open by pressing straight down on the screwdriver Insert the stripped end of a wire into the fully open wire receptor until it...

Page 362: ...ase A80905 Modules and Subassembly The A80905 Five Track case with the following modules installed is shown in Figure 8 3 A80903 Central Processor Unit III CPU III module in slot position M1 Five A80428 PSO modules in slot positions M2 through M6 Two A80405 Solid State Crossing controller Modules in slot positions M7 and M8 A80485 1 Display Module in slot position M9 A80410 Siemens Event Analyzer ...

Page 363: ... September 2022 Version B 1 NOTE The A80413 RIO module may be used in place of the PSO module in slot positions M3 M5 and M6 8 2 2 Five Track Case A80905 Interface Connector to Module Relationship The relationship between the interface connectors and the Five Track Case A80905 modules is shown in Figure 8 3 Figure 8 3 Five Track Case A80905 With Modules and SEAR IIi Installed ...

Page 364: ...ersion B 1 Table 8 2 Five Track Case A80905 Module to Interface Connector Relationship Module Slot Position Interface Connector A80903 2021 M1 CPU III A80428 03 M2 PSO 1 A80428 03 or A80413 M3 PSO 2 RIO 1 A80428 03 M4 PSO 3 A80428 03 or A80413 M5 PSO 4 RIO 2 A80428 03 or A80413 M6 PSO 5 RIO 2 A80405 M7 SSCC 1 A80405 M8 SSCC 2 A80485 M9 Display Note A80413 RIO may be used in slots M3 M5 and M6 ...

Page 365: ...__________________________ 8 7 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 8 2 3 Five Track Case A80905 External Wiring Connectors The external wiring connectors of the Five Track Case A80905 are shown in Figure 8 4 and described in Table 8 3 Figure 8 4 Five Track Case A80905 External Wiring Connectors ...

Page 366: ... Z715 02101 0002 4 Upper TRACK 3 Z715 02101 0003 5 Upper TRACK 4 Z715 02101 0004 6 Upper TRACK 5 Z715 02101 0005 7 6 pin screw terminal male SSCC 1 power and lamp Z715 02118 0001 8 Keyed 4 pin cage clamp female Upper SSCC 1 Z715 02106 0001 9 6 pin screw terminal male SSCC 2 power and lamp Z715 02118 0002 10 Keyed 4 pin cage clamp female Upper SSCC 2 Z715 02106 0002 11 10 pin cage clamp female CPU ...

Page 367: ...odule A80903 2021 The A80903 2021 CPU III Module is a central processing unit that provides all vital logic processing functions for all GCP5000 GCE chassis that control GCE LAN and vital and non vital serial communications interfaces with front panel CPU connectors 8 3 1 1 CPU III Module A80903 User Interface The CPU III front panel is shown in Figure 8 5 The CPU III user interface is described i...

Page 368: ...ls 2 Push Button Select Navigate Select SEL button steps through each menu The Navigate NAV button steps through each submenu of the selected menu Indicators 16 LEDs red See Figure 8 5 Connectors RS 232 DTE Serial Port DB 9 RS 232 DTE is used to interface the CPU III Communication Processor externally to other modules in the GCP chassis to program the modules LAPTOP Ethernet RJ 45 RJ 45 Ethernet p...

Page 369: ...ms Link 3 is in session with another GCP system 16 VCOM2 VCOM LINK4 Red Vital Comms Status for indicated link VComms Link 4 is in session with another GCP system ECH LAN RX Grn Echelon Message Received Flashes when the CPU is receiving an ATCS message via the Echelon LAN ECH LAN TX Red Echelon Message Sent Flashes when the CPU is transmitting an ATCS message via the Echelon LAN DSPL COMM RX Grn Di...

Page 370: ...LP INITIAL Scrolling The CP is transferring the configuration from NVRAM to the VLP No comm to I O modules Crossing is activated BURNING MCF Scrolling The CP is copying the MCF from the ECD into flash memory No comm to I O modules Crossing is activated NO VLP COMMS Scrolling The CP is not communicating with the VLP VLP could be rebooting or performing its initial configuration checks No comm to I ...

Page 371: ... lower capability CPU or update the MEF on the existing CPU to work with the desired MCF CCN CCN Incorrect Diag3021 The CCN is incorrect for the configuration After loading a configuration file the CCN is incorrect Reload the configuration file and repower the CPU card If the error continues perform Set to Default and reprogram the unit CIC CIC Access Error Diag3022 CPU unable to access data store...

Page 372: ...ault due to either MCF change Template change User setting default Wait The error will clear itself INIT No VLP Comms DIAG3020 The VLP CP LED on the CPU card does not light The VLP is rebooting or is in its Initial State and performing its initial checks This may occur after a VLP reset or after changing templates Wait for a minute for the VLP to power up If the VLP does not power up check to see ...

Page 373: ...UCFG NRBT Loading MCF Burning MCF DONE Boot IP Laptop Init ICHK CP MEF VLP ME GCP 4k MCF Note the E087 may or may not be present in the sequence above If the CPU III has been unpowered for more than a week and then it is inserted into a system the boot up sequence may show the following CPU3 Boot Init E087 ICHK CRC UCFG ERR ECD In this case leave the CPU III installed in the system with power on f...

Page 374: ...__________________________________________________ 8 16 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 8 3 2 1 PSO Module A80428 03 Front Panel The PSO module front panel is shown in Figure 8 6 The user interface is described in Table 8 8 Figure 8 6 PSO Module A80428 03 Front Panel ...

Page 375: ...kup delay RX2 Ext Green On RX2 External track circuit is unoccupied Off RX2 External track circuit is occupied Flashing RX2 External track circuit is running its pickup delay Island Int Red On Island Internal track circuit is unoccupied Off Island Internal track circuit is occupied Flashing Island1 Internal track circuit is running its pickup delay Island Ext Green On Island External track circuit...

Page 376: ...ode received by RX1 N means no code c2 is code received by RX2 For example RX1 ISL RX2 348 4000 430 A C TX RX mode TX RX1 RX2 f1 f 2 f3 c1 c2 c3 Where f1 is frequency of TX f2 is frequency of RX1 f3 is frequency of RX2 c1 is code transmitted by TX N means no code c2 is code received by RX1 C3 is code received by RX2 For example TX RX1 RX2 348 285 430 A C N RX mode with 2 receivers RX1 RX2 f1 f 2 c...

Page 377: ... ISL CAL 4000 ISL frequency shown RX1 CAL 430 RX1 frequency shown RX2 CAL 285 RX2 frequency shown If on the ISL CAL menu pressing the S1 will change the text to CAL ISL To start the island calibration hold down the S1 button for 2s the display will show CAL CAL and start the calibration process When calibration is finished it will show PASS or FAIL If on the RX1 CAL menu pressing the S1 will chang...

Page 378: ...n 1CAL Calibration required for RX1 2CAL Calibration required for RX2 ICAL Calibration required for Island 1FRQ Frequency not set for RX1 2FRQ Frequency not set for RX2 IFRQ Frequency not set for the island 1OOS RX1 is out of service 2OOS RX2 is out of service IOOS Island out of service 1COD RX1 receiving unexpected code 2COD RX2 receiving unexpected code 1RCV RX1 receiver unhealthy 2RCV RX2 recei...

Page 379: ... 1 is recovering from a health error Wait for 30s if the error does not reoccur then this will clear PSO Receiver 1 Out of Service Diag7002 PSO Receiver 1 is out of service Information only PSO Receiver 1 Frequency Error Diag7003 The PSO Receiver 1 frequency has not been set Select the frequency specified on the site plans from the GCP Programming menu PSO Receiver 1 Calibrating Diag7004 PSO Recei...

Page 380: ...has not been set Select the frequency specified on the site plans from the GCP Programming menu PSO Receiver 2 Calibrating Diag7014 PSO Receiver 2 is currently calibrating Wait a minute for calibration to complete PSO Receiver 2 Calibration Error Diag7015 PSO Receiver 2 failed calibration a Check that the receiver is configured properly in the Program menu b Check the physical connections c Replac...

Page 381: ...and is detecting large variations in the Island receive signal a Check for interfering signals on the track b Change IPI frequencies c Replace the module Island Recovering Diag7031 The Island runs a 30s recovery timeout after a health error has cleared Wait for 30s if the error does not reoccur then this will clear Island Out of Service Diag7032 The island is currently Out of Service If it is not ...

Page 382: ...and Stabilizing Diag7039 On startup the Island output stabilizes for about 10s Waits 10s for the message to clear Low level Hardware Error Diag7041 The hardware on this module has a failure Replace the module Unconfigured Diag7042 The module is not communicating properly with the CPU a Check the MCF supports this module in this slot b Check the card is set to Used in the programming c Ensure the C...

Page 383: ...22 Version B 1 8 3 3 RIO Module A80413 The RIO Module A80413 provides four vital inputs and four vital outputs The I O functions are selected by the user There are four isolated vital inputs and four isolated vital outputs 8 3 3 1 RIO Module User Interface The RIO module front panel is shown in Figure 8 7 The user interface is described in Table 8 12 Figure 8 7 RIO Module A80413 Front Panel ...

Page 384: ...er second when a module is not communicating with the CPU and approximately 8 pulses per second when a fault is detected within the module POWER LED Lights green to indicate that power is applied to the RIO module DIAG Diagnostic Serial Port 9 pin diagnostic serial port for RIO module Table 8 13 Diagnosing RIO Module Problems The following table shows the diagnostic messages generated by the RIO M...

Page 385: ...s operational control for the following grade crossing equipment gates including gate delay lamps bells WARNING TAKE ALTERNATE MEANS TO WARN VEHICULAR TRAFFIC PEDESTRIANS AND EMPLOYEES IF THE SSCC IIII MODULE OR B OR N ARE FULLY REMOVED THE SIGNALS WILL BE DARK AND GATES WILL LOWER IMMEDIATELY WITHOUT GATE DELAY TIME B OR N ARE FULLY OR PARTIALLY REMOVED SIGNALS AND OR GATES MAY NOT OPERATE AS INT...

Page 386: ...________________________________________________________________________________ 8 28 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 8 3 4 SSCC IIIi User Interface The SSCC IIIi module front panel is shown in Figure 8 8 Figure 8 8 SSCC IIIi Front Panel ...

Page 387: ...zed IN 5 GP LED Lights red when crossing input to 5 is energized L1 LED Lights red when Lamp Output L1 is on L2 LED Lights red when Lamp Output L2 is on BELL LED Lights red when bell output is on GC LED Lights red when gate control GC output is energized FLASH SYNC LED Flashes red when sync pulse is present at FLASH SYNC input output HEALTH LED Lights yellow Flashes approximately 1 pulse per secon...

Page 388: ...ry voltage has dropped below the Low Battery Detection level set in the program If the Low Battery Detection Level is set correctly then the battery requires maintenance or replacement Lamp Voltage Limited Diag2005 The user tried to set the lamps above the battery voltage Reduce the lamp voltages to be less than the battery voltage No Communications Diag2017 No Communications indicates that the SS...

Page 389: ... programming and maintenance time in the field The addition of Ethernet ports offers connectivity to a network or Ethernet devices A powered Ethernet port is available for devices deriving their power from an Ethernet connection The Laptop port enables the user to connect a laptop computer to the display to configure parameters update software and download logs The display screen and keypad provid...

Page 390: ...splay are shown in Figure 8 10 and described in Table 8 16 Figure 8 10 A80485 GCP Display Module Controls Indicators and Display M9 1 Symbol 2 ABC 3 DEF 4 GHI 5 JKL 6 MNO 7 PQRS 8 TUV 9 WXYZ HELP 0 Space BACK ENTER USB LAPTOP DIAG CPU SEAR TX RX POWER TX RX DISPLAY Module A80485 2 COM TX RX ECHELON ETHERNET 2 ETHERNET 1 ETH PWR ESSR Powered Ethernet Port Keypad Navigation Keys USB Port Ethernet Po...

Page 391: ...stream indicators TX LED Green RX LED Yellow SEAR TX RX SEAR data stream indicators TX LED Green RX LED Yellow Echelon LAN Echelon LAN data indicators TX LED Green RX LED Yellow Ethernet 1 powered 1 Ethernet Power indicator LED Green Ethernet 1 data indicators embedded in connector Data TX LED Green RX LED Yellow Ethernet 21 Ethernet 2 data indicators embedded in connector TX LED Green RX LED Yell...

Page 392: ...Ii A80410 provides continuous real time status monitoring and event recording of the GCP5000 GCE and the grade crossing devices controlled by the GCP see GCP5000 Field Manual SIG 00 13 03 and SEAR IIi Field Manual SIG 00 08 13 8 3 7 SEAR IIi User Interface The SEAR IIi module front panel is shown in Figure 8 11 The user interface is described in Table 8 17 NOTE Specific mylars are available corres...

Page 393: ...tes to Identify the occurrence of a user defined event LED color red green or yellow is determined by programming AUX J1 Female DB 25 connector for RS232 RS422 serial interface to radio or telephone modem USER J2 Female DB 9 connector for RS232 serial interface to printer or PC J3 12 pin male I O connector providing the following functions Two isolated digital inputs DI1 DI2 Each input may be used...

Page 394: ...n a USB based ECD device which plugs in behind the display module on the GCP5000 GCE backplane Figure 8 12 The USB ECD stores the display s non vital configuration data for the GCP5000 GCE This is used for non vital functions only 8 3 10 Chassis Identification Chip CIC WARNING IF THE CIC IS REPLACED THE USER MUST SET THE SYSTEM BACK TO DEFAULT AND REPROGRAM THE SYSTEM FAILURE TO DO THIS COULD RESU...

Page 395: ...pair DIAG not used 2 DT_TX not used 3 DT_RX not used 4 GROUND not used CPU B Battery B input to GCP N Battery N input to GCP MAINT CALL Output to Maintenance Call lamp in crossing bungalow When no problem is detected within the system the maintenance call output is held at the Battery N voltage level causing the lamp to light When a problem is detected within the system the voltage is removed and ...

Page 396: ...by either a D located at end of the Part Number Bar Code tag or by the large metal bracket located on the component side of the module When external SSCC units are connected to a master SSCC IIIi and operated from a different battery the following wiring must be provided for FLASH SYNC Return If an external SSCC IIIA SSCC III PLUS or SSCC IV is connected to a master SSCC IIIi If the SSCC IIIi is R...

Page 397: ...ON PSO 1 PSO 2 PSO 3 PSO 4 PSO 5 OUT2 1 Vital output 1 OUT2 2 Vital output 2 IN2 1 Vital input 1 IN2 2 Vital input 2 OUT2 3 Vital output 3 RX1 Receiver 1 input from track RX1 RX2 Receiver 2 input from track RX2 XMIT Transmit output to track XMIT I RX Island receiver input from track I RX See the following Note NOTE The digit preceding the decimal point in input and output connector labels indicate...

Page 398: ... RIO Module is installed in place of a PSO module the corresponding RIO Mylar overlay should be affixed over the existing PSO module connector position to reflect proper connector nomenclature The mylar is shown in Figure 8 13 with its Siemens part number Mylar Part Number Z610 39589 0005 Table 8 20 RIO Connectors CONNECTOR FUNCTION RIO OUT1 Vital output 1 OUT2 Vital output 2 OUT3 Vital output 3 O...

Page 399: ...3 gate position input IN7 4 GD Vital crossing input 4 gate down input IN7 5 GP Vital crossing input 5 gate position input See the following Note NOTE The number preceding the lamp output connector labels indicates the SSCC associated with the connector e g 1L1 is associated with SSCC 1 The digit preceding the decimal point in input connector labels indicates the chassis SSCC slot e g IN8 1 is asso...

Page 400: ...ALOW NOTE For additional information concerning the Echelon LAN refer to Siemens Mobility Inc Echelon Configuration Handbook COM 00 07 09 If further questions persist contact Siemens Mobility Inc Technical Support The Wayside Access Gateway is no longer required to communicate with the GCP5000 GCE The communication functionality has been incorporated into the GCP5000 GCE hardware and software Vita...

Page 401: ...ct Siemens Mobility Inc Technical Support for assistance In general the Echelon network requires a terminator for proper data transmission performance to be connected at each end of the daisy chained bus configuration see Figure 8 14 The Echelon network can be connected to ECH1 on the 5000 GCP and the Echelon terminator can be connected to ECH2 on the GCP5000 GCE Order Network Echelon Termination ...

Page 402: ...d the Laptop port on the CPU III will be used to route the vital ATCS messages It is recommended to connect the Laptop port to an Ethernet Switch So the user can still access the Web UI This can be changed from either the Display or the CPU III Web UI Figure 8 16 Laptop Port Router Settings ATCS IP Field Interface When the laptop Ethernet port is used for vital ATCS comms it should no longer be se...

Page 403: ...t be set to No When an output function is enabled i e PSO 2 RX1 Occupancy it does not have to be assigned to a physical output it can be used solely as an internal function to the system or used in logic equations AND gates OR gates or Internal Channel When a function is assigned to a physical output and the enabling condition is turned off the output is de energized but the function remains assig...

Page 404: ...ND ASSIGNMENTS _________________________________________________________________________________________________________ 9 2 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 This Page Intentionally Left Blank ...

Page 405: ...the output of the OR n logic gate Adv Preempt OP Preempt Logic Advance Basic Configuration Adv Preemption This is used to drive the Advance preemption relay It is de energized when any PSO configured as Mode Crossing and used in AND 1 XR becomes occupied or the Advance Preempt IP is used and is de energized Gate Down OP Preempt Logic Advance and Gate Down Lgc Used Yes Basic Configuration Adv Preem...

Page 406: ...not set on the exit track PSO n Appr 1 Occ PSO n Slot PSO and PSO n RX1 Mode No PSO Programming PSO n PSO n Receiver 1 This represents the occupancy of the whole approach track that includes PSO n RX1 and all the tracks that set the PSO n RX1 Enable The output will be energized when RX1 is unoccupied and its Enable is energized or PSO n RX1 has been wrapped or is out of service PSO n Appr 2 Occ PS...

Page 407: ... 1 is unoccupied and healthy and calibrated or Wrapped or Out of Service When the receiver is external This output is energized when Receiver 1 input is energized or Wrapped or Out of Service The state is not affected by PSO n RX1 Enable PSO n RX 2 Occupancy PSO n Slot PSO and PSO n RX2 Mode No PSO Programming PSO n PSO n Receiver 2 This represents the occupancy of just the RX2 track circuit and i...

Page 408: ...le Mode Crossing PSO n RX2 Mode No PSO Programming PSO n PSO n Receiver 1 This output is energized when the stick is set for PSO n receiver 2 PSO n RX 1 Code x x A C D E F PSO n Slot PSO and PSO n RX1 Mode Internal PSO Programming PSO n PSO n Receiver 1 This output is energized when PSO n receiver 1 is receiving the specific code The state is not affected by PSO n RX1 Enable or PSO n RX1 Wrap PSO ...

Page 409: ...healthy PSO n Tx Health PSO n Slot PSO and PSO n PSO Module Mode Rx Tx PSO Programming PSO n PSO n Transmitter This output is energized when the PSO transmitter is used and healthy Gate Output n n 1 2 SSCC n Slot SSCC3i and Gate Used Yes SSCC Programming SSCC Configuration When SSCC n Invert Gate Output No This is energized when the crossing is not active This de energized after the programmed gat...

Page 410: ...Control n 1 2 SSCC n Slot SSCC3i and Aux n Xng Ctrl Used Yes SSCC Programming SSCC n Configuration This can be used to control the activation of an external controller based upon the activation of SSCC n The output will de energize when the lamps on SSCC n are activated Timer n Expired n 1 10 User Timers Used Yes Logic Programming Logic Features This will be de energized when timer n has not expir...

Page 411: ...eceived from the vital comms session n These can be read as contacts in equations or uses n AND gate OR gate or Internal Channels PSO n RX1 Act Occ n 1 5 PSO n Slot PSO and PSO n RX1 Mode No PSO Programming PSO n PSO n Receiver 1 This reflects the actual occupancy of the PSO receiver 1 This is not affected by drop delay but it does include the pickup delay Thus it will de energize as soon as the t...

Page 412: ...module configuration Vital outputs from PSO slot 1 OUT 1 2 OUT 1 3 OUT 2 1 PSO 2 RIO 1 SlotPSO BASIC module configuration Vital outputs from PSO slot 2 OUT 2 2 OUT 2 3 OUT 3 1 PSO 3 SlotPSO BASIC module configuration Vital outputs from PSO slot 3 OUT 3 2 OUT 3 3 OUT 4 1 PSO 4 SlotPSO BASIC module configuration Vital outputs from PSO slot 4 OUT 4 2 OUT 4 3 OUT 5 1 PSO 5 RIO2 SlotPSO BASIC module co...

Page 413: ...tputs from RIO in slot 4 OUT 4 2 OUT 4 3 OUT 4 4 OUT 5 1 PSO 5 RIO 3 Slot RIO BASIC module configuration Vital outputs from RIO in slot 5 OUT 5 2 OUT 5 3 OUT 5 4 Out GC 1 SSCC 1 Slot SSCC IIIi IO assignment SSCC The Out GC 1 is located on the SSCC IIIi module in SSCC slot 1 The default is Gate Output 1 Other selections are the same as a PSO output Gates Used Yes Out GC 2 SSCC 2 Slot SSCC IIIi IO a...

Page 414: ...D ASSIGNMENTS _________________________________________________________________________________________________________ 9 12 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 This Page Intentionally Left Blank ...

Page 415: ...allocated to both IN 1 1 and IN 1 2 PSO RX1 Enable will de energize if IN 1 1 and IN 1 2 are de energized This ANDing also occurs if you set the same input function from a Logic Equation or a physical input WARNING THE ANDING DOES NOT OCCUR IF YOU SET THE INPUT FROM A VITAL COMMS RECEIVE CHANNEL DO NOT ALLOCATE THE SAME INPUT FUNCTION TO BOTH A VITAL COMMS RECEIVE CHANNEL AND A VITAL INPUT OR EQUA...

Page 416: ...I O FUNCTIONS AND ASSIGNMENTS 9 14 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 This Page Intentionally Left Blank ...

Page 417: ... to Simultaneous preemption with traffic system health input de energized Second Train OP Second Train OP Used Yes Basic Configuration Adv Preemption This is not an external input It appears in the list of system inputs so it can be set to be an equation This can then be mapped as a System Output to a vital output AND 1 XR Enable AND 1 XR Used Yes and AND 1 XR Enable Used Yes Logic Programming Log...

Page 418: ... energized it will not override an unhealthy receiver PSO n RX 2 Wrap n 1 5 PSO n Slot PSO and PSO n RX2 Mode Internal or PSO n RX2 Mode External and PSO n RX2 Wrap Used Yes PSO Programming PSO n PSO n Receiver 2 Used to wrap PSO n RX2 Occupancy based upon via an input or internal logic Note that when the Wrap is energized it will not override an unhealthy receiver PSO n TX Code A PSO n Slot PSO a...

Page 419: ...ng PSO n PSO n Receiver 2 Used to bring in the state of an external track circuit if an external track circuit is used instead of the internal PSO receiver PSO n External Isl PSO n Slot PSO and PSO n PSO Module Mode Crossing and PSO n Island Mode External PSO Programming PSO n PSO n Island Used to bring in the state of an external island if an external island track circuit is used instead of the i...

Page 420: ...Yes and Aux n Xng Ctrl Hlth IP Yes SSCC Programming SSCC n Configuration Used to monitor health or an external crossing controller Timer n Start n 1 10 User Timer Used Yes Logic Programming Logic Features Used to start a user defined logic timer General IP n n 1 16 General I O Used Yes Logic Programming Logic Features This is a general purpose input state that can be monitored by the system and us...

Page 421: ...for monitoring the reverse contact of a switch circuit controller however it is not restricted to this and can be used for any type of input that is required to be used in the logic Emergency Activate Emergency Activate IP Yes Logic Programming Logic Features This input can be used to put the system into a safe state with the crossing activated and all output de energized Maint Call Rpt IP Maint C...

Page 422: ...1 PSO 2 RIO 1 Slot RIO BASIC module configuration Vital inputs to RIO slot 2 RIO 1 IN 2 2 IN 2 3 IN 2 4 IN 3 1 PSO 3 Slot PSO BASIC module configuration Vital inputs to PSO slot 3 IN 3 2 IN 4 1 PSO 4 Slot RIO 2 Slot PSO BASIC module configuration Vital inputs to PSO slot 4 IN 4 2 IN 4 1 PSO 4 RIO 2 Slot PSO BASIC module configuration Vital inputs to RIO slot 4 RIO 2 IN 4 2 IN 4 3 IN 4 4 IN 5 1 PSO...

Page 423: ... configuration TEMPLATE module configuration Vital inputs to SSCC IIIi in slot 7 SSCC1 IN 7 2 SSCC1 IN 7 3 SSCC1 IN 7 4 SSCC1 IN 7 5 INPUT NAME CONDITION FOR INPUT TO BE AVAILABLE FOUND IN MENU DESCRIPTION SSCC2 IN 8 1 SSCC 2 Slot SSCC IIIi BASIC module configuration TEMPLATE module configuration Vital inputs to SSCC IIIi in slot 8 SSCC2 IN 8 2 SSCC2 IN 8 3 SSCC2 IN 8 4 SSCC2 IN 8 5 ...

Page 424: ...I O FUNCTIONS AND ASSIGNMENTS 9 22 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 This Page Intentionally Left Blank ...

Page 425: ... 22 02 JUNE 2022 Revised September 2022 Version B 1 SECTION 10 MENU MAPS 10 MENU MAPS 10 1 Web UI Menu Maps The OCE and Display Web UI provides a different set of menus from the local UI Only a subset of the parameters are visible on the Local UI these local UI menus will be shown in section 10 2 Figure 10 1 Configuration Menu ...

Page 426: ...will describe where this occurs On the Web UI the choices under the GCP Programming are Basic Configuration PSO Programming Logic Programming SSCC Programming Input Output Assignments Track Names 10 1 2 Basic Configuration Selecting 1 Basic Configuration provides access to the following configuration menu windows 1 Module Selection 2 Preemption 3 MS Restart 4 Vital Comms Links 5 Out of Service Set...

Page 427: ...U MAPS _________________________________________________________________________________________________________ 10 3 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 Figure 10 2 Module Selection ...

Page 428: ...affic Sys Health IP Used range Yes No default No Gate Down Lgc Used range Yes No default No When Gate Down Lgc Used is Yes the following are visible which ones are visible depends on the setting of SSCC 1 Number of GDs and SSCC 2 Number of GDs o GDown Lgc Uses GD 1 1 range Yes No default Yes o GDown Lgc Uses GD 1 2 range Yes No default Yes o GDown Lgc Uses GD 1 3 range Yes No default Yes o GDown L...

Page 429: ...nd Train Logic Used When Second Train Logic Used is set to Yes this is used to prevent the crossing recovering when one train leaves the island and if a second train is approaching on a second track and has not caused activation yet There are two reasons for this a advance preemption is used and the advance preemption timer has not expired for the second train or b the PSO has a drop delay and the...

Page 430: ...ut Used is set to Yes the Second Train OP is enabled so it can be set by a logic equation and assigned to an output Note that there is no internally controlled Second Train Output provided the user has to configure the Second Train Output function through equations for example if AND 2 was used to define one set of track circuits associated with PSO 1 and AND 3 defines ones associated with PSO 1 F...

Page 431: ...ed it will first run the drop delay then once the drop delay has expired the advance preemption timer will start When advance preemption is used the Adv Preempt OP is available in the list of System Outputs In order to detect a fault where the traffic controller detects that the advance preempt is falsely down due to a broken wire on the circuit between the vital out on the GCE and the Adv Preempt...

Page 432: ...zed and b All selected gates have their GDs energized or c Any internal island used in AND 1 XR reports occupied and is healthy WARNING INCORRECT DESIGN AND OR CONFIGURATION OF GATE DOWN MAY RESULT IN INCORRECT TERMINATION OF CLEAROUT CYCLE IN TRAFFIC CONTROLLER NOTE The external island that is brought in via a vital input is not included in this logic as their health cannot be proved 10 1 2 2 6 S...

Page 433: ...on network or via the CPU III laptop Ethernet port depending on the setting of the ATCS IP Field Interface Echelon Ethernet which is set in the CPU III CP programming When Vital Comms links are used the GCE must be set with unique ATCS addresses a failure to set a unique ATCS address may result in a hazardous condition The Version field is used to check the consistency of the interface if the vers...

Page 434: ...ved on the link as shown in Figure 10 6 and set the state of the transmitted bits as shown in Figure 10 7 The Vital Comms Link Rx menu allows the user to directly assign the state of the received bit to a System Input For example if the approach circuit consists of multiple PSO track circuits and one of these is remotely located Then its state could be sent via a comms link to the GCE at the cross...

Page 435: ...n B 1 The vital comms n link also sets the input s names Remote n Input 1 to Remote n Input 15 These can then be used in Internal channel and Equations for example Int 1 Sets Timer 1 Start Int 1 Set by Remote 1 Input 1 The bits to be transmitted over the link can be directly assigned in the Vital Comms Link n Tx menu as shown in Figure 10 7 Figure 10 7 Vital Comms Link 1 Tx ...

Page 436: ...ach PSO The Out of Service1 5 selections will be available in the System Inputs so that they can be assigned to vital inputs To take a PSO out of service the maintainer will need to energize the Out of Service input and then using the display select which component to take out of service When any component is OOS or an OOS input is energized the maintenance call light will be turned off Thus if th...

Page 437: ...his mode the user can set the parameters shown in Figure 10 10 In the crossing mode the PSO must be set up so one receiver is on one approach to the island and the other PSO is on the opposite approach with the island in the middle In this mode directional stick logic is used so that the crossing will deactivate after the train leaves the island while the exit approach is still occupied This stick...

Page 438: ...n be mitigated by wiring the PSO health output from the external PSO module into the stick cancel input of the PSO in the GCE system WARNING A FAILURE OF THE EXIT TRACK WHEN THE STICK IS SET CAN RESULT IN A FAILURE TO ACTIVATE THE CROSSING THE STICK CANCEL TIMER VALUE SHOULD BE CHOSEN TO CANCEL THE STICK BEFORE ANOTHER TRAIN CAN APPROACH THE STICK CANCEL INPUT SHOULD BE USED WHERE APPROPRIATE TO C...

Page 439: ...14 kHz 2 63 kHz 4 0 kHz The following alternate Siemens frequencies can be selected when the Tx Freq Category is set to alternate 500 Hz 700 Hz 900 Hz 1 0 kHz 1 125 kHz 1 3 kHz 1 37 kHz 1 5 kHz 1 64 kHz 1 75 kHz 1 875 kHz 2 175 kHz 2 3 kHz 2 675 kHz 2 8 kHz 3 1 kHz 3 5 kHz 4 0 kHz 4 9 kHz 5 4 kHz 5 9 kHz 6 4 kHz 7 1 kHz 7 7 kHz 8 3 kHz 8 9 kHz 9 5 kHz 10 2 kHz See the PSO 4000 manual SIG 00 07 06 ...

Page 440: ..._________________________________________________________________________ 10 16 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 Figure 10 11 PSO Transmitter when mode Rx Tx Figure 10 12 PSO Transmitter when mode Rx Tx and Dynamic Mode ...

Page 441: ...y need to be tied in with the receivers used on the PSO module set in crossing Mode or fed into the crossing logic in another manner see section 10 1 2 1 regarding PSO receiver Enable In this mode the Wrap Pick Delay time is still available Figure 10 13 PSO Transmitter when mode Rx Only 10 1 3 2 PSO N Island Figure 10 14 shows the PSO Island menu when the internal island is used The island menu is...

Page 442: ...requencies can be selected when the Tx Freq Category is set to alternate 2 3 kHz 2 8 kHz 3 1 kHz 3 5 kHz 4 0 kHz 4 9 kHz 5 4 kHz 5 9 kHz 6 4 kHz 7 1 kHz 7 7 kHz 8 3 kHz 8 9 kHz 9 5 kHz 10 2 kHz See the PSO 4000 manual SIG 00 07 06 for instructions on island frequency selection Figure 10 14 PSO Island internal NOTE The PSO Module may be used for Island Only operation with no PSO receiver used by se...

Page 443: ... occupied 10 1 3 3 PSO N Receiver 1 and 2 Figure 10 16 PSO Receiver shows the PSO Receiver menu for Receiver 1 Receiver 2 is similar The Receiver menu is available in all PSO Module Modes The following are available when the module RX 1 Mode is set to Internal Rx1 Mode range Internal External No default Internal RX1 Freq Category range Standard Alternate default Standard RX1 Frequency range see TX...

Page 444: ...ck circuit is being used then it is worth considering bringing in the health of this external equipment if it is available in order to cancel the stick in the event of the external track circuit going unhealthy Note that when a wrap is applied to a receiver at the crossing its receiver enable input is also wrapped Thus allowing a single wrap input to be used to wrap the whole approach Similar to w...

Page 445: ...______________________________________________________________________________________________________ 10 21 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 Figure 10 17 Setting PSO Receiver Enable inputs ...

Page 446: ...ure 10 18 External PSO Receiver 10 1 3 4 PSO N Rx1 and 2 Codes Figure 10 19 PSO Codes shows the PSO Receiver Code menu for Receiver 1 Receiver 2 is similar This is used to select which code the receiver can accept This menu is only available when the internal PSO receiver is used Rx1 Code A Valid range Yes No default Yes RX1 Code A Drop Delay range 0 99 sec default 0 sec Rx1 Code C Valid range Yes...

Page 447: ...et the PSO receiver will not declare the circuit occupied until the drop delay has expired To prevent a loss of shunt causing a short warning time the PSO receiver will not allow the drop delay to be reapplied until the PSO receiver has been continuously unoccupied for 30 sec If Advance Preemption is used the advance preemption timer will start once the drop delay has expired see section 0 PSO 1 A...

Page 448: ...O 1 Used range Yes No default Yes AND 1 XR PSO 2 Used range Yes No default Yes AND 1 XR PSO 3 Used range Yes No default Yes AND 1 XR PSO 4 Used range Yes No default Yes AND 1 XR PSO 5 Used range Yes No default Yes AND 1 Enable Used range Yes No default No AND 1 Enable Pickup range 0 500 sec default 5 sec AND 1 Enable Drop range 0 500 sec default 0 sec Figure 10 20 Logic AND 1 XR If the AND 1 Enabl...

Page 449: ...Equation 1 10 menu options are available User Timer controls whether the Logic User Timers menu options are available and whether the User Timer 1 10 options show up in the System Inputs System Output and System I O list Switch Inputs Used controls whether the NWP 1 4 and RWP 1 4 options show up in the System Inputs Output and I O list General I O Used controls whether the General IP 1 16 and Gene...

Page 450: ...t If the Maint Call Rpt I O Used is set to yes the Maint Call Rpt IP must be set to TRUE if not used This can be done via an internal channel for example o Int 1 Sets Maint Call Rpt IP o Int 1 Set by TRUE Emergency Activate IP can be set to yes to provide an Emergency Activate input that can be mapped to an external vital input When this input is de energized it will override all wraps and out of ...

Page 451: ... set to FALSE by default When any Term is set to a value other than FALSE this AND will be available for use in the available System I O and System Outputs See Section 10 1 6 If not all 6 Terms are needed and unused terms must be set to TRUE The AND gate also provides an optional Enable and Wrap function If the AND n Enable is set to Yes the AND n Enable can be assigned as a System Input e g mappe...

Page 452: ..._______________________ 10 28 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 AND gate 5 to 8 differ from AND 2 4 slightly With AND 5 to 8 The Pickup and Drop delays are not associated with the AND enable but rather they are applied directly to the AND output Figure 10 24 AND 5 Gates ...

Page 453: ...vides 4 configurable OR gates Figure 10 25 shows the menu for assigning terms to OR 1 The OR 1 Term n can be any available System I O value Terms 3 and 4 can be negated by setting the Not OR Term to Yes The terms are all set to FALSE by default When any Term is set to a value other than FALSE this OR will be available for use in the available System Outputs and System I O See Section 10 1 6 Figure...

Page 454: ...ations Figure 10 26 shows the menu for assigning terms to Equation 1 There logic format of the equation is determined by setting the Template There are 5 different templates available Type 1 A B C D E F Type 2 A B C D E F Type 3 A B C D E F Type 4 A B C D E F Type 5 A B C D E F The Coil E1 can be any available System Input The Contacts A F can be any available System I O value Various contacts can...

Page 455: ...s Range 0 500 sec default 0 sec When the timers are used the following inputs are available to be set as a System Input Timer 1 Start Timer 10 Start The timer expiry is available as a System Output or System I O function Timer 1 Expired Timer 10 Expired The Timer Start and Expired states can be referenced as System I O functions in AND ORs or Equation Contacts To Start the timer set Timer n Start ...

Page 456: ...I O The GCE provides 24 Internal I O channels Figure 10 28 shows the first Internal I O menu where the user can assign channels 1 to 4 there are 3 more similar menus to assign the other Internal channels The Not function is only available on Internal channels 1 to 8 The purpose of the internal channel is to let the user assign a system I O function to a System Input Figure 10 28 Logic Internal Cha...

Page 457: ...Start Int 1 Set byGP 1 1 Int 1 Not True Note that the internal channels also provide an alternate way to AND together terms When a System Input is used multiple times in either the Input Assignments Equations Vital Comms Rx or Internal I O channels the controlling inputs are all ANDed so all need to be energized to energize the System Input for example if the following were all used to set AND 2 E...

Page 458: ... modules will act independently and different AND s can be used to activate them at different times Min Activation range 0 100 sec default 0 sec This is used to control the minimum activation time for the crossing Rmt Activation Cancel range 1 5 min default 2 min This is used to control how long the crossing will remain active if it was commanded to be activated by the SEAR IIi This is used to pro...

Page 459: ...be configured to the same value as SSCC 1 Low Battery Detection range Yes No default No This is used to turn on the battery monitoring function in the SSCC module Low Battery Level range 90 150 dV default 90dV 9 0V When Low battery detection is on this is used to set the low battery threshold When a low battery is detected it will turn off the maintenance call light Flash Sync master slave default...

Page 460: ..._____________________________________________________ 10 36 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 Figure 10 30 SSCC 1 Configuration WARNING WHEN THE CROSSING IS ACTIVATED THE GATES WILL NOT DROP UNTIL THE CONFIGURED GATE DELAY TIMER HAS EXPIRED ...

Page 461: ...SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 10 1 5 3 SSCC 2 Configuration Figure 10 31 shows the parameters for the SSCC 2 module These are similar to those of SSCC 1 The only difference is SSCC 2 Number of GPs default 0 SSCC 2 Number of GDs default 0 Flash Sync default slave Figure 10 31 SSCC 2 Configuration ...

Page 462: ...Slot 1 2 Figure 10 32 shows the menu that allows the assignment of outputs to the modules in slots 1 to 2 The exact outputs that show up depend on the modules that have been allocated in the Module Selection screen The figure below shows an example where there is a PSO in slot 1 and slot 2 By default all outputs are set to Not Used Figure 10 32 Output Assignments slots 1 2 The selections available...

Page 463: ..._________________________________________________________________________________________________________ 10 39 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 Figure 10 33 Output Assignment Selections ...

Page 464: ... O Output Slot 3 4 Figure 10 34 shows the menu that allows the assignment of outputs to the modules in slots 3 to 4 The exact outputs that show up depend on the modules that have been allocated in the Module Selection screen The figure below shows an example where there is a PSO in slot 3 and a RIO in slot 4 By default all outputs are set to Not Used Figure 10 34 Output Assignments slots 3 4 ...

Page 465: ...type of modules that have been allocated in the Module Selection screen The figure below shows an example where there is a RIO in slot 5 By default all outputs are set to Not Used Figure 10 35 Output Assignments Slot 5 10 1 6 1 4 I O Output Slot SSCC Figure 10 36 shows the menu that allows the assignment of the function of the Gate Output GC on the SSCC modules By default these are set to control ...

Page 466: ...e 10 37 shows the menu that allows the assignment of inputs to the modules in slots 1 to 3 The exact inputs that show up depend on the modules that have been allocated in the Module Selection screen The figure below shows an example where there are PSOs in slots 1 2 and 3 By default all inputs are set to Not Used Figure 10 37 Input Assignments slots 1 3 The selections available depend on which fea...

Page 467: ... _________________________________________________________________________________________________________ 10 43 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 Figure 10 38 Input Assignment Selections ...

Page 468: ... I O Input Slot 4 5 Figure 10 39 shows the menu that allows the assignment of inputs to the modules in slots 4 to 5 The exact inputs that show up depend on the modules that have been allocated in the Module Selection screen The figure below shows an example where there is a PSO in slot 4 and a RIO in slot 5 By default all inputs are set to Not Used Figure 10 39 Input Assignments Slots 4 5 ...

Page 469: ...ised September 2022 Version B 1 10 1 6 2 3 I O Input Slot SSCC Figure 10 40 shows the menu that allows the assignment of inputs to the SSCC IIIi modules The figure below shows an example where both SSCC 1 and 2 are used By default GD 1 2 is assigned to 7 2 GD 1 1 is assigned to 7 4 GP 1 1 is assigned to 7 5 Figure 10 40 Input Assignments Slots SSCC ...

Page 470: ... editing and viewing of a limited number of configuration parameters these are the ones the maintainer may need to change as part of maintenance The majority of GCE parameters are set by the designer and should not need modifying by the maintainer These can be edited via the Web User interface as described in the previous section Figure 10 41 Local UI Main Program Menu The only maintainer editable...

Page 471: ...______________________________________________ 10 47 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 Figure 10 43 Local UI PSO Programming Menu When the PSO Module Mode is Crossing no fields are editable Figure 10 44 Local UI PSO Transmitter Menu Crossing Mode ...

Page 472: ...__________ 10 48 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 When the Mode is Rx Tx the user can modify the transmitter parameters shown in Figure 10 45 Figure 10 45 Local UI PSO Transmitter Menu The fields shown in Figure 10 46 are enabled for the Island Figure 10 46 Local UI PSO Island Menu ...

Page 473: ... 02 JUNE 2022 Revised September 2022 Version B 1 When internal Receiver 1 is used the user can modify the receiver parameters shown in Figure 10 47 Figure 10 47 Local UI PSO Receiver 1 Menu The Rx 1 Codes menu allows the user to view the Codes and delays but they are not editable here Figure 10 48 Local UI PSO Receiver 1 Codes Menu ...

Page 474: ...022 Revised September 2022 Version B 1 When internal Receiver 2 is used the user can modify the receiver parameters shown in Figure 10 49 Figure 10 49 Local UI PSO Receiver 2 Menu The Rx 2 Codes menu allows the user to view the Codes and delays but they are not editable as shown in Figure 10 50 Figure 10 50 Local UI PSO Receiver 2 Codes Menu ...

Page 475: ...1 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 When parameters common to both SSCCs can be viewed but not modified Figure 10 51 Local UI SSCC Configuration Menu Some of the SSCC 1 specific parameters can be modified others are read only as shown in Figure 10 52 Figure 10 52 Local UI SSCC 1 Configuration Menu ...

Page 476: ...2 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 Some of the SSCC 2 specific parameters can be modified others are read only as shown below Figure 10 53 Local UI SSCC 2 Configuration Menu The Set to default menu can be used to set the GCP configuration back to defaults Figure 10 54 Local UI Set to Default Menu ...

Page 477: ...tember 2022 Version B 1 The GCP5000 GCE provides a quick way of navigating the Local UI Main Program Menu to find a specific configuration parameter listed in the configuration report The configuration reports show a number in parenthesis in front of each menu name This is the number of the menu in the local user interface Figure 10 55 Configuration Report ...

Page 478: ...APS _________________________________________________________________________________________________________ 10 54 SIG 00 22 02 JUNE 2022 Revised September 2022 Version B 1 This Page Intentionally Left Blank ...

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