MICRO-EPSILON 4350127.347, Operating Instructions Manual

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thicknessCONTROL MTS 8202.LLT / 4350127.347
Content
1. Overview, Technical Data, Safety Instructions .......................................................................... 5
1.1 Introduction....................................................................................................................................... 5
1.1.1 Validity............................................................................................................................................... 5
1.1.2
Software Security.............................................................................................................................. 5
1.2 System description ........................................................................................................................... 6
1.3 Safety ................................................................................................................................................ 7
1.3.1
Symbols Used .................................................................................................................................. 7
1.3.2 Intended Use .................................................................................................................................... 7
1.3.3 Hazards............................................................................................................................................. 7
1.3.4
Maintenance and Repair .................................................................................................................. 8
1.4 Training of Personnel ........................................................................................................................ 8
1.5 Foreseeable Misuse ......................................................................................................................... 8
1.6 Liability for Material Defects ............................................................................................................. 8
2. Laser Safety .............................................................................................................................. 11
2.1 scanCONTROL 2900-100 ............................................................................................................... 11
2.2 Laser class 2M ................................................................................................................................ 11
2.3 Position of the Laser Warning Signs .............................................................................................. 11
2.4 Through-Beam Light Barrier ........................................................................................................... 12
3. Overview of Mechanical Components .................................................................................... 13
3.1 General Points Before Initial Operation .......................................................................................... 13
3.2 Basic Components ......................................................................................................................... 13
3.2.1 Base frame ...................................................................................................................................... 13
3.2.2 Sensors ........................................................................................................................................... 14
3.2.3
Calibration part ............................................................................................................................... 14
3.2.4 Purge Air – Laser Scanner .............................................................................................................. 14
3.3 Drive and Linear Guide ................................................................................................................... 15
3.3.1 Drive ................................................................................................................................................ 15
3.3.2 Buffer .............................................................................................................................................. 15
3.4
Cable carrier ................................................................................................................................... 16
3.5 Compressed Air Supply ................................................................................................................. 16
3.6 Human-Machine Interface .............................................................................................................. 17
3.6.1 Signal Lamp .................................................................................................................................... 17
3.6.2 Emergency Stop ............................................................................................................................. 17
3.6.3 On/Off Switch ................................................................................................................................. 18
3.6.4 Keyboard, PPC ............................................................................................................................... 18
3.6.5 Windows license ............................................................................................................................. 18
3.7 Transport, Transport Lock .............................................................................................................. 19
4. Installation and Initial Operation ............................................................................................. 21
4.1 Installation and Mounting ............................................................................................................... 21
4.2 Loosen Transport Lock ................................................................................................................... 21
4.3 Back-up Fuse .................................................................................................................................. 21
4.4 Overview of Interfaces .................................................................................................................... 22
4.5 Electrical Power Supply .................................................................................................................. 23
4.6 Pneumatic supply ........................................................................................................................... 24
4.7 Position of Measurement Object .................................................................................................... 25
4.8 Material Height Detection ............................................................................................................... 26
6. Pneumatic Plan ......................................................................................................................... 57
7. Maintenance, Service, Spare Parts Lists ................................................................................ 59
7.1 Maintenance ................................................................................................................................... 59
7.1.1
General Maintenance ..................................................................................................................... 59
7.1.2 Maintenance Plan ........................................................................................................................... 59
7.2 Spare Parts List............................................................................................................................... 60
7.3 Software Error Messages ............................................................................................................... 62
7.4 Cleaning of Protective Windows .................................................................................................... 63
7.4.1 Dry cleaning (step 1) ...................................................................................................................... 63
7.4.2 Moist cleaning (step 2) ................................................................................................................... 63
7.5 Notes about cleaning with contact ................................................................................................. 63