Omron V530-C300E Operation Manual Download Page 179

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163

SECTION 9

Troubleshooting

This section details errors that may occur with the 2-Dimensional Code Reader and gives
procedures for dealing with those errors.

9-1

Problems Reading Codes . . . . . . . . . . . . .

164

9-1-1

Workpieces. . . . . . . . . . . . . . . . . . . .

164

9-1-2

Reading . . . . . . . . . . . . . . . . . . . . . .

164

9-2

Error Codes and Countermeasures . . . . . .

166

9-2-1

QR Code Reading (Normal or Pattern Mode)166

9-2-2

Data Matrix Reading in Normal Mode

168

9-2-3

Data Matrix Reading in Pattern Mode

170

9-3

Troubleshooting . . . . . . . . . . . . . . . . . . . .

171

Summary of Contents for V530-C300E

Page 1: ...Cat No Z150 E1 01 V530 C300E 2 Dimensional Code Reader V530 H301 V530 H302 or V530 H303 Scanner OPERATION MANUAL...

Page 2: ...XWKRUL HG LVWULEXWRU Cat No Z150 E1 01 Note Specifications subject to change without notice Printed in Japan 0801 0 2M 0801 A...

Page 3: ...V530 C300E 2 Dimensional Code Reader V530 H301 V530 H302 or V530 H303 Scanner Operation Manual Produced August 2001...

Page 4: ...icates a procedure The step numbers in the pro cedure correspond to the numbers in any related il lustrations Screen Messages In this manual screen messages are given in bold italic E g Register Trade...

Page 5: ...nctions 8 2 2 Connections 10 2 3 Wiring Controller Power and Ground 11 2 4 Mounting the Controller 13 SECTION 3 Connecting Peripheral Devices 15 3 1 RS 232C Specifications 16 3 2 Flow of Communication...

Page 6: ...Commands 124 6 3 Error Codes 125 SECTION 7 Regular Inspections 149 SECTION 8 Specifications and Dimensions 151 8 1 2 Dimensional Code Reader 152 8 2 Cables 157 8 3 Console 158 8 4 Monitors 159 SECTION...

Page 7: ...ode Reader from the Console Section 6 describes the formats used to input commands and output reading data Section 7 gives basic maintenance procedures and inspection items for the 2 Dimensional Code...

Page 8: ......

Page 9: ...ined in this section is important for the safe and reliable application of the V530 C300E V530 H30 2 Dimensional Code Reader You must read this section and understand the information contained before...

Page 10: ...static electricity use a wrist strap or another device for preventing electrostatic charges when touch ing terminals or signal line Do not allow foreign materials including metal objects or liquids to...

Page 11: ...use of the V530 C300E Components Be sure to use the Scanner Scanner Cable and Console designed for the V530 C300E V530 H30 Scanner V530 W001 Scanner Cable F150 KP Console Installation Site Do not ins...

Page 12: ...wn in the following diagram Ambient Temperature Maintain a minimum clearance of 50mm above and below V530 C300E components to improve air circulation Do not install V530 C300E components immediately a...

Page 13: ...components within 200 mm of power cables Cables Always turn OFF the power before connecting or disconnecting cables Do not remove the core connected to the Scanner Cable V530 W001 Do not lay cables wi...

Page 14: ...e distance of the center of the code from the edge of the glass is 7 mm 10 mm or 13mm To change the distance loosen the two screws on the reading section adjust the stopped to the desired position and...

Page 15: ...imen sional codes Four cells are required for Data Matrix and QR Code Set the code size so that only one code is picked up Reading cannot be performed correctly if more than one code is on the screen...

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Page 17: ...1 SECTION 1 Features This section gives an overview of the features and operation of the 2 Dimensional Code Reader 1 1 Features 2 1 2 Overview of Operation 4 1 3 Trigger Inputs and Outputs 6...

Page 18: ...t marking codes Controller V530 C300E Communicate with external devices through the RS 232C port Programmable Controller Personal computer Scanner with Coaxial Illumination V530 H301 Use to read codes...

Page 19: ...Workpiece Operation is possible from a Console 3 Monitor 2 Dimension Code Markings on a Monitor A monitor can be connected to monitoring the status of reading Code QR code model 1 or 2 Data matrix ECC...

Page 20: ...cribes operation using the DIP switch 1 Connect the Controller and Scanner and wire the power supply 2 Connect any required external device TRIG PWR RUN ERR RS 232C SCANNER MONITOR CONSOLE 2D CODE REA...

Page 21: ...ly 5 Turn OFF SW1 on the DIP switch and the read codes from work pieces PWR RUN ERR RS 232C SCANNER MONITOR CONSOLE 2D CODE READER V530 C300 O N O N Controller DIP switch Refer to 4 2 Basic Operations...

Page 22: ...witch on the Scanner to read a code Trigger Inputs from the Console Press the TRIG Key on the Console to read a code Trigger Inputs from RS 232C Port Reading can be triggered from the RS 232C port for...

Page 23: ...es necessary for installation 2 1 Component Names and Functions 8 2 2 Connections 10 2 3 Wiring Controller Power and Ground 11 2 3 1 Crimp Terminals and Cables 11 2 3 2 Protective Conductor Earth Wiri...

Page 24: ...er external device Connects to the Scanner Connects to the monitor Connects to the Console Wired to the power supply Wired to a ground Connects to an external device to input a trigger Set according t...

Page 25: ...it s okay to read Remains lit until the next trigger is received Move close to the code being read Connect the Scanner Cable Note The RUN indicator will not light and the OK indicator will be unstabl...

Page 26: ...V530 C300 TRIG Power supply Recommended OMRON Power Supplies S82K 01524 S82K 05024 Products indicated with asterisks must be used Other products cannot be substituted F150 KP Console cable length 2m M...

Page 27: ...ground An insufficient ground can affect V530 C300E operation or result in damage to V530 C300E com ponents 2 To avoid damage to the equipment do not share the protective conductor wiring with any oth...

Page 28: ...necting the V530 C300E and F150 M05L LCD Monitor to one power supply We recommend using OMRON s S82K 05024 Power Supply Note 1 Wire the Power Supply Unit independently of other devices In particular k...

Page 29: ...be easily mounted to or removed from 35 mm DIN Track Mounting the Controller Hook the Controller into the DIN Track as shown in the diagram and then press in at the bottom until the Controller locks...

Page 30: ...4 Mounting the Controller Section 2 4 Removing the Controller Use a screwdriver to pull the hook down and then pull out the Con troller from the bottom 2 4 2 Mounting on a Flat Surface Four M4 Unit mm...

Page 31: ...3 1 3 Connection 18 3 2 Flow of Communications 18 3 3 Output Data Format 19 3 4 FCS Calculation 20 3 5 Connection Examples 21 3 5 1 Connecting to a Programmable Controller 21 3 5 2 Connecting to a Pe...

Page 32: ...tors The pin numbers and names are shown below Recommended OMRON Connector Model Model No Plug XM2A 0901 Hood XM2S 0911 Pin Signal Name 1 FG GND Frame ground 2 SD TXD Send Data 3 RD RXD Receive Data 4...

Page 33: ...able Standard Connections Connections for RS CS Control Note Pin numbers will depend on the external device being connected Refer to the manual for the external device V530 C300E External device Signa...

Page 34: ...r screws 3 2 Flow of Communications No protocol communications can be performed with a host device such as a personal computer through the RS 232C port Inputting a Trigger from the Scanner s Trigger S...

Page 35: ...is OFF disabled Item Setting Header Any of the following can be selected from the Console The default is none None STX ESC FCS Any of the following can be selected from the Console The default is OFF...

Page 36: ...lculates the FCS and checks it against the FCS attached to sending data so that sending data can be checked for errors Refer to Appendix B FCS Check Pro gram Examples BASIC page 177 e g Reading data A...

Page 37: ...ion Cable Wiring 24VDC PWR RUN ERR RS 232C SCANNER MONITOR CONSOLE 2D CODE READER V530 C300 TRIG Power Supply 24 VDC V530 C300E Controller V530 H30 Scanner RS 232C Cable XW2Z 500T 5 m Programmable Con...

Page 38: ...grammable Controller CQM1H receives the data which is read at a V530 C300E 1 2 3 1 Set the reading conditions of the V530 C300E and set the read ing mode to RUN mode 2 The trigger switch or synchronou...

Page 39: ...of the personal computer and V530 C300E Refer to page 107 24VDC PWR RUN ERR RS 232C SCANNER MONITOR CONSOLE 2D CODE READER V530 C300 TRIG Power supply 24 VDC V530 C300E Controller RS 232C cable Person...

Page 40: ...Use appropriate crimp terminals for M3 screws as shown below Tighten the screws to a torque of between 0 5 and 0 6 N m After wiring check to make sure that the wiring is correct 24VDC PWR RUN ERR RS...

Page 41: ...cations Caution Use a DC power supply with safe extra low voltage circuits on the secondary side Excessively high voltage can result in electric shock Input Specifications Note If UL recognition is re...

Page 42: ...depending on the data vol ume or baud rate 2 The OK indicator will turn OFF when the next trigger is input or a through image is displayed Input Terminals Trigger switch TRIG terminal OFF ON Read exec...

Page 43: ...time to RS 232C changes depending on the data vol ume or baud rate 2 The OK indicator will turn OFF when the next trigger is input or a through image is displayed 3 Error outputs can be enabled or di...

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Page 45: ...30 4 2 Basic Operations Using the DIP Switch 31 4 2 1 STEP 1 Starting 31 4 2 2 STEP 2 Setting Reading Conditions 31 4 2 3 STEP 3 Perform Teaching 33 4 2 4 STEP 4 Starting Reading 34 4 3 Basic Operati...

Page 46: ...NITOR CONSOLE 2D CODE READER V530 C300 1 2 3 4 5 6 O N TRIG 1 2 3 4 5 6 O N The DIP switch on the controller is set according to the code being read and a code is read by pressing the Trigger Switch o...

Page 47: ...he Scanner may sound or the OK indicator or illu mination may light for 30 seconds after power is turned back ON but this does not indicate a malfunction 4 2 2 STEP 2 Setting Reading Conditions The DI...

Page 48: ...SW6 set to OFF SW2 Turned OFF Data Matrix Set SW3 to SW6 to the matrix size to be read as shown below ON OFF QR code is read A data matrix is read ON OFF A black code on a white background is read A...

Page 49: ...is not successful If nec essary try pressing the Trigger Switch again Note Reading will be performed continuously while the Trigger Switch is held down 3 Turn OFF SW1 on the DIP switch to complete te...

Page 50: ...the RUN indicator orange is lit 2 Press the Trigger Switch on the Scanner to read a code If reading is successful the OK indicator green will light and the buzzer will sound Note 1 Hold down the Trigg...

Page 51: ...s a function or sets a value Up Key and Down Key Used to move the cursor up and down to select items Also used to set values The Up Key increases a value by 1 and the Down Key decreases a value by 1 C...

Page 52: ...isplayed Image The type of image currently displayed on the screen is indicated Set to through image to check whether the image is being displayed properly page 103 Freeze 0 SHIFT Through SHIFT Mode D...

Page 53: ...wer is turned ON 4 3 2 STEP 2 Setting Reading Conditions Note This section only describes the necessary functions for basic operations Other functions are described in SECTION 5 Opera tion with the Co...

Page 54: ...teaching function Using the teaching function a read ing is performed on the reading object and based on this parame ters are set automatically 3 Select DataMatrix Normal and press the ENT Key The fol...

Page 55: ...o back to the window shown in step 4 8 Press the ESC Key once more to return to RUN 9 Press the Trigger Switch on the Scanner to read the code If reading is successful the OK indicator will light and...

Page 56: ...g is not completed successfully return to step 5 select Reading Settings Manual and press the ENT Key to cancel the through image Press the Shift Up Down Keys and select a saved image from memory Meas...

Page 57: ...lect Reading Settings Teaching and press the ENT Key 6 Select the symbol color using the Up Down Keys Press the ENT Key to validate the setting and go back to the win dow shown in step 5 7 Press the E...

Page 58: ...read the code If reading is successful the OK indicator will light and the buzzer will sound Parameters will be set automatically according to the reading data and the teaching function will be turned...

Page 59: ...g Settings Manual window 10 This completes the settings 4 3 3 STEP 3 Starting Code Reading Enter RUN mode to perform readings The reading judgment is out put to external devices through RS 232C Proced...

Page 60: ...ght and the buzzer will sound Note 1 Hold down the Trigger Switch until the reading is completed 2 Repeat the teaching operation if reading cannot be completed successfully 3 With the V530 H301 Scanne...

Page 61: ...er from the Console 5 1 SET Setting Mode 46 5 1 1 Menu Registration 46 5 1 2 Menu Tree 49 5 1 3 Image Adjust 53 5 2 RUN Mode 102 5 3 System Mode 107 5 3 1 RS 232C Communications 107 5 3 2 Buzzer Setti...

Page 62: ...d and the position of codes is determined by searching for these images Note This mode has an orientation tolerance of 10 Reading is not possible for orientations greater than this This mode can norma...

Page 63: ...m using the Up Down Keys and press the ENT Key Example If QRCode Normal is selected the following screen will be displayed QRCode Pattern DataMatrix Pattern QRCode Normal This mode can normally be use...

Page 64: ...3 1 Press the SHIFT and ESC Keys together The modes will be displayed 2 Select the required item using the Up Down Keys and press the ENT Key QRCode Normal QRCode Pattern DataMatrix Normal DataMatrix...

Page 65: ...Normal Reading Settings Teaching Reading Settings Manual Display Settings Symbol Color Right Left Reverse Matrix Size 1 Matrix Size 2 Free Finder Length Length of Finder Background Cut Reading Data De...

Page 66: ...tings Symbol Color Right Left Reverse Matrix Size Pixel Skipping Correlation Reading Data Detail Data Finder Pattern Cell Position 1 250 s 1 500 s 1 1000 s 1 2000 s Upper Lower Model Registration Refe...

Page 67: ...ettings Symbol Color Right Left Reverse Gray Edge Value Gray Edge Value Retry Timeout Reading Data Detail Data Finder Pattern Cell Position 2 Image Analysis Display Pixel Value Image Magnifier Measure...

Page 68: ...ngs Symbol Color Right Left Reverse Pixel Skipping Correlation Version Reading Data Detail Data Finder Pattern Cell Position Model Registration Reference Model 1 250 s 1 500 s 1 1000 s 1 2000 s Upper...

Page 69: ...t 0 Image Adjust 2 Select Shutter Speed 3 Select an appropriate speed whilst viewing the image Press the ENT Key to validate the setting 0 Image Adjust 0 Image Adjust DM Shutter Speed Shutter Speed 1...

Page 70: ...ties lower than 150 will be converted to 0 Procedure 1 2 3 1 Select 0 Image Adjust 2 Select BGS Levels 0 Image Adjust 0 Image Adjust DM BGS Levels BGS Levels Lower limit 150 Upper limit 255 Reading ob...

Page 71: ...ts as required Press the Right Key to increase values by 1 Press the Left Key to decrease values by 1 Press the SHIFT Key together with Right Left Key to increase decrease values by 10 4 Select OK to...

Page 72: ...ettings Manual Teaching Procedure 1 2 3 1 Select Read DM Normal A through image will be displayed automatically 2 Select Reading Settings Teaching 3 Select the code size Use the Up Down Keys to select...

Page 73: ...on the Scanner to perform reading If reading is successful the OK indicator will light and the buzzer will sound Parameters will be automatically set based on the reading data If the reading is perfor...

Page 74: ...ual and then repeat the teaching operation Set the various reading condition parameters This menu can also be used to view or change parameters set using the teaching function Note Length of Finder is...

Page 75: ...ate symbol color Use this setting when reading codes that include both symbol colors If however the symbol color is known to be one or the other i e either black or white set to black or white to redu...

Page 76: ...its 50 to 480 Default setting 150 This setting can be made automatically using the teaching func tion so whenever resetting the reading conditions always use the teaching function first page 56 When F...

Page 77: ...oor Note There is an orientation tolerance of 10 with this method Mod els cannot be detected for deviations greater than this Note When using this menu set the code size to satisfy the following condi...

Page 78: ...r models of finder patterns Procedure 1 2 3 1 Select Read DM Pattern 2 Select Pattern Settings 3 Select Model Registration 2 Image Analysis 0 Image Adjust 1 Read DM Pattern Select the Reading Paramete...

Page 79: ...to 3 using the Shift Up Down Keys and press the ENT Key Memory Shutter speed Memory 0 1 250 Memory 1 1 500 Memory 2 1 1000 Memory 3 1 2000 1 Read DM Pattern Model Registration Through Input trigger an...

Page 80: ...ing is possible within 15 of these angles 8 Draw an L shape on the code Set the three points of the L shape moving the cursor with the Up Down Left and Right Keys and pressing the ENT Key at each poin...

Page 81: ...the registration press the ESC Key and return to step 4 Note Go to Reference Model and check that models including back ground are registered in 3 places 1 Read DM Pattern Reference Model Background...

Page 82: ...his function to check that all 3 places of the model includ ing background have been registered correctly Procedure 1 2 3 1 Select Read DM Pattern 2 Select Pattern Settings 3 Select Reference Model Th...

Page 83: ...color of symbol 1 Read DM Pattern Reference Model Background Code If a square contains a space repeat the procedure ESC ENT End Space Wrong Image 0 1 Read DM Pattern Reading Settings Symbol Color Bla...

Page 84: ...with correlation values higher than the threshold are detected 1 to 100 Default setting 50 6 Set the timeout time for decode processing for reading one im age 20 to 2 000 ms Default setting 500 ms No...

Page 85: ...required 4 Select Register to validate the settings and leave this window 2 Image Analysis 0 Image Adjust 1 Read DM Pattern Select the Reading Parameters Pattern Settings Reading Settings Display Set...

Page 86: ...eft Reverse Gray Edge Value Shutter Speed are automatically deter mined The results of the settings made using the teaching function can be viewed in Reading Settings Manual Teaching Procedure 1 2 3 1...

Page 87: ...setting by pressing the ENT Key The display will return to the window shown in step 2 4 Press the ESC Key to return to the window shown in step 1 5 Press the ESC Key once more to return to RUN Run mod...

Page 88: ...successful the OK indicator will light and the buzzer will sound Parameters will be automatically set based on the reading data If the reading is performed successfully the teach ing function will aut...

Page 89: ...anual window The reading conditions can be set manually If parameters have been set using the teaching function those parameters can be viewed or changed if necessary from this menu Note Items 2 and 3...

Page 90: ...ing conditions always use this function first page 70 4 Select whether Gray Edge Value Retry is necessary If it is turned ON and reading is not correctly performed then the reading will be attempted a...

Page 91: ...ters will be displayed 3 Edit the parameters as required 4 Select Register 2 Image Analysis 0 Image Adjust 1 Read QR Normal Select the Reading Parameters Display Settings Reading Settings Teaching Rea...

Page 92: ...nformation about codes and pixels per cell etc is displayed 3 Select whether or not to display finder pattern positions on the screen The default setting is ON 4 Select whether or not to display cell...

Page 93: ...erns from input images is called pat tern search Because image patterns are used code positions can still be found with greater accuracy than with Normal mode even if the printing quality is poor Read...

Page 94: ...cedure 1 2 3 1 Select Read QR Pattern A through image will automatically be displayed on the screen 2 Select Pattern Settings 3 Select Model Registration 2 Image Analysis 0 Image Adjust 1 Read QR Patt...

Page 95: ...to 3 using the Shift Up Down Keys and press the ENT Key Memory Shutter speed Memory 0 1 250 Memory 1 1 500 Memory 2 1 1000 Memory 3 1 2000 1 Read QR Pattern Model Registration Through Input trigger an...

Page 96: ...gin of approx 0 5 cells Version 3 Version 1 Version 2 Version 5 Version 4 Version 6 Specify the upper left lower left and lower right corners of the square Move the cursor with the Cursor Keys and pre...

Page 97: ...urrounding code by displaying it on the monitor screen After registering a model be sure to use this function to check that the finder patterns for the model have been registered Procedure 1 2 3 1 Sel...

Page 98: ...e reading conditions and the conditions for searching for a model for QR Code reading Pattern Settings Reading Settings Display Settings Reference Model Model Registration ESC ENT End 1 Read QR Patter...

Page 99: ...correlation values higher than the threshold are detected Setting range 1 to 100 default setting 30 5 Set the version information for the QR Code to be read 1 to 6 The version specified when the mode...

Page 100: ...the other hand too many places are detected increase the correla tion value and pixel skipping parameter Procedure 1 2 3 1 Select Read QR Pattern 2 Select Reading Settings 3 Set the items as required...

Page 101: ...ls Use Up Down Left Right Keys to move to the position for which density information is required Press the SHIFT Key at the same time to move faster 2 The density information for the specified area is...

Page 102: ...ng the Up Down Left Right Keys The density information will be displayed Press the SHIFT Key at the same time to move faster 4 Press the ESC Key to leave this screen 1 Read DM Normal 2 Image Analysis...

Page 103: ...2 x 32 pixels fixed Use the Up Down Left Right Keys to move to the position to be magnified Press the SHIFT Key at the same time to move faster 2 The image in the specified area is magnified Note Anal...

Page 104: ...own Left Right Keys Press the SHIFT Key at the same time to move faster 4 Press the ENT Key A magnified image is displayed within a dotted frame 5 Press the ESC Key to leave this screen 1 Read DM Norm...

Page 105: ...above example the number of pixels per cell for a 12 12 Data Matrix code is 7 7 4 The length of the dotted line in pixels is displayed 5 The coordinates of the beginning point are displayed 6 The coo...

Page 106: ...s and press the ENT Key Press the SHIFT Key at the same time to move faster 4 Specify the end point in the same way The length of the straight line is measured 5 Press the ESC Key to leave this screen...

Page 107: ...the Up Down Keys 2 Image Analysis Hardware Check No Item 1 RUN indicator 2 OK indicator 3 Trigger input 4 External trigger input 5 SW1 to SW6 on DIP switch 1 Read DM Pattern 2 Image Analysis 0 Image...

Page 108: ...Key to return to step 3 Selecting OK LED 4 If the OK indicator on the Scanner lights at 1 s intervals and the buzzer sounds at 1 s intervals the hardware is normal Press the ESC Key to return to step...

Page 109: ...the Scanner 5 If OK ESC Back to previous display is displayed on the screen the hardware is normal Press the ESC Key to return to step 3 2 Image Analysis Hardware Check Input trigger of V530 H3XX 2 Im...

Page 110: ...connected to the trig ger terminal 5 If OK ESC Back to previous display is displayed on the screen the hardware is normal Press the ESC Key to return to step 3 2 Image Analysis Hardware Check Input tr...

Page 111: ...pins OFF If all pins are okay step 3 will be returned to automatically Note SW1 in the above display will change to indicate what to turn ON next 2 Image Analysis Hardware Check Input only SW1 on Dip...

Page 112: ...nd white cells Low contrast will cause unstable reading Adjust the lighting or settings if the contrast is too low The display will be as follows if the line is within 45 of horizontal 2 Image Analysi...

Page 113: ...ayed 3 The ratio of black and white with respect to the gray edge value is displayed 4 The average densities of the black and white cells will be dis played along with the contrast density ratio The c...

Page 114: ...ect Register The Line Bright screen will be displayed 5 Move the cross cursor with the Up Down Left Right Keys and press the ENT Key when the cursor is at the beginning point of the required line Pres...

Page 115: ...Mode Section 5 1 The black pixel white pixel and contrast values will be displayed on the screen 7 To change the location being displayed press the ESC Key and repeat steps 5 and 6 8 Press the ESC Key...

Page 116: ...or between black cells and white cells Low contrast will cause unstable reading Adjust the lighting or settings if the contrast is too low 1 2 3 1 Coordinates of the cursor 2 Image Analysis Contrast...

Page 117: ...eys and press the ENT Key when the cursor is at upper left corner of the white region Press the SHIFT Key together with the above keys to move the cursor faster 4 Move the cross cursor with the Up Dow...

Page 118: ...utput to external devices Procedure 1 2 3 1 Select RUN Mode Press the ESC Key from any other mode to automatically enter RUN Mode 2 Input a reading trigger Scanner One reading is performed by pressing...

Page 119: ...T Image Adjust Reading is performed on the image after filtering Image 1 An edge detection image for Data Matrix processing For a scene in which conditions are set for QR Codes this will be same as th...

Page 120: ...104 RUN Mode Section 5 2 When Reading Data is ON OK Reading data are displayed NG Error codes are displayed e g Reading OK 489ms 1234567890 RUN Freeze 16...

Page 121: ...ys the version of QR code read from the code Thresh Value Displays the threshold value used for decoding Pixel Cell Displays the pixels cells read from the code Error Correction Displays the number of...

Page 122: ...ON A cross cursor will appear at the position recognized as a cell Thresh Value Displays the threshold value used for decoding Pixel Cell Displays the pixels cells read from the code Error Correction...

Page 123: ...g OFF 8 Select OFF or ON Default setting OFF 9 None No flow control is performed default RS CS Hardware flow control is performed Prepare a cable to connect the RS and CS signals from the V530 C300E t...

Page 124: ...32C 2 Set the items 3 Select End Buzzer RS 232C System settings Set communications methods of RS 232C SYS Image storage Version Baud rate 38400bps Data length 8bit Parity bits None Stop bits 1bit Head...

Page 125: ...sounded Setting range 1 0 to 1 000 0 ms default setting 500 0 Set the time to 1 0 ms to turn OFF the buzzer Procedure 1 Select Buzzer 2 Set the time 3 Select End Buzzer Setting buzzer ON time 500 0 m...

Page 126: ...nal computer to keep the image data page 113 1 2 3 1 Select the conditions to store reading images Procedure 1 2 3 1 Select Image Storage Image storage Image storage None No images are stored Only NG...

Page 127: ...111 System Mode Section 5 3 2 Select the conditions 3 Select End before leaving this screen Image storage Only NG...

Page 128: ...tion data is displayed Procedure 1 2 3 1 Select Version The version information will be displayed 2 Select OK to leave this screen Version Information V530 C300E Ver 1 00 2001 04 17 11 06 OK A B C RS...

Page 129: ...in SET mode for each scene to the com puter 5 Loads both the system settings and scene data 0 and 1 from the computer 6 Backs up both the system settings and scene data 0 and 1 to the computer 7 Loads...

Page 130: ...This section describes data transfer using the Hyper Terminal pro vided on Windows 95 98 Me 2000 and NT4 0 computers In this example a RS 232C cable is connected to the COM1 port of the computer Alter...

Page 131: ...530 C300E communication settings The default communication settings are as shown in the following table These settings can be normally used 3 Start the Hyper Terminal program on the computer and make...

Page 132: ...rror terminal will turn ON Loading Data From the Computer V530 C300E Personal Computer Procedure 1 2 3 1 Follow steps 1 to 3 in the above procedure to connect the V530 C300E and the computer 2 Select...

Page 133: ...ing conditions for each scene Procedure 1 2 3 1 Display the basic screen 2 Move the cursor to Scn 0 and press the ENT Key 3 Move the cursor to SCN 1 and press the ENT Key Note Communications commands...

Page 134: ...ene number and press the SHIFT ESC Keys 2 Select Copy 3 Set the original scene number Move the cursor to Scn and press the ENT Key A list of choices will be displayed Move to the desired scene number...

Page 135: ...tion 5 5 Clearing Scene Data Procedure 1 2 3 1 Move the cursor to the scene number to be cleared and press the SHIFT ESC Keys 2 Select Clear The confirmation message is displayed 3 Select Execute Free...

Page 136: ...urned OFF As the V530 C300E loads data from flash memory at startup any new data will be lost if it is not saved to flash memory Also images in RAM are cleared when power is turned OFF Procedure 1 2 3...

Page 137: ...when the confirmation message is displayed When saving is completed the screen in step 1 appears Note Never turn OFF the power when processing messages are dis played Data may be lost and the V530 C30...

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Page 139: ...123 SECTION 6 Command Input and Output Formats This section describes the formats used to input commands and output reading data 6 1 Output Format 124 6 2 Commands 124 6 3 Error Codes 125...

Page 140: ...via XModem AL page 131 Save System Scene Data via XModem AS page 132 Load Image Data via XModem BL memory number page 132 Save Image Data via XModem BS memory number page 133 Change Scene SN page 134...

Page 141: ...tion error Two Patterns were not detected E002 Finder pattern detection error One pattern was not detected E003 Finder pattern detection error The relative positioning is incorrect E004 Finder pattern...

Page 142: ...Timing pattern detection error 1 No finder patterns were detected for models 1 or 2 E161 Timing pattern detection error 2 32 or more finder patterns were detected for models 1 or 2 E170 Finder patter...

Page 143: ...ous Read SC Start and stop continuous reading Reading will be performed contin uously until SC is received Send Start Continuous Read Command Receive Reading OK Reading NG Note Outputting an error cod...

Page 144: ...B Black W White Receive Teaching OK Teaching NG Teach Data Matrix TD Teaching is performed for a normal data matrix Optimum parameters will be set if teaching is successful The parameters will not be...

Page 145: ...the XModem protocol The V530 C300E will send READY to the external device when it is ready to load Transfer the system data after receiving READY Send Load System Data via XModem Command Receive Data...

Page 146: ...XModem Command Receive Data Saved Correctly Data Not Saved Correctly Load Scene Data via XModem CL Loads scene data using the XModem protocol The V530 C300E will send READY to the external device when...

Page 147: ...ve Data Saved Correctly Data not Saved Correctly Load System Scene Data via XModem AL Loads system and scene data using the XModem protocol The V530 C300E will send READY to the external device when i...

Page 148: ...and Receive Data Saved Correctly Data Not Saved Correctly Load Image Data via XModem BL Loads image data using the XModem protocol The V530 C300E will send READY to the external device when it is read...

Page 149: ...rnal device when it is ready to save Transfer the image data after receiving READY Send Save Image Data via XModem Command Memory 1 and 2 Specify the image number as a 2 digit decimal number e g speci...

Page 150: ...ne 1 Receive Scene Change OK Scene Change NG Note Scene numbers for the V530 C300E are 0 and 1 Save Settings SV Saves settings for system data and scene data Send Save Settings Command Receive Save OK...

Page 151: ...C YW Changes the system data settings OK is output if the command is received normally ER is output if the command is not received nor maly Send Save System Data via RS 232C Command Note Refer to the...

Page 152: ...50001 Area Item Num ber Settings RS 232C Baud rate 1 0 2 400 bps 1 4 800 bps 2 9 600 bps 3 19 200 bps 4 38 400 bps Data length 2 0 7 bits 1 8 bits Parity 3 0 None 1 Even 2 Odd Stop bits 4 0 1 bit 1 2...

Page 153: ...1 to 12 page 138 Pattern QR Reading Refer to the table of pattern QR reading contents for settings 1 to 13 page 139 Normal Data Matrix Reading Refer to the table of normal data matrix reading content...

Page 154: ...Shutter speed 1 0 1 250 s 1 1 500 s 2 1 1 000 s 3 1 2 000 s Background cut upper level See note 1 2 1 to 255 Background cut lower level See note 1 3 0 to 254 Reading settings Symbol color 4 0 Black 1...

Page 155: ...1 0 1 250 s 1 1 500 s 2 1 1 000 s 3 1 2 000 s Background cut upper level See note 1 2 1 to 255 Background cut lower level See note 1 3 0 to 254 Reading settings Symbol color 4 0 Black 1 White Right l...

Page 156: ...s Symbol color 4 0 Black 1 White 2 Auto Right left reverse 5 0 OFF 1 ON 2 Auto Matrix size 1 See note 2 6 0 10 x 10 1 12 x 12 2 14 x 14 3 16 x 16 4 18 x 18 5 20 x 20 6 22 x 22 7 24 x 24 8 26 x 26 Matr...

Page 157: ...as 02 3 Expressed in 4 digits e g 500 is expressed as 0500 4 There are 29 digits total for 1 to 15 including DN Output example DN 02550000003050150105000000 Display settings Reading data 12 0 OFF 1 O...

Page 158: ...250 s 1 1 500 s 2 1 1 000 s 3 1 2 000 s Background cut upper level See note 1 2 1 to 255 Background cut lower level See note 1 3 0 to 254 Reading settings Symbol color 4 0 Black 1 White Right left re...

Page 159: ...Matrix Scene Data Refer to the table of normal data matrix reading contents for settings 1 to 15 page 140 Write Command for Pattern Data Matrix Scene Data Refer to the table of pattern data matrix rea...

Page 160: ...ded 2 There is a total of 12 digits from 1 to 10 page 136 Output example 410000000005 Write Communications Settings via RS 232C RW Changes the settings in the system data Send System Data Change Comma...

Page 161: ...s are included 2 Refer to the table of system data for setting 11 page 136 Output example 00500 Write Buzzer Setting BW Changes the setting of the buzzer data Send System Data Change Command Refer to...

Page 162: ...ks are included 2 Refer to the table of system data for setting 12 page 136 Output example 1 Write Image Storage Setting IW Writes the image storage method Send Write Image Storage Setting Command Ref...

Page 163: ...mation Send Read Version Information Command Receive Data Reception OK Note 1 Settings can be made to control whether or not items with as terisks are included 2 The contents of 1 is as follows Output...

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Page 165: ...149 SECTION 7 Regular Inspections This section gives basic maintenance procedures and inspection items for the 2 Dimensional Code Reader...

Page 166: ...ns 2 Do not use thinners or benzene Inspection items Details Required tools Power Supply The voltage measured at the power supply terminals on the terminal block must be 24 VDC 10 15 Circuit Tester Am...

Page 167: ...ions This section gives specifications and dimensions for the component parts of the 2 Dimensional Code Reader 8 1 2 Dimensional Code Reader 152 8 2 Cables 157 8 3 Console 158 8 4 Monitors 159 8 4 1 V...

Page 168: ...2C SCANNER MONITOR CONSOLE 2D CODE READER V530 C300 Four 4 5 dia 10 10 10 4 1 50 100 10 8 3 dia 52 4 90 18 22 2 110 130 120 18 6 8 8 11 5 17 5 110 Unit mm Item V530 C300E specification Perfor mance Ap...

Page 169: ...VDC with internal surge absorber removed Dielectric strength 1 000 VAC 50 60 Hz between all DC exter nal terminals and GR terminal with internal surge absorber removed Leakage current 10 mA max Noise...

Page 170: ...on 8 1 V530 H301 Scanner Reading Method Coaxial Illumination V530 H302 Scanner Reading Method Oblique Illumination 28 21 4 26 5 5 1 7 7 6 0 8 32 1 Unit mm Two M5 holes depth 5 28 21 4 26 5 9 1 8 0 0 8...

Page 171: ...302 V530 H303 Perfor mance Applicable code QR code model 1 2 Version 1 to 6 21 x 21 to 41 x 41 Data matrix ECC200 10 x 10 to 26 x 26 Field of view 3 x 3 mm 6 x 6 mm 6 x 6 mm Resolution 50 mm 100 mm 10...

Page 172: ...ectric strength 1 000 VAC 50 60 Hz between all DC external terminals and GR terminal with internal surge absorber removed Leakage current 10 mA max Noise resistance common mode 1 500 Vp p pulse width...

Page 173: ...85 with no condensa tion Ambient environment No corrosive gases Length 2 m Material Cable shield PVC Minimum bending radius 75 mm Item Specification Vibration resistance 10 to 150 Hz half amplitude 0...

Page 174: ...bient temperature Operating 0 to 50 C storage 25 to 65 C with no icing or condensation Ambient humidity Operating storage 35 to 85 with no condensa tion Ambient environment No corrosive gases Degree o...

Page 175: ...icing or condensation Ambient humidity Operating storage 10 to 90 with no condensation Ambient environment No corrosive gases Material ABS Metal plates SECC zinc plated steel sheet Panel size 9 inche...

Page 176: ...Vibration resistance 10 to 150 Hz half amplitude 0 1 mm 10 times for 8 minutes each in 3 directions Shock resistance 150 m s2 3 times each in 6 directions Ambient temperature Operating 0 to 50 C stor...

Page 177: ...l type Liquid crystal color TFT Resolution 320 240 dots Image pitch 0 348 0 348 mm H V Image size 111 36 83 52 mm H V Contrast 83 1 typical Viewable angle 25 up down and 50 left right with a contrast...

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Page 179: ...s procedures for dealing with those errors 9 1 Problems Reading Codes 164 9 1 1 Workpieces 164 9 1 2 Reading 164 9 2 Error Codes and Countermeasures 166 9 2 1 QR Code Reading Normal or Pattern Mode 16...

Page 180: ...Check item Countermeasure Check that the code being read agrees with the DIP switch settings Set the DIP switch to agree with the code being read Check to be sure the reading operation is being perfo...

Page 181: ...eck that the code is being picked up clearly Some workpieces are subject to the effects of hairlines such as PWBs If this occurs change the angle of the workpiece or the angle of the scanner to reduce...

Page 182: ...r when Display Settings Finder Pattern is turned ON E003 Finder pattern detection error The relative position ing is incorrect Three finder patterns were detected However the rela tive positioning of...

Page 183: ...data E013 Decode error Cell recognition error Codes were restored to correct errors but not decoded correctly Data of QR Codes may be stained or damaged E020 Decode error No definition error The prin...

Page 184: ...12 Finder pattern detection error The relative posi tioning is incorrect Two finder patterns two lines were detected However the relative positioning of the patterns is incorrect The codes may be bent...

Page 185: ...e code is required 2 Timing patterns The cross point between black and white 3 The L shape in the corner is a finder pattern 4 Parts other than 1 to 3 are data E150 Decode error No definition error Th...

Page 186: ...n of the finder pat tern The correlation value may be too high Decrease the correlation value A model may not be registered Confirm that a model is registered A model may have been registered with an...

Page 187: ...nfirm Teaching has not been performed Use a monitor to be sure the code is picked up by the Scanner E180 E181 E182 Decode error An L shape finder pattern was detected but the data could not be decoded...

Page 188: ...or cables The monitor cable is not correctly connected The images on the monitor are hard to read Using the displayed error code and referring to Error Codes and Countermeasures on page 166 adjust th...

Page 189: ...Section 9 3 Initially communications are possible but the response from the V53 C300E stops after a while The buffer in the computer receiving data is full Check to be sure that the computer is recei...

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Page 191: ...08 09 0A 0B 0C 0D 0E 0F 10 11 12 13 14 15 16 17 18 19 1A 1B 1C 1D 1E 1F SP 0 1 2 3 4 5 6 7 8 9 20 21 22 23 24 25 26 27 28 29 2A 2B 2C 2D 2E 2F 30 31 32 33 34 35 36 37 38 39 3A 3B 3C 3D 3E 3F A B C D E...

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Page 193: ...1010 FCSHECK 1020 Q 0 FCSCK OK 1030 PRINT RESPONSE 1040 LENGS LEN RESPONSE 3 1050 FCSP MID RESPONSE LENGS 1 2 Response Data of FCS 1060 FOR J 1 TO LENGS Calculation Range of FCS 1070 Q ASC MID RESPONS...

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Page 195: ...n Error cor rection level Data capacity Matrix size Ver sion Error cor rection level Data capacity Num Cap Alpha Num Cap 8 bit binary Num Cap Alpha Num Cap 8 bit binary 21 21 Version 1 L 7 41 25 17 33...

Page 196: ...M 15 255 154 106 Q 25 77 47 32 Q 25 178 108 74 H 30 58 35 24 H 30 139 84 58 Matrix size Ver sion Error cor rection level Data capacity Matrix size Ver sion Error cor rection level Data capacity Num C...

Page 197: ...Quick Response Code type is a 2 dimensional code that was developed in Japan High speed reading is possible with QR Codes but the code size is quite large com pared to other 2 dimensional codes Error...

Page 198: ...ed then the code size must also be large The maximum data capacity will also vary with the type of characters used With QR Codes and Data Matrix codes the numeric capacity numbers only is larger than...

Page 199: ...the number of cells per side Pattern Search This is a method for locating finder patterns Images of finder patterns are registered as models in advance and searches are made for similar parts of inpu...

Page 200: ...king devices are listed below Printer A printer can be used to print codes onto paper and different kinds of labels Laser Marker A laser marker can be used to mark metal objects A laser marker can mar...

Page 201: ...7 components connections 10 dimensions 151 names and functions 8 specifications 151 connections components 10 errors 171 examples 21 RS 232C 18 to personal computer 23 connector 16 Console 35 dimensio...

Page 202: ...8 45 I images 103 adjusting 53 model registration 62 78 reference models 66 81 scenes 117 storing 110 inputs input specifications 25 input terminals 26 inspections 149 installation 7 ambient temperat...

Page 203: ...reading codes 164 conditions 31 37 data 104 Data Matrix codes in Normal mode 49 in Pattern mode 50 performing 43 QR codes in Normal mode 51 in Pattern mode 52 starting operation 34 43 reference models...

Page 204: ...s 172 specifications 24 terminals 11 24 input terminals 26 through images 103 timing 26 troubleshooting 163 V version information 112 Video Monitor dimensions 159 installation xv specifications 159 W...

Page 205: ...atalog number on the front cover of the manual The following table outlines the changes made to the manual during each revision Page numbers refer to the previous version Revision code Date Revised co...

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