Omron K6PM-TH User Manual Download

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User's Manual

K6PM-TH

Thermal Condition
Monitoring Device

Appendices

Index

Installation and

Wiring

Outline

Monitoring and Setting

with the EtherNet/IP

Communications

Monitoring the Temperature in

Control Panel with the Main

Unit and the Software Tool

Initial Settings

Troubleshooting

Monitoring and Setting

with the Modbus TCP

H231-E1-03

Summary of Contents for K6PM-TH

Page 1: ...tallation and Wiring Outline Monitoring and Setting with the EtherNet IP Communications Monitoring the Temperature in Control Panel with the Main Unit and the Software Tool Initial Settings Troublesho...

Page 2: ...rmation contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Neverthe less OMRON assumes no responsibility for errors or omiss...

Page 3: ...oring Device This manual describes how to use the K6PM TH Read this manual thoroughly and be sure you understand it before attempting to use the K6PM TH cor rectly according to the information provide...

Page 4: ...chase price of the non complying Product provided that in no event shall Omron be responsible for warranty repair indemnity or any other claims or expenses regarding the Products unless Omron s analys...

Page 5: ...es shall not be responsible for the user s programming of a programmable Product or any consequence thereof Data presented in Omron Company websites catalogs and other materials is provided as a guide...

Page 6: ...icates non specific general cautions warnings and dangers Electrical Shock Caution Indicates possibility of electric shock under specific conditions Prohibition General Prohibition Indicates non speci...

Page 7: ...er is supplied If installation of wiring material is shallow material damage due to ignition may occur in rare cases When wiring be sure to insert the wiring material all the way in Conformance to Saf...

Page 8: ...rom ducts including noisy lines 7 Do not use the product near radio wave receivers Doing so may cause incoming radio wave inter ference 8 When discarding the product properly dispose of it as industri...

Page 9: ...ou insert a flat blade screwdriver in the release hole with excessive force Insert the flat blade screwdriver into the release holes with a force of 15 N or less 12 Do not insert more than one wire in...

Page 10: ...become difficult to see Check and replace these parts regularly 3 Do not use the sensor at temperatures exceeding the maximum operating temperature Doing so may result in deterioration or be damaged o...

Page 11: ...communications cables or other wiring lines Doing so may cause the wire disconnection 5 Refer to the status information of the product on the data link communications and refer to the received data o...

Page 12: ...ke sure that water or dirt does not adhere to the mating face of the connector It may result in faulty contact at the connector 19 Install cables to avoid any force is applied to the connector In case...

Page 13: ...Condition Monitoring Device User s Manual H231 Manual Structure From the viewpoint of making it easier to read Infrared thermal sensor in the figures and text it may be simply abbreviated as sensor at...

Page 14: ...evision code Date Revised content 01 May 2019 Original production 02 June 2019 Corrected mistakes 03 April 2020 Made changes accompanying the following corrections Page 5 3 and Page A 4 Added descript...

Page 15: ...ontrol Panel with the Main Unit and the Software Tool Monitoring and Setting with the EtherNet IP Communications Troubleshooting Monitoring and Setting with the Modbus TCP Appendices Index 3 1 2 13 Se...

Page 16: ...m of Temperature Measurement and Monitoring 1 4 1 2 1 Input 1 4 1 2 2 Measurement Monitoring and Output 1 5 1 3 List of Models and System Configurations 1 6 1 3 1 List of Models 1 6 1 3 2 System Confi...

Page 17: ...ware Tools 4 5 4 2 Functions of Monitoring the Temperature in the Control Panel 4 13 4 2 1 Functions of Monitoring the Temperature in Control Panel with the Main Unit and the Software Tool 4 13 4 2 2...

Page 18: ...3 Main Unit Setting 6 12 6 3 4 Product Information 6 14 6 3 5 IP Address 6 14 6 3 6 K6PM TH Sensor Alarm Setting 1 to 31 6 15 6 3 7 Operation Command 6 18 Section 7 Troubleshooting 7 1 Main Unit 7 2 7...

Page 19: ...ism of Temperature Measurement and Monitoring 1 4 1 2 1 Input 1 4 1 2 2 Measurement Monitoring and Output 1 5 1 3 List of Models and System Configurations 1 6 1 3 1 List of Models 1 6 1 3 2 System Con...

Page 20: ...Unit settings The Main Unit can monitor the temperature of devices in the control panel by the following three meth ods Monitoring with Main Unit 1 Set an alarm threshold for the Main Unit and perform...

Page 21: ...Main Units can be connected to the software tool Setting the sampling cycle in the range of 1 to 99 minutes or 1 to 99 hours from the software tool Displaying the thermal image of each infrared therma...

Page 22: ...asured value Individual alarm by measurement value Alarm bar Transistor output K6PM device error and K6PM sensor error External trigger input Measurement starts when the contact turns ON Software tool...

Page 23: ...d 1 and threshold 2 with respect to each of the above measurement values and the individual alarm is judged Next the OR logic is obtained for each individual alarm and normal threshold 1 exceeded or t...

Page 24: ...ction resolution 32 32 1 024 pixels Viewing angle 90 90 For an installation distance of 100 mm the field of view for monitoring is 200 200 mm For an installation distance of 200 mm the field of view f...

Page 25: ...ress connect the PC and the K6PM THMD device one to one with an Ethernet cable as shown below No Classification Symbol Meaning 1 Product classification TH Thermal condition monitoring device 2 Product...

Page 26: ...le K6PM THMD devices can be connected to the PLC or PC via an Ethernet cable and monitor ing can be performed When Monitoring is Performed by the PLC or PC Ethernet Industrial switching hub e g W4S1 E...

Page 27: ...Measurement is interrupted OFF Measurement is performed B Upper terminal Push In Plus terminal Infrared thermal sensor input RS 485 communications C Alarm bar Displays the following states of the Main...

Page 28: ...6PM TH sensor search mode The number of infrared thermal sensors currently connected to the Main Unit is displayed K6PM TH sensor position adjustment mode The number of infra red thermal sensors curre...

Page 29: ...s of whether the current temperature or differential temperature exceeds threshold 1 the pre dicted arrival temperature exceeds threshold 2 Flashes red Regardless of whether the predicted arrival temp...

Page 30: ...Description Transistor output 1 Threshold 1 excess output of comprehen sive alarm Transistor output type can be set to Normally Closed or Normally Open When the Transistor output type is set to Norma...

Page 31: ...en of the software tool the Main Unit automatically switches to this mode for details refer to 3 4 Registering the Initial Settings and Sensor Configuration of the Main Unit Set ting K6PM screen on pa...

Page 32: ...is as described below After turning on the power or a software reset the Main Unit enters monitoring mode The measurement monitor status can be checked on the front of the Main Unit Changing K6PM TH...

Page 33: ...asured temperature of the sensor exceeds the measurement range the current tem perature flashes 2 If an angle deviation occurs in the sensor or a communications error with the sensor occurs the sensor...

Page 34: ...mpera ture over Flashing red K6PM TH sensor angle deviation occurs C Communications indicator orange Communications Lit Standby Not lit stopped D Temperature sensor lens E Reset switch for the K6PM TH...

Page 35: ...acket For direct sheet metal attachment I Screw fastening hole 1 4 20 UNC mounting hole nut not included SW Setting contents Value 1 to 5 K6PM TH sensor number set ting Set in binary with ON as 1 and...

Page 36: ...page 3 15 4 Registering the initial settings and sen sor configuration of the Main Unit 3 4 Registering the Initial Settings and Sensor Configuration of the Main Unit Setting K6PM screen on page 3 18...

Page 37: ...2 3 2 2 Installation 2 3 2 2 1 Precautions at Installation 2 3 2 2 2 Installing the Main Unit 2 3 2 2 3 Installation of the Infrared Thermal Sensor 2 5 2 2 4 Position Registration of the Infrared The...

Page 38: ...toring Device User s Manual H231 2 1 Dimensions This section shows the external dimensions of the Main Unit and the infrared thermal sensors With Mounting Bracket Attached 2 1 1 Main Unit 2 1 2 Infrar...

Page 39: ...s possible to install it on the DIN rail or install it with screws on the wall Screw the DIN Track in three or more places in a control cabinet Recommended DIN Track PFP M End Plate 2 Pieces Installat...

Page 40: ...a flat blade screwdriver and lift up on the product Leave at least 30 mm of space between the Main Unit and other devices to allow easy installation and removal 1 Pull out 2 hooks in the Main Unit bac...

Page 41: ...r directly on the control panel or can be installed by using a commercially available pan head 2 2 3 Installation of the Infrared Thermal Sensor Installation Position Measurement target range Measurem...

Page 42: ...the distance from the infrared thermal sensor up to the measurement object is 100 mm Precautions for Correct Use Measurement objects Metals and transparent resin materials cannot be properly measured...

Page 43: ...stall the infrared thermal sensor at a position where the measurement object can be captured as a large image as far as possible at the center of the screen Make sure there is no obstacle in the dista...

Page 44: ...amine whether or not it is possible to perform measurement by installing the infrared thermal sensor on a commercially available pan head such as that shown below and adjusting the position Install th...

Page 45: ...thermal sensor at the distance calculated in Step 2 4 Install the infrared thermal sensor after adjusting the measurement object to a position where it can be appropriately measured while checking th...

Page 46: ...gle The terminal block may be damaged if you insert the screwdriver straight in Do not allow the flat blade screwdriver to fall out while it is inserted into a release hole Do not place product wiring...

Page 47: ...Stranded wires solid wires or ferrules Applicable wire size 0 25 to 1 5 mm2 AWG24 to AWG16 Wire insertion force 8 N max for AWG20 wire Screwdriver insertion force 15 N max Wire stripping length 8 mm...

Page 48: ...ire is securely fastened to the terminal block If you use a ferrule with a conductor length of 10 mm part of the conductor may be visible after the ferrule is inserted into the terminal block but the...

Page 49: ...he same method is used to remove stranded wires solid wires and ferrules 1 Hold a flat blade screwdriver at an angle and insert it into the release hole 2 With the flat blade screwdriver still inserte...

Page 50: ...mm2 AWG Manufactured by Phoenix Contact Manufactured by Weidmuller Manufactured by Wago 0 25 24 8 10 AI 0 25 8 H0 25 12 FE 0 25 8N YE 10 12 AI 0 25 10 0 34 22 8 10 AI 0 34 8 H0 34 12 FE 0 34 8N TQ 10...

Page 51: ...rminal number Terminal name Function 1 Power supply input 24 VDC input terminal polarity 2 Power supply input 0 VDC input terminal polarity 3 4 External trigger input ON Interruption of temperature me...

Page 52: ...me Function 1 or 5 Power supply input V 24 VDC input terminal polarity 2 or 6 Power supply input V 0 VDC input terminal polarity 3 or 7 RS 485 communica tions B B RS 485 communications terminal connec...

Page 53: ...nded cable for use between the Main Unit and infrared thermal sensors Terminal Sensors in the RS 485 Transmission Path In the case of terminal sensors in the RS 485 transmission path turn ON the termi...

Page 54: ...d use of these cables and connectors in the above combinations RJ45 connector Panduit Corp MPS588 C 1 Manufacturer Model Description OMRON W4S1 03B Packet priority control QoS EtherNet IP control data...

Page 55: ...ther wiring lines Doing so may cause the wire disconnection Do not exceed the communications distance that is given in the specifications and use the specified communications cable Make the following...

Page 56: ...2 Installation and Wiring 2 20 K6PM TH Thermal Condition Monitoring Device User s Manual H231...

Page 57: ...2 3 1 1 Installing the Software Tool 3 2 3 1 2 Uninstalling the Software Tool 3 6 3 2 IP Address Setting 3 7 3 2 1 IP Address Setting of Your PC 3 7 3 2 2 Setting the IP Address of the Main Units with...

Page 58: ...there is no problem click the Yes Button 1 Download the software tool from our website https www ia omron com k6pm_tool 2 Run setup exe in the downloaded software The Select Language dialog box appear...

Page 59: ...te If you select Japanese on a computer whose operating system is not Japanese text may not display correctly during installation or the software tool may not operate correctly 4 Install Microsoft NET...

Page 60: ...3 Initial Setting 3 4 K6PM TH Thermal Condition Monitoring Device User s Manual H231 The User Information dialog box appears...

Page 61: ...license key and click the Next Button The license key is included with the K6PM THMD EIP Main Unit The Confirm Registration message box appears 7 Make sure the registered information is correct and c...

Page 62: ...the software tool 3 Click the Yes Button When deletion is finished the uninstallation completed dialog box appears 4 Click the Finish Button Windows 8 1 Windows 10 1 Select Control Panel Uninstall a...

Page 63: ...9 Windows 7 1 Select Start Control Panel Network and Internet Network and Sharing Center Change Adapter Settings 2 Right click Local Area Connection and select Properties 3 Select Internet Protocol Ve...

Page 64: ...250 100 255 255 255 0 Blank Main Unit 1st Unit 192 168 250 1 255 255 255 0 No change required 0 0 0 0 Main Unit 2nd Unit 192 168 250 2 255 255 255 0 No change required 0 0 0 0 Main Unit 3rd Unit 192...

Page 65: ...All Programs OMRON Thermal condition Monitoring Tool from the Windows Start Menu Or double click the shortcut icon of the Thermal condition Monitoring Tool on the desk top Additional Information For d...

Page 66: ...ting Button to display the Setting K6PM screen Additional Information If you want to change the language of the software tool to English click the System setting Button on the Device List of K6PM scre...

Page 67: ...below will appear To return to the Device List of K6PM screen click the Device List Button When the IP Address Is Not Set When the IP address of the target Main Unit is not set the following dialog bo...

Page 68: ...n Fixed IP Connection B IP address at Fixed IP Con nection If you select a fixed IP connection enter the IP address of the target Main Unit here C Next Button Use this button to proceed to the next sc...

Page 69: ...Main Unit Click the Next Button to display the following screen Symbol Name Description A IP address Enter the IP address B Subnet mask Enter the subnet mask C The default gateway Enter the default g...

Page 70: ...you exit the Device List of K6PM screen by clicking the Button at the top right of the Device List of K6PM screen the Save the project message box shown below will appear Click the Save Button or Save...

Page 71: ...ting Button The Setting K6PM TH screen will be displayed 2 Select the sensor number and then click the Details Button The following Setting sensor screen will be displayed Note that the corresponding...

Page 72: ...sensors in a similar manner If an angle deviation occurs in the infrared thermal sensor while the Setting K6PM screen shown below is being displayed the icon will be displayed in the position setting...

Page 73: ...en a communications error occurs When a communications error occurs while the software tool is communicating with the target Main Unit during the display of the Setting sensor screen the following dia...

Page 74: ...ings on page 1 17 The method using the software tool is described below 1 After selecting the Main Unit on the Device List of K6PM screen click the Setting Button The Setting K6PM screen will be displ...

Page 75: ...01 to 05 can be changed Up to 32 single byte characters and 16 double byte characters B IP address Displays the IP address C IP settings Button Used to set the IP address Click this button to move to...

Page 76: ...3 Initial Setting 3 20 K6PM TH Thermal Condition Monitoring Device User s Manual H231...

Page 77: ...ation of Sensor Configuration 4 2 4 1 3 Monitoring with the Main Unit 4 3 4 1 4 Monitoring Using Software Tools 4 5 4 2 Functions of Monitoring the Temperature in the Control Panel 4 13 4 2 1 Function...

Page 78: ...re Monitoring Measurement level Methods for checking Main Unit Software tool Communications Temperature of each seg ment and sensor internal temperature The segment display of each sensor can be switc...

Page 79: ...Flashing red The detection of the K6PM TH sensor angle deviation This is the state when angle deviation of the cor responding sensor has occurred The corresponding K6PM TH sensor number flashes only w...

Page 80: ...en priority Flashing red Lit green Comprehensive alarm Arrival pre diction threshold 2 exceeded When the arrival predic tion function is enabled Not lit ERR lit Lit red A Main Unit internal error has...

Page 81: ...evice List of K6PM Screen is displayed You can perform monitoring for each Main Unit Monitor with the Transistor Outputs Transistor Output 1 Transistor output 2 Transistor output 3 Status Meaning ON 1...

Page 82: ...on During monitoring Registration state Setting Unregistered state During interruption During measurement interruption due to the input of an external trigger Communications status with the Main Unit...

Page 83: ...the software tool set the sampling cycle of the software tool on the System setting Dialog Box The range that can be set is from 1 to 99 minutes or from 1 to 99 hours The default is 1 minute 1 On the...

Page 84: ...individual alarms of the corresponding sensor occur Threshold 1 exceeded Threshold 2 exceeded 1 Communications Communications status of the Main Unit and the infrared thermal sensor Normal Error Sens...

Page 85: ...a communications error occurs while the software tool is communicating with the target Main Unit during the display of the Monitoring K6PM Screen the following dialog box will be displayed At this ti...

Page 86: ...ture The past maximum value of the current temperature in the past per segment Below this each alarm occurrence state of the current temperature and differ ential temperature for each segment is displ...

Page 87: ...k the OK Button the display will return to the Device List of K6PM Screen D Threshold set ting mode Set the alarm threshold value threshold 1 and threshold 2 of each segment Refer to 4 3 Alarm Thresho...

Page 88: ...4 Monitoring the Temperature in Control Panel with the Main Unit and the Software Tool 4 12 K6PM TH Thermal Condition Monitoring Device User s Manual H231...

Page 89: ...ects the change in the angle in the direction of gravity the change cannot be detected for movement in the horizontal direction and rotation performed with the direction of gravity as an axis How to R...

Page 90: ...ded has occurred for any of the above individual alarms can be checked by the following methods for each infrared thermal sensor Monitoring K6PM Screen of the software tool Each bit of the K6PM TH sen...

Page 91: ...d the Main Unit calculates the predicted arrival temperature In such a case all individual alarms are judged not only for the alarm threshold value but also for the arrival pre dicted value When the a...

Page 92: ...rigger input is ON Temperature measurement is performed while the external trigger input is OFF During measurement interruption due to an external trigger input the temperature display on the Main Uni...

Page 93: ...when the guideline for the replacement time is reached The default setting of the Use Running Time is OFF The Running Time bit ON in the Main Unit status notifies users when to replace It can be read...

Page 94: ...s no alarm latch and there is an arrival prediction Note The above example is for a case when there is one current value In actuality individual alarm determina tion is performed based on multiple cur...

Page 95: ...to be monitored in each sam pling cycle in a tab delimited text file txt file Current temperature per segment and maximum temperature per segment K6PM TH sensor internal current temperature and maxim...

Page 96: ...en Specifications of Log File File unit A file is created for each Main Unit name File name Specify the Main Unit number and date in the file name The format of the file name is as described below Fol...

Page 97: ...tic Saving Log Files File Format The data is saved in the following format The data is tag delimited First row Project name Second row Main Unit name header information Third row IP address header inf...

Page 98: ...to Main Unit status in 5 3 2 Main Unit Monitor Object Class ID 374 hex on page 5 10 3 K6PM TH sensor status The double byte data of the K6PM TH sensor status that is maintained in the Main Unit is out...

Page 99: ...nit by the maximum value holding function in the built in flash memory 2 Select the sensor number on the Monitoring K6PM Screen of the software tool and then click the Details Button The Monitoring se...

Page 100: ...h segment and the Threshold 1 and Threshold 2 of the sensor internal temperature within the range specified below Threshold 1 and Threshold 2 0 0 to 999 9 C or 0 0 to 999 9 F When setting the alarm th...

Page 101: ...Monitoring Button 2 On the Monitoring K6PM Screen identify the sensor in which an alarm has occurred and then check its Max temperature 3 Select the sensor number and then click the Details Button 4...

Page 102: ...4 Monitoring the Temperature in Control Panel with the Main Unit and the Software Tool 4 26 K6PM TH Thermal Condition Monitoring Device User s Manual H231...

Page 103: ...Monitoring and Setting Using the CIP Message Communications and Examples of Communications Instructions 5 10 5 3 1 Services Supported by Objects in Main Units 5 10 5 3 2 Main Unit Monitor Object Class...

Page 104: ...link Multiple data such as measured values can be monitored without using a communications program For data that can be monitored refer to5 2 Monitoring Using the Tag Data Link on page 5 4 Supported N...

Page 105: ...plicit message to the Main Units This allows you to read and write all the data of the Main Unit Communications Instructions When sending a CIP command with Explicit messages from OMRON PLCs or Contro...

Page 106: ...our I Web and install it on the Network Configurator 2 Settings 1 Register PLC and K6PM devices in the network configuration and set the IP address 2 Configure settings to add a connection between de...

Page 107: ...5 Match the connection I O type and instance ID of the output tag set 2 6 Register the connection Connection Allocation to K6PM Device Dialog Box PLC side tag set K6PM side tag set This size is any on...

Page 108: ...onnection Tab page 5 Select the K6PM device that has been added from the pull down list in the Target Device Col umn in Connection list in the Connection Tab Page of PLC side originator side 6 In the...

Page 109: ...us of sensors 11 to 20 Alarm status of sensors 11 to 20 Internal temperature value of sensors 11 to 20 Segment current temperature value of sensors 11 to 20 67 hex Input_103 Outputconnection Size 418...

Page 110: ...PM TH sensor 10 status 172 K6PM TH sensor 10 alarm status 173 Internal temperature value of K6PM TH sensor 10 174 Current temperature value of K6PM TH sensor 10 segment 0 per segment 175 Current tempe...

Page 111: ...K6PM TH Sensor Monitor Object Class ID 375 hex on page 5 12 described later 2 Internal temperature value of K6PM TH sensor 21 3 Current temperature value of K6PM TH sensor 21 segment 0 per segment 4 C...

Page 112: ...en sor of the Main Unit Main Unit setting object 377 hex This object writes the setting parameters such as the existence of alarm latch transistor output method enabling or disabling of Use predicted...

Page 113: ...001F hex Read UINT 68 hex Target sensor in posi tion adjustment mode 0 No target sensor in position adjustment mode 1 K6PM TH sensor 1 position adjustment mode 31 K6PM TH sensor 31 position adjustmen...

Page 114: ...ode Service name Description Supported services Classes Instances 01 hex Get_Attributes_All Reads the values of all attributes Not supported Supported 0E hex Get_Attribute_Single Reads the value of th...

Page 115: ...ture Current value of the segment tempera ture Read UINT 7A hex Maximum value of the K6PM TH sensor 1 segment 0 temperature Past maximum value of the segment temperature 7B hex Maximum value of the K...

Page 116: ...ded Not occurred Occurred 3 Current temperature alarm threshold 2 exceeded Not occurred Occurred 4 Differential temperature alarm threshold 1 exceeded Not occurred Occurred 5 Differential temperature...

Page 117: ...to 255 pixels of the K6PM TH sensor Read Array of UINT 64 68 hex K6PM TH sensor 1 pixel cur rent temperature value 4 Temperature data of each pixel from 256 to 319 pixels of the K6PM TH sensor Read A...

Page 118: ...er Black colored characters Indicate the segment number 71 hex K6PM TH sensor 1 pixel cur rent temperature value 13 Temperature data of each pixel from 832 to 895 pixels of the K6PM TH sensor Read Arr...

Page 119: ...d Supported 0E hex Get_Attribute_Single Reads the value of the specified attribute Not supported Supported 10 hex Set_Attribute_Single Write the value of the specified attribute Not supported Supporte...

Page 120: ...gistration Request data 2 1 K6PM TH sensor 1 location registration 2 K6PM TH sensor 2 location registration 31 K6PM TH sensor 31 location registration 0001 to 001F hex Data type UINT 2 An error respon...

Page 121: ...r supply is reset Class ID Instance ID Attribute ID Attribute ID Parameter name Description Attribute Data Data type Default value 64 hex Alarm latch 0 Disabled 1 Enable Write UINT 0001 hex 65 hex Use...

Page 122: ...e name Description Supported services Classes Instances 01 hex Get_Attributes_All Reads the values of all attributes Not supported Supported 02 hex Set_Attributes_All Write values to all attributes No...

Page 123: ...TH sensor 1 seg ment 1 Current temperature alarm setting threshold 2 0000 to 270F hex 0 to 999 9 unit C F Write UINT 03E8 hex 100 0 6C hex K6PM TH sensor 1 seg ment 1 Differential temperature alarm se...

Page 124: ...ss ID 01 hex Service Codes Service code Service name Description Supported services Classes Instances 01 hex Get_Attributes_All Reads the values of all attributes Supported Supported 0E hex Get_Attrib...

Page 125: ...K6PM THMD EIP 512 200 hex Bit Name Description 0 Owned Indicates when the built in EtherNet IP port has an open connection as the target of a tag data link 1 Reserved Always FALSE 2 Configured Tag dat...

Page 126: ...ject class 5 3 8 TCP IP Interface Object Class ID F5 hex Service Codes Service code Service name Description Supported services Classes Instances 01 hex Get_Attributes_All Reads the values of all attr...

Page 127: ...s starting 1 IP address is set Bits 4 to 31 Reserved always FALSE Read DWORD 1 02 hex Configuration Capability Indicates a Setup that can be set to the built in interface Bit 0 BOOTP Client TRUE fixed...

Page 128: ...x 05 hex Interface Configuration Interface settings Write Struct of IP Address IP address UDINT Set value Fac tory default 192 168 250 30 Network Mask Subnet mask UDINT 255 255 255 0 Gateway Address T...

Page 129: ...ath The request path is specified by RqPath Set the following value to the input variable of the above communications instruction 5 3 9 Examples of CIP Message Communications Instruction Input variabl...

Page 130: ...Attribute ID Example Reading the Main Unit status Specify the following ClassID 374 hex meaning of Main Unit monitor object InstanceID 01 hex fixed isAttributeID TRUE meaning to use an attribute ID A...

Page 131: ...6 2 2 03 hex Reading of Multiple Registers 6 3 6 2 3 06 hex Operation Command 6 5 6 2 4 10 hex Writing of Multiple Registers 6 6 6 2 5 Exception Code List 6 7 6 3 Register Address Lists 6 8 6 3 1 Main...

Page 132: ...CP directly from the user program The host device specifies the IP address of K6PM TH and TCP port number of 502 01F6 hex and opens the socket in Active After that it sends Modbus TCP request and read...

Page 133: ...H sensor registration K6PM TH sensor mode change K6PM TH sensor location registration max temperature reset etc 10 hex Writing of multiple registers Used to set the IP address Main Unit initial settin...

Page 134: ...s of 9 is set 9 Register contents Register contents from the start address to the number of read words are set 10 Exception code Error information is set Refer to 6 2 5 Exception Code List on page 6 7...

Page 135: ...Configurations 1 Transaction ID Specify any value For example 0000 hex is used in this explanation 2 Protocol ID Specify 0000 hex 3 Number of bytes transferred Specify the total number of bytes of 4 a...

Page 136: ...cify the total number of bytes of 4 and the successor 4 Unit ID Specify FF hex 5 Function code 10 hex Writing of multiple registers is specified 6 Start address Specify the address to start writing Re...

Page 137: ...The IP address is 2 words 4 bytes so specify 0002 hex 8 Byte count The total number of bytes of 9 is 4 bytes so specify 04 hex 9 Data Specify 192 168 250 30 C0 A8 FA 1E hex as the IP address 3 Number...

Page 138: ...tor Address Parameter name Description Number of bytes R W 1 1 R Read using Reading of multiple registers 03 hex 0000 hex Main Unit status Status of the Main Unit Refer to Main Unit status in 5 3 2 Ma...

Page 139: ...lated 108 byte R 0F40 hex K6PM TH sensor 4 pixel temperature 2048 byte R 5F40 hex K6PM TH sensor 20 pixel tempera ture 2048 byte R 1400 hex K6PM TH sensor 5 monitor related 108 byte R 6400 hex K6PM TH...

Page 140: ...sensor 30 monitor related 108 byte R 4140 hex K6PM TH sensor 14 pixel tempera ture 2048 byte R 9140 hex K6PM TH sensor 30 pixel tempera ture 2048 byte R 4600 hex K6PM TH sensor 15 monitor related 108...

Page 141: ...036 hex K6PM TH sensor 1 seg ment 0 predicted value Arrival prediction value of the segment tem perature 2 R 0037 hex K6PM TH sensor 1 seg ment 1 predicted value Arrival prediction value of the segmen...

Page 142: ...current temperature value 11 Temperature data of each pixel from 704 to 767 pixels of the K6PM TH sensor 128 R 0350 hex K6PM TH sensor 1 pixel current temperature value 12 Temperature data of each pix...

Page 143: ...ction 0 Disabled 1 Enable 0000 hex 2 R W A005 hex K6PM TH sensor 1 type registration 2 0 Unregistered 1 32 x 32 0000 hex 2 R W A023 hex K6PM TH sensor 31 type registration 2 0 Unregistered 1 32 x 32 0...

Page 144: ...4 R C007 hex MAC address 00 00 0A hex 6 R C00A hex Product name 4 4 Product name is in ASCII notation Example 4B 36 50 4D hex K6PM If the name is in less than 32 characters all the succeeding areas be...

Page 145: ...arm setting 132 byte R W A600 hex K6PM TH sensor 6 alarm setting 132 byte R W B600 hex K6PM TH sensor 22 alarm setting 132 byte R W A700 hex K6PM TH sensor 7 alarm setting 132 byte R W B700 hex K6PM T...

Page 146: ...70F hex 0 to 999 9 Unit C or F 03E8 hex 100 0 2 R W A104 hex K6PM TH sensor 1 seg ment 0 Differential temperature alarm value threshold 1 0000 to 270F hex 0 to 999 9 Unit C or F 0320 hex 80 0 2 R W A1...

Page 147: ...ferential temperature alarm value threshold 1 0000 to 270F hex 0 to 999 9 Unit C or F 0320 hex 80 0 2 R W A141 hex K6PM TH sensor 1 seg ment 15 Differential temperature alarm value threshold 2 0000 to...

Page 148: ...ciated device is returned 0000 hex K6PM TH sensor search mode 0001 hex K6PM TH sensor 1 position adjust ment mode 0002 hex K6PM TH sensor 2 position adjust ment mode 001F hex K6PM TH sensor 31 positio...

Page 149: ...al Condition Monitoring Device User s Manual H231 This section describes troubleshooting when using the Main Units 7 1 Main Unit 7 2 7 2 Using the Software Tool 7 6 7 3 Using EtherNet Communications 7...

Page 150: ...terminating resis tance by the DIP switch pin of the sensor Turn ON the power supply to the sensor again If no improvement is seen after taking the above action replace the sensor 1 4 4 Infrared Therm...

Page 151: ...r angle deviation notifica tion function Refer to l Actions to Take When Angle Devi ation Occurs on page 7 5 described later The current temperature value is displayed but AGE lights up The Main Unit...

Page 152: ...eviation detected tempera ture measurement range exceeded running time error Turn ON the power again Check the power supply to the sensor Check the communications wir ing with the sensor Return the se...

Page 153: ...e Setting K6PM Screen check the sensor number in which angle deviation has occurred Select the sensor number on the Setting K6PM Screen and then click the Details Button 3 Position adjustment Move to...

Page 154: ...dly set to a segment different from the IP address of the Main Unit Set the IP address of the computer to IP address of same segment as the Main Unit The IP address setting of the Main Unit on the pro...

Page 155: ...duplication NS LED is not lit An Ethernet link OFF was detected Check the connection between the switching hub and the Main Units to see if the following items are normal Whether the Ethernet cable i...

Page 156: ...7 Troubleshooting 7 8 K6PM TH Thermal Condition Monitoring Device User s Manual H231...

Page 157: ...Infrared Thermal Sensor A 6 A 1 3 Software Tool A 9 A 2 Screen Flow of the Software Tool A 12 A 3 Tag Data Link Connection Setting Procedures A 13 A 3 1 Preface A 13 A 3 2 Using the CS CJ series A 13...

Page 158: ...ty 25 to 85 with no condensation Exterior color Black Case material PC UL94 V0 Altitude 2 000 m max Applicable wires Stranded wires solid wires or ferrules Applicable wire size 0 25 to 1 5 mm2 AWG24 t...

Page 159: ...Manual resetting method Press and hold the SEG ALM RST Button LCD display 7 segment digital displays and individual indicators Display resolution 0 1 C Applicable standards Approved standards UL61010...

Page 160: ...000 ms Timeout value Multiples of RPI 4 times 8 times 16 times 32 times 64 times 128 times 256 times 512 times Connection type Point To Point Connection fixed Explicit message 1 Class 3 Number of clie...

Page 161: ...output 3 Main Unit error and K6PM TH sensor error output 1 Normal ON Main Unit error and K6PM TH sensor error OFF The output type of transistor output 3 is fixed as Nor mally closed 1 The Main Unit er...

Page 162: ...Modbus TCP com munications Alarms of each Main Unit Alarms of all infrared ther mal sensors connected to the Main Unit The occurrence of an alarm can be checked on the alarm bar The occurrence of an a...

Page 163: ...anual mounting bracket magnet for positioning 4 1 The power consumption increases according to the number of connected devices Take note of the choice of wiring and the wiring diameter 2 A 1 4 20 UNC...

Page 164: ...FF For details refer to DIP Switch Settings on page 1 17 Detection of only angle deviation 5 5 Since the operation is not stable at a location subject to vibrations it may not be possible to detect an...

Page 165: ...txt format Refer to Details of the File to be Created on page A 9 under for details Photo image file format that can be read and displayed JPG JPEG format Temperature alarm threshold automatic setting...

Page 166: ...1_20180929110134 txt 01_20181001090000 txt 01 02 01_20181011030303 txt Log file bin ThermalMonitorTool exe Err_20180929110134 txt Execution file Error log file Create a folder if there is no folder wh...

Page 167: ...com k6pm_tool Operating Environment of the Software Tool Item Description OS Windows 7 Windows 8 1 Windows 10 32 bit 64 bit JP EN CPU 2 4 GHz min 32 bit or 64 bit processor Memory 4 GB min Disk reserv...

Page 168: ...nsor Screen Details Button of any one sensor number Check the thermal image Adjust the sensor position and then register the position with the Position registration Button If necessary select the sens...

Page 169: ...ries EtherNet IP Units Operation Manual Cat No W465 for the setting status of the setting tool The setting method when the CS CJ series PLC is an originator is as follows A 3 1 Preface Identificationn...

Page 170: ...shown in the following diagram 2 Installing EDS Files To configure K6PM TH as an EtherNet IP tag data link communications target install the EDS file containing the configuration information of the K6...

Page 171: ...ct EDS File S Install I on the menu bar After selecting the following EDS file click Open and install it At this time an icon confirmation message will be displayed Click Yes Y After selecting the fol...

Page 172: ...participate in the tag data links in the Network Con figuration Window From the hardware list you can register a PLC as an originator device and Main Units by dragging and dropping each device at a t...

Page 173: ...t the tag set to use according to the pur pose of the customer and then set it 1 Create Tag sets and Tags Create tag sets and those members tags necessary for connection for the registered Ether Net I...

Page 174: ...symbol variables of PLC by sharing them with CX Programmer by importing from or exporting to a file the tag set names and tag names of PLC edited with Network Configurator For detailed settings refer...

Page 175: ...tag sets To enter tags there are tabs for Input Consume and Output Produce but set only the Input Consume tab when connecting the K6PM series Select the In Consume Tab and click New N the Edit Tags Di...

Page 176: ...Size 128 bytes Register the tag according to the required number of connections The tags registered are displayed in the Edit Tag Dialog Box Click OK in the Edit Tag Dialog to register tags and comple...

Page 177: ...displayed Enter the tag set name select from the candidate tag list the tag to be a member and add it by clicking the add tag Button at the center or by double clicking it After adding a member you ca...

Page 178: ...n Monitoring Device User s Manual H231 The registered tag set is displayed 2 EtherNet IP Connection Settings Set communications parameters for tag data link communications Select the Connections Tab i...

Page 179: ...H231 A 3 Tag Data Link Connection Setting Procedures A A 3 2 Using the CS CJ series The Connection Edit is displayed in the Edit Device Parameters Dialog Box Select the K6PM series and then click the...

Page 180: ...g tag set from the drop down list and set it Packet Interval RPI From the setting range of K6PM 1000 ms to 10000 ms set the data send interval from K6PM according to the system Timeout value Select th...

Page 181: ...A 3 2 Using the CS CJ series Click Register after connection allocations then connection allocations are completed Register the connections one by one Click Close and return from the Connection Alloca...

Page 182: ...Param eter P Download D and download it Additional Information For details on online and download operations refer to the manual of the originator device For detailed settings refer to the manual of...

Page 183: ...pper left in the start page To edit an existing project file click Open Project and select the saved project Enter the Project name author and comment in the Project Properties Dialog Box select the d...

Page 184: ...a structure type as a basis by the following procedure to create a structure type net work variable 128 bytes 380 bytes 380 bytes or 418 bytes for receiving the input data of the Main Unit 1 1 Openin...

Page 185: ...from the menu Register members and data types to match data received from the Main Unit The registered Pane will be as follows The data of tag data links includes 128 bytes 380 bytes 380 bytes and 418...

Page 186: ...n this example the name of the network variable input is set to K6PM_THM_Monitor_Data1 to K6PM_THM_Monitor_Data4 and the data type is set to t_K6PM_THM1 to t_K6PM_THM4 created in 1 Registering Data Ty...

Page 187: ...lect it highlight it and then operate it 3 Registering the K6PM Devices to the Network Make the following settings so that the K6PM device operates as a target 3 1 Installing EDS Files To configure K6...

Page 188: ...left select the following EDS file click Open and install it When installation is completed the category Motor Condition Monitoring Device and the registered K6PM devices are displayed under the tree...

Page 189: ...ice 4 Editing tag set Map the K6PM Input data to the memory area of the PLC using the EtherNet IP tag data link by associating the network variable input of the PLC with the tag used in the network As...

Page 190: ...names and tag names of the PLC you edit here with the Network Configurator 5 Opening the EtherNet IP Connection Settings Connection Display Click the Connection Button at the upper left of the EtherNe...

Page 191: ...device according to the system Select the Timeout value from the pull down list and set it The timeout time when a communications error occurs can be calculated as follows Timeout time RPI ms multipl...

Page 192: ...ed 05 Path destination unknown The path is referencing an object class instance or structure element that is not known or is not contained in the processing node Path processing shall stop when a path...

Page 193: ...e resulted in an error 20 Invalid parameter A parameter associated with the request was invalid This code is used when a parameter does not meet the requirements of this specification and or the requi...

Page 194: ...011A Target Application cannot support any more connections 01 011B RPI is smaller than the Production Inhibit Time 01 0203 Connection cannot be closed since the connection has timed out 01 0204 Uncon...

Page 195: ...I 1 I K6PM TH Thermal Condition Monitoring Device User s Manual H231 Index...

Page 196: ...PM TH sensor position adjustment mode 1 12 K6PM TH sensor search mode 1 12 K6PM THM 1 6 A 2 K6PM THS 1 6 A 6 L Log file A 9 M Measurement value 1 5 A 6 Modbus TCP 6 1 MON 4 4 Monitoring mode 1 13 Moni...

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Page 198: ...IL 60169 U S A Tel 1 847 843 7900 Fax 1 847 843 7787 Regional Headquarters OMRON EUROPE B V Wegalaan 67 69 2132 JD Hoofddorp The Netherlands Tel 31 2356 81 300 Fax 31 2356 81 388 Contact www ia omron...

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