Nivus OCM PRO CF Instruction Manual Download Page 4

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Instruction manual

OCM Pro CF

page 4

OCM Pro CF - Rev. 09 as of 07.06.2016

General ................................................................................. 7

Safety Instructions and Hazard Warnings ......................... 9

2.1

Used Hazard Warnings ................................................................. 9

2.2

Safeguards and Precautions ....................................................... 10

2.3

Liability Disclaimer ....................................................................... 10

2.4

User’s Responsibilities ................................................................ 11

2.5

Device Identification .................................................................... 12

2.6

Installation of Spare Parts and Parts subject to wear and tear ... 13

2.7

Device Versions .......................................................................... 13

Overview and Intended Use .............................................. 14

3.1

Overview ..................................................................................... 14

3.2

Intended Use ............................................................................... 16

Specifications .................................................................... 17

Storing, Delivery and Transport ....................................... 18

5.1

Receipt ........................................................................................ 18

5.2

Delivery ....................................................................................... 18

5.3

Storing ......................................................................................... 18

5.4

Transport ..................................................................................... 18

5.5

Return .......................................................................................... 18

Functional Description ...................................................... 19

6.1

General ........................................................................................ 19

6.2

Level measurement using water ultrasound ............................... 23

6.3

Level Measurement using Pressure ............................................ 24

6.4

Level Measurement using external Level Sensor ....................... 24

6.5

Flow Velocity Detection ............................................................... 25

6.6

Flow velocity via Surface Radar OFR ......................................... 27

Installation and Connection .............................................. 28

7.1

Installation Instructions ................................................................ 28

7.1.1

Fastening Wall Mount Enclosure ................................................ 28

7.1.2

Wall Mount Enclosure Dimensions ............................................. 29

7.2

Electrical Installation.................................................................... 30

7.2.1

Connection of Transmitter in Wall Mount Enclosure ................... 30

7.2.2

Sensor connection - Wall mount enclosure ................................ 34

7.2.3

Wall Mount Enclosure Overvoltage Protection ........................... 38

7.3

Connection of the panel mount enclosure................................... 41

7.3.1

Fastening the panel mount enclosure ......................................... 41

7.3.2

Panel Mount Enclosure Dimensions ........................................... 41

7.3.3

Panel Mount Enclosure Transmitter Connection ........................ 41

7.3.4

Panel mount enclosure sensor connection ................................. 43

7.3.5

Panel Mount Enclosure Overvoltage Protection ......................... 47

7.4

Power Supply Wall and Panel Mount Enclosure ......................... 49

7.5

Regulator Mode ........................................................................... 50

7.5.1

General ........................................................................................ 50

7.5.2

Construction of Measurement Section ........................................ 52

7.5.3

Regulator Mode Wiring Diagram ................................................. 53

7.5.4

Control Algorithm ......................................................................... 53

7.6

Communication ........................................................................... 54

7.6.1

General ........................................................................................ 54

7.6.2

Communication Options .............................................................. 56

7.6.3

Communication Setup via Access Portal .................................... 57

7.6.4

Data Transmission ...................................................................... 59

Summary of Contents for OCM PRO CF

Page 1: ...tion Manual for OCM Pro CF Measurement Device Original Instruction manual German valid as of Software Revision No 5 08 Firmware Radar v1 00 NIVUS GmbH Im Taele 2 75031 Eppingen Germany Phone 49 0 72 6...

Page 2: ...re Tel 44 0 1926 632470 E mail info nivus com Internet www nivus com NIVUS U K 1 Arisaig Close Eaglescliffe Stockton on Tees Cleveland TS16 9EY Phone 44 0 1642 659294 E mail info nivus com Internet ww...

Page 3: ...l instruction handbook German must be consulted or the manufacturer contacted for clarifica tion Copyright No part of this publication may be reproduced transmitted sold or dis closed without prior pe...

Page 4: ...ty via Surface Radar OFR 27 7 Installation and Connection 28 7 1 Installation Instructions 28 7 1 1 Fastening Wall Mount Enclosure 28 7 1 2 Wall Mount Enclosure Dimensions 29 7 2 Electrical Installati...

Page 5: ...put Output Menu I O 136 9 6 1 I O Menu Analog inputs 136 9 6 2 I O Menu Digital Inputs 137 9 6 3 I O Menu Analog Outputs 137 9 6 4 I O Menu Digital Outputs 138 9 6 5 I O Menu Sensors 138 9 6 6 I O Men...

Page 6: ...Instruction manual OCM Pro CF page 6 OCM Pro CF Rev 09 as of 07 06 2016 16 Emergency 173 17 Dismantling Disposal 173 18 Table of Pictures 173 19 Index 177 20 Certificates and Approvals 179...

Page 7: ...ly understood information in this instruction In case of selling the instrument this instruction manual shall be provided to the purchaser since it is a part of the standard delivery Detailed informat...

Page 8: ...and operation of the complete system extra instruction man uals or technical descriptions may be required apart from this manual Technical Instructions for correlation sensors and Electronic box Techn...

Page 9: ...lectrical shock Indicates a possible danger by electrical power with moderate risk which may result in death or severe personal injury if not avoided WARNING Warning notice Indicates a possible danger...

Page 10: ...to execute maintenance cleaning and or repair works Repair works shall be executed solely by expert personnel Disregarding may lead to electrical shocks Important Note The entire measurement system sh...

Page 11: ...ain any local operating permits required and observe the provisions contained therein In addition to this he must observe local laws and regulations on personnel safety accident prevention regulations...

Page 12: ...abel Type and serial number Year of manufacture Ex label on Ex version devices only as mentioned in chapter Specifica tions It is important for queries and replacement part orders to specify type year...

Page 13: ...be specified precisely OCP Type S4 M4 R4 F0 W0 00 IN MA MI MG A4 D4 0 E OCP Intrinsically safe sensor supply in Ex zone 1 Internet communication via GPRS GSM antenna required for W0 l Power Supply 10...

Page 14: ...Use 3 1 Overview A Wall mount enclosure B Panel mount enclosure 1 Slot with plugged Memory Card 2 USB interface for service purposes only 3 Keypad 4 Graphic display 5 Cable glands only wall mount enc...

Page 15: ...pe sensor type CS2 with sensor screw joint and retaining element 5 Flow velocity pipe sensor type POA with sensor screw joint and retaining element 6 Air ultrasonic level sensor type OCL L1 7 Flow vel...

Page 16: ...e strictly kept All cases which vary from these conditions and are not approved by NIVUS GmbH in written form are left at owner s risk Important Note Install the device outside of Ex zones The Ex appr...

Page 17: ...sensor 1 x RxTx Bus for NIVUS air ultrasonic sensor type OCL DSM 1 x type S4 or 4 x type M4 0 4 20 mA 12 bit resolution for external level measurement external control set points and external units d...

Page 18: ...cessary steps to correctly install and to operate the transmitter are listed one OCM Pro CF transmitter type S4 M4 or R4 one pc of evaluation software type NivuSoft 2 0 for Windows Vista 7 or 8 Check...

Page 19: ...igation is based on the ultrasound reflection principle Hence it is indispensable for the system to work that there are particles in the water which are able to reflect the ultrasonic signal sent by t...

Page 20: ...R surface radar can be connected h v sensor type POA CS2 sensor type OCL O C P S 4 AI external level Sensor 4 Sensor 1 h v sensor type CSM sensor type DSM Sensor 2 Sensor 3 Electronic Box type EBM O C...

Page 21: ...e air ultrasonic sensor type OCL or DSM with EBM may be connected to a measurement system 1 Mounting plate 2 Acoustic coupling layer 3 Temperature sensor 4 Flow velocity sensor 5 Level sensor optional...

Page 22: ...essure sensor optional 7 Duct for pressure measurement optional 8 Temperature sensors sensors without pressure cell only 9 Protective cover for sensor cable and protective hose fastening 10 Sensor cab...

Page 23: ...ent available it is a pure flow velocity sensor The water ultrasonic level measurement uses one or more horizontal sensor crystal s utilising the ultrasonic transit time method Here the period between...

Page 24: ...o be calibrated by using a manually investigated reference value An additional height due to the sensor in stallation position will be added as well 6 4 Level Measurement using external Level Sensor D...

Page 25: ...ium The newly generated reflection signal is saved in the DSP too In various flow levels there are different flow velocities flow velocity profile De pending on the level the reflecting particles move...

Page 26: ...termined Stringing the single flow velocities together mathematically results in the flow profile of the acoustic path which then is indicated on the OCM Pro display and can be read there for inspecti...

Page 27: ...face Radar OFR The OFR surface radar OFR is aligned as to face towards the flow direction Ini tially emitting radar waves the instrument then receives the waves reflected from the water surface From t...

Page 28: ...ng Wall Mount Enclosure For fastening the wall mount enclosure depending on place of mounting use 4 machine screws size M5 with suitable length as well as the necessary nuts and shims Or use 4 wood sc...

Page 29: ...t damaged by static electricity This may impair the instrument s performance or even lead to instru ment failure The manufacturer recommends the following steps to prevent the device from getting dama...

Page 30: ...tion resistance of 250 V If the voltage exceeds 42 V DC an isolation re sistance with 500 kOhm min will be required The cross sectional dimension of the power supply wires must be 0 75 mm2 0 03 in2 an...

Page 31: ...tly with an appropriate dummy plug be fore the initial start up The transmitter is equipped with terminal clamps which ensure reliable connec tion of single and multi wired cables with cross sectional...

Page 32: ...o exert slight pressure on the terminal clamp screw This ensures safe cable connection by opening the clamp Important Note Close the terminal clamp compartment of the wall mount enclosure by using the...

Page 33: ...M Pro CF OCM Pro CF Rev 09 as of 07 06 2016 page 33 GND potentials insulated from each other DI1 DI2 DC AI1 AI2 AI3 AI4 AO1 AO2 AO3 AO4 Internal wiring b2 b15 b3 a14 Fig 7 2 Wiring diagram wall mount...

Page 34: ...ansmitter at the terminal block The diagram below applies in case of connecting a flow velocity or water ultrasonic combi sensor Fig 7 3 Connecting a flow velocity or water ultrasonic combi sensor on...

Page 35: ...nic box Type EBM with water ultrasonic sensor Type CSM and air ultrasonic sensor Type DSM to Type S4W0 M4W0 Fig 7 7 Connection 2 electronic box Type EBM with water ultrasonic sensor Type CSM to Type M...

Page 36: ...ity sensor to Type R4W0 Note The pressure compensation element serves as connection socket for cable extension at the same time Please observe not to exceed the maximum cable length of 135 m 443 ft in...

Page 37: ...elds If using sensors in Ex areas DO NOT lay the sensor cable past the mechanical shield between the terminal blocks Otherwise Ex protection is not guaranteed anymore Note Use only the 3 cable connect...

Page 38: ...well as SonicPro 3x1 24 V 24 V Important Note If using the sensors in Ex areas consider the connected loads of the overvolt age protection devices as well as capacity and inductance of the NIVUS sen s...

Page 39: ...Instruction manual OCM Pro CF OCM Pro CF Rev 09 as of 07 06 2016 page 39 Fig 7 15 Wall mount enclosure connecting the overvoltage protection for power supply and analog inputs and outputs...

Page 40: ...CF page 40 OCM Pro CF Rev 09 as of 07 06 2016 Fig 7 16 Overvoltage protection water ultrasonic sensor or electronic box wall mount enclosure Fig 7 17 Overvoltage protection air ultrasonic sensor type...

Page 41: ...Fig 7 18 Panel mount enclosure 7 3 3 Panel Mount Enclosure Transmitter Connection General Prior to connection please see the instructions in Chap 7 3 The transmitter is equipped with terminal clamps...

Page 42: ...PE a2 N a1 L1 a4 b4 COM c4 S a5 b5 COM c5 S a6 b6 COM c6 S a7 b7 COM c7 S a8 b8 COM c8 S a21 GND Ex b21 AI5 c21 Ex c28 c29 c27 c26 c25 c24 c23 c22 b29 b28 b27 b26 b25 b24 b23 b22 100 240 V 47 63 Hz R...

Page 43: ...connect a flow velocity or wa ter ultrasonic combi sensor Fig 7 20 Connecting a flow velocity or water ultrasonic combi sensor to the OCM Pro CF type S4F0 M4F0 Fig 7 21 Connecting an OFR flow velocit...

Page 44: ...onnecting a third flow velocity sensor to type M4F0 Fig 7 24 Connection electronic box Type EBM with water ultrasonic sensor Type CSM and air ultrasonic sensor Type DSM to Type S4F0 M4F0 Fig 7 25 Conn...

Page 45: ...s connection socket for cable extension at the same time Please note that the maximum cable length between sensor and transmitter considering the maximum permissible line resistance shall not exceed 1...

Page 46: ...s Otherwise Ex protection is not guaranteed anymore Fig 7 30 Connecting a 2 wire sensor for level measurement to type F0 If the mA signal for level measurement is provided from an external transmitter...

Page 47: ...CM Pro CF Rev 09 as of 07 06 2016 page 47 7 3 5 Panel Mount Enclosure Overvoltage Protection Fig 7 32 Panel mount enclosure connecting the overvoltage protec tion for power supply and analog inputs an...

Page 48: ...or OFR radar panel mount enclosure Fig 7 34 Overvoltage protection air ultrasonic sensor type OCL panel mount enclosure 1p 2p 1 2 DataPro 2 x 1 12 V 12 V 11 Tr N 1 5 mm min OCM Pro red blue a22 a25 a...

Page 49: ...of slide switch on the bus board Important Note A transmitter with 9 36 V DC cannot be operated with alternating current just as it is impossible to operate a 230 V AC transmitter with 9 36 V direct...

Page 50: ...reliably set the controller An OCM Pro Type M4 is required as soon as the transmitter itself shall be used to control the flow rate Type M4 has he following features 1 external set point input 2 digi...

Page 51: ...gital inputs of the OCM Pro CF Please note to select gold plated contacts in order to ensure con tact reliability Connect a signal relay between switches and OCM Pro CF digital input to safely conduct...

Page 52: ...7 06 2016 7 5 2 Construction of Measurement Section For details on the construction measurement and control sections please refer to the Installation Instruction for Correlation and Doppler sensors Fi...

Page 53: ...sult in disturbed regulator operation If the regulator function is selected see also chapter 9 5 8 relay 4 is going to self activate for the function SLIDE VALVE CLOSED and relay 5 for SLIDE VALVE OPE...

Page 54: ...the panel mount enclosure unit as well the transmitter however is not equipped with an Ethernet interface The OCM Pro CF wall mount enclosure unit allows remote access via Internet This means that th...

Page 55: ...permanently data files can be deleted memory card can be formatted device updates possible Administrator All rights see operator level Additionally setting up new units administration of unit levels...

Page 56: ...It is necessary to use patch cables Connection via network server using DHCP Dynamic Host Configuration Protocol and or DNS Domain Name Server This setup is depicted in Fig 7 41 Internet connection vi...

Page 57: ...ed by NIVUS Important Note Setting up a modem connection analog ISDN GPRS or similar will cause communication expenses depending on the connection chosen Please ob serve while transmitting data After...

Page 58: ...the valid user name and password a selection page will ap pear This page indicates any measurement place registered for this user The measurement places can be selected directly from here Fig 7 44 Me...

Page 59: ...tly Fig 7 46 Static communication page Clicking the Remote Control button on the left hand side of the screen will ini tially start a Java TM applet If the Java TM software is not installed on the PC...

Page 60: ...observe the delay occurring due to the kind of transmission no quick consecutive control entries but always one movement at a time after the previ ous command has been executed visibly Fig 7 48 Visua...

Page 61: ...e files in chapter 9 5 11 Note It is not possible to transfer data files if the memory card is not plugged and storage is disabled 1 Uncompressed downloadable files in original format 2 ZIP file area...

Page 62: ...card if clicked again for deleting Fig 7 52 Contents of created backup folder Fig 7 53 Deleting a file permanently Note Transmitting the measurement place file without deleting it or moving it into t...

Page 63: ...t memory The range of data to be indicated covers a maximum of 90 days The screen below comes up after clicking 1 Display range 2 Resolution 3 Update button 4 Scale of readings 5 Time axis 6 Scale gri...

Page 64: ...ollected whilst watching Note If the selected start date time of the trend is the current date time or if the time axis range allows to view a greater range than selected by start date time and resolu...

Page 65: ...installation has been finished and checked To exclude faulty programming this instruction manual must be read before the initial start up Please get familiar with the OCM Pro CF programming via displ...

Page 66: ...Operator Panel A comfortable 18 button keypad featuring partly multiple key assignment is available to input data 1 Decimal place Info key 2 Numeric and alphabetic keys 3 Shift key 4 0 navigation key...

Page 67: ...Indicates activated data storage 2 Indicates activated service mode 3 Calibration menu 4 Display menu 5 Current system time automatically alternates with medium temperature 6 Fields indicating digita...

Page 68: ...puts and outputs storage data transmission and regulator function I O This menu includes information about internal operation of the OCM Pro CF All current values can be displayed as well as the value...

Page 69: ...tters e g name of measuring point Function compares with mobile phone or cell phone buttons multiple quick pressing switches over to the next letter The cursor will jump to the next digit if no key is...

Page 70: ...ng the values set earlier If the correct code has been entered the modified parameters are accepted and the system resets This reset will take approx 20 30 seconds Besides having the option to save mo...

Page 71: ...nalog outputs and 2 relay outputs only Please use transmitter type M4 for the additional functions de scribed above After mounting and installing sensor and transmitter see previous chapters as well a...

Page 72: ...rsion with date of creation 6 POA sensor 3 firmware version with date of creation 7 OCL sensor firmware version with date of creation 8 EBM electronic box firmware with date of creation Fig 9 3 Info o...

Page 73: ...de selection Standard Display basic screen with information about the name of measurement place time flow quantity level and average velocity Graphics Indicates the velocity distribution in a vertical...

Page 74: ...as soon as an OFR radar sensor is connected Day totals The submenu INFO see Fig 9 8 allows to view the flow totals of the past 7 days see Fig 9 9 presumed the transmitter has been operated without an...

Page 75: ...from the latest one back to the oldest one Note When deleting an error message at a time when the error still is due to be dealt with this error will NOT be written into the error memory again The err...

Page 76: ...ow keys up and down This enables to determine and to evaluate previous meas urements trends dry weather periods as well as possible measurement prob lems which have been occurred some days before The...

Page 77: ...h of these 4 measured values you can select a unit which appears on the display Depending on the unit system selected there are various units available Unit System Here you can select between the metr...

Page 78: ...System time screen This menu point is for indicating purposes only Hence the system time cannot be adjusted here Modifications can be carried out in the individual menus Date and Time The according we...

Page 79: ...ent sensor type level measurement sensor type analog output function measurement range and measurement span relay output function and values All other functions are additions which are required in spe...

Page 80: ...s by using the up or down keys Pressing the Alt key will either turn on or off a selection of special characters The special characters can be selected individually with the left or right arrow keys c...

Page 81: ...le dimensions Pressing the ALT key will switch between the 3 options described below NO no profile subdivision standard setting 2 subdivide in 2 level height zones 3 subdivide in 3 level height zones...

Page 82: ...cated in the programming mode screen Fig 9 24 Selected profile If the existing profile does not comply with the options to select from choose Custom shape in such a case Confirm with Enter A request w...

Page 83: ...ill indicate a table containing a maximum of 32 possible breakpoints on the display As described above enter the relations be tween height width or height area Fig 9 25 and enter the according value p...

Page 84: ...Decrease the distance between breakpoints in case of heavy and irregular changes in the channel dimensions Fig 9 28 Custom profile breakpoints If the channel profile has been divided in two zones the...

Page 85: ...water Qmin measurement values lower than this one will be set to 0 Only positive values are allowed to be set These values are going to be considered as absolute values and therefore have positive as...

Page 86: ...ncorrect selection may lead to faulty measurements or even meas urement failure This menu defines all parameters responsible for level measurement Depend ing on the sensor type selected the parameter...

Page 87: ...s NM5 3101 or HSB0HG i Serie Ex Fig 9 32 Determination of level sensor type Note When using combi sensors featuring multiple level measurements water ultrasound and pressure measurement cell e g type...

Page 88: ...maximum permissible deviation of 2 Important Note Never use a water ultrasonic sensor if the sensor is installed out of the centre e g sedimentation or risk of soiling This may result in echo loss an...

Page 89: ...under Fixed value Scale Level and is used for flow calcula tion This parameter is very helpful during initial start up procedures or while perform ing tests without having level readings available as...

Page 90: ...5 internal pressure Sensor type 6 2 wire probe Here the level is measured by using an external 2 wire source such as the type NivuMaster echo sounder or a pressure probe type HydroBar Both can be com...

Page 91: ...may be installed out of the centre if the risk of sedimentation or soiling should occur Fig 7 39 1 Sedimentation soiling Fig 9 39 Combination Air ultrasound and internal pressure 2 Wire probe Ex inter...

Page 92: ...r ultrasonic sensor detects levels as from approx 7 cm the air ultrasonic sensor detects the levels below The water ultrasonic sensor must be installed in the centre of the channel bottom Fig 9 41 Air...

Page 93: ...all the water ultrasonic sensor in the centre of the bottom Fig 9 43 Sensortyp Luft Ultraschall Wasser Ultraschall und Druck Water US internal 2 Wire probe Ex Pressure int Combination of options 2 3 o...

Page 94: ...ch is required due to the higher installation allows to adjust the respective installation height to the available conditions and the mounting situation 1 height h mounting height of pressure and wate...

Page 95: ...yers This parameter will be indicated only if a sensor combination has been selected The OCM Pro CF automatically aligns the sensors to partial layers Layer borders however may be defined freely as we...

Page 96: ...ccording to the input signal is entered here Offset this value is added to the level measurement value Negative entries are possible as well which can be used to adjust values from the 2 wire probe Sp...

Page 97: ...in the non Ex area e g NivuMaster or i series Ex wall mount enclosure B16 B18 panel mount enclosure B15 B17 Set the sensor type 2 to 2 wire_probe Failure to observe leads to loss of Ex protection Not...

Page 98: ...ily If in doubt please use the assistance provided by our commissioning service or an expert company authorised by NIVUS 9 5 3 Parameter Menu velocity The number of sensors is set to 1 per default Thi...

Page 99: ...sensor float Flow velocity measurement using a sensor fastened on a float In this case the measurment is executed from the top down V_sensor Pos alpha Flow velocity measurement using a wedge or pipe t...

Page 100: ...ard setting is 0 mm This setting does not need to be modified unless the wedge or tube sensor has been installed higher or lower In case of elevated or depressed installation must be added to or subtr...

Page 101: ...the bottom edge of the sensor ground plate angle b is the sensor installation angle diverging from vertical w is the max possible distance between sensor and an obstruction Example the opposite wall...

Page 102: ...tallation Pos alpha After selecting Radar as sensor type enter the distance from the channel bot tom up to the horizontal bottom side of the radar combi holder as installation level 1 Sensor OFR 2 Sen...

Page 103: ...taff This is why profile parameter setting with several sensors is not mentioned comprehensively Failure to observe may lead to fatal programming errors or even system fail ure Fig 9 59 Selecting the...

Page 104: ...the application see Fig 9 61 Note If several flow velocity sensors are used and one of them operates with ultra sonic level measurement from bottom up or pressure measurement cell this sensor is alway...

Page 105: ...ge of the individual flow velocities x y z x or y or z 100 share x share y share z x y z percentage set sensor 1 2 3 share x y z share of sensor in total velocity 9 5 4 Parameter Menu Analog Inputs Fi...

Page 106: ...as the analog input is going to be saved on memory card The procedure is the same as described in PAR Measurement Place Name of Measurement Place Function Functions are going to be assigned to the an...

Page 107: ...quently Fig 9 66 Table of values for analog input span Enter the mA value in the X column and the other value in the Y column appro priate unit has been selected before under Units In case of classic...

Page 108: ...select ed digital input lock v measurement DI 1 can be configured to lock the measurement ex clusively The display will indicate Measurement locked Flow values No output of flow values to programmed...

Page 109: ...though transmitters type S4 are equipped with 2 analog outputs only Channel number Select from analog outputs 1 4 which one is to be set by using the following parameters Name No entry required Settin...

Page 110: ...distorted due to characteristic Modbus allows remote access to analog outputs The functions described below are additionally available if in the velocity menu 2 or 3 sensors have been selected Functi...

Page 111: ...mA 100 l s In this case the signal output is 12 mA if flow 0 Backwater will cause the ana log signal to decrease positive flow will cause the signal to increase Error mode This parameter is to define...

Page 112: ...et has been exceeded and will de energise if flow falls below a second limit value to be set level output relay will energise if a level limit value to be set has been ex ceeded and will de energise i...

Page 113: ...nergise immediately after the parameter has been set and will de energise as soon as the according value has been reached Trigger Level This menu will be indicated only if the function Limit contact h...

Page 114: ...s you to adjust the transmitter to almost any waste water appli cation for optimum performance It enables to execute slide valve and torque monitoring as well as quick close control or automatic flush...

Page 115: ...ng to be entered as number of breakpoints Set the setpoint start 0 to 0 4 20 mA and the setpoint stop to 20 mA subsequently The input area can be linearised as well Offset this values is going to be a...

Page 116: ...ergise immediately after the parameters have been set and is going to de energise for the calculated period of time as soon as the respective setpoint has been equalled End switch This menu allows to...

Page 117: ...measurement Control deviation This parameter defines the permissible setpoint deviation of the control system without a regulating event is allowed to be executed The setting reduces the oscillation t...

Page 118: ...g unit does not move although control signals are being generated Fig 9 86 Setting the shifter time Important Note An error message will be generated if the controller unit does not reach the end swit...

Page 119: ...on during control operation mode Automatic flush function This function allows to frequently flush the measurement section during dry weather operation In order to dam up the medium and to generate a...

Page 120: ...selected individually using this key Fig 9 91 Setting individual flush days Start time defines the time when the flush is going to start Each day set may have a different start time Fig 9 92 Setting t...

Page 121: ...ow long the regulating unit remains in open condition independent of the current measurement value Fig 9 94 Setting duration of flush Water level duration defines how long the regulating unit remains...

Page 122: ...ameter Menu Settings Fig 9 97 Settings submenu This menu allows to either modify or to reset the following basic settings of the system Load Factory Setup Enables a system reset of the measurement tra...

Page 123: ...tions require comprehensive expert knowledge and do not need to be adjusted during standard use Damping This menu enables to adjust the display and analog output damping between 20 and 600 seconds Thi...

Page 124: ...to partial or complete loss of data or measurement failure permanent transmitter reset NIVUS do not accept any liability due to data loss or measurement failure resulting from the use of third party...

Page 125: ...l The data will be saved in ASCII format using a data file with the measurement place name set previously The file suffix is txt Such files can be read and processed using common data processing progr...

Page 126: ...ur allowed to be set 1 min 2 min 3 min 4 min 5 min 6 min 10 min 15 min 20 min 30 min or 60 min Entering other values is going to cause the OCM Pro to set the next lower interval value Fig 9 104 Enteri...

Page 127: ...c Units Define which units are to be used to save the 3 parameters flow level and velocity Select from metric e g litres cubic metres cm s and more English ft in gal s and more or American system fps...

Page 128: ...oints For further processing in other programs such as EXCEL in Europe mainly commas are used as separators Otherwise dots are in use Fig 9 109 Selecting the number format 9 5 11 Data Structure on Mem...

Page 129: ...e measurement place as well as parameter settings which might have been modified The latest modification within the course of a day will be saved The file name is PA TT MM JJ TXT TT day MM month JJ ye...

Page 130: ...ete the Internet connection form and return it to the NIVUS commissioning service in order to prepare the connection setup The form can be found in the download area on www nivus com Please fill out a...

Page 131: ...automatically If NO enter the unit IP address manually For this purpose use a free network address Observe the current network configuration Fig 9 113 IP address assignment If manual IP address assign...

Page 132: ...f modem selected adjust the settings below Fig 9 116 Setting analog modem parameters Analog modem Provider dial up you are free to select from any provider available In case of using a Call by Call se...

Page 133: ...scriber Number the ISDN number assigned to the user by the telecommunication provider normally there are 3 numbers min and 10 numbers max available per subscriber Fig 9 118 GPRS modem parameter settin...

Page 134: ...Enter the password of the aforementioned email account To Here it is possible to determine up to 4 email addresses the mail is to be sent to at the same time Data format Select between text file and b...

Page 135: ...The connection is made on the Ethernet interface The respective interface settings such as IP address etc shall be carried out according to the network topology Modbus Measurement span here you can mo...

Page 136: ...I O submenu Note The menu basically allows to indicate any input and output theoretically possi ble even if right as with transmitter type S4 it might not be connected or available 9 6 1 I O Menu Anal...

Page 137: ...128 Screen analog values This menu indicates the calculated values which have to be sent to the analog converter as mA signals Please note that a transmitter type S4 allows 4 ana log outputs to be set...

Page 138: ...e detected nor indicated in this menu 9 6 5 I O Menu Sensors This menu including the respective submenus allows to view and to assess the most important sensor conditions It hence provides information...

Page 139: ...ry clean water or vorticity within this area This effect might occur as well in case of low flow levels however is caused due to the OCM Pro automati cally reducing the number of measurement windows h...

Page 140: ...ultrasonic from the bottom and air ultrasonic from the top Fig 9 134 Selecting level measurement echo profile Fig 9 135 Display echo profile with sensor type POA OCL This graphic enables the service...

Page 141: ...re The air temperature measurement only possible by using one external air ultrasonic sensor type OCL DSM driven by OCM Pro Invalid values indicate cable break short circuits or incorrectly clamped co...

Page 142: ...he calculated regulating time the current controller condition and more It provides straightforward diagnostic options if internal controller errors or problems should occur Fig 9 139 Overview on curr...

Page 143: ...for the first time This process will take 10 60 seconds depending on card capacity and is finished if the main screen appears again Important Note Do not press any keys and do not turn the unit off a...

Page 144: ...en stored within the past 14 days in the OCM Pro CF can be rescued in case of data loss due to faulty data readout defect cards unintentional formatting or similar These data from the internal memory...

Page 145: ...urement cell for level measurement please note that due to physical reasons the pressure measurement cell is sub ject to zero point drift during a longer period Therefore it is useful to adjust the pr...

Page 146: ...nding on the current flow velocity This is why the filling level for reference measurement purposes has to be measured always from top down Please find detailed information in Chap 12 1 9 7 2 Cal Menu...

Page 147: ...g level has been undershot This level is named h_crit The level h_crit is defined by the sensor construction the sensor type and the measurement method After initial start up h_crit is set to 0 000 m...

Page 148: ...e will be considered automatically to calculate this curve This table uses assumes a flow velocity corresponding with the measured level for calculation even if this velocity cannot be measured any lo...

Page 149: ...elements or limit the respective functions Make sure to have a safety person available during simulation Failure to observe may result in damages affecting persons or plant equip ment NIVUS herewith i...

Page 150: ...utput it on the according clamp assigned to the analog output selected before Fig 9 157 Executing the simulation 9 7 4 Cal Menu Relay Outputs Select the desired relays to be simulated by pressing the...

Page 151: ...to calculate the current flow value by using the simulated values based on the channel dimensions set The results are going to be sent to the respective outputs analog digital Simulate the desired fl...

Page 152: ...om shape height width height area 2r egg Q f h channel geometry 0 5 sludge level 0 Q min Qmin 0 Vmin 0 2 only active if subdivide geometry 2 channel shape bottom round pipe x 3r egg rectangle U profil...

Page 153: ...file prompting for r h w r h lower upper w h or h Q area middle depending on selection height width or height area table area top enter r total height and section height level sensor type air US NIVUS...

Page 154: ...0 000 m distance d 0 000 m percent 100 angle b w analog inputs channel number 1 name Analogin_1 function inactive x archive setpoint setpoint archive measurement span 0 20 mA 4 20 mA x 0 10 V 0 5 V un...

Page 155: ...following par Only with 2 3 v sensors velocity output v1 velocity output v2 velocity output v3 output area 0 20 mA 4 20 mA x measurement span 0 4 mA 0 0 20 mA 20 0 error mode 0 mA x hold 4 mA 20 5 mA...

Page 156: ...5V linearisation 2 number of breakp 4 0 0 0 breakpoint list 20 0 1000 0 offset 0 0 relay control close name Dout_4 logic norm open control open name Dout_5 logic norm open end switch channel 2 name Di...

Page 157: ...evel duration hour 0 minute 10 second 0 setup parameter load factory setup authority check service code damping 30 constancy 60 storage mode operation mode inactive periodic interval cycle 2 select da...

Page 158: ...255 000 modem only if remote control active inactive analog Provider 1920782 user name arcor password internet ISDN Provider 1920782 user name arcor password internet MSN GPRS user name internet pass...

Page 159: ...ibration velocity min max value min value 0 000 m s max value 4 000 m s velocity h_crit H_crit 0 000 V_crit 0 000 auto calculation Yes Manning Strickler kST 80 0 15 analog outputs channel 1 simulation...

Page 160: ...es digital inputs analog outputs digital outputs sensors channel number v sensor h sensor s level water us NIVUS pressure int analog I air us NIVUS h echo profile t sensor interfaces control unit info...

Page 161: ...Display Menu EXTRA Extra units unit system metric UK english US english flow rate l s velocity m s level m total m language Deutsch x English Fran ais Czech Italiano Espa ol Polski Dansk Svenska disp...

Page 162: ...ctions short circuits contact resistances In case of measurement with pressure cell check compensation channel at sensor body for obstructions Flow level 65 mm if using sensor type CS2 150 mm Type DSM...

Page 163: ...refer to flow velocity sensor 1 2 or 3 Error Sensor 4 refers to the air ultrasonic sensor Communication Communication to sensor disturbed Can be checked by pressing the I key Sensors should be indicat...

Page 164: ...ply of external control relays In I O menu check signals to be output Check output control function in calibration menu Transmitter Check transmitter type Type S4 has only 2 relay outputs type M4 howe...

Page 165: ...card defect To be checked in menu I O Memory card Info Unauthorised manufacturer use NIVUS memory card Improper memory size Older systems are able to read only memory cards up to 32 or 64 MB Verify by...

Page 166: ...2 9 5 3 and 9 5 4 as well as Chap 12 2 und 12 3 For initial assessment mainly the I O menu as well as the I key on the trans mitter are helpful Refer to chapter 11 to locate the most prominent errors...

Page 167: ...h the sensor with high pressure This may lead to misad justment of the 0 point or may even destroy the built in pressure sensor Furthermore never remove the ground plate risk of leakage or sensor dest...

Page 168: ...he accompanying flow velocity One more possibility can be found in I O Menu Sensors V Sensor see Chap 9 5 5 Fig 9 131 These individual velocities can be verified using a port able flowmeter e g PCM Pr...

Page 169: ...to carry out measurement Velocities still do not display After all measures described above have been taken finally proceed as follows Is the sensor connected correctly Check the cable routing Check t...

Page 170: ...operator of this measurement plant ambient conditions To ensure reliable accurate and error free function of the measurement system we recommend annual inspections of the entire measurement system by...

Page 171: ...ZMCC FADA Adapter for Compact Flash memory card for PCMCIA slot BSL0 XXX Overvoltage Protection for power lines and enclosures SW0N SPRO Evaluation software NivuSoft Professional with matched functio...

Page 172: ...ooth finish planed wood well joint 85 90 0 4 0 6 concrete good formwork high cement contents 80 0 8 rough non planed wood concrete pipes 75 1 5 hard burned bricks carefully joint well manufactured ash...

Page 173: ...x Type EBM with water ultrasonic sensor Type CSM to Type M4W0 35 Fig 7 8 Connection 3 electronic box Type EBM with water ultrasonic sensor Type CSM to Type M4W0 35 Fig 7 9 Connecting a flow velocity s...

Page 174: ...g 7 54 Online trend graph 63 Fig 8 1 Operator panel 66 Fig 8 2 Display 67 Fig 9 1 Screen at end of parameter setting 70 Fig 9 2 Language selection 71 Fig 9 3 Info on firmware and version number 72 Fig...

Page 175: ...108 Fig 9 69 Analog outputs submenu 109 Fig 9 70 Selection of analog output functions 110 Fig 9 71 Measurement span 111 Fig 9 72 Relay outputs submenu 111 Fig 9 73 Defining the relay function 113 Fig...

Page 176: ...ressure and 2 wire probe 140 Fig 9 134 Selecting level measurement echo profile 140 Fig 9 135 Display echo profile with sensor type POA OCL 140 Fig 9 136 Echo profile screen with sensor type DSM 141 F...

Page 177: ...r 134 Documentation 18 E Echo profile 141 End switch 116 Error diagnosis 136 Error messages 75 Ethernet 131 External Level Sensor 24 F File Download 60 Flow Velocity Detection 25 Flow Velocity Profile...

Page 178: ...Quick close function 118 R Receipt 18 Remote Access 54 Remote control 130 S Safeguards 10 Sensor I O Menu 138 type 98 Sensor assignment 104 Sensor layers 95 Service code 123 Set point 114 Settings 12...

Page 179: ...20 Certificates and Approvals...

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Page 193: ...otre seule responsabilit la date de la pr sente signature la conformit du produit pour le march de l Union aux directives d harmonisation de la l gislation au sein de l Union 2014 30 EU 2014 35 EU Bei...

Page 194: ...14 30 EU 2014 34 EU 2014 35 EU Bei der Bewertung wurden folgende einschl gige harmonisierte Normen zugrunde gelegt bzw wird die Konformit t erkl rt in Bezug die nachfolgend genannten anderen technisch...

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