Segway SE-3 Patroller, Service Manual

Page: 64 / 148

SE-3 Patroller
56
Front Caliper
Tools Required: 4-inch bar clamp
6 mm hex wrench
14 mm socket wrench
Torque wrench
Vehicle jack
Removal
1. Make sure the SE-3 Patroller is powered off,
unplugged, and the parking brake is engaged.
2. Place a vehicle jack under the center front of the skid
plate. Raise the SE-3 Patroller until the front wheel is
off the ground (
Figure 72 ).
WARNING!
Make sure the SE-3 Patroller is stable or use a jack
stand to stabilize it while the wheel is off the ground.
Failure to stabilize the SE-3 Patroller could result in
death or serious injury from the vehicle falling over.
3. Remove the Front Fender ( page 24 ).
4. Using a bar clamp and socket, compress the caliper
as shown in Figure 73 , then remove the bar clamp.
NOTICE
If you don’t have a bar clamp, you will need to remove
the rotor fasteners. See
page 58 .
5. Using a 6 mm hex wrench, remove the two fasteners
holding the caliper in place. See Figure 74 .
Slide the caliper off the rotor.
NOTICE
Secure the caliper so that it doesn’t fall or otherwise
stress the brake line.
6. Disconnect the brake line:
a. Drain the brake line ( page 53 ).
b. Using a 14 mm socket wrench, remove the
Banjo Bolt.
Figure 72: Front Lifting Point
Place jack here
23783-00001
28.5 N-m (21.0 ft-lbf)
Brakes
Figure 73: Compress the Caliper
Bar Clamp Socket
Figure 74: Front Caliper Bolts