Perma Distributor PRO MP-6 Operating Instructions Manual Download Page 2

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perma-tec

GmbH & Co. KG

perma PRO 250 / 500

perma PRO C 250 / 500

perma PRO / PRO C LINE 250 / 500

perma PRO MP-6 Distributor

perma PRO / PRO C MP-2

Accessories and Spare Parts

Declaration of conformity:

• perma PRO / PRO LINE

• perma PRO C / PRO C LINE

• perma PRO MP-6 Distributor

• perma PRO / PRO C MP-2

2013 perma-tec GmbH & Co. KG

Without the specific approval of perma-tec GmbH & Co. KG no part of this documentation

can be copied or made available to third parties.

We have taken great care when compiling all the details contained in this documentation.

However, we cannot rule out discrepancies and we reserve the right to make technical

changes to the product without giving advance notice.

We do not assume any judicial responsibility or liability for damages which may ensue as

a result.

We will include any necessary changes in the next edition.

Compiled and printed:

03 / 03 / 2014

This operating manual is valid for:

Summary of Contents for Distributor PRO MP-6

Page 1: ...Translation of the Original Operating Instructions perma PRO 250 500 PRO C 250 500 PRO PRO C LINE 250 500 PRO MP 6 Distributor PRO PRO C MP 2 The Expert in Lubrications Solutions...

Page 2: ...a tec GmbH Co KG no part of this documentation can be copied or made available to third parties We have taken great care when compiling all the details contained in this documentation However we canno...

Page 3: ...Chap 4 3 perma PRO MP 6 Distributor Drilling template...

Page 4: ...45 75 66 5 6 5 Drilling template Screws M6 2x Fasting points 3x Fasting points...

Page 5: ...f the Lubrication System 11 5 1 Display Elements 5 2 Function Indication on the Display 5 3 Function Indication via the LEDs 5 4 Control Buttons 6 Operation and Control 12 6 1 Preparations 6 2 Prior t...

Page 6: ...0 C 32 F icon blinking or that the low temperature shutoff below 20 C 4 F has turned the system off icon permanent Battery Compartment For insertion of battery set Catch For driving the spindle Inter...

Page 7: ...idelines about the lubrication point that you want to lubricate in order to determine the required lubricant amount in cm3 per one hundred operating hours Refer to chart 3 chapter 6 7 chart 4 and find...

Page 8: ...cts Tips This sign alerts you to application tips which will help you in doing certain tasks quicker and safer 1 1 Delivery Content perma PRO will be delivered according to customer specifications in...

Page 9: ...n box refer to Accessories and Spare Parts if operated outside or around splashing water should only be connected to used with original lubrication tubes from perma tec GmbH Co KG is intended for use...

Page 10: ...original tube connections and connectors from perma tec can be used on or with the lubrication system since these will withhold high pressures of up to 25 bar 360psi Ambient media especially chemical...

Page 11: ...NLGI 2 Power supply 0 C to 60 C 32 F to 140 F Battery set PRO B 3 V alkaline manganese not rechargeable Power supply low temperature 20 C to 60 C 4 F to 140 F Battery set PRO B PLUS 3 V lithium not r...

Page 12: ...Lubrication Canister can be supplied as 250 cm3 and 500 cm3 versions with the lubricant requested by the customer Use only original perma PRO LC units Battery set consisting of two batteries The batte...

Page 13: ...sure that the lubrication points and the complete lubricant tube is pre lubricated with the same lubricant that is contained in the PRO LC unit For that perma tec offers a 400 g lubrication cartridge...

Page 14: ...e direction of the arrow on the label b Place the PRO LC unit inside the protection cover and remove the plug of the PRO LC unit refer to figure 5 figure 5 Protection cover PRO LC unit Plug No functio...

Page 15: ...opening refer to figure 6 d Place the PRO LC unit with its protection cover on the drive unit Make sure that the catch locks and that the teeth of the PRO LC unit and the drive unit interlock refer to...

Page 16: ...n case of an error free operation of the lubrication system the display shows the remaining volume of the mounted PRO LC unit in percent volume Vol Figure 9 shows an example of the displayed informati...

Page 17: ...y prelubricated with the same lubricant that the PRO LC unit contains For this perma tec offers a 400 g lubrication cartridge for grease presses with the corresponding lubricant refer to Accessories a...

Page 18: ...ansparent PRO LC unit regularly After one or several additional discharges you have to calculate the reduced discharge period and note this on your lubrication and maintenance schedule If a malfunctio...

Page 19: ...calculation of the remaining discharge period in your lubrication and maintenance schedule The perma SELECT software helps you to determine the discharge period Visit our website www perma tec com fo...

Page 20: ...00 Config Time TimePIN Config Time Weeks Change Days or Weeks ON OFF SELECT Set discharge period Go to Days or Weeks MODE SAVE Config Outlets 1 3 2 4 5 6 Outlet 1 On Off ON OFF SELECT Activate outlets...

Page 21: ...h a long push of the MODE SAVE button If you do not want to save your changes to settings that are currently displayed in the configuration menu LC Time Outlets PIN press the ON OFF SELECT button unti...

Page 22: ...n the system continues operation at a max of two additional discharges with every regular discharge 6 9 Calculation of the Remaining Discharge Period Please note that in case of one or several additio...

Page 23: ...n exchange may only be carried out in dry conditions After the installation of the new PRO LC unit the control system continues to operate using the previously valid setting of the discharge period 7...

Page 24: ...ning refer to figure 6 chapter 4 2 g Place the new PRO LC unit on the drive unit turn it until the catch locks and the teeth of the PRO LC unit and the drive unit interlock The control system automati...

Page 25: ...nt of the lubricator motor caused by a blocking of the displayed outlet Clear the blockage and ack nowledge the fault by pushing and holding down the ON OFF SELECT button E2 Lubrication system has bee...

Page 26: ...ase follow your local waste disposal regulations 10 Service Please contact your local supplier for availability and cost of the following Returning of the empty lubricator for environmentally safe rec...

Page 27: ...on Indication on the Display 5 3 Function Indication via the LEDs 5 4 Function Indication via the Connected Control System 5 5 Control Buttons 6 Operation and Control 12 6 1 Preparations 6 2 Prior to...

Page 28: ...ation Menu and saves the selected settings Drive Unit Contains electronics motor and pump system Connector Used for plugging in the connecting cable which connects the perma PRO C with the control sys...

Page 29: ...lubrication volume Based on that the chart will show you the required PRO LC unit size the setting of the discharge period and the setting mode You may also refer to our perma SELECT program which can...

Page 30: ...nd safer 1 1 Delivery Content perma PRO C will be delivered according to customer specifications in regards to type of grease and size content of PRO LC unit You only have to assemble it and connect i...

Page 31: ...only to be used for the ordered purpose and purposes confirmed by perma tec GmbH Co KG is only to be used for operating conditions recommended in this operating manual is only to be used with settings...

Page 32: ...lubrication system since these will withhold high pressures of up to 25 bar 360psi Only an original connecting cable from perma tec can be used to connect the lubricator to your control system and you...

Page 33: ...onths Discharged volume per lubrication impulse 0 5 cm3 Application temperature 20 C to 60 C 4 F to 140 F Maximum pressure build up 25 bar 360 psi Maximum tube length inner 5 mm 5 m Lubricants Greases...

Page 34: ...drive unit re usable PRO LC unit Lubrication Canister can be supplied as 250 cm3 and 500 cm3 versions with the lubricant requested by the customer Use only original perma PRO LC units Drive unit cons...

Page 35: ...sure that the lubrication points and the complete lubricant tube is pre lubricated with the same lubricant that is contained in the PRO LC unit For that perma tec offers a 400 g lubrication cartridge...

Page 36: ...PRO LC unit inside the protection cover and remove the plug of the PRO LC unit refer to figure 4 b Push the PRO LC unit into the protection cover until lubricant comes out of the opening refer to figu...

Page 37: ...attention to the pin assignment of the connector on the lubricator refer to chart 2 and figure 7 Insulate the connected strands correctly Insert the 4 pole connecting cable into the connector of the l...

Page 38: ...ume of the mounted PRO LC unit in percent volume Vol Figure 9 shows an example of the displayed information if the PRO LC unit 500 is new and full figure 8 MODE SAVE push button LCD red LED SELECT pus...

Page 39: ...of the lubricant tube may not exceed a maximum of 5 meters and the tube must be a perma tec product Please check if the thread of the perma PRO C G3 8 corresponds to the connection thread of the lubr...

Page 40: ...you have to calculate the reduced discharge period and note this on your lubrication and maintenance schedule If your control system indicates a malfunction you have to determine its cause directly vi...

Page 41: ...of the remaining discharge period in your lubrication and maintenance schedule The perma SELECT software helps you to determine the discharge period Visit our website www perma tec com for a free dow...

Page 42: ...00 Config Time TimePIN Config Time Weeks Change days or weeks SELECT Set discharge period Go to Days or Weeks MODE SAVE Config Outlets 1 3 2 4 5 6 Outlet 1 On Off SELECT Activate outlets Activate outl...

Page 43: ...gs remain unchanged Save or Reject Changed Settings The display settings can be saved with a long push of the MODE SAVE button If you do not want to save your changes to setting that are currently dis...

Page 44: ...note that in case of one or several additional discharges the remaining discharge period of the lubrica tion system must be recalculated This also applies in case of a cut off of the lubrication syste...

Page 45: ...system you need to set the lubricator to impulse mode via the configuration menu refer to chapter 6 8 For this you have to select the setting Days in the setting mode Days refer to figure 17 88 Outlet...

Page 46: ...the empty PRO LC unit The display indicates and the red LED is blinking c Remove the plug of the PRO LC unit refer to figure 4 chapter 4 2 d Push the PRO LC unit into the protection cover until lubric...

Page 47: ...rror Possible cause Remedial measures E I Lubricator has been switched off Excess motor current of the lubricator motor due to a blocked outlet Clear the blockage and acknowledge the fault by pushing...

Page 48: ...aterial Please follow your local waste disposal regulations 10 Service Please contact your local supplier for availability and cost of the following Returning of the empty lubricator for environmental...

Page 49: ...f discharge time remaining The chart on the following page will assist with settings Total discharge period The longest discharge period that the system can be programmed for is 24 months in order to...

Page 50: ...the same way MODE SAVE Config Outlets 1 3 2 4 5 6 Changing the number of strokes ON OFF SELECT SELECT Enter number of strokes for outlet 1 Strokes MODE SAVE 88 Outlets 1 3 2 4 5 6 Days Weeks Months V...

Page 51: ...ies 4 Assembly and Mounting of the Distributor 8 4 1 Mounting the Connections 4 2 Distributor Housing 4 3 Combination of Distributor and Lubricator 5 Operation and Control 11 5 1 Preparations 5 2 Prio...

Page 52: ...connections for grease lines Housing contains drive unit and distribution system Connection thread for attaching a lubricator of the perma PRO range Outlets 4 to 6 with connections for grease lines C...

Page 53: ...lubricator with the distributor using the connecting cable For this the lubrication system must be switched off 3 Determine Discharge Period refer to chapter 5 7 Determine the required lubricant volum...

Page 54: ...ator Usage of Saftey Instructions All safety instructions in this operating manual are standardized Danger Signs This sign warns you of any danger to people s health or to subjects Tips This sign aler...

Page 55: ...ries and Spare Parts if operated outside or around splashing water may only be used at lubrication points of the same type which require identical discharge volumes may only be fitted with original co...

Page 56: ...lubricator the tube connection to the lubrication point was not carried out and attached correctly Operate the distributor only when it is in perfect condition Retrofitting changing or reconstructing...

Page 57: ...the lubricator via connecting cable Emission sound pressure level 70 dB A Connection thread for lubricators of the PRO range G3 8 inside Connection thread for grease line G1 8 inside Diameter of greas...

Page 58: ...the distributor to a lubricator of the perma PRO range The perma MP 6 distributor consists of Housing containing the drive unit and the distribution system max 6 outlets figure 2 m ax 6 m m max 6 mm...

Page 59: ...tion of the outlets that you intend to use Screw the connections tightly max torque of 2 Nm into the outlets to be opened refer to figure 4 Seal all the remaining outlets using the enclosed plugs 4 2...

Page 60: ...distributor and the lubricator using the enclosed hex head bolts M6 x 16 and the washers Screw the mounting device together with the lubrication system onto a support of your system For the position o...

Page 61: ...e requested lubricant Fit the reducer coupling G3 8i to G1 8i f tube o 8 mm Part no 101545 and the tube connector G1 8o for tube o 8 mm straight Part no 101570 on the lubricator Fit the tube connector...

Page 62: ...of the connections and the plugs of the distributor Are the grease lines coming from the distributor mounted correctly on the connections Was the drive unit of the lubricator set to the discharge per...

Page 63: ...ive outlets squares are blank When the initialization process is finished the green LED blinks and the display shows the outlets squares the remaining volume in percent and the LC unit size 250 and 50...

Page 64: ...takes maximum 14 minutes An additional discharge is only possible at temperatures above 0 C 32 F Every additional discharge reduces the remaining discharge period since an increased amount of the lubr...

Page 65: ...eeks Months Vol LC2500 LC2500 Config Time TimePIN Config Outlets 1 3 2 4 5 6 Activation Outlet 5 or SELECT ON OFF SELECT Activation of outlet 5 MODE SAVE 88 Outlets 1 3 2 4 5 6 Days Weeks Months Vol L...

Page 66: ...ackened inactive outlets squares are blank When initialization is finished the display shows the remaining volume and activated outlets The green LED starts to blink and the lubrication system operate...

Page 67: ...power supplied to the lubricator Establish a power supply Observe the Operating Instructions of the lubricator chart 3 6 Trouble Shooting 6 1 Error Messages of the Distributor on the Display of the L...

Page 68: ...recycling valuable raw material Please follow the individual waste disposal regulations in your country 8 Service If you wish to return a perma MP 6 that is no longer used please check with your local...

Page 69: ...cation system perma PRO PRO C MP 2 only functions with the distributor PRO PRO C MP 2 If the distributor is disconnected the lubrication system does not work perma PRO PRO C MP 2 Distributor Length 67...

Page 70: ...rge amount that the lubrication system must discharge 7 5 cm3 per 100 operating hours 3 75 cm3 times 2 outlets 100 h The chart on chapter 6 7 of the PRO PRO C operating manual shows the following sett...

Page 71: ...5 6 max 6 mm max 6 mm 270 mm for lubricators with LC 250 321 mm for lubricators with LC 500 92 mm ATTENTION 49 mm 67 mm 102 mm DO NOT disconnect distributor DO NOT loosen distributor assembly screws 2...

Page 72: ...er containing lubricants 106960 106962 PRO Battery B 0 C to 60 C 32 F to 140 F 106953 PRO Battery B plus 20 C to 60 C 4 F to 140 F 106956 PRO C M12 Cable 5 m 106942 PRO C M12 Cable 10 m 106943 Due to...

Page 73: ...plated 101545 Tube connector G3 8o for tube o 8 mm straight 101498 PRO MP 6 Connecting cable 14 cm 106940 PRO MP 6 Connecting cable 2 m 106941 perma PRO Mounting Device for wall mounting 101568 Greas...

Page 74: ...producto Nome del prodotto PRO PRO LINE Type Type Type Tipo Tipo PRO 250 500 PRO LINE 250 500 Produktidenti fikationsnummer Product identifica tion number Num ro d identi fication produit N mero de i...

Page 75: ...cto Nome del prodotto PRO C PRO C LINE Type Type Type Tipo Tipo PRO C 250 500 PRO C LINE 250 500 Produktidenti fikationsnummer Product identifica tion number Num ro d identi fication produit N mero de...

Page 76: ...roducto Nome del prodotto PRO MP 6 Verteiler Type Type Type Tipo Tipo PRO MP 6 Verteiler Produktidenti fikationsnummer Product identifica tion number Num ro d identi fication produit N mero de identif...

Page 77: ...Chap 4 3 perma PRO MP 6 Distributor Drilling template...

Page 78: ...45 75 66 5 6 5 Drilling template Screws M6 2x Fasting points 3x Fasting points...

Page 79: ...odotto PRO MP 2 PRO C MP 2 Type Type Type Tipo Tipo PRO 250 MP 2 PRO 500 MP 2 PRO C 250 MP 2 PRO C 500 MP 2 Produktidenti fikationsnummer Product identifica tion number Num ro d identi fication produi...

Page 80: ...03 03 2014 A01 Part no 108434 perma tec GmbH Co KG Hammelburger Str 21 97717 Euerdorf GERMANY Tel 49 9704 609 0 info perma tec com www perma tec com...

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