Segway SE-3 Patroller, Service Manual

Page: 102 / 148

SE-3 Patroller
94
Handlebar
Tools Required: 5 mm hex wrench
6 mm hex wrench
13 mm socket wrench
Wire cutters
Torque wrench
UltraLube corrosion inhibitor
Digital level
Cutting tool (box cutter or utility knife)
Heat gun
Removal
1. Make sure the SE-3 Patroller is powered off,
unplugged, and the parking brake is engaged.
2. Remove the following components:
a. Battery Module ( page 8 )
b. Storage Trays ( page 13 )
c. Bib Panel ( page 14 )
d. Glove Box ( page 16 )
e. Front Cowl ( page 17 )
f. Light Cluster ( page 18 )
3. Using wire cutters, remove all the cable ties on the
handlebar.
4. Disconnect the Handlebar Controls Harness along
the handlebar ( page 112 ).
5. Using a 5 mm hex wrench, remove both Brake Levers.
See Figure 129 .
NOTICE
Secure the Brake Levers so that they don’t fall or
otherwise stress the brake line.
6. Score the heat-shrink tubing with a cutting tool, then
remove the heat-shrink tubing.
CAUTION!
Be careful not to cut yourself with the sharp blade.
7. Using a 6 mm hex wrench and a 13 mm socket
wrench, remove the two fasteners as shown in
Figure 127 .
8. Slide the Handlebar up and out.
Figure 127: Handlebar
Handlebar
(23798-00001)
23868-00010
23784-00001
34 N-m (25 ft-lbf)
Steering Column
Heat-Shrink Tubing
(24502-00001)