Segway SE-3 Patroller, Service Manual

Page: 75 / 148

Service Manual
67
Installation
1. Make sure the SE-3 Patroller is powered off,
unplugged, and the parking brake is engaged.
2. Using a 14 mm socket wrench, connect the upper
Banjo Bolt to the Master Cylinder. See Figure 98 .
Torque to 28.5 N-m (21.0 ft-lbf) .
3. Route the brake line down the steering column and
around the right side of the front fork. See Figure 95 .
4. Install a cable tie around both brake lines on the
steering column.
NOTICE
Make sure there is enough slack to turn the handlbar
full left and right.
5. Install three P-Clips onto the brake line, then slide the
P-Clips onto the threaded studs on the frame.
See
Figure 97 .
6. Using an 8 mm socket wrench, install a lock nut over
the P-Clip on each threaded stud.
Torque to
1.4 N-m (1.0 ft-lbf) .
7. Route one end of the brake line along the right side
of the frame. Thread the brake line between the
harnesses and the frame. See
Figure 96 .
8. Using a 14 mm socket wrench, attach the Banjo Bolt
to the Caliper. See Figure 98 .
Torque to 28.5 N-m (21.0 ft-lbf) .
9. Using a 2.5 mm hex wrench, install a P-Clip holding
the brake line to the side of the frame.
NOTICE
Make sure the brake line has plenty of slack around
corners to avoid pinching or rubbing.
10. Repeat steps 7–9 on the left side of the frame.
11. Install brake fluid and bleed the brake line (
page
54 ).
12. Install the following components:
a. Main Splash Guard ( page 26 )
b. Fenders ( page 22 )
c. Side Panels ( page 20 )
d. Light Cluster ( page 18 )
e. Front Cowl ( page 17 )
f. Glove Box ( page 16 )
g. Bib Panel ( page 14 )
h. Storage Trays ( page 13 )
i. Battery Module ( page 8 )
13. Perform post-service tests ( page 127 ).
Figure 97: Brake Line P-Clips
23202-00003
1.4 N-m (1.0 ft-lbf)
Figure 98: Brake Line Fasteners
Hollow Screw
28.5 N-m (21.0 ft-lbf)
Crush Washer
(23958-00001)
Banjo Bolt
Crush Washer
(23958-00001)
Brakes