Segway SE-3 Patroller, Service Manual

Page: 74 / 148

SE-3 Patroller
66
Rear Brake Line
Tools Required: 2.5 mm hex wrench
8 mm socket wrench
14 mm socket wrench
Wire cutters
Torque wrench
Removal
1. Make sure the SE-3 Patroller is powered off,
unplugged, and the parking brake is engaged.
2. Remove the following components:
a. Battery Module ( page 8 )
b. Storage Trays ( page 13 )
c. Bib Panel ( page 14 )
d. Glove Box ( page 16 )
e. Front Cowl ( page 17 )
f. Light Cluster ( page 18 )
g. Side Panels ( page 20 )
h. Fenders ( page 22 )
i. Main Splash Guard ( page 26 )
3. Drain the brake fluid out of the rear brake line
(see page 53 ).
4. Using a 14 mm socket wrench, disconnect one of the
Banjo Bolts from its Caliper.
NOTICE
Place the Banjo Bolt in a container to catch any brake
fluid that drains out.
5. Repeat step 4 for the Banjo Bolt on the other side.
6. Using a 2.5 mm hex wrench, remove the P-Clips on
the sides of the frame (one each side). See Figure 96 .
7. Using an 8 mm socket wrench, remove the lock nuts
holding the three P-Clips to the front of the frame.
Then slide the P-Clips off the threaded studs.
See
Figure 97 .
8. Using wire cutters, remove the cable tie holding the
brake lines to the steering column.
9. Using a 14 mm socket wrench, disconnect the Banjo
Bolt from the Master Cylinder.
10. Remove the Brake Line.
Figure 95: Rear Brake Line
Brakes
Rear Brake Line
23956-00001
P-Clip
2.5 N-m (1.8 ft-lbf)
Figure 96: Rear Brake Line