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SERVICE MANUAL

Page 1005

CHAPTER 10

9107

May/12

Page 1005

Oct/11

CHAPTER 10

283

SERVICE MANUAL

ISO 9650

7.  Lint-free cloth, clean and dry ................................................. -
8.  Adhesive EV/C2 (1 liter container) ........................................ 58-E96900005
9.  Methyl Ethyl Ketone (MEK) ................................................... 58-04528009
10. Self-adhesive waterproof tape, 100 mm (4”) wide

Cloth Backed, Black .............................................................. 58-04834009

11. Self-adhesive waterproof tape, 25 mm (1”) wide

PVC, White

.................................................................. 58-02096004

12. Tape, double sided 25 mm (1”) wide ...................................... 58-08485009
13. Tape, double sided 25 mm (1”) wide ...................................... 58-TA175
14. Fabric, PVC orange, (main structure and buoyancies) ......... 58-08689009
15. Fabric - Nylon, Single-ply (canopy outer fabric) .................... 58-06785009

(RFD 1044/1)

or-

16. Fabric - Nylon, Single-ply (canopy outer fabric) .................... 58-08006009

(RFD 1044/2)

17. Fabric - Nylon, Single-ply (canopy inner fabric) .................... 58-06315009
18. Toluene solvent (500 ml) ....................................................... 58-41445001
19. Cord, Terylene, 22.5 kg/ 50 Lbs ............................................ 58-02236006
20. Cord, Nylon, 238 kg/ 525 Lbs ................................................ 58-00933009
21. Thread, Nylon, 4 kgf .............................................................. 58-02426001
22. Thread, Scarlet, cotton (Painter sachet tie-off) ...................... 58-02403001
23. Tape S/A (Do Not Cut) .......................................................... 58-15384002
24. Webbing 13mm polyester undyed ......................................... 58-WE11
25. Leak detector test kit ............................................................. 58-45435001

(This kit is sufficient to test 40 cylinders)

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Summary of Contents for Rescue Racer X 2.0

Page 1: ...SERVICE MANUAL SERVICE MANUAL TITLE PAGE Page 1 First Edition...

Page 2: ......

Page 3: ...SERVICE MANUAL Page C 1 CERTIFICATION 9107 May 12...

Page 4: ...blication may be subject to amendment by Revere Supply and for that purpose allocation has been recorded It may not be distributed or reproduced by any means wholly or in part without the express writ...

Page 5: ...ANUAL Page RR1 REVISION RECORD 9107 May 12 ISO 9650 VERSION RECORD SERVICE MANUAL 283 Page 1 Oct 11 RECORD OF VERSIONS REV No ISSUE DATE INSERTED DATE BY Initial Ver 1 Feb 11 Version 2 Oct 11 Version...

Page 6: ...Page RR2 REVISION RECORD May 12 9107 SERVICE MANUAL Page 2 Feb 11 VERSION RECORD ISO 9650 SERVICE MANUAL 283 BLANK PAGE...

Page 7: ...NUAL Page SB1 SERVICE BULLETIN 9107 May 12 Page 1 Feb 11 SERVICE BULLETINS M283 SERVICE MANUAL ISO 9650 SERVICE BULLETIN LIST Service bulletin Date applied Rev applied Service bulletin Date applied Re...

Page 8: ...Page SB2 SERVICE BULLETIN May 12 9107 SERVICE MANUAL Page 2 Feb 11 SERVICE BULLETINS M283 SERVICE MANUAL ISO 9650 BLANK PAGE...

Page 9: ...ay 12 2 INTRODUCTION 1 May 12 May 12 May 12 May 12 May 12 May 12 May 12 May 12 2 3 4 5 6 7 8 CHAPTER 1 101 May 12 May 12 May 12 May 12 May 12 May 12 May 12 May 12 May 12 May 12 May 12 May 12 102 103 1...

Page 10: ...2 May 12 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519 520 521 522 523 524 525 526 527 528 PAGE TITLE PAGE No DATE CHAPTER 6 601 May 12 May 602 12 603 May 12 604 May 12 May 1...

Page 11: ...y 12 May 12 May 12 May 12 May 12 May 12 May 12 May 12 May 12 May 12 May 12 May 12 May 12 May 12 May 12 834 835 836 837 838 839 840 841 842 843 844 845 846 PAGE TITLE PAGE No DATE CHAPTER 9 901 May 12...

Page 12: ...12 May 12 May 12 May 12 May 12 May 12 May 12 May 12 May 12 May 12 May 12 May 12 May 12 May 12 May 12 May 12 May 12 May 12 May 12 May 12 May 12 May 12 May 12 May 12 May 12 May 12 May 12 A2 3 A2 4 A2 5...

Page 13: ...ed Leafield Way Corsham Wiltshire SN13 9SS Tel 44 0 12 2581 0771 Fax 44 0 12 2581 2057 E mail lml leafield co uk Service bulletin 62 10 Approved spare parts Non operational liferafts and the Marine Eq...

Page 14: ...Page AP2 ASSOCIATED PUBLICATIONS May 12 9107 SERVICE MANUAL Page 2 Feb 11 ASSOCIATED PUBLICATIONS M283 SERVICE MANUAL ISO 9650 BLANK PAGE...

Page 15: ...ection and Checking 401 5 Testing and Trouble Shooting 501 6 Repair 601 7 Emergency Packs and Equipment 701 8 Assembly and Repacking 801 9 Storage Conditions and Instructions 901 10 Special Tools Equi...

Page 16: ...Page TC2 TABLE OF CONTENTS May 12 9107 SERVICE MANUAL Page 2 Feb 11 TABLE OF CONTENTS ISO 9650 SERVICE MANUAL 283 BLANK PAGE...

Page 17: ...wn 4 2 1 Chapter and Page numbers 4 2 2 List of Effective pages 4 2 3 Record of Revisions 4 2 4 Associated publications 5 3 WARNINGS CAUTIONS and NOTES 5 4 Health and Safety 5 5 List of abbreviations...

Page 18: ...Page I2 INTRODUCTION May 12 9107 SERVICE MANUAL Page 2 Feb 11 INTRODUCTION 283 SERVICE MANUAL ISO 9650 BLANK PAGE...

Page 19: ...r the equipment The company has invested much effort to create the equipment and its servicing procedures so that the equipment will be capable of reliable use regardless of climate weather conditions...

Page 20: ...allowing the manual content to be checked for completeness and latest update This list is included in the introductory pages of the manual 2 3 Record of revisions 2 3 1 Modifications to the equipment...

Page 21: ...l 3 WARNINGS CAUTIONS and NOTES Certain areas of the manual require particular attention These are classified as follows WARNING A WARNING CALLS ATTENTION TO A PROCEDURE WHICH IF INCORRECTLY PERFORMED...

Page 22: ...timeter s cm centimeter s c w Complete With dia Diameter g Gram g cm2 Grams per square centimeter iaw In accordance with i d Inside diameter instl Installation kg Kilogram kgf Kilogram force L H Left...

Page 23: ...cluding The stamp of the Certified Operator who serviced the liferaft in the place designated The number of the Certificate of re inspection is to be written in the space provided The Service Station...

Page 24: ...th the operator and that when the Revere Supply Co agent reinstalls liferafts the resulting installation is according to Revere Supply Co recommendations and is in all respects satisfactory 6 5 Specia...

Page 25: ...NUAL CHAPTER 1 DESCRIPTION AND DATA Section Title Page 1 Description and Data 103 2 Nominal dimensions and approximate Operational weights 106 3 Inflation system and Gas charges 109 4 Period to overha...

Page 26: ...Page 102 CHAPTER 1 May 12 9107 SERVICE MANUAL Page 102 Feb 11 CHAPTER 1 ISO 9650 283 SERVICE MANUAL 10 12 PERSON LIFERAFT Typical Throw Over liferaft FIGURE 101 4 8 PERSON LIFERAFT...

Page 27: ...er 1 3 Polychloroprene adhesive EV C2 glue must be used for service repairs 1 4 The liferaft is made from the following parts FIGURE 101 or FIGURE 102 1 4 1 Two buoyancy tubes one installed on top of...

Page 28: ...atically deployed 1 5 5 Survival equipment which is contained in emergency pack valise s are stowed inside the liferaft 1 5 6 A righting ladder on the base used to right an upturned Liferaft 1 5 7 Boa...

Page 29: ...12 person DIMENSIONS L m 1 64 2 29 2 72 64 5 90 107 B m 1 7 1 7 1 85 67 67 73 S m 2 66 105 2 86 113 H m 1 12 1 14 1 16 1 52 1 56 44 45 46 60 61 Diameter buoyancy tubes cm 19 7 22 8 24 7 27 5 28 8 7 8...

Page 30: ...820 640 310 68 820 540 290 53 10 350 80 61 12 350 89 820 540 310 66 RATED CAPACITY ABS DIMENSIONS THROW OVER RAFTS 24 hours 24 hours mm Approx operation weight Kg mm Approx operation weight Kg A B C A...

Page 31: ...8 740 520 10 820 540 12 N A RATED CAPACITY VALISE DIMENSIONS THROW OVER RAFTS 24 hours mm Approx operation weight Kg A B C 4 700 410 260 6 700 500 280 8 700 500 310 10 12 N A 3 Inf ation system and G...

Page 32: ...linder valve gas cylinder 165 122 NO Cylinder valve hose 19 14 NO Break stem seal assembly valve body 40 29 5 YES Torque drive assembly valve body 4 2 95 YES Operating head cylinder valve 3 mm Hex 1 1...

Page 33: ...a position which will give the maximum possible protection from fire smoke vibration funnel deposits sparks oil heat explosion flooding and weather 7 2 2 In conditions where ice is present stow the li...

Page 34: ...Height of stowage above the waterline 7 5 1 The liferafts should be stowed as close to the waterline as is safe and practical a For ISO 9650 1 height should be within 6 meters b For ISO 9650 2 height...

Page 35: ...icing station The service station must record the date of servicing on the data plate attached to the unit NOTE If the hydrostatic release is a type that must be discarded lifed item it must be identi...

Page 36: ...Page 112 CHAPTER 1 May 12 9107 SERVICE MANUAL Page 112 Feb 11 CHAPTER 1 ISO 9650 283 SERVICE MANUAL BLANK PAGE...

Page 37: ...ge 201 CHAPTER 2 9107 May 12 Page 201 Feb 11 CHAPTER 2 283 SERVICE MANUAL ISO 9650 CHAPTER 2 REMOVAL AND UNPACKING Section Title Page 1 Safety procedures 203 2 Removal Date of Manufacture 204 3 Unpack...

Page 38: ...Page 202 CHAPTER 2 May 12 9107 SERVICE MANUAL Page 202 Oct 11 CHAPTER 2 283 SERVICE MANUAL ISO 9650 Safety procedure FIGURE 201...

Page 39: ...PMENT SUCH AS GOGGLES OR A FACE SHIELD AND GLOVES WHEN CUTTING THE STRAP AROUND THE CONTAINER THE STRAP CAN CAUSE INJURY TO FACE AND HANDS WHEN CUTTING IT 1 2 1 Make sure personnel are at a safe dista...

Page 40: ...Step 3 3 Unpacking procedure 3 1 Container and liferaft FIGURE 202 3 1 1 Put the container onto a suitable trolley or cradle Make sure it is held securely with the top uppermost Position the trolley s...

Page 41: ...tted from the operating mechanism FIGURE 203 Exercising due caution CAREFULLY pass the painter line back through the operating head wire loop then gently remove painter line from wire loop FIGURE 203...

Page 42: ...Page 206 CHAPTER 2 May 12 9107 SERVICE MANUAL Page 206 Feb 11 CHAPTER 2 283 SERVICE MANUAL ISO 9650 Open the sealed valise FIGURE 204 Unscrew the clamp nut FIGURE 205...

Page 43: ...e cylinder from the liferaft FIGURE 208 WARNING HOLD THE GAS CYLINDER IN A VICE OR SAFE CLAMPING MECHANISM WHEN INSTALLING OR REMOVING AN OPERATING HEAD 3 2 13 CAREFULLY remove the operating head FIGU...

Page 44: ...Page 208 CHAPTER 2 May 12 9107 SERVICE MANUAL Page 208 Feb 11 CHAPTER 2 283 SERVICE MANUAL ISO 9650 Operating head removal FIGURE 207 Liferaft and Equipment pack removal FIGURE 206...

Page 45: ...ERVICE MANUAL Page 301 CHAPTER 3 9107 May 12 Page 301 Feb 11 CHAPTER 3 M283 SERVICE MANUAL ISO 9650 CHAPTER 3 CLEANING Section Title Page 1 General 303 2 Procedure 303 Liferaft 304 Rigid container 304...

Page 46: ...Page 302 CHAPTER 3 May 12 9107 SERVICE MANUAL Page 302 Feb 11 CHAPTER 3 M283 SERVICE MANUAL ISO 9650 BLANK PAGE...

Page 47: ...free cloth clean and dry To dry the liferaft 4 Sodium Hypochlorite 25 parts water 1 part 14 15 solution Anti mold treatment Cleaning solvents and materials TABLE 301 WARNING DO NOT USE THE SOLVENTS N...

Page 48: ...n in steps A1 and A2 above 2 2 Rigid container anti mold treatment 2 2 1 Wash the container outer surfaces with a solution of hard soap and water 2 2 2 Apply the following anti mold treatment to all r...

Page 49: ...ISO 9650 CHAPTER 4 INSPECTION AND CHECKING Section Title Page 1 General 403 Fabric components 403 Metal and plastic components 403 Webbing ropes cordage and Velcro strips 404 2 Detail 406 Gas inflatio...

Page 50: ...Page 402 CHAPTER 4 May 12 9107 SERVICE MANUAL Page 402 Feb 11 CHAPTER 4 283 SERVICE MANUAL ISO 9650 BLANK PAGE...

Page 51: ...equipment are maintained in a serviceable condition 1 2 Fabric components Inspect all fabric components for 1 2 1 Slits tears apertures or abrasion 1 2 2 Proofing removal 1 2 3 Deterioration 1 2 4 Adh...

Page 52: ...iner 1 5 3 If a label has become damaged or illegible replace it with a new label containing the original information or request a replacement from Revere Supply 1 5 4 If a label is to be updated use...

Page 53: ...SERVICE MANUAL Page 405 CHAPTER 4 9107 May 12 Page 405 Feb 11 CHAPTER 4 283 SERVICE MANUAL ISO 9650 Operating heads activation FIGURE 401 RL5 Internal lamp unit FIGURE 402...

Page 54: ...to be weighed without the transit cap 2 1 6 The tolerance for the full weight is 0 g to 56 g Record the actual weight on the log card and packing certificate A cylinder found to be outside the accept...

Page 55: ...ut gouge which is deeper than 5 of the cylinder wall thickness f A crack in the metal g Any delamination of the metal h The wear of the base end of the cylinder has reduced the thickness to less than...

Page 56: ...rnal lamp unit for damage If it is emitting an odor it is possible that the unit is damaged refer to Step 5 2 2 4 Make sure the Internal lamp unit is stored at a temperature below 65o C 149o F WARNING...

Page 57: ...ective unit in a cool area Let it stand for approximately 24 hours After this time the power unit should be odorless b Insulate the electrical connections Put the unit in a strong plastic bag or conta...

Page 58: ...s corrosion or other visible damage should be replaced 2 3 4 Check the handbooks and leaflets Make sure they are in good condition and legible 2 3 5 Test the Whistle and Bellows Make sure they functio...

Page 59: ...and damage Renew as necessary 2 3 12 Check the drogue If damaged replace If not re pack Please refer to Chapter 8 2 3 13 Examine the capsules of anti seasickness tablets for condition and damage Renew...

Page 60: ...Page 412 CHAPTER 4 May 12 9107 SERVICE MANUAL Page 412 Feb 11 CHAPTER 4 283 SERVICE MANUAL ISO 9650 BLANK PAGE...

Page 61: ...cuum test details 506 3 4 Repair to the H pack 508 4 Test Procedures Part 2 509 4 1 General Test Time Intervals 509 4 2 Additional test time intervals 510 4 3 Necessary Additional Pressure NAP test 51...

Page 62: ...Page 502 CHAPTER 5 May 12 9107 SERVICE MANUAL CHAPTER 5 Page 502 Feb 11 283 SERVICE MANUAL ISO 9650 Test layout FIGURE 501...

Page 63: ...pressure 2 3 Keep a solution of hard soap not detergent water and a quantity of clean dry lint free cloths in the area 2 4 If a buoyancy tube needs to be tested separately because of a repair carry o...

Page 64: ...CONDITIONS RE TEST if not operationally packed within 30 days of test Time Date of Test Manometer Reading Thermometer Reading Barometer Reading Temp Pres Variation Corrected Pressure SURVEY RECORD LIF...

Page 65: ...led If desired the technician is permitted to perform this test prior to the installing of the container upper half This will be an extra additional test This additional test does not need to be recor...

Page 66: ...ACUUM OF 6 PSI MUST NOT BE EXCEEDED WORK QUICKLY THROUGH THE FOLLOWING STEP ONCE VACUUM IS APPLIED THE VACUUM MUST NOT BE LEFT ON FOR EXTENDED PERIODS OF TIME OTHERWISE DAMAGE WILL RESULT IT IS RECOMM...

Page 67: ...em 1 FIGURE 503 Torque plug into vacuum valve body using the correct tool and a calibrated 3 8 square drive torque wrench Ensure that silicone grease doesn t come into contact with any threadforms on...

Page 68: ...leted as appropriate The operational technician or inspector s stamp must be put on the form 3 4 Repair to the H pack After the container has been strapped If the container is failing the vacuum press...

Page 69: ...he container or on the liferaft identif cation label or can be provided by contacting Revere Supply 4 1 2 If the liferaft s Inspection log form QAF 311 is in order the raft shall normally be serviced...

Page 70: ...on can be found on the data label fixed to the outside of the container or on the liferaft identification label or is provided by contacting Revere Supply Co Time from date of first inspection of life...

Page 71: ...SERVICE MANUAL Page 511 CHAPTER 5 9107 May 12 CHAPTER 5 Page 511 Oct 11 283 SERVICE MANUAL ISO 9650 Location of valves FIGURE 504...

Page 72: ...st Look for leaks and porous fabric If possible repair the liferaft within the limits given refer to Chapter 6 Carry out a re test of the buoyancy tubes again 4 3 5 If the pressure decreases abruptly...

Page 73: ...SERVICE MANUAL Page 513 CHAPTER 5 9107 May 12 CHAPTER 5 Page 513 Feb 11 283 SERVICE MANUAL ISO 9650 Transfer valve test if f tted FIGURE 506 Working Pressure Test FIGURE 505...

Page 74: ...sure i THROWOVER Inflate the compartments to between 1970 and 2250mm water gauge c Disconnect the air supply and connect the manometer FIGURE 501 d Make sure there are no leaks at the test equipment c...

Page 75: ...liferaft within the limits given refer to Chapter 6 4 6 Pressure relief valves test Test the relief valves as follows 4 6 1 Install the caps on the pressure relief valves PRV FIGURE 504 4 6 2 Connect...

Page 76: ...Page 516 CHAPTER 5 May 12 9107 SERVICE MANUAL CHAPTER 5 Page 516 Feb 11 283 SERVICE MANUAL ISO 9650 Pressure relief valves FIGURE 507...

Page 77: ...r the entire circumference close as possible to the buoyancy d Examine the floor seam around the underside of the lower buoyancy If the floor has detached from the buoyancy at any point repair within...

Page 78: ...Page 518 CHAPTER 5 May 12 9107 SERVICE MANUAL CHAPTER 5 Page 518 Feb 11 283 SERVICE MANUAL ISO 9650 Floor seam test supports FIGURE 508 ER ER...

Page 79: ...rometric changes decreases by more than 5 of the noted pressure the liferaft fails this test 4 9 8 If the pressure decrease is more than 5 look for leaks and porous fabric If possible repair the lifer...

Page 80: ...D CYLINDER SHOWING LOSS OF WEIGHT CANNOT BE USED IN SERVICE d If weight is the same the cylinder can be used in service Method B Chemical leak test a Before the gas cylinder is chemically leak tested...

Page 81: ...l color of the test solution will be a pink color d Attach the open end of the bag over valve head and attach it to the cylinder body using one or more elastic bands Make sure there are no air gaps in...

Page 82: ...ge 522 CHAPTER 5 May 12 9107 SERVICE MANUAL CHAPTER 5 Page 522 Feb 11 283 SERVICE MANUAL ISO 9650 Typical Leaf eld operating head with PTFE tape applied FIGURE 509 Chemical leak test applied FIGURE 51...

Page 83: ...dated e Tests shall be repeated after corrective action has been taken on the atmosphere i e area ventilated NOTE This method may also be adapted to check CO2 leakage from the base of cylinders by tap...

Page 84: ...Number Item Description Quantity per Service Station A Leafie 58 08251009 Cylinder valve blast test 1 B 58 08351009 Cylinder valve adaptor 1 This item to be purchased as required for ongoing service a...

Page 85: ...ly is not suitable for transportation in USA Canada NOTE If a USDOT compliant cylinder is to be used then it is recommended that this is done in conjunction with a 960 cu in cylinder bare cylinder P N...

Page 86: ...near the inlet valve to detect leakage BUT NOT IN CONTACT with it g The hose should now be disconnected from the blast cylinder 4 11 Radar ref ectors test if installed 4 11 1 Examine the radar reflec...

Page 87: ...linder The cylinder is empty Install the hose The hose is not installed The connections are loose Tighten the hose connections Pressure leaks Damaged or porous fabric Repair the fabric or seam within...

Page 88: ...Page 528 CHAPTER 5 May 12 9107 SERVICE MANUAL CHAPTER 5 Page 528 Feb 11 283 SERVICE MANUAL ISO 9650 BLANK PAGE...

Page 89: ...ged areas 606 Patches 606 Types of patches 608 Applying patches and tapes 608 Repair to insulated floor retaining straps 609 Testing repairs 610 Repair limits 610 More extensive damage 610 6 Component...

Page 90: ...Page 602 CHAPTER 6 May 12 9107 SERVICE MANUAL Page 602 Feb 11 CHAPTER 6 283 SERVICE MANUAL ISO 9650 BLANK PAGE...

Page 91: ...CONDEMNATION PROCEDURE If a raft has been condemned it must be damaged further so that it cannot be used The raft identification label should be separated from the raft and returned with a completed...

Page 92: ...n the required quantity The adhesive can be used for a maximum of three hours after activation through catalyst 2 1 2 The catalyst should be added to the adhesive in the quantity of 8 by measure of we...

Page 93: ...iring should be cleaned and degreased as well as the edges of the torn part 4 Application of adhesive 4 1 Using a brush apply the adhesive in thin and even layers Apply the adhesive to the surfaces to...

Page 94: ...EASE ADHESIVE JOINTED SEAMS or assemblies formed using PU adhesive it is recommended that one of the following techniques is used together with the careful use of a spatula or other suitable tool A ho...

Page 95: ...SERVICE MANUAL Page 607 CHAPTER 6 9107 May 12 Page 607 Feb 11 CHAPTER 6 283 SERVICE MANUAL ISO 9650 Application of the outer patch FIGURE 601 Patching FIGURE 602...

Page 96: ...be at least 75mm 3 in 50 2 mm c Treat L shaped tears as apertures calculate the diameter as the distance between the ends of the tear 5 4 2 Patches must be circular or rectangular with rounded corner...

Page 97: ...traps Use the following standard repair method where insulated floor retaining straps have been fitted to the lower buoyancy ring to replace them should they become damaged 5 6 1 Remove the damaged re...

Page 98: ...its Patches External 5 8 1 Use a patch to repair if a The damage does not enter a seam b The damage does not pass under a major anchorage point such as a towing point or bowsing patch or within 100mm...

Page 99: ...ew unit Replace the complete assembly CAUTION IT IS NOT PERMITTED TO ATTACH THE LEAFIELD PRV WHEN PREASSEMBLED INTO A DOUBLER TO ANOTHER COMPONENT USING ADHESIVE 6 1 1 Removal method a A slit of appro...

Page 100: ...ugh the buoyancy fabric hand tighten the components of the PRV using the nut d While holding the PRV on the inside use a calibrated torque wrench and the correct adaptor tools to tighten the PRV from...

Page 101: ...SERVICE MANUAL Page 613 CHAPTER 6 9107 May 12 Page 613 Oct 11 CHAPTER 6 283 SERVICE MANUAL ISO 9650 Leafield PRV B10 FIGURE 604...

Page 102: ...Page 614 CHAPTER 6 May 12 9107 SERVICE MANUAL Page 614 Feb 11 CHAPTER 6 283 SERVICE MANUAL ISO 9650 Inflate Deflate valve FIGURE 605...

Page 103: ...of the buoyancy The end of the slit should be no closer than 100 mm 4 to the edge of the PRV doubler b The slit should be made as small as possible and repaired subsequently by patching according to s...

Page 104: ...me for the repair to cure please complete and record an air holding test as described in Chapter 5 6 3 Inf ation valve Leafield type FIGURE 606 6 3 1 The inflation valves have different jet bores as s...

Page 105: ...to point along the axis of the buoyancy tube and the liner i A special tool Chapter 10 is shaped to match the body of the valve Using a 33mm A F socket and torque wrench tighten the nut to the stated...

Page 106: ...e 618 CHAPTER 6 May 12 9107 SERVICE MANUAL Page 618 Feb 11 CHAPTER 6 283 SERVICE MANUAL ISO 9650 NOTE EXPLODED VIEW IS FOR ILLUSTRATION ONLY ACTUAL VALVE UNIT MAY VARY Leaf eld inf ation valve FIGURE...

Page 107: ...y which does not penetrate the glass fiber mat b Damage to the painted surface 7 2 2 The limits of major repairs are a Apertures or penetrating damage i e through the glass fiber mat over an area of l...

Page 108: ...pon a Clean the damaged area with acetone to remove all contamination b Spread the GRP filler until is higher than the adjacent surface of the container c Cover the GRP filler with adhesive tape and a...

Page 109: ...ir the container The damaged shell or shells of the container must be replaced 7 5 2 The limits of repair are a Holes or penetrating damage i e through the glass fiber mat over an area of more than 77...

Page 110: ...Page 622 CHAPTER 6 May 12 9107 SERVICE MANUAL Page 622 Feb 11 CHAPTER 6 283 SERVICE MANUAL ISO 9650 BLANK PAGE...

Page 111: ...ISO 9650 CHAPTER 7 EMERGENCY PACKS AND EQUIPMENT Section Title Page 1 Emergency packs 702 2 Additional wrapping preparation 707 Pyrotechnics 707 Water 707 Bellows 707 Pyrotechnics Seasava 707 3 Packi...

Page 112: ...IN THE CONTAINER OR A JIG THAT SIMULATES THE SHAPE OF THE CONTAINER AND CYLINDER 1 1 For liferafts packed into different containers pack the contents of each Emergency Pack into its valise in accorda...

Page 113: ...k 58 45036001 1 1 1 1 1 Immediate action leaflet 58 E15100208 1 1 1 1 1 Leak stopper No 1 58 40318001 1 1 1 1 1 Leak stopper No 3 58 05720019 1 1 1 1 1 Leak stopper No 5 58 05720023 1 1 1 1 1 Repair k...

Page 114: ...pack 58 45036001 1 1 1 1 1 Immediate action leaf et 58 E15100208 1 1 1 1 1 Leak stopper No 1 58 40318001 1 1 1 1 1 Leak stopper No 3 58 05720019 1 1 1 1 1 Leak stopper No 5 58 05720023 1 1 1 1 1 Repa...

Page 115: ...5 58 05720023 1 1 1 1 1 Repair kit 58 E10360009 1 1 1 1 1 Rescue signal table 58 02176011 1 1 1 1 1 Torch waterproof c w spares 58 07966009 1 1 1 1 1 Whistle 58 05090005 1 1 1 1 1 Valise 1050 mm 58 2...

Page 116: ...2 Smoke signal 58 08376009 1 1 Smoke protection pipe 58 51765011 1 1 Smoke protection foam 58 51765021 2 2 Radar reflector 58 06408009 1 1 First Aid Kit 58 E99930156 1 1 Additional Emergency Equipmen...

Page 117: ...pping FIGURE 703 It is important to wrap the bellows with sufficient foam as follows 2 3 1 Wrap the bellows hosing around the bellows and secure the wrap with rubber bands 2 3 2 Insert a protective fo...

Page 118: ...Page 708 CHAPTER 7 May 12 9107 SERVICE MANUAL Page 708 Feb 11 CHAPTER 7 283 SERVICE MANUAL ISO 9650 Pyrotechnics wrapping FIGURE 702 Bellow wrapping FIGURE 703...

Page 119: ...ge 709 CHAPTER 7 9107 May 12 Page 709 Oct 11 CHAPTER 7 283 SERVICE MANUAL ISO 9650 Pyrotechnics wrapping Seasava ISO B Pack FIGURE 704 Food and Water valise packing for GRP ABS Valise TYPE 1 only all...

Page 120: ...position and layout of the equipment 3 1 3 Place both torches into the bailer Ensure the on off switches are placed inwards and insert the leak stoppers between them This will prevent the torches bei...

Page 121: ...ISO 9650 Positioning the packs in GRP ABS Valise container 24 hours TPYE 1 shown typical layout FIGURE 706 NOTE 24 hours TYPE 1 has no First aid kit 24 hours TYPE 2 has no First aid kit or Thermal pr...

Page 122: ...leaving a 25mm gap at one end 5 2 Insert a vacuum line and remove the air from the valise 5 3 Withdraw the line and quickly seal the open part with tape 5 4 Fold the ears at the top of the valise inw...

Page 123: ...E MANUAL ISO 9650 CHAPTER 8 ASSEMBLY Section Title Page 1 General 803 2 Preparation of the liferaft 803 3 Inflation system preparation 814 4 Container preparation 818 5 Packing a Throw Over liferaft i...

Page 124: ...Page 802 CHAPTER 8 May 12 9107 SERVICE MANUAL Page 802 Oct 11 CHAPTER 8 283 SERVICE MANUAL ISO 9650 Typical 8 12 Person Throw Over liferaft preparation for packing FIGURE 801 Typical 4 6 Person...

Page 125: ...quipment all knots are to be bowlines with flying ends taped using 25mm wide PVC self adhesive SA tape unless stated otherwise The ends of cords are to be heat sealed to prevent fraying 1 6 Ensure tha...

Page 126: ...dles together at each end with protection foam FIGURE 802 Tie the paddles to the internal lifeline FIGURE 801 2 1 5 Tie the paddles opposite to each other using 23 Kgf 50 Lb cord FIGURE 802 Place foam...

Page 127: ...the liferaft pass the connector and all of the cable from the External lamp unit through the open fastener into the hole on the patch on the top of the liferaft FIGURE 803 2 1 13 Slide the External l...

Page 128: ...TOXIC AND CORROSIVE REFER TO THE MANUFACTURER S DATA SHEET WARNING IF THE CHEMICALS FROM THE INTERNAL LAMP UNIT BATTERY TOUCH SKIN CLOTHING OR EQUIPMENT WASH THEM WITH LARGE QUANTITIES OF COLD WATER R...

Page 129: ...ly FIGURE 807 2 1 18 Place the internal lighting unit into the patch and secure FIGURE 807a 2 1 19 Attach the connector for the external lamp unit FIGURE 807b 2 1 20 Locate the appropriate length of b...

Page 130: ...o drogue streaming line FIGURE 809 Use 2 meters length of 1200 Lb cord Use a loose bowline knot and tape the flying end with 25 mm 1 wide SA tape 2 4 Tie the remaining end of the drogue retrieval line...

Page 131: ...MANUAL Page 809 CHAPTER 8 9107 May 12 Page 809 Oct 11 CHAPTER 8 283 SERVICE MANUAL ISO 9650 Attach the Drogue and Drogue retrieval line FIGURE 809 Preparation for packing and splicing the Drogue FIGU...

Page 132: ...Page 810 CHAPTER 8 May 12 9107 SERVICE MANUAL Page 810 Feb 11 CHAPTER 8 283 SERVICE MANUAL ISO 9650 Preparation and f tting the Lifeline and Quoit FIGURE 810 Rescue line and Quoit assembly FIGURE 811...

Page 133: ...2 6 2 Holding the line in this position push the main part of the line to the bottom of the sachet Progressively ram the remaining length into the compartment using the plunger of the loading machine...

Page 134: ...Page 812 CHAPTER 8 May 12 9107 SERVICE MANUAL Page 812 Oct 11 CHAPTER 8 283 SERVICE MANUAL ISO 9650 Painter sachet loading machine FIGURE 812 Painter assembly detail FIGURE 813...

Page 135: ...etching line through the hauling in ladder at the doorway Secure the stretching line using an overhand knot and tape the flying ends FIGURE 814A d Tie an overhand knot about 200 mm above the toggle FI...

Page 136: ...stretching line tightly and pass toggle above the knot between the stretching lines FIGURE 814B f Secure toggle in place using a rubber band see IPL Place the rubber band behind the knot Bring the end...

Page 137: ...SERVICE MANUAL Page 815 CHAPTER 8 9107 May 12 Page 815 Feb 11 CHAPTER 8 283 SERVICE MANUAL ISO 9650 Hauling in ladder assembly FIGURE 814...

Page 138: ...A RECOIL CAP ALWAYS FIT A RECOIL CAP TO A CYLINDER VALVE OUTLET WHEN HANDLING A FULLY CHARGED CYLINDER CAUTION RELIABLE FUNCTIONING OF AN OPERATING HEAD DEPENDS UPON SCRUPULOUSLY OBSERVED RESETTING P...

Page 139: ...SERVICE MANUAL Page 817 CHAPTER 8 9107 May 12 Page 817 Feb 11 CHAPTER 8 283 SERVICE MANUAL ISO 9650 Attaching inf ation valve FIGURE 815 Inf ation valve pad protection FIGURE 816...

Page 140: ...oles to be drilled or if the configuration has changed please refer to the following positions for the holes a For Flat Pack see FIGURE 817A b For Side mounting see FIGURE 817B NOTE Drain holes must b...

Page 141: ...rter sides These holes are used to allow handles to be attached to each end a Retrieve the handles Insert a strip of white 525 Kgf cord 200 mm into each loop at the end of the handles From outside the...

Page 142: ...CHAPTER 8 May 12 9107 SERVICE MANUAL Page 820 Oct 11 CHAPTER 8 283 SERVICE MANUAL ISO 9650 Preparation of GRP container FIGURE 818A Preparation of ABS container FIGURE 818B Preparation of Valise FIGU...

Page 143: ...tainer take both cords and pull them fully into the container Make an overhand knot as close as possible to the inside of the container Tape the flying ends c Repeat step 4 2 2 for the opposite handle...

Page 144: ...Page 822 CHAPTER 8 May 12 9107 SERVICE MANUAL Page 822 Oct 11 CHAPTER 8 283 SERVICE MANUAL ISO 9650 Attaching container handles FIGURE 819...

Page 145: ...the transit plug from the operating head and fit each pre set operating head FIGURE 820 Ensure the threads on the body of the operating head and cylinder valve are clean For Leafield equipment ensure...

Page 146: ...ER 8 May 12 9107 SERVICE MANUAL Page 824 Feb 11 CHAPTER 8 283 SERVICE MANUAL ISO 9650 Assembly of inf ation equipment FIGURE 820 Cylinder attachment to liferaft FIGURE 821 Operating heads protection p...

Page 147: ...valve Carefully place both nut and washer on a clean surface 5 11 Push the vacuum valve into the pre cut location on the container FIGURE 823 Holding the back of the vacuum valve attach the washer an...

Page 148: ...ER 8 May 12 9107 SERVICE MANUAL Page 826 Feb 11 CHAPTER 8 283 SERVICE MANUAL ISO 9650 Insert the H Pack FIGURE 823 Cylinder placement and desiccant FIGURE 825 Inner painter line and internal vacuum ho...

Page 149: ...rect torque Please refer to Chapter 1 TABLE 101 for torque values and Chapter 10 for special tools 5 22 Obtain the painter sachet and tape in place The polythene sheet should extend over the open end...

Page 150: ...Page 828 CHAPTER 8 May 12 9107 SERVICE MANUAL Page 828 Oct 11 CHAPTER 8 283 SERVICE MANUAL ISO 9650 Painter assembly detail FIGURE 827 Operating head and H Pack assembly FIGURE 826...

Page 151: ...SERVICE MANUAL Page 829 CHAPTER 8 9107 May 12 Page 829 Feb 11 CHAPTER 8 283 SERVICE MANUAL ISO 9650 Tie Painter line to painter cord FIGURE 829 Operating head attachment FIGURE 828...

Page 152: ...use the liferaft painter cord line NOTE The painter line should be able to move freely along the cord 5 30 Set the painter sachet to the side of the container Ensure the open end of the painter sachet...

Page 153: ...age 831 CHAPTER 8 9107 May 12 Page 831 Feb 11 CHAPTER 8 283 SERVICE MANUAL ISO 9650 Boarding ladder under liferaft FIGURE 830 Positioning of Emergency Packs into liferaft NOTE Foil bag omitted for cla...

Page 154: ...mergency Pack Tie the paddles to the inner life line with 50 Lb breaking cord 5 37 Place the No 1 Emergency Pack containing survival items on top FIGURE 831 Keep the valises as flat as possible NOTE K...

Page 155: ...CE MANUAL Page 833 CHAPTER 8 9107 May 12 Page 833 Feb 11 CHAPTER 8 283 SERVICE MANUAL ISO 9650 Preparation of liferaft for folding FIGURE 833 6 8 PERSON ONLY Wrap arch tube around internal light FIGUR...

Page 156: ...ld LHS 1 fold RHS then 2 folds Refer to FIGURE 834 5 43 2 8 12 PERSON 1 fold LHS 1 fold RHS then 3 folds Refer to FIGURE 835 CAUTION ENSURE THE LIGHT AND BATTERY ARE NOT PLACED ON TOP OF EACH OTHER BO...

Page 157: ...SERVICE MANUAL Page 835 CHAPTER 8 9107 May 12 Page 835 Oct 11 CHAPTER 8 283 SERVICE MANUAL ISO 9650 4 8 PERSON Folding the liferaft FIGURE 834...

Page 158: ...Page 836 CHAPTER 8 May 12 9107 SERVICE MANUAL Page 836 Oct 11 CHAPTER 8 283 SERVICE MANUAL ISO 9650 10 12 PERSON Folding the liferaft FIGURE 835...

Page 159: ...TIVE TO TAKE CAUTION WHEN USING THE SEALING TOOL TO AVOID INJURY 5 50 3 Starting at the left corner of the H Pack place the two sheets inside the tool and clamp the jaws of the tool together Squeeze t...

Page 160: ...Page 838 CHAPTER 8 May 12 9107 SERVICE MANUAL Page 838 Feb 11 CHAPTER 8 283 SERVICE MANUAL ISO 9650 Wrap H pack over liferaft FIGURE 836 Heat seal FIGURE 837...

Page 161: ...he distance from it to the painter exit is between 100 150 mm 5 55 As the H Pack is being vacuumed use a soft rubber mallet to shape the liferaft so that it will fit easily within the boundaries of th...

Page 162: ...age 840 CHAPTER 8 May 12 9107 SERVICE MANUAL Page 840 Feb 11 CHAPTER 8 283 SERVICE MANUAL ISO 9650 Vacuum H Pack and wrap polythene sheet FIGURE 839 Tie Identif cation tube to painter patch FIGURE 838...

Page 163: ...62 If the POPVT is successful position the Identification tube ring at the edge of the container Tape it securely into place 5 63 Check that the painter retaining plug grommet has not become displaced...

Page 164: ...point half way across the two rims Operate the handle to tension the strap until the base of the tensioning tool rests in the lower container rim Secure the strap with a crimp FIGURE 840 using the cri...

Page 165: ...SERVICE MANUAL Page 843 CHAPTER 8 9107 May 12 Page 843 Feb 11 CHAPTER 8 283 SERVICE MANUAL ISO 9650 Crimp straps FIGURE 840 Crimp straps FIGURE 841...

Page 166: ...not be snagged against the container and strap or between the crimp and strap 6 3 Using scissors carefully trim off the tail of the strap as close as possible to the crimp but do not trim off the str...

Page 167: ...eat shrink while it is cooling to ensure that they have sealed tight against the strap 7 Container labelling 7 1 Check that all labels are fitted and positioned correctly and securely Please refer to...

Page 168: ...Page 846 CHAPTER 8 May 12 9107 SERVICE MANUAL Page 846 Oct 11 CHAPTER 8 283 SERVICE MANUAL ISO 9650 BLANK PAGE...

Page 169: ...Page 901 Feb 11 CHAPTER 9 283 SERVICE MANUAL ISO 9650 CHAPTER 9 STORAGE CONDITIONS AND INSTRUCTIONS Section Title Page 1 General 903 2 Procedure for liferafts not Operationally packed 903 3 Storage li...

Page 170: ...Page 902 CHAPTER 9 May 12 9107 SERVICE MANUAL Page 902 Feb 11 CHAPTER 9 283 SERVICE MANUAL ISO 9650 BLANK PAGE...

Page 171: ...inders to store the gas cylinders 2 3 Deflate the liferaft until the fabric creases are sharp and well defined Refer Chapter 8 CAUTION DO NOT STORE MORE THAN THREE LIFERAFTS ON TOP OF ONE ANOTHER 2 4...

Page 172: ...rldwide Always make sure the drainage apertures in the bottom of the container point straight down make sure they are not blocked by dirt Do not deliberately make containers wet 3 3 1 Do not direct wa...

Page 173: ...s 4 1 1 Store power units at temperatures less than 65 C 149o F 4 1 2 For storage the units must be isolated from materials which are flammable Subject to satisfactory condition on receipt they may re...

Page 174: ...Page 906 CHAPTER 9 May 12 9107 SERVICE MANUAL Page 906 Feb 11 CHAPTER 9 283 SERVICE MANUAL ISO 9650 BLANK PAGE...

Page 175: ...AL Page 1001 CHAPTER 10 9107 May 12 Page 1001 Feb 11 CHAPTER 10 283 SERVICE MANUAL ISO 9650 CHAPTER 10 SPECIAL TOOLS EQUIPMENT AND MATERIALS Section Title Page 1 Special tools 1003 2 Equipment and mat...

Page 176: ...Page 1002 CHAPTER 10 May 12 9107 SERVICE MANUAL Page 1002 Feb 11 CHAPTER 10 283 SERVICE MANUAL ISO 9650 BLANK PAGE...

Page 177: ...ol Container straps see IPL 10 Torque tools Leafield A10 PRV fitting tool inner 58 08320009 Leafield A10 PRV fitting tool outer 58 08321009 11 Torque tools Leafield B10 PRV fitting tool inner 58 08320...

Page 178: ...r 58 20944001 30 Flow restrictor 58 0296001 31 Deflator pin 58 0701001 32 Vacuum valve plug tool 58 50292005 33 Fid tool 58 08457009 34 Heat gun 230V heat shrink sleeve 58 08344009 35 Heat gun 110V he...

Page 179: ...TA175 14 Fabric PVC orange main structure and buoyancies 58 08689009 15 Fabric Nylon Single ply canopy outer fabric 58 06785009 RFD 1044 1 or 16 Fabric Nylon Single ply canopy outer fabric 58 0800600...

Page 180: ...Page 1006 CHAPTER 10 May 12 9107 SERVICE MANUAL Page 1006 Feb 11 CHAPTER 10 283 SERVICE MANUAL ISO 9650 BLANK PAGE...

Page 181: ...SERVICE MANUAL Page 1101 CHAPTER 11 9107 May 12 Page 1101 Feb 11 CHAPTER 11 283 SERVICE MANUAL ISO 9650 CHAPTER 11 ILLUSTRATED PART LIST Section Title Page 1 General 1102 2 Sub Chapters 1102...

Page 182: ...s it should not be used for any other purpose NOTE Drawings are not to scale dimensions where given are in millimeters mm and inches 2 SUB CHAPTERS For ease of identification this chapter is broken do...

Page 183: ...ned as those items including valves and fabrics which are common to all raft sizes These spares form an integral part of or are attached to the core raft before specific customer and individual author...

Page 184: ...hull assembly Description Internal lamp unit RL5 Found on Bottom center line of archtube Part Number 58 08279009 Description External lamp unit RL5 Found on Top of canopy Part Number 58 08280009 Desc...

Page 185: ...Found on Line rescue and quoit assembly Part Number 58 11501009 Description Strap quoit line and rescue assembly Found on Quoit line and rescue assembly Part Number 58 45932011 Description Ramp boardi...

Page 186: ...ap Found on Upper lower buoyancy and arch tube Part Number 58 DSB00810070 Description GIST Inlet chk valves 2 2 mm Yellow Found on Lower buoyancy Part Number 58 08423009 Description GIST Inlet chk val...

Page 187: ...item in relation to the hull assembly Hauling in Stretching line Raft size persons Max length Part number meters feet 4 3 30 10 8 58 51559001 6 8 10 3 10 10 2 58 51559002 12 3 60 11 8 58 51559002 ADD...

Page 188: ...scription Tablet anti seasickness Pack of 60 Attached to Rainwater catchment tube Raft size Part number Qty per raft 4 58 01174009 1 6 8 10 12 2 Anti seasickness tablets allocation by raft size TABLE...

Page 189: ...iner halves top or bottom and the specific type and required quantities of Strap and Crimp assembly for each individual container The container requirement is determined in this section by one or all...

Page 190: ...ERVICE MANUAL Page 1110 Feb 11 CHAPTER 11 283 SERVICE MANUAL ISO 9650 3a Throw Over containers The following sub section details the part numbers for the GRP Throw Over container spares Throw Over con...

Page 191: ...VALISE 58 51796001 GRP 6 58 E99991581 2 GRP 6 58 E99991583 2 GRP 6 58 E99991583 2 ABS 58 E99991325 2 ABS 58 E99991325 2 ABS N A VALISE 58 51796002 VALISE 58 51796001 VALISE 58 51796001 GRP 8 58 E9999...

Page 192: ...283 SERVICE MANUAL ISO 9650 Throw Over container Seasava FIGURE 1102 THROW OVER rafts up to 6 meters stowed height ISO Type 1 SOLAS B Pack Container type Rated capacity Qty of straps Part number ABS 6...

Page 193: ...lications For applications and part numbers see sachet assy TABLE 1107 Description Strap and crimp Applications All rafts Part number For applications and part numbers see Strap crimp TABLE 1108 Descr...

Page 194: ...LE 1107 NOTE The TABLE above quotes maximum installation height It should be understood that actual painter cord length is 10 meters longer in total Crimp securing tool part no Description Strapping m...

Page 195: ...Application All ISO GRP containers Part Number 58 51791001 2 Description Label Painter Application All ISO GRP containers Part Number 58 E15110129 3 Description Label branding Application All ISO GRP...

Page 196: ...bel identification and positioning FIGURE 1104 1 Description Label ABS container data Application All ISO ABS containers Part Number 58 51791001 2 Description Label painter Application All ISO ABS con...

Page 197: ...11 283 SERVICE MANUAL ISO 9650 1 Description Label Valise data Application All ISO Valise types Part Number 58 51791003 2 Description Label branding Application All ISO Valise types Part Number 58 51...

Page 198: ...label identification and positioning FIGURE 1104 1 Description Label ABS container data Application All ISO ABS containers Part Number 58 51791001 2 Description Label painter Application All ISO ABS c...

Page 199: ...ayonet 800 mm Found on Leafield Inflation system Part Number 58 08718009 Description Nut Union c w O ring double bayonet Found on GIST Hose assembly Part Number 58 08719009 Description O ring seal Dou...

Page 200: ...Bare Part No Volume Liter Operating Head Adaptor Membrane Test Pressure bar Label 4 Throw over 58 51583001 1 98 0 06 58 51585001 3 5 58 08426009 58 08221009 58 08217009 250 58 41674001 6 Throw over 5...

Page 201: ...foam protection pads directly associated with the operating head and inflation system Description Pad protection inlet check valve Found on Inflation system Part Number 58 50067002 Description Pad pr...

Page 202: ...Page 1122 CHAPTER 11 May 12 9107 SERVICE MANUAL Page 1122 Feb 11 CHAPTER 11 283 SERVICE MANUAL ISO 9650 Foam protection for operating head and inf ation system FIGURE 1106...

Page 203: ...TERIALS Part No 1 Tape S A Do not cut 58 E50300106 2 Container strap crimp 58 21043002 Same D508 tooling will apply Chapter 11 Section 3b Common container spares Description Transparent bag for Log ca...

Page 204: ...039123 GRP 6 58 E99991581 2 GRP 6 58 E99991583 2 GRP 6 58 E99991583 2 ABS 58 E99991325 2 ABS 58 E99991325 2 ABS N A VALISE 58 E10391233 VALISE 58 E10391233 VALISE 58 E10391233 GRP 8 58 E99991582 2 GRP...

Page 205: ...el identification and position 1 Description Label GRP container data Found on All ISO GRP containers Part Number 58 51791001 2 Description LabeL painter Found on All ISO GRP containers Part Number 58...

Page 206: ...ner label identification and position 1 Description Label ABS container data Found on All ISO ABS containers Part Number 58 51791001 2 Description LabeL painter Found on All ISO ABS containers Part Nu...

Page 207: ...UAL ISO 9650 Chapter 11 Section 3h Valise Container label identification and position 1 Description Label Valise data Found on All ISO Valise types Part Number 58 51791003 2 Description Label branding...

Page 208: ...Page A1 6 APPENDIX 1 May 12 9107 SERVICE MANUAL Page A1 6 APPENDIX 1 SERVICE MANUAL ISO 9650 BLANK PAGE...

Page 209: ...X 2 ISO 9650 Appendix 2 Appendix for ISO 9650 liferafts operationally packed in GLR containers Section Title Page 1 Preparation of the container A2 3 2 Packing a Throw Over liferaft into a Flat Pack c...

Page 210: ...PPENDIX 2 May 12 9107 SERVICE MANUAL Page A2 2 APPENDIX 2 ISO 9650 Preparation for packing assembly of 6 8 Person Throw Over FIGURE A2 01 Preparation for packing assembly for 10 12 Person Throw Over F...

Page 211: ...w supply containers only FIGURE A2 03 NOTE Containers being opened for servicing will have holes present 1 2 1 Place the top half of the container onto the bottom half so that the container is in the...

Page 212: ...lock prevents the cylinder operating head from impacting the container side during handling and deployment NOTE This protection block will need to be cut to the correct size depending on the container...

Page 213: ...g head and cylinder valve are clean For Leafield equipment ensure the operating head is pushed firmly on Use a torque screwdriver tighten both screws to the correct torque see CHAPTER 1 TABLE 101 The...

Page 214: ...2 6 APPENDIX 2 May 12 9107 SERVICE MANUAL Page A2 6 APPENDIX 2 ISO 9650 Assembly of inf ation equipment FIGURE A2 05 Cylinder attachment to liferaft FIGURE A2 06 Operating heads protection pads FIGURE...

Page 215: ...lve nut to the correct torque Please refer to Chapter 1 TABLE 101 for torque values and Chapter 10 for special tools 2 14 Open the H Pack and let it hang outside of the jig Push the H Pack down into t...

Page 216: ...2 8 APPENDIX 2 May 12 9107 SERVICE MANUAL Page A2 8 APPENDIX 2 ISO 9650 Insert the H Pack FIGURE A2 08 Inner painter line and internal vacuum hose FIGURE A2 09 Cylinder placement and desiccant FIGURE...

Page 217: ...2 12 2 25 At the firing point 1 5 m 59 from the end of the line pass the actuation cable of the operating mechanism through the painter line Thread the remaining painter line back through the actuatio...

Page 218: ...Page A2 10 APPENDIX 2 May 12 9107 SERVICE MANUAL Page A2 10 APPENDIX 2 ISO 9650 Operating head and H Pack assembly FIGURE A2 11 Painter assembly detail FIGURE A2 12...

Page 219: ...SERVICE MANUAL Page A2 11 APPENDIX 2 9107 May 12 Page A2 11 APPENDIX 2 ISO 9650 Operating head attachment FIGURE A2 13 Tie Painter line to painter cord FIGURE A2 14...

Page 220: ...OPERATION IN ORDER TO AVOID OPERATING THE INFLATION SYSTEM 2 31 Place the boarding ladder neatly under liferaft FIGURE A2 15 NOTE Applies to 10 12 Person ONLY 2 32 Work the liferaft floor area down i...

Page 221: ...9107 May 12 Page A2 13 APPENDIX 2 ISO 9650 NOTE Liferaft and polythene sheet removed for clarity Positioning of Emergency Packs into liferaft FIGURE A2 16 NOTE For clarity foil bag is not shown Boardi...

Page 222: ...ay 12 9107 SERVICE MANUAL Page A2 14 APPENDIX 2 ISO 9650 Paddles tied opposite ends and padded FIGURE A2 17 6 8 PERSON ONLY Wrap arch tube around internal light FIGURE A2 18 Preparation of liferaft fo...

Page 223: ...lifeline Use an overhand knot This will secure the packs to the liferaft 2 37 Connect a suction hose to each of the two deflation points and fully deflate the buoyancies These are located at the rear...

Page 224: ...Page A2 16 APPENDIX 2 May 12 9107 SERVICE MANUAL Page A2 16 APPENDIX 2 ISO 9650 6 8 PERSON Folding the liferaft into Flat Pack container FIGURE A2 20...

Page 225: ...SERVICE MANUAL Page A2 17 APPENDIX 2 9107 May 12 Page A2 17 APPENDIX 2 ISO 9650 10 12 PERSON Folding the liferaft FIGURE A2 21...

Page 226: ...ENTER TOWARDS THE PAINTER EXIT NOTE If the light and battery are found to be on top of the roll then liferaft must be unrolled and begin again 2 43 Pressing down as tight as possible roll the liferaft...

Page 227: ...SERVICE MANUAL Page A2 19 APPENDIX 2 9107 May 12 Page A2 19 APPENDIX 2 ISO 9650 Wrap H pack over liferaft FIGURE A2 23 Heat seal FIGURE A2 24 6 8 PERSON Final check FIGURE A2 22...

Page 228: ...o sheets inside the tool and clamp the jaws of the tool together Squeeze the tool handles together firmly for 10 seconds then release hand pressure FIGURE A2 24 2 49 4 Seal the two sheets together alo...

Page 229: ...SERVICE MANUAL Page A2 21 APPENDIX 2 9107 May 12 Page A2 21 APPENDIX 2 ISO 9650 Tie Identif cation tube to painter patch FIGURE A2 25 Vacuum H Pack and wrap polythene sheet FIGURE A2 26...

Page 230: ...outside of the H Pack Place any excess on top of the H Pack FIGURE A2 26 WARNING REMEMBER THE OPERATING MECHANISM IS ARMED EXTREME CARE MUST BE TAKEN DURING ALL FOLLOWING ACTIONS 2 58 Place the jig l...

Page 231: ...SERVICE MANUAL Page A2 23 APPENDIX 2 9107 May 12 Page A2 23 APPENDIX 2 ISO 9650 Crimp straps FIGURE A2 29 Closing the jig FIGURE A2 27 Transfer from jig to container FIGURE A2 28...

Page 232: ...HING AND EYE PROTECTION MUST BE WORN PROPER FOOTING AND BALANCE MUST BE MAINTAINED WHEN OPERATING THE EQUIPMENT USE SHORT HAND STROKES ONLY DURING TENSIONING WARNING TOO MUCH TENSION WILL BREAK THE ST...

Page 233: ...in total 2 for each handle FIGURE A2 30 2 71 Place DO NOT CUT tape over the top of each strap 2 72 Remove the vacuum hose 2 73 Remove the rachet straps if used 2 74 Fit the ID tubes into the space pr...

Page 234: ...Page A2 26 APPENDIX 2 May 12 9107 SERVICE MANUAL Page A2 26 APPENDIX 2 ISO 9650 Fit ID tube RHS FIGURE A2 31 Fit ID tube LHS FIGURE A2 32...

Page 235: ...d If desired the technician is permitted to perform this test prior to the installation of the container upper half This will be an extra additional test This additional test does not need to be recor...

Page 236: ...ft to remain undisturbed stand for minimum 5 minutes and record End Pressure NOTE End pressure should not be corrected for atmospheric temperature fluctuations During the 5 minute test it is permissib...

Page 237: ...H Pack has an integral O ring Item 3 FIGURE A2 33 Silicone grease is already provided on the O ring This is sufficient for re fitting the plug directly provided the plug has been kept free of contami...

Page 238: ...st Operational Packing Vacuum Test 4 Container labelling 4 1 Check that all labels are fitted and positioned correctly and securely FIGURE A2 34 4 2 Record the liferaft details onto the liferaft ident...

Page 239: ...t Number 58 51791001 2 Description Label branding Found on RFD ISO liferafts Part Number 58 51797001 3 Description Label s a Firing lanyard Found on EV RFD ISO liferafts Part Number 58 E15110129 4 Des...

Page 240: ...r Description Qty Part number Description Qty 4 24 Hr 58 51801001 2 58 08166009 R ivets 4 58 51801041 ID Tube assembly 1 58 51801051 ID tube strap 1 6 24 Hr 58 51801002 8 24 Hr 58 51801002 10 24 Hr 58...

Page 241: ...L Tested by Name Stamp Liferaft Serial Number RAFT SIZE Test Date Start Pressure PSI End Pressure PSI Gain PASS FAIL Tested by Name Stamp Liferaft Serial Number RAFT SIZE Test Date Start Pressure PSI...

Page 242: ...Page A3 2 APPENDIX 3 May 12 9107 SERVICE MANUAL Page A3 2 APPENDIX 3 ISO 9650 BLANK PAGE...

Page 243: ...feraft Re Inspection Certificate A 3 page version of the certificate is provided to every service station Completion of this form is required at every service Copies of the form will then be sent to t...

Page 244: ...Page A4 2 APPENDIX 4 May 12 9107 SERVICE MANUAL Page A1 6 APPENDIX 1 SERVICE MANUAL ISO 9650 BLANK PAGE...

Page 245: ...Lower Tube On Off Floor EQUIPMENT ITEMS Item Checked Replaced Item Checked Replaced Instruction hand book Survival manual Bailer Hand Foot pump Flashlight spare bulbs Paddles Sea sickness bags Plugs R...

Page 246: ......

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