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SECTION 6

Smart Functions

This section tells you about the many smart functions of the SmartSlice system.

6-1

Overview of Smart Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-2

Registration Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-2-1

Making a Registration Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-2-2

Verifying the Registration Table . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-2-3

Clearing the Registration Table . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-3

Backup Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-3-1

Backup Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-3-2

Doing a Check of the Backup Results . . . . . . . . . . . . . . . . . . . . . . .

6-4

Automatic Restore Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-4-1

Restore Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-4-2

Doing a Check of the Restore Results . . . . . . . . . . . . . . . . . . . . . . .

6-5

Replacing Units Online . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-6

Automatic Baud Rate Recognition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-7

Software Setting of I/O Allocations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-7-1

Starting in Software I/O Allocation Mode . . . . . . . . . . . . . . . . . . . .

6-7-2

Making, Downloading, and Clearing the Software Setting Table . .

6-7-3

Showing the Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-7-4

Editing Parameters of SmartSlice I/O Units . . . . . . . . . . . . . . . . . . .

6-8

Unit Conduction Time Monitor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-8-1

Monitoring the Unit Conduction Time . . . . . . . . . . . . . . . . . . . . . . .

6-8-2

Setting the Threshold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-9

Unit Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-9-1

Reading Comments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-9-2

Writing Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-10 Network Communications Error History Monitor . . . . . . . . . . . . . . . . . . . . .

6-10-1

Reading the Error History. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-11 I/O Communications Error History Monitor . . . . . . . . . . . . . . . . . . . . . . . . .

6-11-1

Reading the Error History. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-12 Last Maintenance Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-12-1

Reading the Last Maintenance Date . . . . . . . . . . . . . . . . . . . . . . . . .

6-12-2

Writing the Last Maintenance Date . . . . . . . . . . . . . . . . . . . . . . . . .

Summary of Contents for GRT1-CRT - 05-2008

Page 1: ...CompoNet Communications Unit Cat No W476 E1 01 SmartSlice GRT1 CRT OPERATION MANUAL ...

Page 2: ...SmartSlice GRT1 CRT CompoNet Communications Unit Operation Manual Produced May 2008 ...

Page 3: ...iv ...

Page 4: ... be an electrical engineer or the equivalent Personnel responsible for the selection of FA systems Personnel responsible for the designs of FA systems Personnel responsible for the installation of and connections in FA systems Personnel responsible for the management of FA systems Precaution This manual contains data which is necessary for you to use a CompoNet Communications Unit Read and underst...

Page 5: ... OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR...

Page 6: ...an exhaustive list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the products Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this manual Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines veh...

Page 7: ... at any time to confirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown PERFORMANCE DATA Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of OMRON s t...

Page 8: ...ust do or not do to use the product safely Precautions for Correct Application shows operations that you must do or not do to make sure that the product operates prevent malfunctions and prevent bad effects on performance and functions WARNING Caution Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Additionally there may be severe property d...

Page 9: ... Do not try to disassemble a Unit or touch the terminal block while the power is ON Doing this can cause electrical shock Make sure that the voltage and current input to the Units are in the specified ranges If the voltage and current are not in the specified ranges there can be Unit malfunctions or fire Turn OFF the I O power supply to a SmartSlice I O Unit before you replace it with the online r...

Page 10: ...ts are missing from the SmartSlice I O Terminal The other I O Units will continue the control operations including the control of the outputs As a countermeasure for such errors there must be external safety measures to keep safety in the system The CPU Unit refreshes I O when the program is stopped in PRO GRAM mode Fully make sure that it is safe before changing the status of bits or words in mem...

Page 11: ...s Keep the communications cables away from the power lines or high tension lines Do not bend the communications cables with too much force Do not pull on the communications cables with too much force Do not put objects on the communications cables Put the communications cables in ducts If the power supply conditions are bad install countermeasures to make sure that the power supply always has the ...

Page 12: ...d effects on the system before doing these operations Changing the operating mode of the CPU Unit Setting or resetting bits in memory Changing set values or present values on the user program Before touching a Unit touch a grounded metal object to release static electricity from your body When you replace a part be sure that the specifications of the replacement part are correct Do not try to disa...

Page 13: ...tion as the result of large changes in temperature Locations with corrosive gases or flammable gases Locations with dust specially iron dust or salts Locations with water acid oil or chemicals Locations with shock or vibration Install applicable and sufficient countermeasures if you install the system in these locations Locations with static electricity or other types of noise Locations with stron...

Page 14: ...VAC or 75 to 1 500 VDC must comply with the related safety requirements The applicable standard is EN 61131 2 Complying with EC Directives The SmartSlice I O Units comply with EC Directives These measures are necessary for the ma chine containing a SmartSlice I O Units to comply with the EC Directives 1 You must install the SmartSlice I O Units in a control panel 2 You must use reinforced insulati...

Page 15: ... GRT1 Series SmartSlice I O Units Operation Man ual This manual tells you about the models functions specifica tions and operating procedures of the SmartSlice I O Units W456 CS CJ Series CompoNet Master Unit Operation Manual This manuals tells you about the CompoNet network commu nications specifications connection procedures and the CS CJ series CompoNet Master Unit W342 SYSMAC CS CJ CP Se ries ...

Page 16: ...u how to set the unit address and unit number It also tells how to allocate I O in the CompoNet Master Unit Section 6 Smart Functions Section 6 tells you about the many smart functions of the SmartSlice system Section 7 Basic Operation Section 7 gives the procedures for and example of operating a SmartSlice system Section 8 Remote I O Commu nications Section 8 tells you about the communications ti...

Page 17: ...About this Manual xviii ...

Page 18: ...ecting the Communications Cables 30 4 2 Connecting the Power Supply Cables 31 4 3 Connecting the Turnback Cables 35 4 4 Precautions When Connecting the Power Supplies 36 4 5 Connecting the Signal Lines for External Devices 38 SECTION 5 Unit Settings and I O Allocations 39 5 1 Setting the Node Addresses 40 5 2 Unit Numbers for SmartSlice I O Units 41 5 3 I O Allocations to CompoNet Master Unit 42 S...

Page 19: ...Communications 87 7 5 Making Sure That Operation Is Correct 88 SECTION 8 Remote I O Communications 89 8 1 Performance of Remote I O Communications 90 8 2 Performance of Message Communications 93 SECTION 9 Error Procedures 95 9 1 Error Procedures with Indicators 96 9 2 Error Procedures with CX Integrator 100 9 3 Other Error Causes and Error Procedures 105 Appendices A CompoNet Explicit Messages 109...

Page 20: ...ystem configuration and specifications of the CompoNet Communications Unit 1 1 The SmartSlice I O System 2 1 2 Features of the CompoNet SmartSlice I O Terminals 3 1 3 System Configuration 5 1 4 Specifications 7 1 4 1 Specifications of the SmartSlice System 7 1 4 2 Specifications of the CompoNet Communications Unit 7 1 4 3 Dimensions 9 ...

Page 21: ... INPUT V V END OD4 TS 0 1 2 3 ID4 TS 0 1 2 3 ID4 TS 0 1 2 3 ID4 TS 0 1 2 3 OD4 TS 0 1 2 3 OD4 TS 0 1 2 3 GRT1 TBL A1 A2 A3 A4 A5 A6 A1 A2 A3 A4 A5 A6 A1 A2 A3 A4 A5 A6 A1 A2 A3 A4 A5 A6 A1 A2 A3 A4 A5 A6 A1 A2 A3 A4 A5 A6 B6 B5 B4 B3 B2 B1 B6 B5 B4 B3 B2 B1 B6 B5 B4 B3 B2 B1 B6 B5 B4 B3 B2 B1 B6 B5 B4 B3 B2 B1 B6 B5 B4 B3 B2 B1 Slice I O Terminal CompoNet Master Unit PLC CPU Unit Slice I O Units Y...

Page 22: ...en push the ferrules into the screwless clamp terminals It is not necessary to tighten screws Table Registration You can use the DIP switch on the CompoNet Communications Unit to record the connected SmartSlice I O Units in a table The table tells the sequence and I O capacity of each SmartSlice I O Unit After you complete registration the CompoNet Communications Unit will compare the configuratio...

Page 23: ...ction time is longer than the threshold You can set the thresh old or read the conduction time with the CX Integrator or with an explicit mes sage Unit Comments You can set a comment for example a name or the application for each CompoNet Communications Unit to record the name in the CompoNet Com munications Unit You can use the comments to easily identify CompoNet Communications Units when you se...

Page 24: ... A4 A5 A6 A1 A2 A3 A4 A5 A6 B6 B5 B4 B3 B2 B1 B6 B5 B4 B3 B2 B1 B6 B5 B4 B3 B2 B1 B6 B5 B4 B3 B2 B1 B6 B5 B4 B3 B2 B1 B6 B5 B4 B3 B2 B1 UNIT PWR I O PWR UNIT I O V V DC24V INPUT V V END OD4 TS 0 1 2 3 ID4 TS 0 1 2 3 ID4 TS 0 1 2 3 ID4 TS 0 1 2 3 OD4 TS 0 1 2 3 OD4 TS 0 1 2 3 GRT1 TBL A1 A2 A3 A4 A5 A6 A1 A2 A3 A4 A5 A6 A1 A2 A3 A4 A5 A6 A1 A2 A3 A4 A5 A6 A1 A2 A3 A4 A5 A6 A1 A2 A3 A4 A5 A6 B6 B5 B...

Page 25: ... from the CompoNet Master Unit all at one time during remote I O communica tions 3 SmartSlice I O Units The SmartSlice I O Units do communications with the CompoNet Master Unit through the CompoNet Communications Unit You can normally connect a maximum of 64 SmartSlice I O Units to one Com poNet Communications Unit There are restrictions in the number of Smart Slice I O Units if the total data siz...

Page 26: ...tions I O communications and message communications Turnback Cables Length 1 m Maximum number of cables 2 Connections between Units in SmartSlice I O Ter minal Building block structure with slide connectors Base block power supply Voltage 24 VDC Current 4 A Event messages You can use event messages Item Specification Model GRT1 CRT I O points Inputs 32 bytes maximum including status and areas whic...

Page 27: ... indicator shows the status of the Smart Slice I O Terminal UNIT PWR green This indicator shows the status of the Unit power supply I O PWR green This indicator shows the status of the I O power supply Switches Rotary switches There are two rotary switches You use them to set the node address DIP switch There is one DIP switch with four pins You use them to set the operating mode Connectors There ...

Page 28: ...9 Specifications Section 1 4 1 4 3 Dimensions 12 23 1 25 1 61 2 69 7 58 3 8 4 3 mm ...

Page 29: ...10 Specifications Section 1 4 ...

Page 30: ...ompoNet Communications Unit 2 1 Nomenclature 12 2 1 1 CompoNet Communications Unit 12 2 1 2 SmartSlice I O Units 13 2 2 Indicators 14 2 2 1 MS Indicator 14 2 2 2 NS Indicator 15 2 2 3 TS Indicator 16 2 2 4 UNIT PWR Indicator 17 2 2 5 I O PWR Indicator 17 2 3 Switches 18 2 3 1 Rotary Switches 18 2 3 2 DIP Switch 18 ...

Page 31: ...allocation mode back up SmartSlice I O Unit parameters and restore SmartSlice I O Unit parame ters 5 Terminals for Unit power supply Use these terminals to send 24 VDC power to the inter nal circuits of the CompoNet Communications Units and the SmartSlice I O Units 6 Terminals for I O power supply Use these terminals to send 24 VDC power to the external I O which connect to the SmartSlice I O Unit...

Page 32: ...fica tions No Name Function 1 Base Block This is the bus between the SmartSlice I O Units You do not have to disconnect the Base Block when you replace the Main Block for example when there is damage to the Main Block 2 Main Block This is the primary part of the SmartSlice I O Unit 3 Terminal Block This block has the terminals for the SmartSlice I O Unit You do not have to disconnect the wires fro...

Page 33: ...mmunications Unit Color Status Green Lit Normal status Red Lit Fatal error Unit hardware error Watchdog timer error EEPROM memory error Flashing Non fatal error Switch setting error Pin 1 REGS and pin 2 I O are ON on the DIP switch when the Unit power supply came ON Logic error in parameter settings Not lit No power The Unit power supply is OFF The Unit is being reset Unit initialization is not co...

Page 34: ...Net Master Unit is completing the connection Red Lit A fatal communications error occurred The CompoNet Communications Unit found an error for which communi cations on the CompoNet network are not possible Communications error Duplication of node addresses Bus Off error Flashing Non fatal communications error Communications timeout Not lit The Unit is offline or the power supply is OFF There is no...

Page 35: ...ds The CompoNet Communications Unit could not back up the parameters from the SmartSlice I O Units The CompoNet Communications Unit could not restore the parameters to the SmartSlice I O Units The CompoNet Communications Unit could not make the Registration Table Pin 1 REGS of the DIP switch turned ON when pin 2 I O was ON You turn ON pin 1 to allocate I O using software You turn ON pin 2 to alloc...

Page 36: ...ator shows the status of the I O power supply Color Status Green Lit The 24 VDC Unit power supply to the CompoNet Commu nications Unit is ON Not lit The Unit power supply is OFF MS NS TS UNIT PWR I O PWR Color Status Green Lit The 24 VDC I O power supply to the CompoNet Commu nications Unit is ON Not lit The I O power supply is OFF MS NS TS UNIT PWR I O PWR ...

Page 37: ...enables or disables the Registration Table While the Unit power supply is ON turn ON pin 1 to make the registration table The Pin Setting When the Unit Power Supply Turns ON Changing the Pin Setting While the Unit Power Supply Is ON Note The setting of pin 1 is enabled when pin 2 I O is OFF Automatic I O Alloca tion Mode 10 1 ON 1 2 3 4 REGS I O ADR BACK Pin setting Description ON If there is no R...

Page 38: ...escription ON The Software I O Allocation Mode is set You can make a Registration Table with the CX Integrator to allocate I O For each SmartSlice I O Unit in the table you can specify if the Unit is installed or not When you turn ON the power the Communica tions Unit will do a check only for installed Units The Units which are not installed will have empty spaces in the I O data for the CompoNet ...

Page 39: ...20 Switches Section 2 3 ...

Page 40: ...lice I O Units 3 1 Installing a SmartSlice I O Terminal 22 3 1 1 Installing the CompoNet Communications Unit 22 3 1 2 Installing the First SmartSlice I O Unit 23 3 1 3 Installing the Other SmartSlice I O Units 24 3 1 4 Installing the End Unit 25 3 1 5 Installing the End Plates 26 3 2 Installing the Turnback Units 27 ...

Page 41: ...O Units on DIN Track Necessary Tools Installation Direction You can install the SmartSlice I O Terminal in these directions InstallationProcedure 1 2 3 1 Install the DIN Track Use one screw for each three holes in the DIN Track There must be a screw for each 105 mm or less Name Model Remarks 35 mm DIN Tracks PFP 50N Length 50 cm PFP 100N Length 100 cm PFP 100N2 Length 100 cm End Plate PFP M Two En...

Page 42: ...wdriver or equivalent tool to pull out the hooks This will unlock them Then pull out the CompoNet Communications Unit in a perpen dicular direction to the DIN Track 3 1 2 Installing the First SmartSlice I O Unit Press the SmartSlice I O Unit along the side of the CompoNet Communica tions Unit to install it It must engage with the CompoNet Communications Unit Press the SmartSlice I O Unit until you...

Page 43: ...the same procedure as the first SmartSlice I O Unit You can normally connect a maximum of 64 SmartSlice I O Units to one Com poNet Communications Unit There are restrictions in the number of Smart Slice I O Units if the total data size is too large or power supply capacity is too small Slice I O Unit CompoNet Communications Unit Slice I O Unit ...

Page 44: ...ust install an End Unit GRT1 END to the end of the last block in the SmartSlice I O Terminal You connect it with the same procedure as for SmartSlice I O Units End Unit Make sure that the guides on the Units are locked together when you install the Units Precaution for Correct Usage Guide ...

Page 45: ...ice I O Terminal Then tighten the screws 1 2 End Plate End Plate DIN Track Screw TS 0 1 2 3 I O PWR TS 0 1 2 3 OD4 ROS2 TS 0 1 ROS2 TS 0 1 TBR GRT1 CRT INX OUTX WORD NODE ADR 10 1 0 63 BS BS BD H BD L DC24V INPUT TS UNIT PWR I O PWR MS NS ON 1 2 3 4 REGS I O ADR BACK UNIT I O V V DC24V INPUT V V ID4 TS 0 1 2 3 OD4 TS 0 1 2 3 ID4 TS 0 1 2 3 OD4 PD2 A1 A2 A3 A4 A5 A6 B6 B5 B4 B3 B2 B1 B6 B5 B4 B3 B2...

Page 46: ...ables on page 35 There can be three blocks in a SmartSlice I O Terminal one main block and two expansion blocks Right side of block Left side of expansion or divided block Left Turnback Unit Right Turnback Unit Slice I O Unit Slice I O Unit You must install an End Unit GRT1 END on the end of the last block in the SmartSlice I O Terminal There are limits for each block to the capacity of the Unit p...

Page 47: ...28 Installing the Turnback Units Section 3 2 ...

Page 48: ... Using Round Cables I II 30 4 2 Connecting the Power Supply Cables 31 4 2 1 Types of Power Supply 31 4 2 2 Recommended Power Supplies 31 4 2 3 Power Supply Terminals 31 4 2 4 Connecting the Unit Power Supply Cables 33 4 2 5 Connecting the I O Power Supply Cables 34 4 3 Connecting the Turnback Cables 35 4 4 Precautions When Connecting the Power Supplies 36 4 5 Connecting the Signal Lines for Extern...

Page 49: ...e Screw Terminal Block Adapter and connect the cable conductors to BDH communications data high signal and to BDL communications data low signal on the terminal block For Round Cable II also connect BS communications power supply and BS communications power supply Note Do not connect the BS and BS terminals 0 2 Flat Connector Plug 0 2 GRT1 CRT INX OUTX WORD NODE ADR 10 1 0 63 BS BS BD H BD L DC24V...

Page 50: ... SmartSlice I O Units The connectors on the Base Blocks send the power to the SmartSlice I O Units 4 2 2 Recommended Power Supplies Use an SELV power supply with overcurrent protection An SELV power supply has redundant or reinforced insulation between the I O an output voltage of 30 Vr m s and a 42 4 V peak or maximum of 60 VDC We recommend these Power Supplies S82K 10024 from OMRON S82J 10024D f...

Page 51: ...the wire hole of the screwless clamp terminal Type Applicable wire gauge Stranded wires AWG20 to AWG16 0 5 to 1 25 mm2 Solid wires Ferrules 7 to 10 mm 8 to 10 mm Manufacturer Model Applicable wire Crimping Tool PhoenixContact AI0 5 10WH 0 5 mm2 AWG 20 CRIMPFOX UD6 order number 1204436 or CRIMPFOX ZA3 Series AI0 75 10GY 0 75 mm2 AWG 18 AI1 5 10BK 1 25 mm2 AWG 16 Weidmüller H0 5 16 OR 0 5 mm2 AWG 20...

Page 52: ...p terminal with a small flat blade screwdriver Then pull out the wire or ferrule and release the button We recommend this screwdriver to connect or disconnect wires or ferrules Model SZF1 Flat blade Screwdriver Manufacturer Phoenix Contact 4 2 4 Connecting the Unit Power Supply Cables Connect the Unit power supply cable 24 VDC to the power supply terminals on the CompoNet Communications Unit These...

Page 53: ...erminals on the CompoNet Communications Unit and Left Turnback Unit GRT1 TBL are not the same as the terminals on the I O Power Feed Units for example the GRT1 PD2 and GRT1 PD8 Refer to the GRT1 Series SmartSlice I O Units Operation Manual Cat No W455 for the connection procedure 24 VDC UNIT I O DC24V INPUT Connection holes for power supply wires or ferrules Unit power supply lines V V V V Use an ...

Page 54: ...2 A3 A4 A5 A6 A1 A2 A3 A4 A5 A6 B6 B5 B4 B3 B2 B1 B6 B5 B4 B3 B2 B1 B6 B5 B4 B3 B2 B1 B6 B5 B4 B3 B2 B1 B6 B5 B4 B3 B2 B1 B6 B5 B4 B3 B2 B1 Right Turnback Unit Left Turnback Unit Turnback Cable TS 0 1 2 3 I O PWR TS 0 1 2 3 OD4 ROS2 TS 0 1 ROS2 TS 0 1 TBR GRT1 CRT INX OUTX WORD NODE ADR 10 1 0 63 BS BS BD H BD L DC24V INPUT TS UNIT PWR I O PWR MS NS ON 1 2 3 4 REGS I O ADR BACK UNIT I O V V DC24V ...

Page 55: ...ion is 80 W or less Then connect a Left Turnback Unit GRT1 TBL to start a new block 3 Connect the Right Turnback Unit to the Left Turnback Unit with a Turnback Cable GCN2 100 4 Connect the Unit power supply 24 VDC to the Unit power supply termi nals on the Left Terminal Block Connect the I O power supply 24 VDC to the I O power supply terminals on the Left Terminal Block Total I O Current Consumpt...

Page 56: ... the Unit power supply terminals on the Left Turnback Unit Connect the I O power supply 24 VDC to the I O power supply terminals on the Left Turnback Unit Add an I O Power Feed Unit to start a new I O power supply group Make sure that each group uses less than 4 A Note You can connect an I O Power Feed Unit at the necessary location in the SmartSlice I O Terminal to divide the input and output pow...

Page 57: ...t the I O signal lines from the external devices to the I O terminals on the SmartSlice I O Units The I O terminals on the SmartSlice I O Units are the same type of screwless clamp terminal as on the CompoNet Communica tions Unit Refer to the GRT1 Series SmartSlice I O Units Operation Manual Cat No W455 for more information ...

Page 58: ... to allocate I O in the CompoNet Master Unit 5 1 Setting the Node Addresses 40 5 2 Unit Numbers for SmartSlice I O Units 41 5 3 I O Allocations to CompoNet Master Unit 42 5 3 1 Overview of I O Allocations 42 5 3 2 Restrictions for Data Sizes and Number of Units 44 5 3 3 Status Words 46 5 3 4 Allocating I O with the CX Integrator 51 ...

Page 59: ...wer supply to the CompoNet Master Unit and the CompoNet Communications Unit 2 Set the 10s digit of the node address on the left rotary switch and set the 1s digit on the right rotary switch Set the node address to between 0 and 63 Do not set the same address for more than one node nodes for CompoNet Master Unit and slaves 3 Turn ON the power supplies Note If you set a node address that is the same...

Page 60: ...e other SmartSlice I O Units get unit numbers 2 to 64 in sequence from the left side to the right side of the SmartSlice I O Terminal The CompoNet Master Unit uses the unit numbers to allocate I O Note 1 The node address of the SmartSlice I O Terminal has no relation to the unit numbers of the SmartSlice I O Units 2 The I O Power Feed Units for example the GRT1 PD2 and GRT1 PD8 do not get unit num...

Page 61: ...ion 5 3 1 Overview of I O Allocations This section gives an overview of I O allocations to the CompoNet Master Unit 1 Status of the CompoNet Communications Unit The Status Word shows the status of the SmartSlice I O Units in the SmartSlice I O Terminal 2 I O Data for SmartSlice I O Units The system allocates the bits or words to the SmartSlice I O Units in the SmartSlice I O Terminal in the same s...

Page 62: ...system always allocates words in the same sequence starting from the first word for the node address The sequence is the status left SmartSlice I O Unit subsequent SmartSlice I O Unit on the right side other SmartSlice I O Units The system allocates words to Input Units in the Input Area and to Output Units in the Out put Area The system allocates words for status of the CompoNet Communications Un...

Page 63: ...ot include the End Unit The Input Area must be no larger than 32 bytes This includes bits for Word Units bits for Bit Units status words and bits that are not used The Output Area must be no larger than 32 bytes This includes bits for Word Units bits for Bit Units and bits that are not used These are examples of the restrictions Permitted Configurations Bit Input Units Only 8 1 0 5 4 3 2 1 5 6 2 3...

Page 64: ...it GRT1 AD2 2 words 4 bytes 7 28 bytes in Input Area Two bytes are used for CompoNet Communications Unit status The total is 30 bytes CompoNet Communications Unit 2 point Analog Output Unit 2 point Analog Output Unit 2 point Analog Output Unit 2 point Analog Output Unit End Unit 8 Units Two point Analog Output Unit GRT1 DA2C 2 words 4 bytes 8 32 bytes in Output Area Two bytes are used for CompoNet...

Page 65: ... point Analog Output Unit End Unit 7 Units 2 Units Two point Analog Input Unit GRT1 AD2 2 words 4 bytes 9 38 bytes in Input Area Two bytes are used for CompoNet Communications Unit status CompoNet Communications Unit 2 point Analog Input Unit 2 point Analog Input Unit 2 point Analog Input Unit 2 point Analog Input Unit End Unit 9 Units Two point Relay Output Unit GRT1 ROS2 2 bits 65 17 bytes in Ou...

Page 66: ...artSlice bus in the SmartSlice I O Terminal 1 Reserved 2 SmartSlice I O Unit Warning Flag OFF Normal ON Error This flag turns ON when there is a minor error in a SmartSlice I O Unit It will turn ON when there is an error in one or more of the SmartSlice I O Units in the SmartSlice I O Terminal 3 Reserved 4 SmartSlice I O Unit Alarm Flag OFF Normal ON Error This flag turns ON when there is a seriou...

Page 67: ...Flag OFF Normal ON Error This is an overview flag It turns ON when one of the flags in bits 0 to 4 12 or 13 turns ON 15 I O Refreshing Flag OFF I O communications stopped ON I O communications are normal This flag is ON while I O data communica tions on the SmartSlice bus are normal Bit Description Meaning 17 11 10 12 13 14 15 16 18 19 20 21 22 23 24 25 27 26 28 29 30 31 32 33 34 35 36 37 38 39 40...

Page 68: ... higher than the high compari son value 1 Reserved Not used 2 Reserved Not used 3 Unit total time warning This bit turns ON when the total operating time is higher than the threshold value 4 Reserved Not used 5 Reserved Not used 6 Reserved Not used 7 Reserved Not used 8 Reserved Not used 9 Reserved Not used 10 Reserved Not used 11 Reserved Not used 12 Reserved Not used 13 Reserved Not used 14 Rese...

Page 69: ...indow double click the icon The Monitor Window will show 3 Click the Status Tab The window will show the communications status of the SmartSlice I O Units These are the meanings of the colors of the status indicators Red The Alarm Status Bit for the SmartSlice I O Unit is ON Yellow The Warning Status Bit for the SmartSlice I O Unit is ON Blue The SmartSlice I O Unit is communicating as normal 4 Cl...

Page 70: ...ster Unit In the Maintenance Mode Window right click the icon and select Parameter Edit The Configuration Window will show 3 Click the Software Setting Table Tab and set the areas addresses and number of nodes for word outputs and word inputs The area is the mem ory area in the CPU Unit and the address is the address of the first word to allocate Node is the number of words in the Input or Output ...

Page 71: ...nd Output Areas open the Configuration Window of the Communica tions Unit and click the I O Map Tab The tab page will show the number of words in the Input Area and the Output Area 4 Click the General Tab and then click the Transfer PC to Unit Button The CX Integrator will start to download the parameters 5 Click the OK Button to complete the procedure Number of words in Input Area Number of words...

Page 72: ... Rate Recognition 59 6 7 Software Setting of I O Allocations 60 6 7 1 Starting in Software I O Allocation Mode 62 6 7 2 Making Downloading and Clearing the Software Setting Table 63 6 7 3 Showing the Settings 67 6 7 4 Editing Parameters of SmartSlice I O Units 70 6 8 Unit Conduction Time Monitor 71 6 8 1 Monitoring the Unit Conduction Time 72 6 8 2 Setting the Threshold 72 6 9 Unit Comments 73 6 9...

Page 73: ...Software Setting of I O Allocations You can set Dummy Units SmartSlice I O Units that are not installed at this time in a Software Setting Table The settings include the node address and I O configuration information DIP switch You use the CX Integrator to make download and clear the Software Set ting Table Unit Conduction Time Monitor The system calculates and records the time that the internal p...

Page 74: ... Registration Table with the connected SmartSlice I O Units The TS indicator on the CompoNet Communications Unit will flash in red if there is one or more differences Unit number from the left side I O Number of I O 1 Input 4 points 2 Input 4 points 3 Output 4 points 4 Output 2 points 1 2 3 4 Power ON Turn ON pin 1 Registration Table The CompoNet Communications Unit reads and saves the I O configu...

Page 75: ...tor flashes in red CompoNet Communica tions Unit 4 point Input Unit 4 point Input Unit 2 point Output Unit 2 point Output Unit Registration Table Unit number from the left side Number of I O 4 points 4 points 4 points 2 points The number of outputs is different the Registration Table does not agree with the I O configuration The CompoNet Communications Unit will not communicate with the Slice I O ...

Page 76: ...Units at one time 6 3 1 Backup Procedure Turn pin 4 BACK OFF and then ON in 3 seconds The CompoNet Communications Unit will start to back up the parameters 6 3 2 Doing a Check of the Backup Results The TS indicator on the CompoNet Communications Unit flashes green dur ing the backup operation The backup operation is completed when the TS indicator goes OFF If the CompoNet Communications Unit could...

Page 77: ... Procedure 1 2 3 1 Turn ON pin 3 ADR on the CompoNet Communications Unit to enable the Automatic Restore Function 2 Turn OFF the I O power supply and replace the SmartSlice I O Unit Refer to the GRT1 Series SmartSlice I O Units Operation Manual Cat No W455 for information on how to replace SmartSlice I O Units The CompoNet Communications Unit will detect the SmartSlice I O Unit that you replaced a...

Page 78: ...the other SmartSlice I O Units will continue while you replace the SmartSlice I O Unit If you back up the parameters you can turn ON pin 3 ADR with pin 1 REGS or pin 2 I O ON to automatically restore the parameters Refer to the GRT1 Series SmartSlice I O Units Operation Manual Cat No W455 for information on how to replace SmartSlice I O Units WARNING Turn OFF the I O power supply to a SmartSlice I...

Page 79: ... 7 Software Setting of I O Allocations You can set Dummy Units in a Software Setting Table for SmartSlice I O Units that are not in the SmartSlice I O Terminal The settings include the node numbers and I O configurations When you then add the SmartSlice I O Units it will not be necessary for you to set the unit numbers or I O configurations It will also not be necessary to change the ladder progra...

Page 80: ...its The Slice I O Units that you will add 4 point Input Unit 4 point Input Unit 4 point Output Unit 4 point Output Unit 4 point Input Unit 4 point Input Unit 4 point Input Unit 4 point Input Unit CompoNet Communica tions Unit Software Setting Table The Software Setting Table contains the I O configuration including Dummy Units CompoNet Communica tions Unit 4 point Output Unit 4 point Input Unit 4 ...

Page 81: ...error The operation will contin ue 3 If you start in Software I O Allocation Mode and there is no correct Reg istration Table in the CompoNet Communications Unit there will be a Registration Table Logic Error The MS indicator will flash in red and I O operation will stop If that occurs make the Software Setting Table down load it and turn ON or reset the Unit power supply 4 The unit numbers includ...

Page 82: ...for a CompoNet Communications Unit Making the Software Setting Table 1 2 3 1 Start the CX Integrator 2 Double click the icon of the CompoNet Communications Unit In the Main tenance Mode Window right click the icon and select Parameter Edit The Configuration Window will show 3 Click the I O Module Tab and select the Use Software Configuration Mode Check Box This will enable the Mount Check Boxes ...

Page 83: ...xes for all Dummy Units Note By default the Mount Check Boxes are selected for all SmartSlice I O Units Downloading the Software Setting Table 1 2 3 1 Start the CX Integrator 2 Double click the icon of the CompoNet Communications Unit In the Main tenance Mode Window right click the icon and select Parameter Edit The Configuration Window will show 3 Click the General Tab ...

Page 84: ...loaded It will then download the parame ters to the SmartSlice I O Units This enables the Software Setting Table 5 Click the OK Button to complete the procedure Note 1 If the CompoNet Communications Unit is not in Software I O Allocation Mode when the parameters are downloaded the CX Integrator will down load only the normal parameters 2 If you downloaded a Software Setting Table before clear the ...

Page 85: ...ter Edit The Configuration Window will show 3 Click the I O Module Tab 4 Click the Clear Software Configuration Table Button The CompoNet Communications Unit will clear the Software Setting Table Note Clear the Software Setting Table and then set it again if you change the I O size of any Slave for example changing the I O size for the GRT1 AD2 or GRT1 TS2P You must also do this when you change on...

Page 86: ...ons Unit and select Main tenance Information From the Maintenance Mode Window double click the icon The Monitor Window will show 3 Click the I O Module Tab The Unit configuration information including Dummy Units will show 4 Click the Close Button to complete the procedure Note Click the I O Map Tab from the Master Unit Configuration Window to show an I O map of the Unit configuration that is set ...

Page 87: ... of I O Allocations Section 6 7 Saving the Unit Configuration in CSV Format 1 2 3 1 Click the I O Map Tab from the Master Unit Configuration Window and then click the Export Button 2 Save the Unit configuration to a file ...

Page 88: ...69 Software Setting of I O Allocations Section 6 7 The CSV file will contain the Units that are set in the input and output areas and their I O sizes ...

Page 89: ...Unit to edit the parameters and click the Edit Button The Configuration Window will be displayed for the selected Unit Refer to the GRT1 Series SmartSlice I O Units Operation Manual Cat No W455 for information the parameters Note An installed SmartSlice I O Unit will return a normal response if you send an explicit message directly to the Unit The CX Integrator is not required to do this Refer to ...

Page 90: ...or the conduction time You can set the threshold to between 0 and 429 496 729 hours The threshold is saved in the CompoNet Communications Unit If the Unit conduction time becomes larger than the threshold the Unit Maintenance Flag will turn ON bit 12 of the status word for the CompoNet Communications Unit to notify the CompoNet Master Unit You can read the Unit conduction time and the status flags...

Page 91: ...intenance Mode Window double click the icon The Monitor Window will show You can monitor the Unit Conduction Time on the General Tab Page 3 Click the Close Button to complete the procedure 6 8 2 Setting the Threshold 1 2 3 1 Start the CX Integrator 2 Double click the icon of the CompoNet Communications Unit In the Main tenance Mode Window right click the icon and select Parameter Edit The Configur...

Page 92: ...Net Communications Unit 5 Click the OK Button to complete the procedure 6 9 Unit Comments You can set a comment for each CompoNet Communications Unit to record the name in the CompoNet Communications Unit Each comment can be 32 characters long You can use the CX Integrator or explicit messages to read and write unit comments CX Integrator CompoNet network Unit comment for example the equipment nam...

Page 93: ...or Window will show The General Tab Page shows the comment Note The comment shows by the icon of the CompoNet Communications Unit in the Maintenance Mode Window 3 Click the Close Button to complete the procedure 6 9 2 Writing Comments 1 2 3 1 Start the CX Integrator 2 Double click the icon of the CompoNet Communications Unit In the Main tenance Mode Window right click the icon and select Parameter...

Page 94: ...s in communi cations between the CompoNet Master Unit and the CompoNet Communica tions Unit If there are more than four errors the CompoNet Communications Unit deletes previous errors You can read the error history with the CX Integrator or explicit messages Refer to 9 2 1 Communications Errors on CompoNet Networks on page 100 for information on the contents of the error history 6 10 1 Reading the...

Page 95: ... Error History Monitor The CompoNet Communications Unit records the last 64 errors in communi cations between the CompoNet Communications Unit and the SmartSlice I O Units and errors in the SmartSlice I O Terminal If there are more than 64 errors the CompoNet Communications Unit deletes previous errors You can read the error history with the CX Integrator or explicit messages Refer to 9 2 3 Errors...

Page 96: ...ory Tab The window will show the last 64 er rors in communications You can click the Clear Button to clear the error history 4 Click the Close Button to complete the procedure 6 12 Last Maintenance Date You can record the last date on which you did maintenance in the CompoNet Communications Unit This lets you easily know the subsequent date for maintenance You can read the Last Maintenance Date wi...

Page 97: ...s Unit The Maintenance Information Win dow will show The General Tab Page will show the last maintenance date 3 Click the OK Button to complete the procedure 6 12 2 Writing the Last Maintenance Date 1 2 3 1 Start the CX Integrator 2 Double click the icon of the CompoNet Communications Unit In the Main tenance Mode Window right click the icon and select Parameter Edit The Configuration Window will ...

Page 98: ...eld Click the arrow buttons at the top of the calendar to show other months Click the date at the bottom of the calendar to enter the date of today 4 Click the Transfer PC to Unit Button to download the setting and then click the Reset Button to reset the CompoNet Communications Unit 5 Click the OK Button to complete the procedure ...

Page 99: ...80 Last Maintenance Date Section 6 12 ...

Page 100: ... O Units 84 7 2 2 Making Sure That SmartSlice Specifications Are Applicable 84 7 3 Hardware Connections and Settings 85 7 3 1 Installing a SmartSlice I O Terminal 85 7 3 2 Connecting the Communications Cables and Power Cables 85 7 3 3 Setting the SmartSlice I O Terminals 85 7 4 Starting Communications 87 7 4 1 Making the I O Tables 87 7 4 2 Starting the SmartSlice System 87 7 5 Making Sure That Op...

Page 101: ...t Communications Unit GRT1 CRT Slice I O Units GRT1 ID4 GRT1 OD4 End Unit GRT1 END Unit power supply 24 VDC I O power supply 24 VDC Switch bit 0 Lamp bit 0 TS 0 1 2 3 TS 0 1 2 3 OD4 END GRT1 CRT INX OUTX WORD NODE ADR 10 1 0 63 BS BS BD H BD L DC24V INPUT TS UNIT PWR I O PWR MS NS ON 1 2 3 4 REGS I O ADR BACK UNIT I O V V DC24V INPUT V V ID4 TS 0 1 2 3 ID4 TS 0 1 2 3 ID4 TS 0 1 2 3 ID4 A1 A2 A3 A4...

Page 102: ...Cat No W456 and the GRT1 Series SmartSlice I O Units Operation Manual Cat No W455 Preparing for Work Selecting the Slice I O Units Hardware Connections and Settings Installing a Slice I O Terminal Setting the Slice I O Terminals Starting Communications Making the I O Tables Starting the SmartSlice System Making Sure That Operation Is Correct Unit Indications Doing a Check of I O Making Sure That S...

Page 103: ...ations to CompoNet Master Unit on page 42 for more information This table shows the same items for this example Name Model Number CompoNet Master Unit CS1W CRM21 1 CompoNet Communications Unit GRT1 CRT 1 SmartSlice Input Units GRT1 ID4 4 SmartSlice Output Units GRT1 OD4 4 End Unit GRT1 END 1 Item Restriction Number of Smart Slice I O Units 64 maximum Do not include the End Unit Number of I O bytes...

Page 104: ... Unit power supply ter minals on the CompoNet Communications Unit 3 Connecting the I O Power Supply Connect a 24 VDC power supply for the outputs connected to SmartSlice Output Units to the I O power supply terminals on the CompoNet Communica tions Unit Note Refer to 4 2 Connecting the Power Supply Cables on page 31 for the connec tion procedure 4 Connecting the External Devices Connect the I O si...

Page 105: ...ration Table reset the Unit power supply and turn pin 1 ON again The CompoNet Com munications Unit will make a Registration Table for the configuration at the time Note Refer to 6 2 Registration Table on page 54 for more information on the Regis tration Table 3 Setting the Functions of the CompoNet Communications Unit Start the CX Integrator and set the function of the CompoNet Communica tions Uni...

Page 106: ... I O tables in the CPU Unit of the CompoNet Master Unit The I O tables show the Units in the PLC and their locations You use a PLC Programming Device the CX Programmer or a Programming Console to make the I O tables Refer to the manual for the Master Unit for more information 7 4 2 Starting the SmartSlice System Turn ON the Unit power supply and I O power supply to the CompoNet Com munications Uni...

Page 107: ...utput Area 1 2 3 1 Connect a PLC Programming Device the CX Programmer or a Program ming Console to the CPU Unit and enter the ladder program below Note The figure below shows the allocations of I O bits in the CPU Unit to the SmartSlice I O Terminal 2 Turn ON the switch which connects to the GRT1 ID4 SmartSlice Input Unit and be sure that the lamp which connects to the GRT1 OD4 SmartSlice Output U...

Page 108: ...ions timing for remote I O communications and message communications It also gives more information on communications features 8 1 Performance of Remote I O Communications 90 8 1 1 I O Response Time 90 8 2 Performance of Message Communications 93 8 2 1 Message Communications Time 93 ...

Page 109: ...SL CI TNetCyc 2 0 1 ms TNetCycInt TCrmInMax TCyc 2 TCrmOutMax TNetOut TSL CO TSL OUT TOUT TIN ON OFF delay time for Input Unit TSL Communications cycle time of SmartSlice bus TSL CI Input data processing time for CompoNet Communications Unit TNetCyc Communications cycle time of CompoNet network 0 1 ms Read time interval for input data TNetCycInt Interrupt processing time TCrmInMax Maximum input pr...

Page 110: ...s the time from communications with one SmartSlice I O Unit until the subsequent communications with the same SmartSlice I O Unit TSL 0 66 The total size of Word Input Units in bytes 0 011 The total size of Bit Input Units in bits 0 009 The total size of Word Output Units in bytes 0 004 The total size of Bit Output Units in bits 0 001 ms Data Processing Times for CompoNet Communications Unit TSL C...

Page 111: ...these variables Communications cycle time of Com poNet network TNetCyc interrupt processing time TNetCycInt maximum min imum input processing time at CompoNet Master Unit TCrmlnMax TCrmlnMin cycle time of the CPU Unit TCyc maximum minimum output processing time at Master TCrmOutMax TCrmOutMin part of communications cycle time given to output frames TNetOut ...

Page 112: ...al Cat No W456 for information on this variable Communications cycle time of Compo Net network TNetCyc Message Communications Time to the SmartSlice I O Unit When you send a message to a SmartSlice I O Unit you must add the mes sage communications time on the SmartSlice bus to the message communi cations time to the CompoNet Communications Unit Use the following equation to get an estimate of the ...

Page 113: ...94 Performance of Message Communications Section 8 2 ...

Page 114: ... Integrator 9 1 Error Procedures with Indicators 96 9 1 1 CompoNet Communications Unit 96 9 1 2 SmartSlice I O Units 99 9 1 3 I O Power Feed Units 99 9 1 4 Left Turnback Units 99 9 2 Error Procedures with CX Integrator 100 9 2 1 Communications Errors on CompoNet Networks 100 9 2 2 Communications Status of SmartSlice Bus 101 9 2 3 Errors in SmartSlice I O Terminals 102 9 3 Other Error Causes and Er...

Page 115: ...rrors that the indicators show and the proce dures for them 9 1 1 CompoNet Communications Unit Indicators Name Function MS The MS indicator shows the status of the CompoNet Communications Unit NS The NS indicator shows the communications status of the CompoNet network TS The TS indicator shows the status of the SmartSlice I O Terminal UNIT PWR The UNIT PWR indicator shows the status of the Unit po...

Page 116: ...artSlice I O Terminal is in the Registration Table in the CompoNet Master Unit Red Lit The same node address is set for two or more nodes on the CompoNet network Correct the node address settings and reset the Compo Net Communications Unit Communications stopped because there are too many communications errors Do a check of these items and then reset the CompoNet Communications Unit Make sure that...

Page 117: ...e CompoNet Communications Unit Pin 1 REGS of the DIP switch turned ON in Soft ware I O Allocation Mode Turn OFF pin 1 and then reset the CompoNet Communi cations Unit Flashing Communications error on SmartSlice bus Make sure that the Base Blocks are correctly connected in the SmartSlice I O Terminal The Registration Table is enabled but it does not agree with the I O configura tion Do a check of t...

Page 118: ...t the communications connector is con nected correctly Switch setting error Make sure that there are no incorrect switch settings GRT1 AD2 GRT1 DA2 and GRT1 TS2 Not lit There is no Unit power sup ply Make sure that the CompoNet Communications Unit has a Unit power supply Name Function I O PWR The I O PWR indicator shows the status of the I O power supply Name Color Status Primary error Error proce...

Page 119: ... memory You can also use the CX Integrator to see the error history 9 2 1 Communications Errors on CompoNet Networks You can use the Error History Tab Page in the CX Integrator to see the last four communications errors between the CompoNet Master Unit and Compo Net Communications Unit The Error History Tab Page shows the error and the total Unit ON time when the error occurred Refer to 6 10 Netwo...

Page 120: ...Connection timeout CompoNet communi cations timeout If normal noise causes the error communications will recover automatically If this error occurs frequently do a check of these items Make sure that the trunk line cables and branch line cables are not too long Make sure that the cables are not broken or loose Make sure that terminating resistance connections are correct Make sure that there is no...

Page 121: ...olor Status Red The Alarm Status Bit for the SmartSlice I O Unit is ON Yellow The Warning Status Bit for the SmartSlice I O Unit is ON Blue The SmartSlice I O Unit has no errors Error code hexadecimal value Error description Detail Keeping error history during power interruptions Procedure 1st byte 2nd byte 0002 WDT error 0x00 0x00 Kept If this error occurs fre quently replace the Com poNet Commun...

Page 122: ...oad the settings again 0602 Memory access error Cause There is a hardware fault in the nonvolatile memory element in the Unit ADR failed communica tions failed 0x01 Read error 0x02 Write error 0x07 Error his tory 0x09 Identity information 0x0A Registra tion Table 0x0C Network parameters 0x0F Backup restore data Kept Not kept in error history If this error occurs fre quently replace the Com poNet C...

Page 123: ... Communications stopped because of a transmission error Cause A transmission error occurred when the Unit was set to stop communi cations for transmission errors 0x80 SmartSlice I O Node addresses hexadecimal value Kept Make sure that the SmartSlice I O Units are correctly connected Make sure that there are no sources of noise near the Unit 0376 Slave duplication error Cause A Slave duplication er...

Page 124: ...tly After you correct the connection of the I O Unit turn ON the power again The TS indicator on the CompoNet Communi cations Unit flashes green and the TS indica tors on the SmartSlice I O Units come ON in green The End Unit is not connected correctly After you correct the connection of the End Unit turn ON the power again After the MS indicator on the Communications Unit comes ON in green the NS...

Page 125: ... mode and slave node addresses are correct If you are using a Master Unit from a different company refer to the operation manual for the Master Unit Make sure that the connections of the connectors for all Slaves are cor rect Make sure that the operation of the CompoNet Master Unit is correct If you are using an OMRON Master Unit refer to the CS CJ series Com poNet Master Unit Operation Manual Cat...

Page 126: ...he TS indicator on the right adja cent Unit does not come ON You created the Registration Table or backed up the parameters and then replaced a standard SmartSlice I O Unit with an Analog or Temperature Input Unit Or you replaced an Analog or Temperature Input Unit with a different model of Analog or Temperature Input Unit Replace the I O Unit with a Unit with the same model number After you repla...

Page 127: ...108 Other Error Causes and Error Procedures Section 9 3 ...

Page 128: ...Programmer to enter the CMND instruc tion When the CMND instruction sends a FINS command from the CPU Unit to the CompoNet Master Unit the CompoNet Master Unit changes it into a CompoNet explicit message and sends it to the SmartSlice I O Termi nal The CompoNet Master Unit also changes the response from the SmartSlice I O Terminal from a CompoNet explicit message to a FINS response and sends it to...

Page 129: ...the CompoNet Communications Unit in hexadecimal Service Code Command and Response In the command specify the service code defined by the CompoNet network Refer to Service Code Table below for more information The response contains the service code from the command with the leftmost bit turned ON The service code will be 0094 hex in an error response Service Code Table Class ID Command Specify the ...

Page 130: ...eries and SYSMAC One NSJ Series Communications Command Reference Manual Cat No W342 for more information Response code Error name Cause 08FF Service not supported The service code is not correct 09FF Invalid attribute value The attribute value is not correct The write data is out of range 16FF Object does not exist The instance ID is not correct 15FF Too much data The data is longer than the speci...

Page 131: ... CompoNet Communications Unit Explicit message Service Function Command Response Service Code Class ID Instance ID Attribute ID Data size Warning Status Read Read This message reads the warn ing status bits for the Compo Net Communi cations Unit 0E hex 95 hex 01 hex C5 hex 2 bytes Alarm Status Read Read This message reads the alarm status bits for the CompoNet Communica tions Unit 0E hex 95 hex 01...

Page 132: ...ime of the CompoNet Communica tions Unit 0EHex 95Hex 01Hex 71Hex 4 bytes 0000 0000 to FFFF FFFF hex 0 to 4 294 967 295 UnitMaintenance Flag Read This message reads the moni tor status of the conduction time for the Compo Net Communi cations Unit 0EHex 95Hex 01Hex 72Hex 1 byte 00 hex In range 01 hex Out of range larger than the threshold Explicit message Service Function Command Response Service Co...

Page 133: ... from D01000 in the CPU Unit The words starting from D02000 will contain the response data First word 13 SmartSlice I O Unit node 56 SmartSlice I O Unit node 55 SmartSlice I O Unit node 54 SmartSlice I O Unit node 53 First word 14 SmartSlice I O Unit node 60 SmartSlice I O Unit node 59 SmartSlice I O Unit node 58 SmartSlice I O Unit node 57 First word 15 SmartSlice I O Unit node 64 SmartSlice I O ...

Page 134: ...ot use the rightmost two bytes 00 because the number of data bytes is 11 D D02000 First word for response data C D00000 0 000B hex Number of command data bytes 11 1 000E hex Number of response data bytes 14 2 0000 hex Destination network address CompoNet Master Unit 0 3 0020 hex Destination node address CompoNet Master Unit 0 Destination unit address CompoNet Master Unit 20 hex 4 0000 hex Response...

Page 135: ...service data in the response format The right byte will be first for 2 byte or 4 byte data 00 S n 34 12 15 08 07 S n 12 34 15 08 07 00 S n 56 12 78 34 15 08 07 00 S n 78 34 56 12 15 08 07 00 Bit Bit Bit Bit Example for 1234 Hex Starting with the Left Byte Starting with the Left Byte Starting with the Right Byte Starting with the Right Byte Example for 12345678 Hex ...

Page 136: ...es Major 01 Minor 01 5 Status bits supported Yes 6 Serial number Yes 00820A30 to 008390DF hex 7 Product name Yes GRT1 CRT 8 State Service Code Contents Parameter option 05 Reset No 0E Get_Attribute_Single No Object class Attribute Supported Service Supported Object instance ID Attribute ID Contents Get Set Value 90 3 Input data Yes 93 3 Communications Unit sta tus Input data Yes 94 3 Participation...

Page 137: ...es 01H 3 Transport class trigger Yes 82H In and Mix slaves 80H Out slaves and Repeaters 4 Produced connection ID 5 Consumed connection ID 6 Initial comm characteristics 7 Produced connection size Yes 8 Consumed connection size Yes 9 Expected packet rate Yes Yes 12 Watchdog time out action Yes Yes 00 13 Produced connection path length Yes 14 Produced connection path Yes 15 Consumed connection path ...

Page 138: ...AC 50 60 Hz GRT1 TS2T Two channel SmartSlice Temperature Input Unit for Thermocouples input types R S K J T B L E U N W and PL2 GRT1 TS2P Two channel SmartSlice Temperature Input Unit for Pt100 Temperature Resistance Ther mometers GRT1 TS2PK Two channel SmartSlice Temperature Input Unit for Pt1000 Temperature Resistance Ther mometers GRT1 CT1 SmartSlice Counter Unit NPN GRT1 CT1 1 SmartSlice Count...

Page 139: ...r diameter 0 75 mm2 2 0 5 mm2 2 DCA5 4F10 Flat Cable II sheathed cable 4 core flat cable UL certification Length 100 m Conductor diameter 0 75 mm2 2 0 5 mm2 2 Model Specifications DCN4 TR4 Flat Cable Trunk Line Connector for Flat Cable I unsheathed cable DCN5 TR4 Flat Cable Trunk Line Connector for Flat Cable II sheathed cable DCN4 BR4 Flat Cable Branch Line Connector for Flat Cable I unsheathed c...

Page 140: ... 80 GRT1 OD8 1 1 2 80 GRT1 ROS2 1 80 GRT1 AD2 1 5 82 GRT1 DA2C 2 82 GRT1 DA2V 1 5 82 GRT1 IA4 1 1 0 76 GRT1 IA4 2 1 0 76 GRT1 TS2T 1 5 86 GRT1 TS2P 1 5 86 GRT1 TS2PK 1 5 86 GRT1 CT1 1 1 80 GRT1 CT1 1 1 1 80 GRT1 END 0 49 GRT1 PD2 0 2 72 GRT1 PD2G 1 2 76 GRT1 PD8 0 2 75 GRT1 PD8 1 0 2 75 GRT1 PC8 0 2 75 GRT1 PC8 1 0 2 75 GRT1 TBR 0 56 GRT1 TBL 0 108 GRT1 OD4G 1 1 76 GRT1 OD4G 3 1 8 76 GRT1 OD8G 1 1...

Page 141: ...122 Power Consumption and Weight Tables Appendix D ...

Page 142: ...1 OD8 8 GRT1 OD8 1 8 GRT1 ROS2 30 GRT1 AD2 0 GRT1 DA2C 0 GRT1 DA2V 0 GRT1 IA4 1 0 GRT1 IA4 2 0 GRT1 TS2T 0 GRT1 TS2P 0 GRT1 TS2PK 0 GRT1 CT1 21 GRT1 CT1 1 21 GRT1 END 0 GRT1 PD2 4 GRT1 PD2G 19 GRT1 PD8 4 GRT1 PD8 1 4 GRT1 PC8 4 GRT1 PC8 1 4 GRT1 TBR 0 GRT1 TBL 4 GRT1 OD4G 1 12 GRT1 OD4G 3 10 GRT1 OD8G 1 17 GRT1 IA4 1 0 GRT1 IA4 2 0 GRT1 TS2T 0 GRT1 CP1 L 28 GRT1 PD2G 19 ...

Page 143: ...124 Total I O Current Consumption Table Appendix E ...

Page 144: ...EGS 18 pin 2 I O 19 pin 3 ADR 19 pin 4 BACK 19 Dummy Units 60 70 E End Plate 22 installing 26 End Unit 6 installing 25 error flags 47 error history I O communications 76 network communications 75 F ferrules 32 connecting 32 disconnecting 33 flags 46 Flat Cable 30 Flat Cable Branch Line Connector 30 Flat Connector Plug 30 I I O allocation 42 CX Integrator 51 software setting 60 I O configuration in...

Page 145: ... round cable 30 S Screw Terminal Block Adapter 30 screwdriver 33 screwless clamp terminals 31 38 applicable wires 32 settings showing 67 slave duplication error 104 slice bus 31 SmartSlice Bus Communications Error Flag 47 SmartSlice configuration error 104 SmartSlice I O Terminals 2 installation 22 SmartSlice I O Unit Alarm Flag 47 SmartSlice I O Unit Warning Flag 47 SmartSlice I O Units 6 connect...

Page 146: ... 72 setting the threshold 72 Unit Conduction Time Monitor 71 threshold 71 Unit Maintenance Flag 48 71 unit numbers 41 42 Unit power supply 31 36 37 connecting 33 terminals 33 UNIT PWR indicator 17 unused bits 44 V verification errors 102 W warning status CompoNet Communications Unit 49 WDT error 102 wires connecting 32 33 disconnecting 33 Word Units 43 ...

Page 147: ...128 Index ...

Page 148: ...ont cover of the manual Page num bers are those in the previous version The following table outlines the changes made to the manual during each revision Page numbers refer to the previous version Revision code Date Revised content 01 May 2008 Original production Cat No W476 E1 01 Revision code ...

Page 149: ...130 Revision History ...

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