Playnation Everest Extreme 1500MW Instruction Manual Download Page 76

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STEP 5: DECK SUPPORTS

YOU WILL NEED AN EXTRA PERSON FOR THIS STEP

1: WITH HELP, STAND UP THE LEFT AND RIGHT SIDE ASSEMBLIES.

2: FASTEN THE 2 X 4 X 70" DECK SUPPORTS TO THE HOLES AT 54-3/4" WITH 5/16" X 4-1/2" HEX

BOLTS AND 5/16" WASHERS FROM THE INSIDE OF THE FORT.

5/16" WASHER

HEX BOLT

2 X 4 X 70"

(2 HOLES ON CENTER)

DECK SUPPORT

FRONT OF FORT

5/16" X 4-1/2"

LEFT SIDE FRAME

Summary of Contents for Everest Extreme 1500MW

Page 1: ...190 Etowah Industrial Court Canton GA 30114 www playnation com Everest Extreme Model 1500MW BOXES 1501 1504 1506 1509N 1509W 1514 1528 1529 1535 1535F 1537 Rad Ride 7 Box 14 Scoop slide bagged Slide...

Page 2: ...that are missing or damaged is use our Quick Response Center located at www playnation com support DO NOT RETURN THIS PRODUCT TO THE RETAILER OR CONTACT THE RETAILER DIRECTLY THE RETAILER DOES NOT STO...

Page 3: ...from those included with one of our swing set packages have a one year limited warranty Cosmetic imperfections and natural tendencies of wood such as peeling splintering warping seasonal checking or c...

Page 4: ...is warranty is void if the product is used in a commercial institutional or multi family setting This warranty does not cover normal wear and tear or a products that have been damaged by acts of God a...

Page 5: ...screw heads should be checked regularly for tightness The ground ladder rope ladder slide swings and other areas where children spend a majority of their playtime should be checked more frequently Pl...

Page 6: ...THIS PAGE INTENTIONALLY LEFT BLANK...

Page 7: ..._____________ Comments ________________________________________________________________________________________________ ________________________________________________________________________________...

Page 8: ...THIS PAGE INTENTIONALLY LEFT BLANK...

Page 9: ...ed product will penetrate and protect the lumber better than a water based product Because climate conditions can vary drastically from region to region we suggest asking the product covering speciali...

Page 10: ...ific model http www playnation com warranty html NOTE Your children s safety is our 1 concern Observing the following statements and warnings reduces the likelihood of serious injury Please review the...

Page 11: ...Model 1500MW BOXES 1501 1504 1506 1509N 1509W 1514 1528 1529 1535 1535F 1537 Rad Ride 7 Box 14 Scoop Slide bagged Slide Box REV 4 17 2017 Timber Shield Post Option BOXES X3 120...

Page 12: ...0 Deck Spacer and Deck Assembly Steps 21 23 Panel Supports Front Level Step 24 Building and Mounting Ladder Front Level Steps 25 26 Lower Level Steps Step 27 Middle Level Center Post Step 28 Building...

Page 13: ...7 Tic Tac Toe Assembly and Installation Steps 98 99 Rock Wall Rope Step 100 Telescope Step 101 Steering Wheel Step 102 Super Scoop Slide Step 103 Lower Level Front Center Post Step 104 Safety Handles...

Page 14: ...children to never run up a slide as this increases their chances of falling The parents should have the children dress appropriately with well fitting shoes Loose clothing such as scarves and ponchos...

Page 15: ...excessive wear is found Contact us for warranted replacement parts Swing chains rings ropes etcetera should always be fastened to a rotating swing hanger NEVER attach a chain ring rope etcetera to a...

Page 16: ...loose fill surfacing materials are acceptable Surfacing materials are acceptable such as the types and depths shown in the table Fall Heights and Materials Type Of Material 6 in depth 9 in depth 12 i...

Page 17: ...re the ground around the outside edges of the sandbox boards on the high side of the fort This is the area that will be dug in Make sure to score deep enough the scored lines will be your digging temp...

Page 18: ...parts that are structurally defective We use a high quality lumber in our structures however you should inspect each part for splinters or rough spots and sand them smooth to prevent injury After fami...

Page 19: ...s EXAMPLE OF OFFSET HOLES UP EXAMPLE OF OFFSET HOLES DOWN Counter sunk holes Many of the parts that will be used have counter sunk holes A counter sunk hole is one that surrounds one side of a through...

Page 20: ...nut until the face of the T nut is flush to the wood This picture shows the T nut inserted and installed flush to the wood This picture shows an end view of the T nut installed flush to the wood WARNI...

Page 21: ...RST STEP IN OUR ASSEMBLY INSTRUCTIONS IS TO INSERT T NUTS INTO THE CORNER POSTS A T NUT IS A FASTENER WHICH IS THREADED ON THE INSIDE AND IT FUNCTIONS JUST LIKE A STANDARD HEX NUT YOU INSERT THE T NUT...

Page 22: ...rt to fit into a certain area of the play set B We need the designation to be simple The 3600 is the length of the board It means the board is 36 inches long If the code were 3625 then the board is 36...

Page 23: ...2 x 4 board installation shown below Place the board into position Spot Drill through the holes in the 2 x 4 board into the corner posts with an 11 64 drill bit Remove the 2 x 4 board Continue Exampl...

Page 24: ...r is 125 lbs Maximum Allowable swinging weight for a three position swing 1 The maximum allowable swinging weight at each Swing Belt position is 150 lbs 2 The maximum allowable swinging weight at the...

Page 25: ...ease familiarize yourself with the manual parts components and general construction process of your new playset before getting started SITE PLAN Playset height 13 feet 1 5 8 inches Deck heights 4 feet...

Page 26: ...1 Trapeze Swing w Chains ___ 1 8ft Wiki Wave Slide ___ 1 Rad Ride Tube Slide ___ 1 14 Scoop Slide ___ 10 Rock Wall Grips assorted colors ___ 1 Telescope ___ 1 Steering Wheel ___ 4 Plastic Sunburst 07...

Page 27: ...WASHER QTY 34 3 8 WASHER QTY 31 5 16 X 1 1 2 HEX BOLT QTY 8 5 16 X 4 1 2 HEX BOLT QTY 14 9 1 4 3 2 5 6 7 8 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1...

Page 28: ...N BE USED TO MATCH BOLT AND SCREW SIZES 5 16 X 3 1 2 3 8 x 9 CARRIAGE BOLT QTY 1 QTY 12 SCREW HEX LAG QTY 1 DRIVE BIT 2 SQUARE 1501 HARDWARE PAGE 2 OF 2 REV A 9 10 2014 JH 3 8 x 6 1 2 CARRIAGE BOLT QT...

Page 29: ...AN HEAD SCREW QTY 5 WOOD SCREW 8 X 3 QTY 2 WOOD SCREW 10 x 3 1 2 1504 HARDWARE PAGE 1 OF 1 PRELIMINARY 9 18 2012 J H 6 7 8 9 1 4 3 2 5 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTU...

Page 30: ...SE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES QTY 6 WOOD SCREW 8 X 1 1 4 5 16 WASHER QTY 6 1506N HARD...

Page 31: ...16 X 4 1 2 HEX BOLT QTY 25 5 16 TEE NUT QTY 55 8 X 2 WOOD SCREW QTY 94 PAGE 1 OF 1 QTY 6 PAN HEAD SCREW REV A 9 19 2014 JH QTY 111 1 4 WASHER 8 X 3 WOOD SCREW QTY 5 QTY 6 5 16 WASHER 14 x 1 1 4 11 00...

Page 32: ...x 3 1 2 8 X 2 5 16 WASHER QTY 4 8 X 1 1 2 WOOD SCREW QTY 60 1509W HARDWARE PAGE 1 OF 1 9 11 2014 JH 8 9 1 4 3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN A...

Page 33: ...BOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES QTY 4 14 x 1 1 4 1 4 WASHER QTY 18 DRILLING SCREW 10 X 2 SELF QTY 2 HEX LAG SCREW QTY 4 3 8 WASHER QTY 8 5 16 WASHER 3 8 X 5 QTY 4 PAN...

Page 34: ...GE 1 OF 1 1 16 2015 SO 2 SQUARE DRIVE BIT QTY 1 5 16 X 2 1 2 HEX BOLT QTY 2 8 9 1 4 3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CA...

Page 35: ...URE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES QTY 22 8 X 1 1 4 WOOD SCREW 1529 HARDWARE PAGE 1 OF 1 1 16 2015 S O 2 SQUARE DRIVE BIT QTY 1 8 X 1 3 4 WOOD SCREW QTY...

Page 36: ...1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 5 16 X 6 HEX BOLT QTY 2 8 X 1 1 2 WOOD SCREW QTY 130 8 X 2 WOOD SCREW QTY 84 5 16 WASHER QTY 71 QTY 27 QTY 4 WOOD SCREW 8 X 3 QTY 3 WOOD SCREW Q...

Page 37: ...BRACKET HARDWARE 12 09 2015 JH 3 8 X 2 1 2 3 8 WASHER QTY 4 6 7 8 9 1 4 3 2 5 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MA...

Page 38: ...E 2 4 3250 PTL 2 SEAT SUPPORT 2 ANGLE SUPPORT 2 4 1475 PTTS 2 X 4 X 13 PICNIC TABLE 2 4 1700 LS TOP SUPPORT 2 2 X 4 X 17 2 4 1800 AS LADDER STEP 5 4 2 X 4 X 14 3 4 2 4 2400 RLST 2 X 4 X 18 ANGLE SUPPO...

Page 39: ...D PANEL BOARD 2 4 4750 SBEP 2 X 4 X 70 CENTER DECK SUPPORT 2 4 7000 CDS 2 4 5800 CM CROSS MEMBER SWING BEAM 2 X 4 X 58 2 4 6600 LRS SIDE LADDER RIGHT 2 X 4 X 66 2 4 6600 LLS SIDE LADDER LEFT 2 X 4 X 6...

Page 40: ...OP 2 x 4 x 70 125 3 1325 PTS 2 6 4750 ESPB 2 PANEL BOARD BOTTOM END SANDBOX 2 6 7000 FFB 1 BOARD FRONT FACE 2 x 6 x 70 2 6 7000 SB BOARD SANDBOX 2 x 6 x 70 4 4 4750 SBM 2 1 1 MOUNT SWING BEAM 4 x 4 x...

Page 41: ...4 X 6 X 23 7 8 125 3 2387 RWC 1 CAP ROCK WALL 125 3 2825 PS 14 PANEL SLATS 5 4 X 3 X 28 1 4 125 4 4038 DS 2 DECK SPACER 5 4 X 4 X 40 3 8 5 4 X 3 X 23 7 8 125 6 2200 SS 2 SEAT SANDBOX 5 4 X 6 X 22 125...

Page 42: ...DESCRIPTION PICTURE QTY 4 125 6 4737 DB PICNIC TABLE SEAT BOARD 125 6 4300 PTTS 5 4 X 6 X 43 5 4 X 6 X 47 3 8 DECK BOARD 11 32...

Page 43: ...X 4 X 18 2 4 1800 ULRAS 2 1 REAR UPPER LEVEL ANGLE SUPPORT 2 X 4 X 18 2 4 2150 ULSAS SWING SIDE UPPER LEVEL ANGLE SUPPORT 2 4 3043 STPB 2 PANEL BOARD SIDE TOP 2 X 4 X 30 7 16 2 X 4 X 21 1 2 2 4 3400...

Page 44: ...0 RBPB 1 PANEL BOARD REAR BOTTOM 2 X 6 X 42 1 2 2 6 7000 BPB5 1 PANEL BOARD BACK 4 4 2350 SB SLIDE BLOCK 4 X 4 X 23 1 2 2 X 6 X 70 4 4 3050 CBS 1 1 SUPPORT CENTER BLOCK 4 X 4 X 30 1 2 4 4 4350 RCP 1 C...

Page 45: ...PS 13 PANEL SLAT 5 4 X 3 X 34 1 2 4 125 4 2500 RRDS 1 DECK SPACER RAD RIDE 5 4 X 4 X 25 125 4 2950 UDS 2 DECK SPACER UPPER 5 4 X 4 X 29 1 2 125 4 3550 RDS 1 DECK SPACER REAR 5 4 X 4 X 35 1 2 125 4 63...

Page 46: ...2 1 4 3050 RS 2 ROOF STARTER 1 X 4 X 30 1 2 1 5 3050 RB 22 1 2 1 ROOF BOARD 1 X 5 X 30 1 2 1 6 3050 RP ROOF PEAK 1 X 6 X 30 1 2 2 2 4 1800 COB BOARD CLOSE OUT 2 X 4 X 18 2 4 3563 ULRP CENTER POST UPP...

Page 47: ...ER POST 4 4 3331 ULCP 4 X 4 X 59 1 2 LOWER LEVEL CENTER POST 4 4 5950 LLCP 1 4 X 4 X 60 1 4 LAG POST WOOD ROOF LEFT 4 4 6025 LPWL 1 4 X 4 X 60 1 4 LAG POST WOOD ROOF RIGHT 4 4 6025 LPWR 1 2 5 4 X 6 X...

Page 48: ...X 4 X 29 CENTER POST 4 4 2900 CP 1 6 2 X 6 X 36 3 4 BOTTOM PANEL BOARD SANDBOX BOARD 2 6 3675 BPB 4 2 X 4 X 66 RAIL 2 4 6600 R 6 2 X 4 X 36 3 4 SAFETY BOARD 2 4 3675 SB 15 2 X 4 X 29 BRIDGE DECK 2 4...

Page 49: ...11 5 4 X 3 X 28 1 2 PANEL SLAT 125 3 2850 PS 5 4 X 4 X 29 3 8 DECK SPACER 125 4 2937 DS 2 5 4 X 4 X 36 1 2 DECK BOARD 125 4 3650 DB 7 PICTURE DESCRIPTION QTY 39...

Page 50: ...X 36 3 4 ROOF STARTER 1 4 3675 RS 1 X 4 X 36 3 4 ROOF FINISHER 1 4 3675 RF 2 10 1 X 5 X 36 3 4 ROOF BOARD 1 5 3675 RB 1 X 4 X 36 3 4 ROOF PEAK BOARD 1 1 4 3675 RPB1 1 1 1 X 3 X 36 3 4 ROOF PEAK BOARD...

Page 51: ...MONKEY BAR LADDER 4 4 8650 MBL 4 X 4 X 70 MONKEY BAR RUNNER RIGHT 4 4 7000 MBRR 4 X 4 X 70 MONKEY BAR RUNNER LEFT 4 4 7000 MBRL 1 1 4 X 4 X 70 LOWER LEVEL UNDER DECK SUPPORT 4 4 7000 MBS PICTURE DESCR...

Page 52: ...8 ROOF STARTER REAR 1 4 7688 RSR 1 1 X 4 X 76 7 8 ROOF STARTER FRONT 1 4 7688 RSF 1 1 X 4 X 76 7 8 ROOF FINISHER REAR 1 4 7688 RFR 1 1 X 5 X 76 7 8 ROOF BOARD 1 5 7688 RB 14 1 X 2 X 32 00 ROOF BATTEN...

Page 53: ...LL PANEL BOARD 1 4 1575 WPB 2 1 X 4 X 19 5 16 WALL PANEL BOARD 1 4 1931 WPB 2 5 4 X 5 X 10 81 ROOF PANEL PEAK SUPPORT 125 5 1081 RPPS 5 4 X 6 X 10 ROOF PEAK SUPPORT 125 6 1000 RPS 2 1 2 2 X 4 X 28 9 1...

Page 54: ...EFT 2 X 4 X 35 15 ROOF SUPPORT 1 HOLE OFFSET 2 4 3515 RSL 2 4 3515 RSR 2 X 4 X 69 75 ROOF FINISHER SUPPORT 2 HOLES ON CENTER 2 4 6975 RFS 1 5 X 11 X 46 97 ROOF PANEL RIGHT ASSEMBLY 5 11 4697 RPRA 5 X...

Page 55: ...BOARD 1 4 1650 WPB 2 6 1 X 4 X 11 1 8 WINDOW PANEL BOARD 1 4 1113 WPB 1 X 4 X 10 1 4 WINDOW PANEL BOARD 1 4 1025 WPB 1 X 2 X 17 1 2 WINDOW BATTEN 1 2 1750 WB 1 X 2 X 10 WINDOW BATTEN 1 2 1000 WB 2 3 2...

Page 56: ...2 1 X 4 X 26 WINDOW PANEL BOARD 1 X 4 X 2600 WPB 1 X 4 X 27 WINDOW PANEL BOARD 1 4 2700 WPB 1 X 4 X 28 WINDOW PANEL BOARD 1 4 2800 WPB 1 X 5 X 38 7 8 ROOF BOARD 1 5 3888 RB 2 14 1 X 5 X 38 7 8 ROOF F...

Page 57: ...1400 BPB 5 1 5 4 X 6 X 69 7 8 DECK BOARD 125 6 6988 DB 5 4 X 6 X 12 7 8 ROOF PEAK SUPPORT 125 6 1281 RPS 5 4 X 4 X 69 7 8 DECK BOARD 125 4 6988 DB 5 4 X 4 X 63 DECK SPACER 125 X 4 X 6300 DS 1 1 1 2 X...

Page 58: ...SUPPORT 2 4 2950 SS 1 1 2 X 4 X 35 1 2 CENTER DECK SUPPORT 2 4 3550 CDS 2 X 4 X 46 3 8 REAR ROOF SUPPORT LEFT 2 4 4635 RRSL 1 5 2 X 4 X 39 PANEL AND DECK SUPPORT 2 4 3900 PDS 1 2 X 4 X 46 3 8 REAR RO...

Page 59: ...M PANEL BOARD 2 6 3900 BPB 2 2 X 4 X 70 TRANSITION STEP 2 4 7000 DS 3 1 2 X 4 X 70 TOP PANEL BOARD 2 4 7000 TPB 2 X 4 X 57 LADDER SIDE LEFT 2 4 5700 LSL 1 1 2 X 6 X 47 1 2 TOP PANEL BOARD 2 6 4750 TPB...

Page 60: ...2 X 13 X 46 1 2 ROOF PANEL LEFT ASSEMBLY 2 13 4652 RPLA 1 2 2 X 6 X 70 SANDBOX BOARD 2 6 7000 SB 4 X 4 X 32 CENTER POST 4 4 3200 CP 1 2 4 X 4 X 28 1 2 CONNECTOR POST 4 4 2850 CP 2 4 X 4 X 87 1 2 CORN...

Page 61: ...2 ROOF PANEL RIGHT ASSEMBLY 2 13 4652 RPRA 2 X 6 X 70 SANDBOX BOARD 2 6 7000 SB 1 1 2 X 6 X 78 SIDE SANDBOX BOARD LEFT 2 6 7800 SBL 2 X 6 X 78 SIDE SANDBOX BOARD RIGHT 2 6 7800 SBR 1 PICTURE DESCRIPTI...

Page 62: ...TED CORNER POST FRONT 4 X 4 X 120 PLASTIC COATED CORNER POST MIDDLE 4 X 4 X 120 PLASTIC COATED CORNER POST REAR 4 X 4 X 108 PLASTIC COATED SWING LEG 2 2 4 X 6 X 120 PLASTIC COATED SWING BEAM 1 4 4 X 4...

Page 63: ...8 03 0007 G 1 03 0002 RIDE SLIDE WAVE WIKI 1 RAD SLIDE 03 0015 G 14 SUPER SCOOP SLIDE 1 PICTURE DESCRIPTION QTY 53...

Page 64: ...DESCRIPTION PICTURE QTY 10 ROCK WALL ROPE 11 5017 W CHAINS 1 2 04 0006 1 W CHAINS BAR 04 0002 TRAPEZE SWING SUB BRACKET 1 54...

Page 65: ...TRUCTIONS HARDWARE BOXES 1501 1504 1506 1509N 1509W 1514 1528 1535 1535F 11 2027 5 ROCKS 07 0008 ARE IN 11 5002 1 10 1 PLATE EA 1 SWING ONE BAG CLIMBING ROCK A FRAME SWING LEG BRACKET 11 5010 DESCRIPT...

Page 66: ...6 BRACKET 4 11 4003 GREEN 11 5013 90 SPRING CLIP 6 DESCRIPTION PICTURE QTY IRON DUCTILE SWING HANGER 11 4012 56...

Page 67: ...DESCRIPTION PICTURE QTY DORMER 1 2 1 1529 BOX UNASSEMBLED TELESCOPE 07 0001 UNASSEMBLED CHIMNEY 1529 BOX 57...

Page 68: ...FRONT 1 PLASTIC ARCH 07 0027 G 09 2003 2 4 LIGHT SOLAR WALL 07 0028 G 2 SUNBURST PLASTIC DORMER WINDOW 07 0029 G DESCRIPTION PICTURE QTY 58...

Page 69: ...NOT SHOWN STEERING LOGO PLATE 1 MANUFACTURER pr 1 1 07 0016 P PAIR STAKE 07 0010 UNASSEMBLED TIC TAC TOE 07 0004 1 WHEEL GROUND DESCRIPTION PICTURE QTY 59...

Page 70: ...DESCRIPTION PICTURE QTY PLASTIC DORMER 2 CHALKBOARD 07 0005 10 ONE BAG ARE IN 2 HANDLES 07 0031 G 4 SUNBURST 07 0003 1 BINOCULARS 07 0018 1 SAFETY HANDLE UNASSEMBLED DORMERS 1537 BOX 60...

Page 71: ...ION 2 1PR 07 0013 G 2 WINDOW 07 0019 CROWN PLASTIC MESH PANEL PAIR 06 2004 11 5014 2 BAR PLATE MONKEY 6 1 2 H 8 5 8 W X 11 5104 9 2 BAR MONKEY 08 0001 NOT SHOWN HANDLE 16 SAFETY 1 5 16 DIA X 19 3 4L C...

Page 72: ...ECTION THE POSTS SHOULD FACE 5 USE A HAMMER TO SEAT THE T NUTS AFTER INSERTING THEM INTO THE HOLES SHOWN IN THE DIAGRAM BELOW 6 THE BARREL OF THE T NUT SHOULD GO IN THE HOLE FIRST HAMMER THE T NUT UNT...

Page 73: ...GE BOLTS ON TOP AND 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH USE BOLT CAPS TO COVER ANY EXPOSED THREADS 3 LEAVE THE MIDDLE HOLE EMPTY IT WILL BE USED LATER 4 IF NECESSARY USE LOCKING PLIERS TO H...

Page 74: ...RNER POSTS THE BOTTOM HOLES WILL BE USED LATER 4 LAY THE 2 X 6 X 47 1 2 BOTTOM PANEL BOARD ON TOP OF THE RIGHT SIDE CORNER POSTS IN THE MIDDLE OF THE CORNER POSTS THE HOLES IN THE BOTTOM PANEL BOARD M...

Page 75: ...TS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE SIDE SANDBOX BOARD LEFT TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 4 LAY THE 2 X 6 X 47 1 2 BOTTOM PANEL BOARD O...

Page 76: ...UP THE LEFT AND RIGHT SIDE ASSEMBLIES 2 FASTEN THE 2 X 4 X 70 DECK SUPPORTS TO THE HOLES AT 54 3 4 WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS FROM THE INSIDE OF THE FORT 5 16 WASHER HEX BOLT 2 X 4...

Page 77: ...PPORT AND MAKE A MARK ON THE BACK OF EACH FRONT CORNER POSTS 4 PLACE THE 2 X 4 X 70 TOP PANEL BOARD ON THE MARKS THE HOLES IN THE TOP PANEL BOARD SHOULD BE OFFSET UP 5 USE 5 16 X 3 1 2 LAG SCREWS AND...

Page 78: ...BE OFFSET UP 2 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE SANDBOX BOARD TO THE T NUTS INSTALLED IN THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X...

Page 79: ...S IS TO MAKE THE STRUCTURE RIGID FOR THE LEVELING AND SQUARING PROCESS 2 PLACE THE FRAME IN ITS FINAL POSITION AND FOLLOW THE PROCEDURES AT THE FRONT OF THE MANUAL TO LEVEL AND SQUARE THE STRUCTURE HA...

Page 80: ...PLACE THE 2 X 4 X 47 1 2 BOTTOM PANEL BOARD HOLES OFFSET UP ON TOP OF THE 2 X 6 PANEL BOARD AND FASTEN TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 5 16 WASHER ON CENTER 2 X 4 X...

Page 81: ...E 2 AND ONE 3 WOOD SCREW TO FASTEN THE ANGLE SUPPORT TO THE CORNER POST 5 TWO 2 X 4 X 18 ANGLE SUPPORTS ARE MOUNTED UNDER THE DECK ON THE FRONT OF THE PLAY SET TO THE FRONT 2 X 4 DECK SUPPORT THE TOP...

Page 82: ...E FORT CENTER THE BOARD BETWEEN THE CORNER POSTS AND ATTACH IT WITH 2 WOOD SCREWS THROUGH THE PREDRILLED HOLES INTO THE DECK SUPPORT BELOW NOTE THE TOP OF THE SCREW HEAD SHOULD BE FLUSH TO THE TOP OF...

Page 83: ...AT THE CENTER OF THE DECK SPACERS USE THE HOLE ON CENTER AS A GUIDE AND DRAW A LINE ON THE OUTSIDE OF THE FORT TO REPRESENT A CENTER LINE 3 CENTER THE 2 X 4 X 70 CENTER DECK SUPPORT ON THE LINE AND P...

Page 84: ...OTTOM PANEL BOARD AND ATTACH IT WITH 2 WOOD SCREWS THROUGH THE PREDRILED HOLES AND INTO THE DECK SUPPORTS BELOW LEAVE A UNIFORM APPROX 1 4 SPACE BETWEEN THE DECK BOARDS NOTE THE TOP OF THE SCREW HEAD...

Page 85: ...MAKE SURE TO INSTALL THE T NUTS INTO THE CONNECTOR POSTS SIDE HOLES AS SHOWN IN THE DRAWING BELOW BEFORE MOUNTING IT TO THE FRONT POSTS 3 USE 5 16 X 6 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP COU...

Page 86: ...DEBRIS 3 LAY OUT EACH OF THE 4 X 4 X 87 1 2 LOWER LEVEL CORNER POSTS AT THE FRONT OF THE PLAYSET 4 USE THE DIAGRAM BELOW TO CORRECTLY IDENTIFY AND ORIENT THE NECESSARY DIRECTION THE POSTS SHOULD FACE...

Page 87: ...ARD HOLES OFFSET UP FLUSH TO THE LOWER LEVEL CORNER POST AND THE FRONT CORNER POST MAIN LEVEL FASTEN THE TOP FRONT HOLE OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED IN THE LOWER LEVEL CORNER POST...

Page 88: ...NG A 1 PADDLE STYLE BIT DRILL THROUGH THE BOARD UNTIL YOU CAN JUST SEE THE TIP OF THE BIT EMERGE FROM THE OTHER SIDE STOP THEN GO TO THE OTHER SIDE OF THE BOARD AND PLACE THE TIP WHERE IT EMERGED COMP...

Page 89: ...THE FRONT FACE BOARD SHOULD BE OFFSET UP 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE FRONT FACE BOARD TO THE T NUTS INSTALLED IN THE LOWER LEVEL CORNER POSTS THE BOTT...

Page 90: ...INING LAG SCREWS UNTIL AFTER THE FRAME HAS BEEN LEVELED AND SQUARED 3 ONCE THE FRAME IS LEVEL SQUARE AND SET INTO POSITION GO BACK AND INSERT THE 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS IN ALL OF THE...

Page 91: ...FASTEN THE 2 X 4 X 39 PANEL AND DECK SUPPORTS TO THE HOLES AT 45 WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS FROM THE INSIDE OF THE FORT OFFSET DOWN 5 16 X 4 1 2 HEX BOLT SUPPORT 5 16 WASHER 2 X 4 X...

Page 92: ...4 X 70 LOWER LEVEL UNDER DECK SUPPORT DIRECTLY UNDERNEATH THE LOWER LEVEL DECK SUPPORTS MAKE SURE THE CHAIN HOLES ARE OFFSET TO THE RIGHT SIDE OF THE PLAY SET ATTACH THE UNDER DECK SUPPORT TO THE LOW...

Page 93: ...RD BETWEEN THE LOWER LEVEL BOTTOM PANEL BOARDS AND FLUSH TO THE MAIN LEVEL FRONT CORNER POSTS ATTACH IT WITH 8 X 2 WOOD SCREWS THROUGH THE PREDRILLED HOLES INTO THE DECK SUPPORT BELOW NOTE THE TOP OF...

Page 94: ...PPORT AT THE CENTER OF THE DECK SPACER AND DECK BOARD USE THE HOLE ON CENTER AS A GUIDE CENTER THE 2 X 4 X 70 CENTER DECK SUPPORT ON THE HOLES AND PUSH THE CENTER DECK SUPPORT FLUSH TO THE BOTTOM SIDE...

Page 95: ...D BETWEEN THE BOTTOM PANEL BOARDS AND ATTACH IT WITH 8 X 2 WOOD SCREWS THROUGH THE PREDRILLED HOLES AND INTO THE DECK SUPPORTS BELOW LEAVE A UNIFORM APPROX 1 4 SPACE BETWEEN THE DECK BOARDS NOTE THE T...

Page 96: ...X 6 BOTTOM PANEL BOARD WITH OFFSET HOLES DOWN AND FASTEN TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS STEP 24 PANEL SUPPORTS 2 X 6 BOTTOM PANEL BOARD 2 X 4 X 39 PANEL AND DECK SU...

Page 97: ...HAMMER REPEAT THIS STEP FOR THE OTHER LADDER SIDE 2 FLIP THE LADDER SIDE OVER SO THAT THE CHANNELS ARE FACING UP 3 PLACE THE LADDER STEPS INTO THE CHANNELS AND THEN PLACE THE SECOND LADDER SIDE ON TOP...

Page 98: ...BRACKETS AS A TEMPLATE TO DRILL 3 8 HOLES THROUGH THE BOTTOM PANEL BOARD 2 FROM THE UNDERSIDE OF THE DECK INSERT A T NUT INTO THE BACK SIDE OF THE 3 8 HOLES ON THE BOTTOM PANEL BOARD 3 ATTACH THE LAD...

Page 99: ...EL STEP TO THE POSTS WITH TWO 5 16 X 3 1 2 LAG SCREWS AND TWO 5 16 WASHERS 3 PLACE THE BOTTOM OF ONE 2 X 4 X 70 LOWER LEVEL STEP FLUSH WITH THE TOP OF THE LOWER LEVEL DECK BOARDS LOWER LEVEL STEPS HAV...

Page 100: ...ENTER POST AND PLACE IT CENTERED BEHIND THE HOLE IN THE TOP PANEL BOARD 2 HAMMER A T NUT INTO THE HOLE IN THE BACK SIDE OF THE CENTER POST FASTEN THE CENTER POST TO THE TOP PANEL BOARD WITH A 5 16 X 4...

Page 101: ...S A STEP 29 ROCK WALL 1 FIND TWO 2 X 4 X 66 ROCK WALL SIDES 2 POSITION THE ROCK WALL SIDES SO THAT THE HOLES IN THE BOARDS ARE BOTH FACING THE SAME WAY 3 INSERT T NUTS INTO THE INSIDE OF THE ROCK WALL...

Page 102: ...WALL BOARDS FASTENING EACH BOARD WITH TWO 2 WOOD SCREWS ON EACH END 4 THE FINAL BOARD WILL BE THE BOTTOM ROCK WALL BOARD WITH ONE HOLE ATTACH WITH TWO 2 WOOD SCREWS PER SIDE 5 IN SOME CASES THERE WILL...

Page 103: ...RACKET 90 5 16 X 1 1 2 HEX BOLT A STEP 31 ROCK WALL 1 FASTEN THE 90 GREEN BRACKET TO THE ROCK WALL SIDES WITH 5 16 X 1 1 2 HEX BOLTS AND 5 16 WASHERS 2 DO NOT FULLY TIGHTEN THE HEX BOLTS INTO THE T NU...

Page 104: ...IN A STAGGERED MANNER ON THE ROCK WALL BOARDS THREE PAN HEAD SCREWS WITH WASHERS WILL SECURE EACH ROCK TO THE WALL NOTE THE IMAGE SHOWN BELOW IS A GENERIC ARRANGEMENT OF ROCKS ON THE ROCK WALL YOUR AC...

Page 105: ...THE BOTTOM PANEL BOARD USING THE 90 GREEN BRACKETS AS A TEMPLATE DRILL A 3 8 HOLE THROUGH THE BOTTOM PANEL BOARD 2 GO UNDERNEATH THE DECK TO INSERT A T NUT INTO THE BACKSIDE OF THE 3 8 HOLES IN THE BO...

Page 106: ...MOUNTED UNDER THE DECK ON THE ROCK WALL SIDE OF THE PLAY SET TO THE 2 X 6 BOTTOM PANEL BOARD THE TOP OF THE ANGLE SUPPORT SHOULD BE FLUSH OR LOWER THAN THE TOP OF THE DECK SUPPORT 2 AT THE TOP USE 2...

Page 107: ...TRUCTIONS USE A BOLT TO CLEAN OUT ANY DEBRIS 3 USE THE DIAGRAM BELOW TO CORRECTLY IDENTIFY AND ORIENT POSTS PROPERLY 4 USE A HAMMER TO SEAT THE T NUTS AFTER INSERTING THEM INTO THE HOLES SHOWN IN THE...

Page 108: ...CORNER POST WITH 3 8 X 5 LAG SCREWS AND 3 8 4 X 4 X 60 1 4 LAG POST RIGHT LAG POST LEFT 4 X 4 X 60 1 4 1 TWO 4 X 4 60 1 4 LAG POSTS WILL BE USED TO EXTEND THE MIDDLE CORNER POSTS TO ACCEPT THE UPPER...

Page 109: ...K AND TIGHTEN THEM ALL UP 1 ATTACH THE BOTTOM OF THE REAR CORNER POSTS TO THE SIDE SANDBOX BOARDS WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS 2 PLACE THE 2 X 4 X 30 7 16 SIDE TOP PANEL BOARDS OFFSET...

Page 110: ...THE 2ND HOLE DOWN FROM THE TOP OF THE POSTS THE T NUT FOR THIS BOARD SHOULD BE ON THE INSIDE OF EACH POST ALREADY FASTEN THE UPPER LEVEL RAILING BOARD TO THE REAR CORNER POSTS WITH 5 16 X 4 1 2 HEX B...

Page 111: ...ER POST 1 HAMMER A T NUT INTO THE 4 X 4 X 59 1 2 LOWER LEVEL CENTER POST HOLE 2 ATTACH THE LOWER LEVEL CENTER POST TO THE MIDDLE HOLE OF THE 2 X 6 X 70 BACK PANEL BOARD USE A 5 16 X 4 1 2 HEX BOLT AND...

Page 112: ...CK SUPPORT OFFSET DOWN ON THE LEFT SIDE OF THE 4 X 4 X 30 1 2 UPPER LEVEL CENTER BLOCK SUPPORT 2 MAKE SURE THE ENDS AND BOTTOMS OF THE BOARDS ARE FLUSH TO ONE ANOTHER 3 ATTACH EACH 2 X 4 TO THE 4 X 4...

Page 113: ...N TOP OF THE 4 X 4 X 70 UPPER LEVEL UNDER DECK SUPPORT LEAVE AN EQUAL SPACE ON EACH SIDE OF THE CENTER DECK SUPPORT ASSEMBLY THE END OF THE CENTER DECK SUPPORT ASSEMBLY SHOULD BE FLUSH TO THE OUTSIDE...

Page 114: ...NER POST 2 HAVE AN ASSISTANT HOLD THE BOARD IN POSITION OR USE A CLAMP TO HOLD THE BOARD FIRMLY TO THE DECK SUPPORT USE THE HOLES IN THE SLIDE BLOCK AS A TEMPLATE TO DRILL 3 8 HOLES THROUGH THE DECK S...

Page 115: ...PORT FASTEN THE TOP OF THE ANGLE SUPPORT TO THE UNDER DECK SUPPORT WITH FOUR 8 X 2 1 2 WOOD SCREWS 3 FASTEN THE BOTTOM OF THE ANGLE SUPPORT TO THE REAR CORNER POST WITH ONE 8 X 2 WOOD SCREW AND ONE 8...

Page 116: ...THE BOTTOM WITH ONE 8 X 2 WOOD SCREW AND ONE 8 X 3 WOOD SCREW 2 SEE DETAIL B PLACE THE 2 X 4 X 21 1 2 ANGLE SUPPORT UPPER LEVEL SWING SIDE AGAINST THE 2 X 4 X 34 UPPER LEVEL DECK SUPPORT ON THE RIGHT...

Page 117: ...RS 1 MAKE SURE THE LOWER LEVEL CENTER POST HAS AN EQUAL OPENING ON EACH SIDE 2 PLACE THE 5 4 X 4 X 29 1 2 UPPER DECK SPACERS BETWEEN THE LOWER LEVEL CENTER POST AND THE MIDDLE CORNER POSTS ATTACH EACH...

Page 118: ...HE RAD RIDE CENTER POST THE END WITHOUT ANY PREDRILLED HOLES GOES INTO THE NOTCH 3 FASTEN THE RAD RIDE DECK SPACER TO THE RAD RIDE CENTER POST WITH TWO 10 X 3 1 2 WOOD SCREWS 5 4 X 4 X 25 RADRIDE DECK...

Page 119: ...D THIS MEASUREMENT MEASURE AT THE TOP OF THE OPENING MAKE THE TOP OF THE OPENING THE SAME AS THE MEASUREMENT YOU RECORDED NOW USE THE TOP HOLE IN THE RAD RIDE CENTER POST TO DRILL A 3 8 HOLE THROUGH T...

Page 120: ...PLACE THE 5 4 X 4 X 35 1 2 REAR DECK SPACER ON TOP OF THE DECK SUPPORTS THE END SHOULD BE FLUSH TO THE CORNER POST THE OUTSIDE OF THE DECK SPACER SHOULD BE FLUSH TO THE OUTSIDE OF THE CORNER POST CENT...

Page 121: ...8 UPPER DECK BOARDS ACROSS THE DECK SUPPORTS AS SHOWN EQUALLY SPACE THE DECK BOARDS 5 16 FROM ONE ANOTHER AND FROM THE DECK SPACER 2 SECURE EACH UPPER DECK BOARD TO THE DECK SUPPORTS WITH FIVE 8 X 2 W...

Page 122: ...LEVEL CENTER POST FLUSH THE TOPS AND SIDES OF THE POSTS TOGETHER 2 ATTACH THE 4 X 4 X 33 5 16 UPPER LEVEL CENTER POST TO THE 4 X 4 X 59 1 2 LOWER LEVEL CENTER POST WITH 3 8 X 5 LAG SCREWS AND 3 8 WAS...

Page 123: ...ING 1 PLACE THE 2 X 4 X 70 REAR TOP PANEL BOARD RAILING AGAINST THE MIDDLE POSTS FLUSH WITH THE TOP END OF THE CENTER POST 2 THE TOP OF THE RAILING SHOULD BE 33 ABOVE THE DECK BOARDS 3 ATTACH THE RAIL...

Page 124: ...THE SLIDE FACEPLATE AT THE OPENING AT THE REAR OF THE PLAY SET THE SIDE OF THE FACE PLATE SHOULD BE 3 4 AWAY FROM THE CORNER POST SIDE 3 THE BOTTOM OF THE SLIDE OPENING SHOULD BE FLUSH WITH THE UPPER...

Page 125: ...EVEN WITH THE TOP OF THE SIDE BOTTOM 5 16 WASHERS HEX BOLTS AND 5 16 X 4 1 2 1 PLACE THE 2 X 6 X 30 7 16 SIDE BOTTOM PANEL BOARD OFFSET UP ON THE SWING BEAM SIDE RIGHT SIDE OF THE PLAYSET ATTACH THE T...

Page 126: ...F THE UPPER LEVEL DECK SPACERS UPPER LEVEL STEPS HAVE THREE HOLES THAT ARE CENTERED 2 ATTACH THE UPPER LEVEL STEP TO THE POSTS WITH THREE 5 16 X 3 1 2 LAG SCREWS AND THREE 5 16 WASHERS 3 LEAVE A 3 3 8...

Page 127: ...ER POST WITH THE HOLE IN THE REAR RAILING 2 ATTACH THE UPPER LEVEL CENTER POST TO THE RAILING AT THE TOP WITH A 5 16 X 2 1 2 HEX BOLT WITH A 5 16 WASHER 3 SQUARE THE UPPER LEVEL CENTER POST TO THE DEC...

Page 128: ...L SLATS WILL BE INSTALLED ON THE INSIDE OF THE BOTTOM PANEL BOARDS AND RAILINGS 2 SPACE THE PANEL SLATS IN THE OPENINGS AS SHOWN BELOW ATTACH EACH PANEL SLAT WITH TWO 8 X 2 WOOD SCREWS 8 X 2 WOOD SCRE...

Page 129: ...28 1 4 8 X 2 WOOD SCREW STEP 56 MAIN LEVEL PANEL SLATS 1 PLACE THE 5 4 X 3 X 28 1 4 PANEL SLATS INTO THE OPENINGS AS SHOWN BELOW SPACE THE SLATS AS INDICATED BY THE DIMENSIONS SHOWN THERE ARE FOUR SL...

Page 130: ...N THE RIGHT SIDE AND TWO SLATS ON THE FRONT OF THE LOWER LEVEL 2 PLACE EACH SLAT AS SHOWN BELOW ON THE INSIDE OF THE PANEL BOARDS AND ATTACH EACH PANEL SLAT TO THE FORT WITH TWO 8 X 2 WOOD SCREWS LEFT...

Page 131: ...IS BOWED SLIGHTLY PLACE THE BOW SIDE UP THE SWING HANGERS WILL BE ON THE BOTTOM 2 FASTEN EACH SWING HANGER TO THE SWING BEAM USING 7 CARRIAGE BOLTS WITH TORQUE WASHERS AND 3 8 WASHERS WITH 3 8 LOCK N...

Page 132: ...USH TO TOP OF SWING LEG BRACKET STEP 59 ATTACH SWING LEGS TO BRACKET 1 PLACE THE 4 X 4 X 108 SWING LEGS FLUSH TO THE TOP OF THE SWING LEG BRACKET 2 FASTEN THE SWING LEGS TO THE SWING LEG BRACKET WITH...

Page 133: ...RT STEP 60 REST SWING BEAM ON FORT 1 REST THE SWING BEAM ASSEMBLY ON TOP OF THE UPPER RAILING BOARDS OF THE FORT 2 THE END OF THE SWING BEAM WITH 2 HOLES SHOULD OVERHANG THE SWING BEAM SIDE OF THE FOR...

Page 134: ...ING BEAM AND 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH 2 PREDRILL AN 11 64 HOLE THROUGH THE CENTER HOLE IN THE SWING LEG BRACKET USE A 3 8 X 3 1 2 LAG SCREW WITH 3 8 WASHER FOR THE HOLE IN THE CE...

Page 135: ...THE TORQUE WASHER INTO THE SWING BEAM 2 ON THE BOTTOM SIDE OF THE SWING BEAM MOUNT ATTACH A 3 8 FLAT WASHER AND A 3 8 LOCK NUT ONTO THE END OF THE CARRIAGE BOLT PLACE A BOLT CAP OVER ANY EXPOSED THRE...

Page 136: ...R THAN REQUIRED IF YOUR GROUND IS RELATIVELY LEVEL YOU MAY EITHER A DIG IN BOTH LEGS WHERE THEY MEET THE GROUND OR B BEND THE LEGS OUT SLIGHTLY TO MATCH YOUR GRADE OUT 1 PLACE A LEVEL ON TOP OF THE SW...

Page 137: ...WING BEAM LEGS 4 CHOOSE TWO HOLES IN THE SUB BRACKET THAT DO NOT INTERFERE WITH THE OTHER LAG SCREWS IN THE SWING LEG DRILL 11 64 HOLES BY 2 1 2 DEEP INTO 2 HOLES IN THE SUB BRACKET INSTALL TWO 3 8 X...

Page 138: ...65 HANGING THE SWINGS 1 START BY ATTACHING ONE SPRING CLIP TO EACH IRON DUCTILE ON THE SWING BEAM 2 ATTACH ONE CHAIN PER ACCESSORY TO EACH SPRING CLIP 3 ADJUST HEIGHT AS NEEDED SPRING CLIP SWING CHAIN...

Page 139: ...E FLAT SURFACE WITH THE COUNTERSUNK HOLES FACING UP ALIGN THE ANGLED ENDS OF THE ROOF SUPPORTS FLUSH WITH ONE ANOTHER PLACE A ROOF PEAK SUPPORT ON TOP OF THE ROOF SUPPORTS AS SHOWN THE EDGES SHOULD BE...

Page 140: ...T ON INSIDE ROOF SUPPORT ASSEMBLIES STEP 66A UPPER LEVEL ROOF SUPPORTS 1 PLACE TWO OF THE ROOF SUPPORT ASSEMBLIES ON THE UPPER LEVEL DECK 2 THE TRIANGLE ROOF PEAK SUPPORT SHOULD FACE THE INSIDE 3 ATTA...

Page 141: ...E ROOF STARTERS SHOULD BE CENTERED ON THE ROOF SUPPORTS AND THE SMOOTH TOP SIDE OF THE ROOF STARTERS SHOULD BE PLACED AS CLOSE TO EACH OTHER AS POSSIBLE WITHOUT THE BOARDS OVERLAPPING 2 FASTEN THE ROO...

Page 142: ...X 6 X 30 1 2 ROOF PEAK ON TOP OF THE ROOF STARTER BOARDS 2 FASTEN THE ROOF PEAK TO THE ROOF STARTER BOARDS WITH FOUR 8 X 1 1 4 WOOD SCREWS STEP 68 UPPER LEVEL ROOF 1 X 6 X 30 1 2 ROOF PEAK 8 X 1 1 4 W...

Page 143: ...F FINISHER AT THE END OF THE ROOF PLACE THE TONGUE OF THE ROOF FINISHER INTO THE GROOVE OF THE LAST ROOF BOARD THEN ALIGN THE ENDS OF THE BOARDS FASTEN THE ROOF FINISHER TO THE ROOF SUPPORTS WITH 8 X...

Page 144: ...ST BE UP AGAINST THE OVERHANGING ROOF BOARDS FASTEN THE PLASTIC SUNBURST TO THE ROOF SUPPORTS USING TWO 8 X 2 1 2 WOOD SCREWS ON THE TOP AND SIX 8 X 2 WOOD SCREWS IN THE REMAINING HOLES PLASTIC SUNBUR...

Page 145: ...10 ROOF PEAK SUPPORT PIECES 2 FIND A FLAT SURFACE TO WORK ON LAY THE ROOF SUPPORTS DOWN ON THE FLAT SURFACE WITH THE COUNTERSUNK HOLES FACING DOWN ALIGN THE ANGLED ENDS OF THE ROOF SUPPORTS FLUSH WIT...

Page 146: ...MAIN LEVEL DECK 2 THE TRIANGLE ROOF PEAK SUPPORT SHOULD FACE THE INSIDE 3 ATTACH EACH ROOF SUPPORT ASSEMBLY TO THE MAIN LEVEL CORNER POSTS WITH 5 16 X 4 1 2 HEX BOLTS WITH 5 16 WASHERS ROOF PEAK SUPP...

Page 147: ...K OF THE ROOF THE HOLES IN THE ROOF STARTER SHOULD BE CENTERED ON THE ROOF SUPPORTS AND THE FLAT TOP END OF THE ROOF STARTER SHOULD BE PLACED FLUSH TO THE PEAK OF THE ROOF SUPPORTS 2 FASTEN THE ROOF S...

Page 148: ...AR THIS SIDE OF THE ROOF GETS FOUR BOARDS 2 FASTEN THE ROOF BOARDS TO THE ROOF SUPPORTS WITH 1 1 2 WOOD SCREWS 3 PLACE THE 1 X 4 X 76 7 8 ROOF FINISHER AT THE END OF THE ROOF ASSEMBLY AND FASTEN WITH...

Page 149: ...LAT TOP END OF THE ROOF STARTER FRONT SHOULD BE PLACED FLUSH TO THE TOP EDGE OF THE ROOF STARTER REAR 2 FASTEN THE ROOF STARTER FRONT TO THE ROOF SUPPORTS WITH 1 1 2 WOOD SCREWS 3 PLACE THE 1 X 5 X 76...

Page 150: ...TTOM EDGE OF THE SEVENTH ROOF BOARD TO THE BOTTOM EDGE OF THE DORMER THE DORMER MOUNTING BLOCK SHOULD BE IN BETWEEN THE WALLS OF THE DORMER MAKE SURE THE DORMER IS HORIZONTALLY PARALLEL TO THE ROOF BO...

Page 151: ...PPORT ON TOP OF THE ROOF SUPPORTS THE EDGES SHOULD BE 1 BELOW 4 FLIP OVER THE ROOF SUPPORT ASSEMBLY COUNTERSUNK HOLES SHOULD BE FACING UP PLACE THE FRONT PLASTIC ARCH ON TOP OF THE ROOF SUPPORTS MAKIN...

Page 152: ...ENDS OF THE ROOF SUPPORTS FLUSH WITH ONE ANOTHER PLACE A ROOF PEAK SUPPORT ON TOP OF THE ROOF SUPPORTS AS SHOWN THE EDGES SHOULD BE FLUSH WHERE SHOWN BELOW 3 USE FOUR 8 X 2 WOOD SCREWS TO ATTACH THE...

Page 153: ...H TO THE MAIN LEVEL CORNER POSTS SIDE FACES FASTEN USING 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS 3 PLACE THE FRONT ROOF SUPPORT ASSEMBLY ON THE LOWER LEVEL CORNER POSTS THE TRIANGLE ROOF PEAK SUPPOR...

Page 154: ...PORT ASSEMBLIES FRONT AND REAR 3 MAKE SURE THE PEAK IS FLUSH AND THE OVERHANG IS UNIFORM AT THE FRONT FASTEN USING SIX 8 X 1 1 2 WOOD SCREWS THROUGH THE PREDRILLED HOLES ON EACH ROOF PANEL ASSEMBLY FR...

Page 155: ...TONGUE END OF THE 1 X 5 X 38 875 ROOF FINISHER INTO THE GROOVE END OF THE LAST ROOF BOARD FASTEN IT TO THE ROOF SUPPORT WITH FOUR 1 1 2 WOOD SCREWS TIP INSTALL SIX ROOF BOARDS AND THEN INSTALL THE DO...

Page 156: ...GE MUST BE PARALLEL AT 21 7 8 TO THE TOP EDGE OF THE CONNECTOR POST ATTACH THE WALL PANEL SUPPORT LEFT TO THE ROOF PANEL WITH ONE 8 X 2 1 2 WOOD SCREW 2 INSERT 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS...

Page 157: ...F THE ROOF BOARD ABOVE THEM 2 MAKE SURE THAT BOTH ROOF FINISHERS ENDS ARE FLUSH ON BOTH SIDES OF THE ROOF AND TIGHT TO THE ROOF PANEL ASSEMBLY 3 FASTEN THE ROOF FINISHER FRONT LEFT AND ROOF FINISHER F...

Page 158: ...W MEASURING 2 THE REMAINING 1 X 2 X 32 ROOF BATTEN WILL BE CUT TO FIT THE REAR ROOF PANEL SECTION MEASURE FROM SHORTENED ROOF BATTEN 1 PLACE THE 1 X 2 X 32 ROOF BATTEN UP AGAINST THE FRONT ROOF PANEL...

Page 159: ...WALL PANEL BOARD MUST BE PARALLEL AND 1 4 FROM THE SIDE EDGE OF THE PREVIOUS WALL PANEL BOARD THE WALL PANEL BOARD BOTTOM ANGLED END SHOULD BE PARALLEL AND 1 TO THE SIDE EDGE OF THE ROOF SUPPORT FAST...

Page 160: ...THE ROOF THE PLASTIC SUNBURST MUST BE UP AGAINST THE OVERHANGING ROOF BOARDS FASTEN THE PLASTIC SUNBURST TO THE ROOF SUPPORTS USING TWO 8 X 2 1 2 WOOD SCREWS AT THE TOP AND SIX 8 X 2 WOOD SCREWS IN TH...

Page 161: ...ANDBOX SEATS ONTO THE TOP OF THE SANDBOX BOARDS AS SHOWN BELOW 2 ATTACH THE SANDBOX SEATS TO THE SANDBOX BOARDS WITH 8 X 2 WOOD SCREWS 3 LOCATE THE NAME PLATE FOR YOUR PLAY SET ATTACH THE NAME PLATE T...

Page 162: ...R PLACE A 2 X 4 X 32 1 2 PT LEG ON TOP AT THE 7 1 2 DIMENSION THE TOP OF THE PT LEG SHOULD BE FLUSH TO THE TOP OF THE PT TOP SUPPORT ATTACH THE PT LEG TO THE SUPPORTS WITH 8 X 2 1 2 WOOD SCREWS 4 PLAC...

Page 163: ...O THE MARK ON THE LEFT MIDDLE CORNER POST ATTACH THE RIGHT SIDE ASSEMBLY TO THE INSIDE OF THE CORNER POST WITH 8 X 3 WOOD SCREWS 3 PLACE THE TOP OF THE LEFT SIDE ASSEMBLY FLUSH TO THE MARK ON THE LEFT...

Page 164: ...WOOD SCREWS STEP 88B PICNIC TABLE 1 LOCATE FOUR 5 4 X 6 X 43 PT TOP AND SEAT BOARDS 2 CENTER THE HOLES IN THE BOARDS OVER THE TOP OR SEAT SUPPORTS 3 FASTEN THE PT TOP AND SEAT BOARDS TO THE TOP OR SEA...

Page 165: ...TOP OF THE 2 X 4 X 47 1 2 SAFETY BOARD MAIN LEVEL ATTACH IT WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 3 PLACE THE 2 X 4 X 39 PANEL AND DECK SUPPORT SAFETY BOARD LOWER LEVEL ON TOP OF THE 2 X 4 X 4...

Page 166: ...AY ONE LADDER SIDE ON THE GROUND WITH THE LARGE HOLES FACING UP INSERT A RUNG INTO EACH LARGE HOLE WITH THE WELD SEAM INSIDE THE RUNG FACING THE END OF THE LADDER SIDE YOU MAY HAVE TO USE A RUBBER MAL...

Page 167: ...W THROUGH BOTTOM OF HOLE PREDILL A 1 8 PILOT HOLE THROUGH THE WOOD THEN THROUGH THE TOP AND MAKE A MARK CENTERED OVER THE RUNG MAKE SURE THE RUNG IS SEATED AGAINST THE ONE SMALL HOLE IN IT MEASURE 5 8...

Page 168: ...WO 8 5 8 W X 6 1 2 H MONKEY BAR PLATES EIGHT 5 16 X 3 1 2 L HEX BOLTS AND EIGHT 5 16 FLAT WASHER LOOSELY ATTACH THE LADDER ASSEMBLY TO THE MONKEY BAR ASSEMBLY WITH THE MONKEY BAR PLATES USE 5 16 X 3 1...

Page 169: ...MONKEY BAR ASSEMBLY SHOULD FACE UP 2 THE END OF THE MONKEY BAR ASSEMBLY SHOULD BE FLUSH AGAINST THE INSIDE FACE OF THE MONKEY BAR MOUNT 3 ATTACH THE MONKEY BAR ASSEMBLY TO THE MONKEY BAR MOUNT WITH TW...

Page 170: ...RUNNER LEFT STEP 94 ATTACHING THE MONKEY BAR FILLER BOARD 1 FIND ONE 2 X 4 X 28 MONKEY BAR FILLER BOARD AND ATTACH IT TO THE MONKEY BAR ASSEMBLY USING 5 16 X 2 1 2 LAG SCREWS AND 5 16 WASHERS THROUGH...

Page 171: ...EMBLY TO THE FORT AND VERIFY THE THE MONKEY BAR MOUNT IS PARALLEL TO THE TOP PANEL BOARD FROM UNDERNEATH ATTACH TO THE CORNER POST AND CONNECTOR POST WITH 3 8 X 5 LAG SCREWS AND 3 8 WASHERS POST CONNE...

Page 172: ...DISTANCE BETWEEN THE TOP OF THE MONKEY BAR ASSEMBLY AND THE ROOF FINISHER IF THE DISTANCE IS 3 1 2 OR MORE THEN USE THE 2 X 4 X 35 5 TOP PANEL BOARD FILLER BOARD TO CLOSE UP THAT OPENING ATTACH IT TO...

Page 173: ...LOCATE THE TWO GREEN SAFETY HANDLES FOUR 14 X 1 1 4 PAN HEAD SCREWS AND FOUR 1 4 FLAT WASHERS 2 ATTACHING EACH SAFETY HANDLE TO THE LADDER SIDE WITH TWO 14 X 1 1 4 PAN HEAD SCREWS AND TWO 1 4 FLAT WA...

Page 174: ...F THE STAKE AFTER THE FIRST COUPLE OF HITS OR IT MAY VIBRATE HARSHLY AGAINST YOUR HAND IF THE TOP PART OF THE STAKE TWISTS WHEN IT ENCOUNTERS A ROCK OR ROOT YOU MAY HAVE TO BEND THE TOP PORTION OF THE...

Page 175: ...C TOE BOX 2 FOLLOW THE INSTRUCTIONS IN THE BOX TO ASSEMBLE THE TIC TAC TOE OMITTING STEPS 6 AND 7 3 LOCATE TWO 5 4 X 3 X 17 1 2 TIC TAC TOE MOUNTS 4 USE THE SCREWS INCLUDED WITH THE TIC TAC TOE TO ATT...

Page 176: ...OF MAIN LEVEL THE TIC TAC TOE MOUNT SHOULD BE APPROXIMATELY 4 OFF THE DECK 2 ATTACH THE TIC TAC TOE MOUNTS TO THE PANEL SLATS WITH 8 X 1 3 4 WOOD SCREWS STEP 99 TIC TAC TOE INSTALLATION NOTE 2 X 6 X 7...

Page 177: ...SIDE OF THE BOARD AND PLACE THE TIP WHERE IT EMERGED COMPLETE DRILLING THE HOLE THIS METHOD SHOULD ALLOW YOU TO DRILL A CLEAN HOLE THROUGH THE BOARD WITHOUT BLOWING OUT THE BACK OF THE BOARD MAKING B...

Page 178: ...K WALL SIDE OF THE MAIN LEVEL 2 PLACE THE TELESCOPE STAND AND TELESCOPE INTO THE SLOT OF THE TELESCOPE BRACKET 3 FASTEN THE REMAINING TELESCOPE BRACKET TO THE OPPOSITE SIDE THAT THE FIRST TELESCOPE BR...

Page 179: ...STEERING WHEEL 4 USE THE 2 1 2 LAG SCREW AND WASHER TO FASTEN THE STEERING WHEEL TO THE REAR CENTER POST DO NOT OVER TIGHTEN THE LAG SCREW OR THE STEERING WHEEL WILL NOT TURN 5 PLACE THE STEERING WHE...

Page 180: ...OOP SLIDE IN THE OPENING AT THE LEFT SIDE OF UPPER LEVEL OF THE FORT LAY THE SLIDE ON THE DECK WITH THE LIP EXTENDING ONTO THE DECK 2 ATTACH THE SLIDE TO THE DECK WITH 14 X 3 PAN HEAD SCREWS DO NOT OV...

Page 181: ...INTO THE HOLE IN THE BACK SIDE OF THE CENTER POST FASTEN THE CENTER POST TO THE FRONT TOP PANEL BOARD WITH A 5 16 X 4 1 2 HEX BOLT AND A 5 16 WASHER 3 SQUARE THE CENTER POST TO THE DECK ATTACH THE CEN...

Page 182: ...ANEL SLAT CENTER POSTS AND CORNER POSTS WITH TWO PAN HEAD SCREWS AND TWO WASHERS PROVIDED WITH THE SAFETY HANDLES SEE DIAGRAM BELOW FOR DETAILS DETAIL B 1 4 WASHER 14 X 1 1 4 PAN HEAD SCREW SAFETY HAN...

Page 183: ...TH THE LOWER LEVEL FRONT ROOF SUPPORTS MAKE SURE THE SUN SUPPORT IS LEVEL ATTACH THE SUN SUPPORT THROUGH THE PRE DRILLED HOLES IN THE BOTTOM TO THE ROOF SUPPORTS WITH 2 1 2 WOOD SCREWS 8 X 2 1 2 WOOD...

Page 184: ...S VERTICALLY ON EACH SIDE OF THE BOARDS INSTALLED IN SUB STEP 2 THE TOP END WITH TWO PREDRILLED HOLES MUST BE OFFSET TO THE TOP AND IN LINE WITH THE OTHER BOARDS FASTEN TO THE SUN SUPPORT USING TWO 8...

Page 185: ...H PLASTIC WINDOW INTO THE FRONT OPENINGS WITH THE 1 WIDE SECTION OF THE WINDOW FRAME AT THE TOP ATTACH EACH WINDOW WITH FOUR 8 X 1 1 4 WOOD SCREWS 2 CENTER THE WINDOW CROWN OVER THE TOP OF THE PLASTIC...

Page 186: ...A 1 4 GAP BETWEEN THEM THE ANGLED END MUST BE OFFSET UP AND PARALLEL TO THE ROOF SUPPORT FASTEN IT USING FOUR 8 X 1 1 2 WOOD SCREWS 3 MOUNT THE 1 X 4 X 16 5 WINDOW PANEL BOARD NEXT TO THE 1 X 4 X 21 W...

Page 187: ...S THE CENTER OF THE WALL PANEL BOARD AS SHOWN IN THE DIAGRAM BELOW 2 PARTIALLY INSERT A 8 X 1 WOOD SCREW INTO THE WALL PANEL BOARD CENTER MARK FROM PREVIOUS SUB STEP MAKE SURE THE HEAD OF THE SCREW IS...

Page 188: ...PART 2 CLATTER BRIDGE ASSEMBLY 178...

Page 189: ...B C AND D ARE FOR REFERENCE ONLY YOUR POSTS ARE 4 USE THE DIAGRAM BELOW TO CORRECTLY IDENTIFY AND ORIENT THE NECESSARY DIRECTION THE POSTS SHOULD CLATTER BRIDGE 5 USE A HAMMER TO SEAT THE T NUTS AFTE...

Page 190: ...BOARD MUST BE OFFSET UP 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER...

Page 191: ...K HOLES IN THE SANDBOX BOARD MUST BE OFFSET UP 2 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE SANDBOX BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES W...

Page 192: ...S SAFETY BOARD 2 X 4 X 36 3 4 2 X 4 X 36 3 4 FRONT OF TOWER STEP 4 DECK SUPPORTS YOU WILL NEED AN EXTRA PERSON FOR THIS STEP 1 WITH HELP STAND UP THE LEFT AND RIGHT SIDE ASSEMBLIES 2 FASTEN THE 2 X 4...

Page 193: ...OSTS THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 4 X 36 3 4 TOP PANEL BOARD ON THE FRONT OF THE CORNER POSTS 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE HOLES OF THE TOP PANEL...

Page 194: ...S INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 4 X 36 3 4 TOP PANEL BOARD ON THE REAR OF THE CORNER POSTS 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH T...

Page 195: ...ANUAL TO LEVEL AND SQUARE THE STRUCTURE TO SQUARE AND LEVEL THE DECK OF THE TOWER TO THE DECK OF THE FORT PLACE A DECK BOARD ACROSS THE 2 X 4 S THEN PLACE A 2 X 4 X 66 BRIDGE RAIL ON TOP OF THE DECK B...

Page 196: ...DE OF CORNER POSTS STEP 8 DECK BOARDS 1 PLACE THE 5 4 X 4 X 29 3 8 DECK SPACERS BETWEEN THE CORNER POSTS MAKE EACH DECK SPACER FLUSH TO THE INSIDE SURFACE OF THE 2 X 6 X 36 3 4 BOTTOM PANEL BOARD OR T...

Page 197: ...L BOARD AGAINST THE REAR CORNER POSTS AND LEVEL THE TOP OF THE BOARD WITH THE TOP OF THE DECK BOARDS 3 FASTEN THE BOTTOM PANEL BOARD TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS...

Page 198: ...4 X 4 X 36 1 2 DECK BOARDS LEAVE A UNIFORM APPROXIMATELY 1 4 SPACE BETWEEN THE DECK BOARDS ATTACH THE DECK BOARDS TO THE DECK SUPPORTS WITH WITH 2 WOOD SCREWS B C A D 8 X 2 WOOD SCREW 5 4 X 4 X 36 1 2...

Page 199: ...RDS 1 PLACE THE 2 X 4 X 36 3 4 BOTTOM PANEL BOARD AGAINST THE LEFT SIDE CORNER POSTS AND LEVEL THE TOP OF THE BOARD WITH THE TOP OF THE DECK BOARDS 2 FASTEN THE BOTTOM PANEL BOARD TO THE CORNER POSTS...

Page 200: ...8 STEP 12 PANEL SLATS 1 INSTALL THE FIRST PANEL SLAT 2 1 2 FROM THE CORNER POST THEN INSTALL THE REMAINING FOUR PANEL SLATS 2 7 8 APART AS SHOWN 2 ATTACH THE PANEL SLATS ONTO THE FRONT AND RIGHT SIDE...

Page 201: ...M THE TOP OF EACH BRIDGE RAIL AND MAKE A PENCIL MARK ON THE INSIDE OF THE CORNER POSTS 3 PLACE THE BOTTOM OF EACH LOWER 2 X 4 X 66 BRIDGE RAIL ON THE MARK ON THE CORNER POST FASTEN EACH BRIDGE RAIL TO...

Page 202: ...R BRIDGE RAIL 16 FROM THE TOP OF THE TOP BRIDGE RAIL 4 ATTACH EACH LOWER BRIDGE RAIL TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 5 ATTACH 5 4 X 3 X 28 1 4 PANEL SLAT TO ROPE LADD...

Page 203: ...ATS 1 PLACE THE BRIDGE RAIL SLATS 3 FROM THE FACE OF THE CORNER POSTS AND ATTACH WITH 2 WOOD SCREWS THE SLATS WILL MOUNT ON THE OUTSIDE OF THE BRIDGE RAILS 2 ATTACH THE REMAINING SLATS TO THE UNIT WIT...

Page 204: ...USE A HAMMER TO SEAT THE T NUTS INTO THE BOARDS STEP 16 BRIDGE DECK AND CHAIN ASSEMBLY 2 FLIP ALL 15 BRIDGE DECK BOARDS OVER SO THAT THE FLANGE OF THE T NUT IS FACING DOWN LAY THE BRIDGE DECK BOARDS...

Page 205: ...LATTER BRIDGE 2 PLACE THE CHAINS OVER THE HOLES IN THE BRIDGE DECK BOARDS AS SHOWN BELOW 3 LINE UP THE 18TH LINK IN THE CHAINS WITH THE FIRST BRIDGE DECK BOARD HOLES 96 CHAIN SECTIONS B DETAIL B SCALE...

Page 206: ...K BOARD AND SCREW IT INTO THE T NUT TIGHTEN THE BOLT BUT NOT SO TIGHT THAT YOU CRACK THE WOOD 3 COUNT OVER 4 CHAIN LINKS FROM THE LAST HEX BOLT AT THIS CHAIN LINK PLACE A 5 16 WASHER BETWEEN THE CHAIN...

Page 207: ...HAINS FACING THE GROUND THREAD THE CHAIN ENDS IN THE BRIDGE DECK ASSEMBLY THROUGH THE HOLES IN THE BOTTOM PANEL BOARD AND DECK SUPPORT BOARD ON THE TOWER 2 THERE SHOULD BE AT LEAST A 1 TO 1 3 4 GAP BE...

Page 208: ...THE QUICK LINK UNDER THE PLAY SET DECK IF YOU HAVE LOOSE ENDS OF THE CHAINS HANGING DOWN THREAD THEM THROUGH THE QUICK LINK TO KEEP THEM UP AND OUT OF THE WAY 3 THREAD THE CHAIN ENDS IN THE BRIDGE DEC...

Page 209: ...ER PLACE A ROOF PEAK SUPPORT ON TOP OF THE ROOF SUPPORTS AS SHOWN THE EDGES SHOULD BE FLUSH WHERE SHOWN BELOW 3 USE FOUR 8 X 2 WOOD SCREWS TO ATTACH THE ROOF PEAK SUPPORT TO THE ROOF SUPPORTS AS SHOWN...

Page 210: ...LLING HOLES 2 MEASURE AS SHOWN BELOW AND MAKE MARKS ON THE CORNER POSTS ON THE INSIDE 3 DRILL A 9 64 HOLE BY 2 1 2 DEEP AT EACH MARK 4 REPEAT SUB STEPS 2 3 ON THE INSIDE OF THE OTHER POSTS AS POINTED...

Page 211: ...ATTACH EACH ROOF SUPPORT ASSEMBLY TO THE HOLES DRILLED ON THE INSIDE OF THE CORNER POSTS WITH TWO 5 16 X 3 1 2 LAG SCREWS WITH TWO 5 16 WASHERS STEP 23 INSTALLING THE ROOF SUPPORT ASSEMBLIES ROOF SUPP...

Page 212: ...ER 2 PLACE THE STARTERS AS CLOSE TO EACH OTHER AS POSSIBLE WITHOUT THEM OVERLAPPING 3 FASTEN THE ROOF STARTER BOARDS TO THE ROOF SUPPORTS WITH 1 1 2 WOOD SCREWS 1 PLACE THE 1 X 4 X 36 3 4 GROOVE ONLY...

Page 213: ...X 1 1 4 WOOD SCREWS 2 PLACE THE ROOF PEAK ASSEMBLY ON TOP OF THE ROOF STARTERS FASTEN THE ROOF PEAK END VIEW ROOF PEAK ASSEMBLY ROOF STARTERS STEP 25 ROOF PEAK ROOF PEAK BOARD 1 WOOD SCREW ROOF PEAK...

Page 214: ...ROOF BOARD TO THE ROOF SUPPORTS WITH FOUR 8 X 1 1 2 WOOD SCREWS 3 REPEAT SUBSTEP 2 FOR THE NEXT 3 ROOF BOARDS 4 LOCATE A 1 X 4 X 36 3 4 ROOF FINISHER TONGUE ONLY INSERT THE TONGUE OF THE ROOF FINISHER...

Page 215: ...RST PIECES CLATTER BRIDGE ROOF A 1 LOCATE TWO OF THE PLASTIC DORMER SUNBURST PIECES AS SHOWN 2 PLACE THE PIECES AGAINST THE UNDERSIDE OF THE CLATTER BRIDGE ROOF OVERHANG 3 PREDRILL 7 64 PILOT HOLES BY...

Page 216: ...TER BRIDGE TOWER AS SHOWN WITH THE LIP OF THE SLIDE RESTING ON TOP OF THE DECK BOARDS 2 PREDRILL 1 8 HOLES INTO THE DECK BOARDS AT THE SCREW LOCATIONS 3 ATTACH THE SLIDE TO THE DECK BOARDS WITH FOUR 1...

Page 217: ...APPENDIX 207...

Page 218: ...TURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES QTY 22 8 X 1 1 4 WOOD SCREW 1529 HARDWARE PAGE 1 OF 1 1 16 2015 S O 2 SQUARE DRIVE BIT QTY 1 8 X 1 3 4 WOOD SCREW QTY...

Page 219: ...10 1355 DS DORMER MOUNT CHIMNEY FRONT 2 10 1500 CRS ASSEMBLY 4 4 DORMER ROOF 2 17 1850 DSRA ASSEMBLY DORMER SUNRAY 2 13 1828 DRPA PANEL ASSEMBLY RIGHT ASSEMBLY ASSEMBLY 2 3 1150 DM DORMER SIDE 2 2 CHI...

Page 220: ...2 3 0675 CMB 1 SIDE ASSEMBLY CHIMNEY LEFT 2 8 0700 CRA ASSEMBLY CHIMNEY REAR 2 10 1500 CLS 1 CHIMNEY MOUNTING BLOCK 1 PICTURE DESCRIPTION QTY...

Page 221: ...ND TWO DORMER SUNRAY ASSEMBLIES 3 PLACE THE TWO DORMER SUNRAY ASSEMBLIES BETWEEN THE DORMER SIDE LEFT ASSEMBLY AND DORMER SIDE RIGHT ASSEMBLY ONE DORMER SUNRAY ASSEMBLY FLUSH TO THE FRONT FLAT END OF...

Page 222: ...WINDOW MUST BE RESTING AGAINST THE DORMER SIDES BATTENS 2 MAKE SURE THE HOLES ON THE DORMER WINDOW ARE CENTERED WITH THE DORMER SIDES BATTENS AND THE DORMER SIDES ARE FLUSH TO THE SIDE EDGES OF THE DO...

Page 223: ...PANEL ASSEMBLIES 2 PLACE ONE DORMER ROOF PANEL ASSEMBLY ON TOP OF THE DORMER SUNRAY ASSEMBLIES THE ROOF PANEL BOARDS MUST OVERHANG EQUALLY OFF THE FRONT AND BACK MAKE SURE THE PRE DRILLED HOLES ON TH...

Page 224: ...IDES OF THE CHIMNEY WITH A 2 WOOD SCREW 1 FIND THE REAR AND RIGHT SIDE OF THE CHIMNEY 2 ATTACH THE REAR AND RIGHT SIDES OF THE CHIMNEY WITH A 2 WOOD SCREW CHIMNEY REAR USE A 2 WOOD SCREW IN THIS LOCAT...

Page 225: ...5 CHIMNEY 1 ATTACH THE CHIMNEY SIDES FROM THE PREVIOUS SIDES TO FORM THE CHIMNEY WITH 2 AND 1 1 4 WOOD SCREWS USE A 2 WOOD SCREW IN THIS LOCATION EACH SIDE USE 1 1 4 WOOD SCREWS IN THIS LOCATION EACH...

Page 226: ...NG BLOCK TO THE ROOF WITH 1 1 2 WOOD SCREWS YOU CAN PLACE THE BLOCK AT ANY DESIRED PLACE ON THE ROOF USE THE DIAGRAM BELOW AS A GUIDE AS TO WHERE YOU MIGHT INSTALL YOUR CHIMNEY 2 AFTER INSTALLING THE...

Page 227: ...e the 8mm diameter x 106mm length Pivot Rod through the holes 4 Fasten one 8mm Acorn Nut and one 8mm Washer on each end of the Pivot Rod 1 Attach the Binocular Base to the top of the wood railing on y...

Page 228: ...Chalkboard to wood slats or plywood with four of the 3 4 20mm long pan head screws provided Please note Chalkboard comes with a magnetic chalk holder which will stick to the chalkboard This chalk hold...

Page 229: ...4 Repeat substeps 1 through 3 for the mesh panel on the lower bridge rail on the opposite side 2 The recessed area in the grommet will receive the washer Place a pan head screw through a washer TWO F...

Page 230: ...ign the edge of the mesh border with the end of the go from the center grommet to the other side and do the same from the center grommet to one end of the mesh and repeat the mark drill install fasten...

Page 231: ...DESCRIPTION QTY PICTURE 1537 DORMERS DORMER RIGHT SIDE DORMER 2 SUNBURST ASSEMBLY 2 ASSEMBLY 07 0031 PLASTIC DORMER LEFT SIDE 2...

Page 232: ...E SURE THE FRONT ROOF EDGES ARE FLUSH TO ONE ANOTHER 3 FASTEN THE LEFT DORMER SIDE TO THE PEAK SUPPORT WITH 8 X 1 1 2 WOOD SCREWS REPEAT SUBSTEPS 1 3 TO CONSTRUCT ANOTHER ROOF ASSEMBLY BOTTOM VIEW FRO...

Page 233: ...INSTALL A 8 X 1 2 PAN HEAD SCREW AT EACH HOLE LOCATION STEP 2 DORMER 1 PLACE THE PLASTIC DORMER SUNBURST AGAINST THE FRONT FACE SUPPORT ON THE LEFT AND RIGHT ROOF SIDES 2 PREDRILL 7 64 PILOT HOLES BY...

Page 234: ...NE UP THE BOTTOM EDGE OF THE PLASTIC SUNBURST WITH THE LOWER EDGE OF THE 6TH ROOF BOARD AS SHOWN IN YOUR MANUAL ON STEP 81 3 CENTER THE DORMER FROM SIDE TO SIDE ON TOP OF THE ROOF 4 ATTACH THE DORMER...

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