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MR TAPCON 230 AVT, Operating Instructions Manual

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MR TAPCON 230 AVT Operating Instructions Manual Download Page 35

6 Mounting

Maschinenfabrik Reinhausen GmbH 2021

35

7817454/02 EN

TAPCON

®

 230 Expert

6 Mounting

 DANGER

Electric shock!

Risk of fatal injury due to electrical voltage. Always observe the following
safety regulations when working in or on electrical equipment.

► Disconnect the equipment.

► Lock the equipment to prevent an unintentional restart.

► Make sure all poles are de-energized.

► Ground and short-circuit.

► Cover or cordon off adjacent energized parts.

 WARNING

Electric shock!

Dangerous high voltages may occur when a current transformer is operated
with an open secondary circuit. This can lead to death, injuries and property
damage.

► Never operate a current transformer with an open secondary circuit;

short-circuit the current transformer to prevent this.

► Observe the information in the current transformer operating instructions.

NOTICE

Damage to the device!

Electrostatic discharge may cause damage to the device.

► Take precautionary measures to prevent the build-up of electrostatic

charges on work surfaces and personnel.

6.1 Preparation

The following tools are needed for mounting:

Depending on the installation site and mounting version, you may need ad-
ditional tools and corresponding attachment material, such as screws, nuts
and washers which are not included in the scope of delivery.

▪ Depending on mounting version:

– Electric jigsaw for flush panel mounting.

– Drill for wall mounting (wall mounting with housing).

▪ Screwdriver for connecting the signal lines and supply lines.

Summary of Contents for TAPCON 230 AVT

Page 1: ...Voltage regulator TAPCON 230 Expert Operating instructions 7817454 02 EN ...

Page 2: ... for compensation All rights reserved in the event of the granting of patents utility models or designs The product may have been altered since this document was published We reserve the right to change the technical data design and scope of supply Generally the information provided and agreements made when processing the individual quotations and orders are binding The original operating instruct...

Page 3: ...Inappropriate use 12 2 3 Fundamental safety instructions 12 2 4 Personnel qualification 14 2 5 Personal protective equipment 15 3 IT security 16 3 1 General 16 3 2 Operation 16 3 3 Commissioning 16 3 4 Communication interfaces 17 3 5 Encryption standards 17 4 Product description 19 4 1 Scope of delivery 19 4 2 Function description of the voltage regulation 19 4 3 Performance features 20 4 4 Operat...

Page 4: ...1 Cable recommendation 40 6 4 2 Electromagnetic compatibility 41 6 4 3 Connecting cables to the system periphery 44 6 4 4 Connecting the CAN bus 44 6 4 5 Connecting SCADA 47 6 4 6 Wiring voltage measurement current measurement UI 51 6 4 7 Wiring analog inputs AI 52 6 4 8 Wiring digital inputs DI 53 6 4 9 Wiring digital outputs DO 54 6 4 10 Wiring resistor contact series 54 6 4 11 Connecting the po...

Page 5: ... 9 1 14 Import export manager 92 9 2 Power grid 95 9 2 1 Transformer data 95 9 2 2 Voltage monitoring 100 9 2 3 Current monitoring 102 9 2 4 Power monitoring 104 9 2 5 Power flow monitoring 106 9 2 6 TAPCON 2xx retrofit 107 9 3 On load tap changer regulator 109 9 3 1 Voltage regulation 109 9 3 2 Line drop compensation 118 9 3 3 Parallel operation 121 9 3 4 U bandwidth monitoring 130 9 4 On load ta...

Page 6: ...apture incorrect 144 11 8 Other faults 145 12 Disposal 146 13 Technical data 147 13 1 Display elements 147 13 2 Materials 147 13 3 Dimensions 147 13 4 Power supply 147 13 5 Voltage measurement and current measurement 148 13 6 Central processing unit 149 13 7 Digital inputs 151 13 8 Digital outputs 152 13 9 Analog inputs 154 13 10 Communication interfaces 156 13 11 Tap position capture resistor con...

Page 7: ...ion on the product and copies of this technical file are avail able from this address if required 1 2 Completeness This technical document is incomplete without the following supporting docu ments Connection diagrams Operating Instructions Available as a download on the device Available for download at www reinhausen com Available for download in the MR Customer Portal 1 3 Safekeeping Keep this te...

Page 8: ...n ings apply to smaller units of information than the warnings relating to sec tions Embedded warnings use the following format DANGER Instruction for avoiding a dangerous situation 1 4 1 3 Signal words and pictograms The following signal words are used Signal word Definition DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a haza...

Page 9: ...ng Warning of danger of crushing Table 2 Pictograms used in warning notices 1 4 2 Information system Information is designed to simplify and improve understanding of particular procedures In this technical file it is laid out as follows Important information 1 4 3 Instruction system This technical file contains single step and multi step instructions Single step instructions Instructions which con...

Page 10: ...al 2 Step 2 ð Result of step optional ð Result of action optional 1 4 4 Typographic conventions Typographic convention Purpose Example UPPERCASE Operating controls switches ON OFF Brackets PC keyboard Ctrl Alt Bold Software operating controls Press Continue button Menu paths Parameter Control parameter Italics System messages error messages signals Function monitoring alarm triggered Number of pag...

Page 11: ...t and observing the warning notices in this technical document and attached to the product the product does not pose a risk of injury or damage to property or the environment This applies throughout the service life of the product from delivery installation and oper ation to removal and disposal The following is considered intended use You will find the standard valid for the product and the year ...

Page 12: ...able clothing increases the danger of becoming trapped or caught up in rotating parts and the danger of getting caught on protruding parts This poses a danger to life and limb Wear appropriate personal protective equipment such as a helmet work gloves etc for the respective activity Never wear damaged personal protective equipment Never wear rings necklaces or other jewelry If you have long hair w...

Page 13: ...nd property dam age Never operate a current transformer with an open secondary circuit short circuit the current transformer to prevent this Observe the information in the current transformer operating instructions Handling electrical components Electrical components can be damaged by electrostatic discharge Never touch electrical components during commissioning operation or maintenance work Take ...

Page 14: ...commissioning operation mainte nance and inspection must ensure that the personnel are sufficiently quali fied Electrically skilled person The electrically skilled person has a technical qualification and therefore has the required knowledge and experience and is also conversant with the ap plicable standards and regulations The electrically skilled person is also pro ficient in the following Can ...

Page 15: ...l maintenance 2 5 Personal protective equipment Personal protective equipment must be worn during work to minimize risks to health Always wear the personal protective equipment required for the job at hand Never wear damaged personal protective equipment Observe information about personal protective equipment provided in the work area Protective clothing Close fitting work clothing with a low tear...

Page 16: ...endations for device commissioning User IDs must be unique and assignable Do not use a Group account function or the Auto login function Activate the Auto logout function Restrict the rights of the individual user groups as much as is feasible this helps avoid errors during operations A user with the Operator role for example should only perform operations and should not be able to change any devi...

Page 17: ...4 1 X3 TCP 80 HTTP for web based visualization2 X3 TCP 443 HTTPS for web based visualization X3 TCP 22 SSH server3 X4 Serial interface SCADA X5 Serial interface SCADA Table 5 Interfaces and open ports of the CPU assembly 1 Default setting if you have modified the port for the control system proto col only the set port is open 2 Port is closed if you activate the device s SSL encryption 3 SSH is di...

Page 18: ...ing cipher suites for a TLS secured connection Key exchange Authentication Encryption Key length Operating mode Hash func tion TLS ECDHE RSA WITH AES 128 CBC SHA DHE SHA265 ECDHE ECDSA GCM SHA256 ECDH 256 CBC SHA RSA SHA256 GCM SHA384 Table 6 Cipher suite The device uses the SHA512 hash function to save passwords ...

Page 19: ...ng for wall mounting Device type dependent Ethernet to FO converter SFP module Serial to FO converter 4 2 Function description of the voltage regulation The device keeps the output voltage of a transformer with an on load tap changer constant The device compares the transformer s measured voltage Uactual with a de fined reference voltage Udesired The difference between Uactual and Udesired is the ...

Page 20: ...6 transformers SCADA Long distance communication and control center Inputs Digital and analog Figure 2 Overview of voltage regulation 4 3 Performance features Web based visualization Automatic voltage regulation 1 to 3 desired values Desired value setting Analog Using TDSC Line drop compensation R X compensation Compensation for voltage drops on the line Z compensation Compensation for voltage flu...

Page 21: ...omatic tap synchronization Circulating reactive current Power factor SCADA IEC 60870 5 101 IEC 60870 5 104 IEC 61850 Edition 2 Modbus RTU Modbus TCP DNP3 4 4 Operating modes Auto mode AVR AUTO In auto mode the device automatically regulates the voltage in accordance with the set parameters It is not possible to perform manual tap change op erations using operating controls or inputs Manual mode AV...

Page 22: ... operation via SCADA1 No No No Yes Value adjustment via SCADA1 No Yes No Yes Table 7 Overview of operating modes 1 Only with the TAPCON 230 expert and TAPCON 230 AVT versions 4 5 Design 4 5 1 Display operating elements and front interface Figure 3 Voltage regulator 1 REMOTE key2 Activate REMOTE mode 2 AUTO key Activate AUTO mode 3 RAISE key Send a control command to the motor drive unit to increas...

Page 23: ...en LOCAL RE MOTE 4 5 2 LEDs Figure 4 LEDs 1 Power supply LED Blue Illuminates when the device is sup plied with power 2 AVR STATUS LED Red Illuminates when the device is in the error state Yellow Illuminates when the device starts or has been paused e g during a soft ware update Blue Illuminates when the device is in the operating state 3 ALARM LED Red Illuminates as soon as a red event is present...

Page 24: ...he device You will find more in formation on the connections in the Technical data Section 13 Page 147 section 1 2 3 4 5 Figure 5 Rear 1 F2 Internal fuse for the power supply 2 X9 Power supply 3 F1 Internal fuse for the aux iliary power supply 110 V DC digital inputs 4 X8 Auxiliary power supply 110 V DC for digital inputs 5 X7 Voltage measurement current measurement ...

Page 25: ...nterface for patch cable for SCADA via fiber optic cable 3 COM X4 Fiber optic cable SFP cage for the SFP module 4 COM X3 SCADA interface RS232 5 COM X2 Interface for visual ization via the front interface 6 COM X1 Interface for patch cable for RS232 or RS485 7 CPU Central processing unit 8 DI 16 110V Digital inputs 9 DO 8 1 Digital outputs 10 DO 8 2 Digital outputs 11 AI 4 Analog inputs 4 5 4 Name...

Page 26: ...54 02 EN TAPCON 230 Expert 4 5 5 Safety markings Warning of a danger point Read the information given in the product oper ating instructions 4 5 6 Connection diagram and grounding screw Figure 8 Connection diagram grounding screw 1 Grounding screw 2 Connection diagram ...

Page 27: ...n Home Transformer name Position Voltage dU Current Power factor Measured values Communication 1 3 4 2 9 7 8 100 4 V 0 3 40 mA 0 9 101 5 V 100 0 V 98 5 V 20 s Change Reboot admin 2020 04 15 10 08 Home Events Information Settings Figure 9 Home 1 Secondary navigation or naviga tion path 2 Primary navigation 3 Status bar 4 Display area ...

Page 28: ...0 Measured values 1 Transformer name can be edited 2 Tap position 3 Actual measured values Voltage control deviation with correction current power factor Desired values actual values delay time Transformer name Position Voltage dU Current Power factor Measured values Communication 9 7 8 100 4 V 0 3 40 mA 0 9 101 5 V 100 0 V 98 5 V 20 s Change Reboot admin 2020 04 15 10 08 Home Events Information S...

Page 29: ...ice settings and parameters is user based Several users can log in at the same time via the visualization and access the device If you want to operate the device via the controls and visualization at the same time you have to log in on the device and via the visualization 1 Select the LOGIN or CHANGE button in the status line 2 Enter your user name and password and select the OK button ð The name ...

Page 30: ...ere are various ways to configure the settings depending on the parame ter Selecting from a list 1 Use to navigate to the list and press 2 Use or to highlight the list entry and press 3 Press the Accept button to save the modified parameter Entering a value 1 Use or to select the value field and press ð If operating via the front panel the numerical keypad appears Figure 12 Entering a value 2 Ente...

Page 31: ...ating via the front panel the keyboard appears Figure 13 Entering text 2 Enter the desired text and confirm with 3 Press the Accept button to save the modified parameter Parameter search You can use the quick search function in the parameter menu to search for a parameter Enter the name of the desired parameter in the Search entry field Figure 14 Quick search ...

Page 32: ...the parameters directly on the overview screen of the respective menu in this mode Figure 15 Expert mode To activate the expert mode proceed as follows 1 Go to Settings Parameters 2 Select the Expert mode checkbox ð Expert mode is active Hiding showing parameters Depending on how you set the parameters the device will hide or show ad ditional parameters related to this function ...

Page 33: ...e following symbols apply to the shipment of non hazardous goods Adherence to these symbols is mandatory Protect against moisture Top Fragile Attach lifting gear here Center of mass Table 8 Shipping pictograms 5 3 Transportation receipt and handling of shipments In addition to oscillation stress jolts must also be expected during trans portation In order to prevent possible damage avoid dropping t...

Page 34: ...e absolutely sure to also check the sealed packaging Hidden damage When damages are not determined until unpacking after receipt of the ship ment hidden damage proceed as follows Make the party responsible for the damage liable as soon as possible by telephone and in writing and prepare a damage report Observe the time periods applicable to such actions in the respective country Inquire about thes...

Page 35: ...operate a current transformer with an open secondary circuit short circuit the current transformer to prevent this Observe the information in the current transformer operating instructions NOTICE Damage to the device Electrostatic discharge may cause damage to the device Take precautionary measures to prevent the build up of electrostatic charges on work surfaces and personnel 6 1 Preparation The ...

Page 36: ...ntilation slots are at the top and bottom To the base of the control cabinet Minimum clearance 88 9 mm 3 5 in Equivalent to 2RU To the roof of the control cabinet Between the device and other assem blies on offset cap rails Table 9 Minimum clearances in the control cabinet 88 9 mm 3 5 in 88 9 mm 3 5 in Figure 16 Minimum clearances For other installation types contact Maschinenfabrik Reinhausen Gmb...

Page 37: ...ut B 202 mm 7 95 in A 312 mm 12 28 in t 2 5 mm 0 08 0 2 in Figure 17 Dimensions for the cutout 1 Cut out the section for the control panel A B Figure 18 Cutting out the section for the control panel 2 Slide the device into the cutout from the front and insert tension clamps Figure 19 Inserting the device into the cutout ...

Page 38: ...unting with housing optional For wall mounting the device is fixed to the wall in a housing The housing is an optional accessory Drill 4 holes each 5 5 mm in diameter in the wall as shown in the drilling template below Figure 21 Drilling template for wall mounting ü Close the device door The screws for wall mounting are not included in the scope of supply The screw length required depends on the w...

Page 39: ...454 02 EN TAPCON 230 Expert Fix the device on the wall from behind using 4 screws M5 Figure 22 Wall mounting ð The device is mounted and can be wired up Proceed with wiring as shown in the connection diagram and as described in the Connecting device section ...

Page 40: ...etter overview when connecting cables only use as many cables as necessary Observe the connection diagram Section 13 14 Page 160 Only use the specified cables for wiring Note the cable recommendation Section 6 4 1 Page 40 Wire the leads to the system periphery For wall mounting with housing optional When wiring the device use the cable glands below the housing if nec essary NOTICE Damage to the de...

Page 41: ... 25 Ω km Digital signal outputs DO 8 Shielded 1 5 mm Analog signal inputs AI 4 Shielded 1 mm 400 m 25 Ω km RS232 D SUB 9 pole COM X3 Shielded 0 25 mm 25 m RS485 COM X6 Shielded 0 25 mm 140 m CAN bus COM X6 Shielded 0 75 mm 2000 m total CAN bus Ethernet RJ45 X2 X3 Min CAT5 shielded S FTP 100 m Ethernet FO COM X4 Duplex LC multi mode Om3 1310 nm 2000 m 110 V DC output X8 Unshielded 1 5 mm RJ45 patch...

Page 42: ... distance of more than 100 mm between lines which cause in terference and those which are susceptible to interference Figure 23 Recommended wiring 1 Cable duct for lines causing inter ference 3 Cable duct for lines susceptible to interference 2 Line causing interference e g power line 4 Line susceptible to interference e g signal line Short circuit and ground reserve lines Never connect the device...

Page 43: ...etal parts are joined Line routing in accordance with EMC requirements separation of lines which cause interference and those susceptible to interference Optimum shielding metal housing Overvoltage protection lightning protection Collective grounding main grounding rail Cable bushings in accordance with EMC requirements Any contactor coils present must be interconnected The device s connection cab...

Page 44: ...the CAN bus 6 4 4 1 Shielding the CAN bus In order for the CAN bus to operate faultlessly you have to connect the shielding using one of the following variants If you are not able to use any of the variants detailed below we recommend using fiber optic cables Fiber optic cables decouple the devices and are not sensitive to electromagnetic interference surge and burst NOTICE Damage to the device If...

Page 45: ...e poten tial 2 Connect the CAN bus cable shielding to all connected devices Variant 2 The connected devices have different potential levels Note that the shielding is less effective with this variant ü Connect the CAN bus cable shielding to just one device ü Connect the wires of the shielded CAN bus cable in pins 10 CAN H 9 CAN GND and 8 CAN L of the COM X6 connector Figure 26 Connecting wires in ...

Page 46: ...vide strain relief using a cable tie Figure 27 Shield clamp and strain relief 6 4 4 2 Mounting terminating resistor of CAN bus If you want to operate the device in parallel operation you need to mount a 120 Ω terminating resistor at both ends of the CAN bus Figure 28 Terminating resistor of the CAN bus Mount terminal resistors in pins 10 9 and 8 of the COM X6 connector ...

Page 47: ...have to connect the device with one of the following versions 6 4 5 1 Serial interface RS485 COM X6 1 Connect the wires of the shielded cable in pins 7 Data 6 GND and 5 Data of the COM X6 connector Figure 29 Connecting wires in pins 7 6 5 2 Position the cable shielding screw it into the shield clamp provided and provide strain relief using a cable tie Figure 30 Shield clamp and strain relief 3 Con...

Page 48: ...1 2 3 1 4 8 5 7 6 9 1 2 3 4 5 6 7 8 9 RXD TXD GND Figure 31 RS232 data cable 9 pole D SUB 9 pole plug connection Only use 9 pole D SUB plugs with the following characteristics Plug housing is metallic or metal plated Cable shielding is connected with the plug using one of the following two variants Shielding is screwed down with traction relief Shielding is soldered to the plug housing Figure 32 E...

Page 49: ...inimum permissible bend radii do not bend fiber optic cable The fiber optic cables must not be over stretched or crushed Observe the permissible load values The fiber optic cables must not be twisted Be aware of sharp edges because they can damage the fiber optic cable s coating during laying or can place mechanical loads on the coating later on Provide a sufficient cable reserve near distributor ...

Page 50: ...N 230 Expert 2 Remove the SFP module dust plug Figure 34 Remove the dust protection 3 Insert the fiber optic cable with LC duplex into the SFP module COM X4 interface 4 Connect the COM X5 to the CPU X2 using the supplied patch cable Figure 35 Connecting CPU X5 and COM X2 ...

Page 51: ... measurement UI You must fuse the voltage measurement circuit in accordance with the con ductor cross section used You can use the following fuse types Miniature circuit breaker Safety fuse Standard IEC 60947 2 IEC 60269 Rated voltage 400 V L L or 230 V L N Rated current 30 mA 16 A Characteristics B C K or Z Fast acting medium act ing or delayed acting Rated switching capacity 50 kA For installati...

Page 52: ...e and sensor Follow information about connecting analog sensors Configure analog inputs and outputs according to the connected sensors You can connect the following types of analog sensors 0 4 20 mA 0 to 10 V PT100 PT1000 2 wire 3 wire 4 wire indirectly via measuring transducer In order to correctly record the analog signals you must place the cable shielding on the grounding bar The cable shieldi...

Page 53: ...4 Figure 38 Block diagram for analog inputs 1 Lead the wires into the connector and fasten them using a screwdriver 2 Insert the plug into the respective slot in accordance with the connection diagram Section 13 14 Page 160 and screw into place 6 4 8 Wiring digital inputs DI If you use digital inputs these have to be supplied with an auxiliary voltage of 110 V DC 1 Feed the wires into the terminal...

Page 54: ...overcurrent pro tective device and an all pole isolating device allowing the equipment to be fully de energized if required service maintenance etc Suitable equipment includes isolating devices in accordance with IEC 60947 1 and IEC 60947 3 e g circuit breakers Observe the properties of the relevant circuits voltage maximum currents when selecting the cir cuit breaker type In addition observe the ...

Page 55: ...6 Mounting Maschinenfabrik Reinhausen GmbH 2021 55 7817454 02 EN TAPCON 230 Expert Connecting the power supply Connect the power supply in accordance with the connection diagram Section 13 14 Page 160 ...

Page 56: ...nnected device can lead to damage to the device and sys tem periphery Check the entire configuration before commissioning Prior to commissioning check the supply voltage and the measured volt age Connecting the device to mains ð The display shows the MR logo and then the operating screen ð The voltage display LED on the top left of the device s front panel lights up ...

Page 57: ...ction to visualization A connection to the visualization can be established using two interfaces Front interface for local access Optional Interface X3 on the rear of the device for access via remote dis play control center etc System requirements To access the web based visualization you need a PC with an HTML5 ca pable browser The display is optimized for the following browsers Microsoft Interne...

Page 58: ...e rear CPU X3 interface using the pre assembled patch cable 2 Go to Communication on the device to display the device s IP address 3 Assign a unique IP address to the PC in the same subnet as the device e g 192 0 1 100 4 Enter the visualization s IP address e g http 192 0 1 230 if SSL encryption is active enter https 192 0 1 230 in the browser on the PC ð The visualization is accessed Setting the ...

Page 59: ...nguage setting Downloading the operating instructions Download the operating instructions from the device to start device parame terization Select the MR logo in the status line ð The operating instructions will be downloaded The document is also available for download in the MR Customer Portal and on our website www reinhausen com ...

Page 60: ...ou can log in as the administrator as follows User name admin Password admin 1 Log in as a user with the necessary access rights 2 Go to Settings Commissioning wizard 3 Press the Next button to launch the commissioning wizard 4 Follow the on screen instructions Once you have entered all of the parameters relevant to commissioning continue with the function test 8 2 Function tests Before switching ...

Page 61: ...control function ü Supply voltage must be present 1 Press to select manual mode 2 Set the transmission ratio for the voltage transformer current transformer and transformer circuit 3 Measure actual voltage and compare with the measured value displayed on the device s main screen 4 Select the Measured values menu item to display the operating values for current and power and compare them with the v...

Page 62: ... transformer Depending on the operating conditions you can also specify the delay time following a longer observation period In this regard it is useful to register how the actual voltage progresses and the number of tap change operations per day 8 2 3 Checking parallel operation To ensure that parallel operation functions correctly the device must be commissioned in independent mode Make sure tha...

Page 63: ...n the Parallel operation menu lights up blue ð Both devices must be within the bandwidth 6 Set the desired value of both voltage regulators to the voltage currently measured 7 On one of the two transformers raise the tap position of the on load tap changer by one setting on the second transformer lower the tap position of the on load tap changer by one setting ð Both devices remain within the band...

Page 64: ...ter from the set value of 20 in steps of 1 until the message Circulating reactive cur rent blocking limit exceeded is displayed ð Any further regulation is blocked ð After the set delay time for the parallel operation error message has elapsed the circulating reactive current blocking message is displayed 5 Increase the circulating reactive current blocking limit parameter again un til the message...

Page 65: ... parallel are compared It is therefore necessary that the transformers have the same position designation and that the Raise and Lower signals produce the same voltage change in all transformers Before starting the function test you must carry out the following steps 1 Assign the master function to one device 2 Assign the follower function to the other devices 3 Compare the tap position displays o...

Page 66: ... manually increase the tap position by the number of permitted steps Maximum permitted tap dif ference and then one further step ð After expiry of the set delay time for parallel operation errors there is a tap difference to follower on the master ð After expiry of the set delay time for parallel operation errors there is a tap difference to master on the follower 13 Press on the follower to selec...

Page 67: ...izard You can use this parameter to set whether the commissioning wizard is to launch automatically when the device is restarted Measured value display You can use this parameter to set whether the displayed measured values and control parameters are to refer to the primary side or secondary side of the measuring transducers Transformer name You can use this parameter to enter a transformer name f...

Page 68: ...se this parameter to activate th automatic logout function Time until auto logout You can use this parameter to set the time period of inactivity after which a user is automatically logged out 9 1 1 3 Activating deactivating service user access The device is equipped with user access for the Maschinenfabrik Rein hausen GmbH Technical Service department This access is for error diag nostics and tro...

Page 69: ...se this menu item to configure the necessary network interface You must wire the device in accordance with the respective control system protocol Section 6 4 5 Page 47 The following protocols are available IEC 61850 Edition 2 IEC 60870 5 101 IEC 60870 5 104 DNP3 Modbus TCP Modbus RTU 1 Go to Settings Parameters System Network settings 2 Select the desired parameter 3 Set the parameter 4 Press the ...

Page 70: ...to set the accepted TLS versions If you would like to establish an encrypted connection to the visualization you must use an accepted TLS version You can select the following options Option Accepted TLS versions 1 0 1 0 1 1 1 2 1 1 1 1 1 2 1 21 1 2 Table 14 TLS version 1 This option can be selected only if the TLS version is supported by the connected peripheral equipment 9 1 3 Setting the device ...

Page 71: ... which the device is to call up the time from the time server Time zone To adjust the device time to your local time you can use the time shift pa rameter to set the time shift to UTC Example Region Time shift to UTC Mumbai India UTC 5 30 h Beijing China UTC 8 00 h Brasilia Brazil UTC 3 00 h Table 15 Time shift to UTC Coordinated Universal Time Time You can use this parameter to set the date and t...

Page 72: ...aiting time Dimming When you activate this function the device reduces the brightness of the display when the adjustable waiting time has expired if no key is pressed The device then switches back to full brightness when you subsequently press any key If the screensaver and brightness dimming are activated you have to press any key twice in order to reactivate the display at full brightness Dimmin...

Page 73: ...you have to import the root certifi cate and the client certificate with the corresponding key to the syslog server For more information refer to the section titled Importing data Syslog server You can use this parameter to set the IP address of the syslog server Syslog server port You can use this parameter to set the port of the syslog server Reconnect delay time You can use this parameter to de...

Page 74: ...n nection to a control system SCADA You can download the data points with the help of the export manager 9 1 6 1 Configuring IEC 61850 If you want to use the IEC 61850 control system protocol you must set the following parameters Also refer to the section Configuring the network 1 Go to Settings Parameters System IEC 61850 2 Select the desired parameter 3 Set the parameter 4 Press the Accept butto...

Page 75: ...ollowing options RS232 RS485 Baud rate You can use this parameter to set the serial interface s baud rate You can select the following options 9600 baud 19200 baud 38400 baud 57600 baud 115200 baud Number of link address octets You can use this parameter to set how many octets are provided for the link address Link address You can use this parameter to set the link address Number of ASDU address o...

Page 76: ... lection of ASDU types for which this optimization is allowed is based on the edition of the standard You can select the following options Option Description None The device does not optimize the ASDU types Ed 1 Optimization in accordance with IEC 60870 Edition 1 Type 1 3 9 11 21 126 Ed 1 Amendment2 Optimization in accordance with IEC 60870 Edition 1 Amendment 2 Type 1 3 9 11 13 15 21 126 Ed 2 Opt...

Page 77: ... 126 Ed 1 Amendment2 Optimization in accordance with IEC 60870 Edition 1 Amendment 2 Type 1 3 9 11 13 15 21 126 Ed 2 Optimization in accordance with IEC 60870 Edition 2 Type 1 3 5 7 9 11 13 15 20 21 126 Table 19 ASDU sequence optimization Receiver IP address You can use this parameter to set the IP address of the receiver 9 1 6 4 Configuring Modbus If you want to use the Modbus control system prot...

Page 78: ...ace s baud rate You can select the following options 9600 baud 19200 baud 38400 baud 57600 baud 115200 baud Parity You can use this parameter to set the parity You can select the following options None Even Odd Number of stop bits You can use this parameter to set the number of stop bits 9 1 6 5 Configuring DNP3 If you would like to use the DNP3 control system protocol you must set the parameters ...

Page 79: ...85 Baud rate You can use this parameter to set the serial interface s baud rate You can select the following options 9600 baud 19200 baud 38400 baud 57600 baud 115200 baud TCP port You can use this parameter to set the TCP port Receiver IP address You can use this parameter to set the IP address of the receiver Parity You can use this parameter to set the parity You can select the following option...

Page 80: ...als and events The device enables you to link 12 digital inputs GPI and control system commands SCADA with device functions digital outputs GPO and control system messages The digital inputs available are each permanently linked to a General pur pose input event message and the control system commands available are each permanently linked to a Generic SCADA command event message for this purpose I...

Page 81: ...ed parameter 3 Enter the desired event number 4 Press the Accept button to save the modified parameter Master parallel operation method If the assigned event is active the device activates the master parallel oper ation method Follower parallel operation method If the assigned event is active the device activates the follower parallel oper ation method Automatic tap synchronization parallel operat...

Page 82: ...puts GPO for this purpose When you link a digital output to an event the device issues a signal to this output if the event occurs The signal per sists until the event stops A parameter is available for each available digital output To forward input signals or control system commands you need to link the digital outputs or control system messages with the General purpose input or Generic SCADA com...

Page 83: ...e General purpose input or Generic SCADA command events ü The desired event number is known Section 9 1 10 Page 87 1 Go to Settings Parameters System Link messages 2 Select the desired parameter 3 Enter the desired event number 4 Press the Accept button to save the modified parameter Generic status message X You can use this parameter to link the SCADA message with an event mes sage To do so enter...

Page 84: ...ts outputs may result in damage to the device and the sensor Follow the information about connecting analog sensors Configure analog inputs according to the connected sensors The following information is displayed to you in tabular form for configuring the analog inputs Grayed out elements cannot be changed Property Options Function Function of the analog input I or the analog output O You can adj...

Page 85: ...ws User name admin Password admin Creating a backup You need to create a backup to be able to reset the system in the event that any incorrect configuration settings are made 1 Go to Settings Export 2 Go to the option Settings to export a backup copy of the current settings 3 Select the desired interface USB or PC 4 Press the Export button to start the export Configuring GPAI 1 Go to Settings GPAI...

Page 86: ...e identified with Note the connection diagram supplied Table 22 Configuration of the digital inputs and outputs The operation described below is only possible if you access the visualiza tion using a computer You can only change the configuration of the digital inputs and outputs if you have a Parameter Configurator or Administrator role When in delivery status you can log in as the administrator ...

Page 87: ...y are no longer displayed All other events are automatically removed once the cause has been fixed e g limit value is no longer exceeded To acknowledge the events proceed as follows To acknowledge the events highlight the desired events in the col umn then press the Acknowledge button ð The events have been acknowledged 9 1 10 2 Displaying event memory Past events are stored in the event memory Th...

Page 88: ...r the desired event number ð The event text is displayed 4 Select the desired event categories and the desired event status 5 Press the Search button to display the desired events Exporting events You can export the event memory entries currently displayed as a csv file If you first create a filter only the filtered entries are exported To export the events proceed as follows ü First connect using...

Page 89: ...arameters Display all events Diagnostics User who can view data and log data of relevance to oper ation Display all parameters Display all events Export log data Operator User who can view data of relevance to operation and ac knowledge events The user can perform manual tap change operations using the device s controls Display all parameters Display and acknowledge all events Parameter configura ...

Page 90: ... are logged in as the administrator Note that the password must satisfy the following requirements At least eight characters At least three of the four following character types Upper case letters Lower case letters Numbers Special characters 1 Select the user name in the status line 2 Enter the new password twice 3 Press the Accept button to save the changed password 9 1 11 3 Creating editing and...

Page 91: ...he Create user button 3 Enter the user name once and the password twice 4 Select the role you want 5 If necessary activate the Group account Active or Auto login options 6 Press the Accept button to save the user Editing users 1 Go to Settings Administration User 2 Select the desired user in the list 3 Make the amendments desired 4 Press the Accept button to save the user Deleting a user 1 Go to S...

Page 92: ... the individual channels for the assemblies 1 Go to Information Hardware 2 Select the desired Assembly in order to display the signal levels of the channels 9 1 13 Software Under Software you can display the version status of the software compo nents of the device Go to Information Software 9 1 14 Import export manager The device is equipped with an import export manager which can be used to trans...

Page 93: ... Control system configuration Operating In structions Operating instructions protocol specifications Settings Configuration of parameters and events Service data Device data for support from the Maschinenfabrik Reinhausen GmbH Technical Service department Security log Logbook of all instances of access and changes relating to secu rity RADIUS dictio nary Dictionary for importing on a RADIUS server...

Page 94: ...rtificate crt and key pem in a zip file You can import certificates with the following key authenti cation RSA with 1024 bits ECDSA with 256 bits secp256r1 or prime256v1 curve TPLE optional Customer program import TPLE Table 27 Importing data NOTICE Damage to the file system The file system can become damaged due to an incorrect data transmission process A damaged file system can lead to the devic...

Page 95: ...ormer data Also note the Examples for standard circuits for current transformers and voltage transformers 1 Go to Settings Parameters Grid Transformer data 2 Select the desired parameter 3 Set the desired parameter 4 Press the Accept button to save the modified parameter Primary transformer voltage You can use this parameter to set the primary voltage of the voltage trans former in kV Secondary tr...

Page 96: ... circuit Current transformer circuit You can use this parameter to set the circuit for your current transformer You can select the following options Option Description 1 Ph phase current Measurement of phase current in 1 phase grid 3 Ph total current Measurement of differential current in 3 phase grid 3 Ph phase current Measurement of phase current in 3 phase grid Table 29 Current transformer circ...

Page 97: ...urrent IL1 are in phase The voltage drop on a phase conductor is determined by the current IL1 If you use this circuit set the device as follows Parameter Option Voltage transformer circuit 1 Ph phase voltage Current transformer circuit 1 Ph phase current Phase angle correction 0 Table 30 Circuit 1 A Circuit 1 B UL1 IL1 L1 L2 L3 N VT CT UL1 IL1 IL2 IL3 UL3 UL2 UI L N k l The voltage transformer VT...

Page 98: ... UL1 UL2 UL2 IL1 IL2 IL2 UI L N k l The voltage transformer VT is connected to the phase conductors L1 and L2 The current transformer CT1 is looped into the phase conductor L1 and CT2 is looped into the phase conductor L2 The current transformers CT1 and CT2 are connected crosswise in paral lel total current IL1 IL2 The total current IL1 IL2 and voltage UL1 UL2 are in phase The voltage drop on a p...

Page 99: ...or is determined by the current IL3 If you use this circuit set the device as follows Parameter Option Voltage transformer circuit 3 Ph differential voltage Current transformer circuit 3 Ph phase current Phase angle correction 90 Table 33 Circuit 1 D Circuit 1 E L1 L2 L3 UL2 VT CT UL1 IL1 IL2 IL3 UL3 UL2 UL2 UL1 UL1 IL2 UI L N k l The voltage transformer VT is connected to the phase conductors L1 ...

Page 100: ...rmer CT is looped into the phase conductor L1 The current IL1 lags behind voltage UL1 UL2 by 30 This corresponds to a phase shift of 30 and a correction value of 30 The voltage drop on a phase conductor is determined by the current IL1 If you use this circuit set the device as follows Parameter Option Voltage transformer circuit 3 Ph differential voltage Current transformer circuit 3 Ph phase curr...

Page 101: ...Overvoltage U U Undervoltage U U Undervoltage U tV Delay time tE Event duration H Hysteresis 1 Go to Settings Parameters Grid Voltage monitoring 2 Select the desired parameter 3 Set the desired parameter 4 Press the Accept button to save the modified parameter You can set additional parameters for each limit value Mode You can use this parameter to set which limit value you would like to use Absol...

Page 102: ...high speed return the device ignores the set delay time of automatic voltage regulation Auto blocking Automatic regulation is blocked You can continue to perform tap change operations in manual mode Auto manual blocking Automatic regulation is blocked You cannot perform tap change operations in manual mode Table 36 Behavior when an event message is issued Hysteresis You can use this parameter to s...

Page 103: ...red parameter 3 Set the desired parameter 4 Press the Accept button to save the modified parameter You can set additional parameters for each limit value Mode You can use this parameter to set which limit value you would like to use Absolute The device uses the absolute limit value in A kA Relative The device uses the relative limit value in relative to the rated current of current transformer Hys...

Page 104: ...9 2 4 Power monitoring For monitoring the transformer s current power you can set the following limit values Measured value Lower limit 2 Lower limit 1 Upper limit 1 Upper limit 2 Apparent power S S S S Active power P P P P Reactive power Q Q Q Q Power factor amount cos φ cos φ Table 38 Limit values for power monitoring 1 Go to Settings Parameters Grid Power monitoring 2 Select the desired paramet...

Page 105: ...ap change operations in manual mode Auto blocking position The automatic control does not perform a tap change operation in the direction of a higher tap position posi tion You can continue to perform tap change operations in manual mode Auto manual blocking Automatic regulation is blocked You cannot perform tap change operations in manual mode Auto manual blocking po sition The automatic control ...

Page 106: ...on of messages if the measured value fluctuates around a threshold value Delay time You can use this parameter to set the delay time in order to delay the issuing of the event message Behavior for reversal of power flow You can use this parameter to set the behavior in the event of a reversal of power flow You can select the following options Setting Behavior Off The negative power flow is ignored...

Page 107: ...ice blocks further tap change operations The target tap position operation is ignored if there is no tap position capture Automatic regulation is blocked Table 40 Behavior in the event of a reversal of power flow 9 2 6 TAPCON 2xx retrofit The TAPCON 2xx retrofit function allows you to operate the device in par allel operation with existing devices Parallel operation with the following ex isting de...

Page 108: ...esired parameter 3 Set the desired parameter 4 Press the Accept button to save the modified parameter TAPCON 2xx retrofit You can use this parameter to activate or deactivate the Retrofit TAPCON 2xx function If you activate this parameter you have to reverse the prefix of the Phase angle correction parameter for the transformer data from to or from to ...

Page 109: ...e device only processes commands via digital inputs or the control sys tem when it is in the Remote mode You must also set the Remote behavior Page 67 parameter accordingly Setting desired value 1 3 You can set the desired value with this parameter 1 Go to Settings Parameters On load tap changer Voltage regula tion Desired value 2 Enter the desired value 3 Press the Accept button to save the modif...

Page 110: ...la tion Desired value 2 Select the desired value from the list 3 Press the Accept button to save the modified parameter 9 3 1 1 1 Analog setting of the desired value With the analog setting of the desired value the desired value for the auto matic voltage regulation can be variably adapted using an analog signal e g 4 20 mA Max Min Desired value Max Min Analog signal Figure 48 Analog setting of th...

Page 111: ... Setpoint Control TDSC function is used to adapt the desired voltage value depending on the measured active power This al lows you to compensate for a voltage drop during increased load or a volt age increase due to a decentralized feed in Depending on whether positive or negative active power is measured the desired value calculation is based on 2 linear equations see example in dia gram below Pa...

Page 112: ...ured active power 0 Pmax Active power at maximum de sired value Response to active power Pmax being exceeded If the measured active power Pmeas exceeds the set parameter Pmax the value Umax is adopted as the desired value Uref Umax Response to value falling below active power Pmin If the measured active power Pmeas falls below the set parameter Pmin the value Umin is adopted as the desired value U...

Page 113: ...re set If this is not the case voltage regulation is in ac cordance with the set desired value You can activate or deactivate the power dependent adjustment of the desired voltage value as follows Parameter Digital inputs TDSC on and TDSC off Control system command If you activate TDSC the line drop compensation R X compensation or Z compensation function is deactivated To activate deactivate TDSC...

Page 114: ...nt desired value is to be used for regulation 1 Go to Settings Parameters Control TDSC Pmax Pmin 2 Enter active power for maximum minimum desired value 3 Press the Accept button to save the modified parameter Bandwidth You can use this parameter to set the maximum permissible deviation of the measured voltage Uactual from the desired value Udesired In order to set the correct value the transformer...

Page 115: ...ing of a tap change command for a defined pe riod This prevents unnecessary tap change operations if the tolerance bandwidth is exited briefly Response to delay time T1 If the control variable is within the set bandwidth no control com mands are issued to the motor drive unit for the tap change Control com mands will also not be issued to the motor drive unit if the control variable returns to the...

Page 116: ...n the bandwidth before delay time T1 has expired C Control variable is outside of the bandwidth Delay time T1 starts D Control variable is still outside the bandwidth after delay time T1 has expired Tap change operation is initiated Time response T1 You can use this parameter to set the time response for delay time T1 You can select the following options Linear time response Integral time response...

Page 117: ...ne tap change operation is required to correct the control deviation The first output pulse occurs after the set delay time T1 After the set tap change delay time T2 has elapsed additional pulses occur in order to correct the existing control deviation The following requirements must be noted to set delay time T2 The delay time T2 must be greater than the switching pulse time The delay time T2 mus...

Page 118: ... value 5 Control variable measured value 3 Lower limit of bandwidth 6 Bandwidth range A Control variable is outside of the bandwidth Delay time T1 starts B Delay time T1 complete Tap change triggered C Delay time T2 complete Tap change triggered Activate delay time T2 You can use this parameter to activate or deactivate the delay time T2 9 3 2 Line drop compensation You can use the compensation fu...

Page 119: ...inductive voltage drop and takes this into account for au tomatic voltage regulation UTr VT CT ULine Drop ULoad U I R X Figure 53 Equivalent circuit of R X compensation Figure 54 Phasor diagram of R X compensation To use R X compensation you have to enter the following line data Ohmic resistance load in mΩ m Inductive resistance load in mΩ m Length of line in km 1 Go to Settings Parameters On load...

Page 120: ...You can also define a limit value to avoid excess voltage on the transformer ΔU max ΔU ΔU I Figure 55 Z compensation To use Z compensation you need to calculate the voltage increase ΔU tak ing the current into account Use the following formula for this purpose ΔU UTr ULoad ULoad I N kCT I 100 U Voltage increase I Load current in A UTr Transformer voltage at current I IN Nominal current of current ...

Page 121: ...er operation is used to increase the throughput capacity or short circuit capacity at one location The device provides you with specific functions for regulating transformers Conditions for parallel operation Compliance with the following general conditions is required for operating transformers in parallel Identical rated voltages Transformer power ratio 3 1 Maximum deviation of short circuit vol...

Page 122: ...ter its own tap change operation The devices then ei ther change position sequentially first the master then the followers or in synch master and followers at the same time If there is a tap difference between the master and followers the master re frains from issuing any control commands to the motor drive unit until all of the followers have reached the same tap position If the tap difference pe...

Page 123: ... op eration is carried out using the circulating reactive current minimization method U I cosφ CAN bus M AVR M AVR T1 T2 Figure 57 Circulating reactive current minimization with CAN bus communication The circulating reactive current is calculated from the transformer currents and their phase angles The voltage regulators in the parallel operation group share this information via CAN bus An extra c...

Page 124: ...hod with CAN communication you have to set the following parameters Activate parallel operation Parallel operation method Circulating reactive current CAN bus address Circulating reactive current sensitivity Circul reactive current blocking limit Error if no communication present Behavior if no communication present Parallel operation error delay time 9 3 3 1 3 Circulating reactive current minimiz...

Page 125: ...you have to set the following parameters Activating parallel operation Parallel operation method Power factor Circulating reactive current sensitivity Circulating reactive current blocking limit Desired power factor Desired load stress type Parallel operation error delay time Note that the parameters Error if no communication and Behavior if no communication have no function in the circulating rea...

Page 126: ...is parameter to assign a CAN bus address to the device So that all devices can communicate using the CAN bus each device requires a unique identifier If the value is set to 0 then no communication takes place 9 3 3 2 4 Setting circulating reactive current sensitivity You can use this parameter to set the influence of circulating reactive current on how the control deviation is calculated The highe...

Page 127: ...ference be tween voltage and current You calculate the phase angle difference as fol lows Figure 59 Calculation of phase angle difference φUI Phase angle difference between voltage and current φU Phase angle of voltage φI Phase angle of current Depending on the calculated phase angle difference you have to select the following option φUI 0 Inductive φUI 0 Capacitive 9 3 3 2 6 Setting master follow...

Page 128: ... same time in synch 9 3 3 2 8 Setting the maximum tap difference You can use this parameter to set the maximum permissible tap difference between followers and master on the follower If the tap difference is greater than the set maximum tap difference to the master the follower blocks and no longer attempts to attain the master s tap position After the set delay time for parallel operation error m...

Page 129: ...me for parallel operation error messages You can use this parameter to set the delay time for a parallel operation er ror message so that brief fault messages are not received if the motor drive units involved in the parallel operation have different runtimes 9 3 3 3 Parallel operation In the parallel operation menu you can display information about the de vices that are connected by CAN bus Descr...

Page 130: ... function monitoring has elapsed The event is automatically acknowledged as soon as the mea sured value is back within the set bandwidth The following parameters are available for setting function monitoring Function monitoring Hysteresis Delay time 1 Go to Settings Parameters On load tap changer regulator U bandwidth monitoring 2 Select the desired parameter 3 Set the desired parameter 4 Press th...

Page 131: ...9 Operation Maschinenfabrik Reinhausen GmbH 2021 131 7817454 02 EN TAPCON 230 Expert Delay time You can use this parameter to set the delay time in order to delay the issuing of the event message ...

Page 132: ...nge operation in the direction of a higher tap position position in manual mode Auto blocking po sition The automatic control does not perform a tap change operation in the direction of a lower tap position position You can still perform a tap change operation in the direction of a lower tap position position in manual mode Auto manual blocking position The automatic control does not perform a tap...

Page 133: ...ne of the following ways 9 4 2 1 Digital tap position capture The tap position can be transmitted as a digital signal from the motor drive unit to the device The following variants are available BCD Dual code Gray code N O contact series 9 4 2 2 Analog tap position capture The tap position can be transmitted as an analog signal from the motor drive unit to the device The following variants are ava...

Page 134: ...en you have to carry out on load tap change operations across the entire tap position range The entire calibration process is performed using wiz ards 1 Go to Settings Calibrate hardware Calibrate RCS 2 Select the Pos at max analog signal parameter 3 Set the tap position 4 Press the Accept button to save the modified parameter 5 Select the Pos at min analog signal parameter 6 Set the tap position ...

Page 135: ...s On load tap changer Move to the de fined target tap position 2 Enter the target tap position 3 Press the Accept button to save the modified parameter Target tap position You can use this parameter to define a target tap position 9 4 4 Information about the on load tap changer Under OLTC you can display information about the on load tap changer Current tap position Total tap change operations ope...

Page 136: ...evice to issue the switching pulse in AVR Auto operating mode until the measured value is back within the bandwidth In AVR Manual operating mode the device is sues the switching pulse for as long as you press the or key If the device is operated as a follower in parallel operation in this case then the voltage regulator will issue the switching pulse until one of the following requirements has bee...

Page 137: ...motor drive unit s runtime can be monitored by the device This function is used to identify motor drive unit malfunctions during the tap change oper ation and to trigger any actions needed Behavior The motor drive unit issues the Motor drive unit running signal during the tap change operation This signal is present until the tap change operation is complete The device compares the duration of this...

Page 138: ... adjust the behavior of the device based on how your on load tap changer and motor drive unit are configured You can se lect the following options Setting Meaning Standard The device issues a signal via the Raise output to increase the voltage The device issues a signal via the Lower output to reduce the voltage Swapped The device issues a signal via the Lower output to increase the voltage The de...

Page 139: ...139 7817454 02 EN TAPCON 230 Expert Switching direction monitoring is not active if you control the motor drive unit with a continuous pulse Section 9 5 1 1 Page 136 Also refer to 2 Setting the switching pulse for controlling the motor drive unit 136 ...

Page 140: ...0 Maintenance and care Maschinenfabrik Reinhausen GmbH 2021 140 7817454 02 EN TAPCON 230 Expert 10 Maintenance and care The device is maintenance free You can clean the device s housing with a dry cloth ...

Page 141: ...blocked ALARM LED lights up in accor dance with event configuration and a corresponding event is active Limit value with auto blocking or auto manual blocking behavior has been exceeded Check parameters Correct if necessary The switching direction monitor ing has recorded a malfunction and triggered the associated event Check cause of event and then acknowledge event The motor protective switch ha...

Page 142: ...hed Press for longer than 2 s to reset the display Connection cannot be established with visualization Connection cable defective Check connection cable SSL encryption active Accept SSL certificate in browser Call up IP address using https Deactivate SSL encryption IP addresses of visualization and SCADA are in the same subnet Check setting of device s IP addresses and cor rect if necessary PC not...

Page 143: ...rent transformer not correctly parameterized Correct parameterization Table 52 Incorrect measured values 11 6 Parallel operation faults Characteristics details Cause Remedy Problem with CAN bus Device not listed Device incorrectly connected Check connections Connect as shown in connection diagram Devices have the same CAN bus addresses Set different CAN bus addresses CAN bus address of device set ...

Page 144: ...lts 11 7 Tap position capture incorrect Characteristics detail Cause Remedy Position indicator incorrect Leading sign incorrect Incorrect wiring Check wiring Connect as shown in connection diagram Minimum value of the analog in put signal not configured cor rectly Check parameters Position indicator incorrect Display fluctuates Interference Shield the line Increase distance from source of interfer...

Page 145: ... Maschinenfabrik Rein hausen Please have the following data to hand Serial number Nameplate Info screen Software version Please provide answers to the following questions Has the software been updated Has there previously been a problem with this device Have you previously contacted Maschinenfabrik Reinhausen about this is sue If yes then who was the contact ...

Page 146: ...12 Disposal Maschinenfabrik Reinhausen GmbH 2021 146 7817454 02 EN TAPCON 230 Expert 12 Disposal Observe the national requirements applicable in the country of use ...

Page 147: ... 324 mm x 130 mm 8 58 in x 12 76 in x 5 12 in without mating connector Mating connector 20 mm 0 79 in 13 4 Power supply Permissible voltage range 85 to 265 V AC V DC UN 100 240 V AC UN 100 240 V DC Max nominal power consumption 25 W Permissible frequency range 50 60 Hz Overvoltage category OC III Surge test voltage 5 kV 1 2 µs 50 µs IEC 60255 27 Internal fuse 250 V AC 1 25 A 5 x 20 mm T charac ter...

Page 148: ...y slow acting breaking ca pacity L min 35 A operating tempera ture 30 C 85 C Table 57 Auxiliary power supply Interface Pin Description 2 L 1 N Table 58 Connection X8 13 5 Voltage measurement and current measurement Voltage measurement Measuring range 20 197 V AC Nominal voltage UN 100 V AC Accuracy 0 3 x UN in the operating temperature range Measurement category IEC 61010 2 30 CAT III at an altitu...

Page 149: ... 6 Central processing unit Processor ARM Cortex A9 processor 800 MHz RAM 512 MB NVRAM SRAM with battery backup 256 kB Application memory 2 GB Digital relay outputs 2 galvanically isolated Nominal voltage DC 24 48 60 V Max continuous current 1 A ohmic load Max switching capacity 30 W Rated impulse voltage 2 0 kV Response behavior of the watchdog error relay Error relay Watchdog relay Power off OFF ...

Page 150: ...cription 6 ER_NO 5 ER_NC 4 ER_COM 3 WD_NO 2 WD_NC 1 WD_COM Table 60 Plug terminal CPU X1 Interface X2 X3 Pin Description 8 NC 7 NC 6 RXD 5 NC 4 NC 3 RXD 2 TXD 1 TXD Table 61 Ethernet interface CPU X2 X3 Interface X4 Pin Description 8 NC 7 NC 6 GND 5 NC 4 NC 3 NC 2 TXD RXD 1 TXD RXD Table 62 Serial interface RS485 CPU X4 ...

Page 151: ...ts plug based electrical isolation 2 x 8 Nominal voltage 110 V DC Max operating voltage 143 V DC Logical 0 55 V DC Logical 1 82 5 V DC Input current 0 9 mA Simultaneity factor at 65 C ambient tempera ture Max 13 inputs Table 64 DI 16 110V technical data Interface Pin Description 1 2 3 4 5 6 7 8 9 10 10 Common reference common 9 Common reference common 8 Input 7 7 Input 6 6 Input 5 5 Input 4 4 Inpu...

Page 152: ...t 14 4 Input 13 3 Input 12 2 Input 11 1 Input 10 Table 66 Connector X2 group 1 13 8 Digital outputs Voltage regulator Relay outputs DC 24 up to 220 V AC 230 V 16 relays 4 groups per module electrically iso lated Switching voltage 24 V DC 48 V DC 60 V DC 110 V DC 22 0 V DC 110 V AC 230 V AC Contact load capacity Min 5 V DC 10 mA Max DC See diagram Max AC 250 V AC 5 A resistive load ing 2 A at cos φ...

Page 153: ...f voltage ranges e g extra low voltage and low voltage or various phases within a plug can lower the protection against electric shock Use the same voltage ranges within a plug Use the same phase within a plug Interface Pin Description 1 2 3 4 4 Common reference common output 1 3 Common reference common output 0 2 Output 1 1 Output 0 Table 68 Connector X1 group 0 Interface Pin Description 1 2 3 4 ...

Page 154: ...1 2 3 4 4 Common reference common output 7 3 Common reference common output 6 2 Output 7 1 Output 6 Table 71 Connector X4 group 3 13 9 Analog inputs AI 4 Inputs electrically isolated 4 x 1 Measuring range 20 20 mA overcurrent approx 20 10 10 V overvoltage approx 30 Accuracy 0 15 at 25 C Current 0 2 at 0 50 C 0 3 at 20 70 C 0 4 at 40 70 C Voltage 0 4 at 0 50 C 0 5 at 20 70 C 0 6 at 40 70 C Input im...

Page 155: ...erface Pin Description 1 2 3 4 4 V1 U voltage input 3 V1 I current input 2 V1 I current output 1 V1 U voltage output Table 74 Connector X2 group 1 Interface Pin Description 1 2 3 4 4 V2 U voltage input 3 V2 I current input 2 V2 I current output 1 V2 U voltage output Table 75 Connector X3 group 2 Interface Pin Description 1 2 3 4 4 V3 U voltage input 3 V3 I current input 2 V3 I current output 1 V3 ...

Page 156: ...interface to the central processing unit CPU COM X3 Serial SCADA interface RS232 9 pin D SUB connector COM X4 SFP module for converting Ethernet RJ45 to fiber optic cable for SCADA Max 2 000 m 100 Mbps Light emitting diode class 1 Wave length 1 310 nm Max optical output power 1 mW in accor dance with IEC 60825 1 2014 COM X5 Ethernet connection for SCADA COM X6 10 pin plug terminal Tap position cap...

Page 157: ...ion 2 RxD 3 TxD 5 GND Table 79 COM X3 RS232 Interface Description Fiber glass 50 125 and 62 5 125 multimode Table 80 COM X4 duplex LC SFP Interface Pin Description 1 2 3 4 5 6 7 8 9 10 1 GND resistor contact series 2 I out resistor contact series 3 U in resistor contact series 4 U in resistor contact series 5 Data RS485 6 GND RS485 7 Data RS485 8 CAN L CAN bus 9 CAN GND CAN bus 10 CAN H CAN bus Ta...

Page 158: ...IP20 With optional control cabinet IP66 Maximum installation alti tude 3 000 m above mean sea level Minimum clearance to other devices control cabinet Above below 88 9 mm 3 5 in equivalent to 2RU be hind 30 mm 1 2 in Table 82 Permissible ambient conditions 13 13 Standards and directives Electromagnetic compatibility IEC 61000 6 2 IEC 61000 6 4 IEC 61000 6 5 EN 60255 26 KN 61000 6 2 KN 61000 6 4 FC...

Page 159: ... protection test IEC 60529 Environmental durability tests IEC 60255 21 1 vibrations class 1 3 cy cles 0 5g acceleration 1 octave min or 60 cycles 1 0g acceleration 1 octave min IEC 60255 21 2 shock class 1 duration 11 ms 5g or 15g acceleration number of axes 3 IEC 60255 21 3 seismic class 1 fre quency 1 35 Hz 3 5 mm 1g acceleration horizontal 1 5 mm 0 5g acceleration ver tical 1 octave min duratio...

Page 160: ...13 Technical data Maschinenfabrik Reinhausen GmbH 2021 160 7817454 02 EN TAPCON 230 Expert 13 14 Connection diagrams Also refer to 2 TAPCON 230 Expert 161 ...

Page 161: ...nection BCD Signal 01 10 21 30 06 21 AP 4 3 2 1 X1 4 2 3 1 X2 4 3 2 1 X3 3 2 4 1 X4 4 3 X7 1 2 3 1 X1 6 5 4 2 2 1 X9 2 1 X8 4 2 3 1 X1 8 7 6 5 10 9 4 2 3 1 X2 8 7 6 5 10 9 PE X1 X2 X3 X4 DIGITAL OUTPUTS DO 8 1 RAISE LOWER STATUS OK AUTO MANUAL FUNCTION MONITORING GPO GPO GPO A D Un 100V AC 1U 1V 1W MOTOR DRIVE UNIT M L1 CENTRAL PROCESSING UNIT TAPCON 230 EXPERT COM NC NO COM NC NO WATCHDOG ERROR 0...

Page 162: ...01 2021 BECK 7870269_02 02 01 X7 X1 X6 connection BCD Signal 01 10 21 30 06 21 AP 4 3 2 1 X1 4 2 3 1 X2 4 3 2 1 X3 3 2 4 1 X4 1 X4 2 3 4 1 X3 2 3 4 1 X2 2 3 4 1 X1 2 3 4 1 X6 2 3 8 9 10 4 X1 X2 X3 X4 DIGITAL OUTPUTS DO 8 2 GPO GPO GPO GPO GPO GPO GPO GPO CENTRAL PROCESSING UNIT TAPCON 230 EXPERT ANALOG INPUTS AI 4 D A POSITION TRANSMITTER MODULE RESISTOR TYPE D A GPAI D A DESIRED VALUE D A TAP POS...

Page 163: ... DATE ORIGIN REPL BY SH REPL 6 5 4 3 2 1 7 8 9 10 11 12 D C B A E F G H LANGUAGE PROJECT 3 3 EN LAINER KAHN TAPCON 230 EXPERT 22 01 2021 BECK 7870269_02 02 01 X7 X1 X6 connection BCD Signal 01 10 21 30 06 21 AP CUSTOMER CPU X5 X4 X2 RJ45 RJ45 X3 PIN SIGNAL RxD TxD GND COM X2 LC 1310nm RJ45 X1 X5 RJ45 RJ45 X4 X1 X6 RS232 RS485 2 3 5 PIN SIGNAL Data GND Data 5 6 7 SCADA ETHERNET SCADA SERIAL X2 FRON...

Page 164: ...Internet Protocol OF Abbreviation for fiber optic cable SCADA Technical processes are monitored and con trolled using a computer system Supervisory Control and Data Acquisition SNTP NTP Network Time Protocol is a standard for synchronizing clocks in computer systems using packet based communication networks SNTP Simple Network Time Protocol is the simplified version of NTP TDSC TAPCON Dynamic Set ...

Page 165: ......

Page 166: ...brik Reinhausen GmbH Falkensteinstrasse 8 93059 Regensburg 49 0 941 4090 0 sales reinhausen com www reinhausen com 7817454 02 EN TAPCON 230 Expert 10 21 Maschinenfabrik Reinhausen GmbH 2021 THE POWER BEHIND POWER ...

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