Leuze BCL604i Operating Instructions Manual Download Page 5

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Leuze electronic

BCL 604i

10.8.14Module 41 – Code position in the swivel range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
10.9 Data Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

10.9.1Module 50 – Characteristics filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

10.9.2Module 51 – Data filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
10.10 Identifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

10.10.1Module 52 – Segmentation according to the EAN process . . . . . . . . . . . . . . . . . . . . . . . 73

10.10.2Module 53 – Segmentation via fixed positions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

10.10.3Module 54 – Segmentation according to identifier and separator . . . . . . . . . . . . . . . . . . 76

10.10.4Module 55 – String handling parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
10.11 Device Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

10.11.1Module 60 – Device status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

10.11.2Module 61 – Laser control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

10.11.3Module 62 – Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

10.11.4Module 63 – Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

10.11.5Module 64 – Oscillating mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

10.11.6Module 65 – Deflection mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
10.12 Switching inputs/ outputs SWIO 1 … 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

10.12.1Parameters for operating as an output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

10.12.2Parameters for operating as an input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

10.12.3Switch-on and switch-off functions for operation as an output. . . . . . . . . . . . . . . . . . . . . 85

10.12.4Input functions for operation as an input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

10.12.5Module 70 – Switching input/output SWIO1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

10.12.6Module 71 – Switching input/output SWIO2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

10.12.7Module 72 – Switching input/output SWIO3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

10.12.8Module 73 – Switching input/output SWIO4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

10.12.9Module 74 – SWIO status and control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
10.13 Data output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

10.13.1Module 80 – Sorting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
10.14 Reference code comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

10.14.1Module 81 – Reference code comparator 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

10.14.2Module 82 – Reference code comparator 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

10.14.3Module 83 – Reference code comparison pattern 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

10.14.4Module 84 – Reference code comparison pattern 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
10.15 Special Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

10.15.1Module 90 – Status and control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

10.15.2Module 91 – AutoReflAct (automatic reflector activation) . . . . . . . . . . . . . . . . . . . . . . . . 98

10.15.3Module 92 – AutoControl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
10.16 Example configuration: Indirect activation via the PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

10.16.1Task . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

10.16.2Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
10.17 Sample configuration: Direct activation via the switching input . . . . . . . . . . . . . . . . . . . . 100

10.17.1Task . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

10.17.2Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

11 Care, maintenance and disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

11.1 Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  103
11.2 Servicing  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  103
11.3 Disposing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  103

12 Diagnostics and troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

12.1 General causes of errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
12.2 Interface errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

13 Service and support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

13.1 What to do should servicing be required? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

Summary of Contents for BCL604i

Page 1: ...BCL 604i Bar Code Reader O r i g i n a l o p e r a t i n g i n s t r u c t i o n s EN 2015 04 50129186 We reserve the right to make technical changes...

Page 2: ...Leuze electronic BCL 604i 2 2015 Leuze electronic GmbH Co KG In der Braike 1 D 73277 Owen Germany Phone 49 7021 573 0 Fax 49 7021 573 199 http www leuze com info leuze de...

Page 3: ...4 Functions 19 4 1 autoReflAct 20 4 2 autoConfig 21 5 Reading techniques 22 5 1 Line scanner single line 22 5 2 Line scanner with oscillating mirror 22 5 3 Omnidirectional reading 23 6 Mounting 24 6...

Page 4: ...eral information 51 10 4 2Preparing the control system for consistent data transmission 51 10 4 3General information on the GSD file 51 10 4 4Permanently defined parameters device parameters 52 10 5 O...

Page 5: ...hing input output SWIO1 86 10 12 6Module 71 Switching input output SWIO2 87 10 12 7Module 72 Switching input output SWIO3 88 10 12 8Module 73 Switching input output SWIO4 90 10 12 9Module 74 SWIO stat...

Page 6: ...ries 111 14 4 Reading field curves optical data 112 14 5 Reading field curves 112 14 5 1Medium Density M optics 114 14 5 2Low Density F optics 115 15 Ordering information and accessories 117 15 1 Nome...

Page 7: ...bol indicating dangers to persons NOTICE Signal word for property damage Indicates dangers that may result in property damage if the measures for dan ger avoidance are not followed Symbol for tips Tex...

Page 8: ...lations for occupational safety and safety at work They are familiar with the technical description of the device They have been instructed by the responsible person on the mounting and operation of t...

Page 9: ...f reflective surfaces CAUTION The use of operating or adjusting devices other than those specified here or carrying out of differing procedures may lead to dangerous exposure to radiation Adhere to th...

Page 10: ...aser aperture laser warning and information signs oscillating mirror scanner LASER RADIATION DO NOT STARE INTO BEAM CLASS 2 LASER PRODUCT EN 60825 1 2007 Maximum Output peak Pulse duration Wavelength...

Page 11: ...Output peak Pulse duration Wavelength RAYONNEMENT LASER NE PAS REGARDER DANS LE FAISCEAU APPAREIL LASER DE CLASSE 2 EN 60825 1 2007 Puissance max cr te Dur e d impulsion Longueur d onde RADIACI N L S...

Page 12: ...great depth of field and a very compact construction the device is ideally suited for package and pallet transportation systems In general the bar code readers of the BCL 600i series are designed for...

Page 13: ...uage display with user friendly menu navigation Integrated USB 1 1 service interface Adjustment of all device parameters with a web browser Connection options for an external parameter memory Easy ali...

Page 14: ...c BCL 604i 14 3 3 Device construction 1 Reading window 2 Control panel with display LEDs and buttons 3 M12 connection technology 4 USB interface 5 Dovetail mounting 6 M4 mounting thread Figure 3 2 Dev...

Page 15: ...he individual device connections please refer to the device detail shown below 1 Service USB socket type A 2 SW In Out M12 socket A coded 3 Bus Out M12 socket D coded 4 Host Bus In M12 socket D coded...

Page 16: ...on set configuration Default Input with the Teach in function IO3 Switching input or switching output 3 active function dependent on set configuration Default Switching input with the Reading gate act...

Page 17: ...avigation buttons and the enter button Orange continu ous light Service mode Bar code reading possible Configuration via the USB service interface Configuration via the display No data on the host int...

Page 18: ...providing a copy of the current parameter set of the device This eliminates the need to configure the exchanged device manually The delivery contents of the external parameter memory include the hood...

Page 19: ...ly performed with the aid of the GSD file The device needs a suitable activation to start a read process as soon as an object is in the reading field This opens a time window reading gate in the devic...

Page 20: ...nted behind the conveyor path As long as the scanner is targeted at the reflector the reading gate remains closed If however the reflector is blocked by an object such as a container with a bar code l...

Page 21: ...ber of digits in the reading field of the device Afterward bar codes with the same code type and number of digits are recognized and decoded For further information see chapter 10 Starting up the devi...

Page 22: ...of the line scanner The line scanner is used when the bars of the bar code are printed in the conveying direction ladder arrangement with bar codes having very short bar lengths when the ladder code i...

Page 23: ...et fence arrangement when reading stationary objects when the bar code is turned out of the horizontal position when the reading distance is large when a large reading field reading window has to be c...

Page 24: ...mmissioning with the webConfig tool the USB interface should be easily accessible Maintaining the required environmental conditions temperature humidity Possible soiling of the reading window due to l...

Page 25: ...th oscillating mirror the laser beam exits at an angle of 90 to vertical In addition the swivel range of 20 is to be taken into account This means that in order to be on the safe side and to avoid tot...

Page 26: ...it with the connector hood to ensure degree of protection IP 65 The USB memory stick can be inserted regardless of whether or not the device is connected to supply voltage After the USB memory stick...

Page 27: ...in Memory stick connected Export internal configuration Use the navigation buttons to select Cancel and activate with the enter button The configuration is now imported from the external parameter mem...

Page 28: ...ments CAUTION Do not open the device yourself under any circumstances There is otherwise a risk of uncontrolled emission of laser radiation from the device The housing of the device contains no parts...

Page 29: ...g inputs outputs are located on the PWR M12 plug The external wiring as switching input and switching output is described in the following For the respective function assignment to the switching input...

Page 30: ...code reader is at the same time configured as an output and not as an input the switching output malfunctions Function as switching output 1 Switching output 2 Switching input from controller 3 Switch...

Page 31: ...mA Ensure adequate shielding The entire interconnection cable must absolutely be shielded acc to the USB specifications Cable length must not exceed 3 m Use the Leuze specific USB service cable see c...

Page 32: ...nner Figure 7 7 Switching input connection diagram SWIO_1 and SWIO_2 Function as switching output 1 Switching output 2 Switching output from controller 3 Switching input to controller deactivated Figu...

Page 33: ...OFIBUS with additional participants the device makes available another interface of type PROFIBUS DP OUT Figure 7 10 M12 socket B coded By default the two switching inputs outputs SWIO_1 and SWIO_2 ar...

Page 34: ...5VDC for bus termination 2 A N Receive transmit data A line N 3 GND 48 5 RS 485 ground reference for bus termination 4 B P Receive transmit data B line P 5 FE Functional earth shield Thread FE Functi...

Page 35: ...the bar code reader Further information see chapter 8 2 Parameter menu Language selection Selection of the display language Further information see chapter 8 3 Language selection menu Service Scanner...

Page 36: ...32 Code UPC Code EAN Code 128 EAN Addendum Codabar Code 93 GS1 DataBar Omnidirectional GS1 DataBar Limited GS1 DataBar Expanded If No code is configured the current and all subsequent decoders are de...

Page 37: ...er of digits Interval mode OFF ON ON Digits 1 0 to 64 characters 4 Digits 2 0 to 64 characters 63 Digits 3 0 to 64 characters 0 Digits 4 0 to 64 characters 0 Digits 5 0 to 64 characters 0 Reading reli...

Page 38: ...bounce time Value from 0 to 1000 Time in milliseconds for which the input signal must be present and stable 5 Start up delay Value from 0 to 65535 Time in milliseconds between the end of the debounce...

Page 39: ...ont bad quality Reflector detected Reflector not detected External event pos edge External event neg edge Device active Device standby No device error Device error Positive reference code comparison 2...

Page 40: ...1000 5 Start up delay Value from 0 to 65535 0 Pulse duration Value from 0 to 65535 0 Delay off time Value from 0 to 65535 0 Function see switching input output 1 No function Switching output Invert OF...

Page 41: ...ected the laser beam is switched off again The read result zzzzzzzzz is shown directly in the display for about 1 s After that the Actions menu is displayed again Start alignment The alignment functio...

Page 42: ...ere is an example describing important operating procedures in detail In this mode the bar code reader must reach at least 100 identical readings to obtain the result The more readings are required th...

Page 43: ...r enabling is activated via the display The device is reactivated on the PROFIBUS after parameter enabling is exited In the PROFIBUS network configuration is performed exclusively via the PROFIBUS Par...

Page 44: ...r 10 Starting up the device Configuration When operating the device on the PROFIBUS the password entered in the display has no effect The PROFIBUS overwrites the password with the default settings If...

Page 45: ...Required disk capacity approx 10 MB 9 2 2 Installing the USB driver In order for the device to be automatically detected by the connected PC the USB driver must be installed once on your PC To do thi...

Page 46: ...The webConfig tool has five main menus Home With information on the connected device as well as on installation This information corresponds to the information in this handbook Alignment For manually...

Page 47: ...tures and number of digits of the labels that are to be decoded Data processing Filtering and processing of the decoded data Output Sorting of the processed data and comparison with reference codes Co...

Page 48: ...access process includes the token passing process and the master slave process Table 10 1 PROFIBUS bus access processes The two processes can also be mixed in order to create a multi master system The...

Page 49: ...d rates Automatic baud rate detection is indicated in the device master file of the device Auto_Baud_supp 1 10 2 Measures to be performed prior to the initial commissioning Before commissioning famili...

Page 50: ...hat it is initialized and queried by the PLC The PROFIBUS permits an address range from 0 to 126 Address 126 must not be used for data commu nication It may only be used temporarily for commissioning...

Page 51: ...he Siemens control systems S7 The specific function blocks SFC 14 for input data and SFC 15 for output data must be integrated in the program These are standard function blocks and are used to facilit...

Page 52: ...are set via the module list of the selected device By selecting the project properties of a module the respective parameters may be set if required The following list contains the parameters that are...

Page 53: ...ED8 0 63 0 Digits 2 4 Decodable number of digits in the enumeration mode 13 UNSIGNED8 0 63 0 Digits 2 5 Decodable number of digits in the enumeration mode 14 UNSIGNED8 0 63 0 Reading reliability 2 Min...

Page 54: ...ion 1 Range 0 Digits 4 1 Decodable number of digits in the case of a range this number defines the lower limit 26 0 26 5 UNSIGNED8 0 63 0 Digits 4 2 Decodable number of digits in the case of a range t...

Page 55: ...re during initialization The same applies for the input data Using the module list and the defined module properties the input data string is formatted and referenced to the internal data During cycli...

Page 56: ...etween the first and the last time of detecting the bar code 35 0 2 0 Scans with information Number of scans with processed information 36 0 2 0 Decoding quality Quality of the read result 37 0 1 0 Co...

Page 57: ...status and control Handling of switching input and switching output signals 74 0 2 2 Data output Sorting Sorting support 80 3 0 0 Reference code comparator 1 Definition of the operation mode of refer...

Page 58: ...this number defines the upper limit 2 UNSIGNED8 0 63 0 Digits 3 Decodable number of digits in the enumeration mode 3 UNSIGNED8 0 63 0 Digits 4 Decodable number of digits in the enumeration mode 4 UNS...

Page 59: ...ff 1 On 0 Codabar start stop character Switches the transmission of a start and stop character for the Codabar code on and off 5 1 Bit 0 Off 1 On 0 UPC E extension Switches the extension of a UPC E co...

Page 60: ...handshake operation In handshake operation the controller must acknowledge the data reception via the ACK bit before the new data is written into the input area After acknowledging the last decoding...

Page 61: ...eading gate may be created In addition it defines the internal criteria for the reading gate end and the completeness inspection Data reset Deletes decoding results that may have been stored and reset...

Page 62: ...he reading gate is terminated if each bar code stored in the code type table has been decoded b 3 Ident list dependent i e the reading gate is terminated if each identi fier stored in a list could be...

Page 63: ...er another with a handshake Parameter Table 10 15 Parameters for module 13 Parameter length 1 byte Parameter Description Addr Data type Value range Default Unit Minimum number of bar codes Minimum num...

Page 64: ...automatic decoder configuration Input data Description Addr Data type Value range Init value Unit Fragment number Current fragment number 0 0 0 3 Bitarea 0 15 0 Remaining frag ments Number of fragmen...

Page 65: ...consistently over the entire range Input data Description Addr Data type Value range Init value Unit Reading gate state The signal indicates the current state of the reading gatea 0 0 Bit 0 Off 1 On 0...

Page 66: ...that the bar code has not been read 0 6 Bit 0 1 NOREAD 1 0 NOREAD 0 21 27 Waiting for acknowl edgement This signal represents the internal state of the control 0 7 Bit 0 Base state 1 Control waiting...

Page 67: ...h the decoding results are shortened This shortening is either from the left or the right de pending on the setting in module 30 Data formatting Shortening is indicated by the passed bar code data len...

Page 68: ...te consistent Output data None Input data Description Addr Data type Value range Init value Unit Reading gate num ber The device transmits the current reading gate number The reading gate number is in...

Page 69: ...data None 10 8 9 Module 36 Scans with information Description The module defines input data for the communication of the calculated number of scans which provided information contributing to the resul...

Page 70: ...ction of the currently trans mitted bar code Parameter None Input data Table 10 28 Input data for module 38 Input data length 1 byte Output data None Comment A decoding result of type No Read has as c...

Page 71: ...irror device Parameter None Input data Table 10 31 Input data for module 41 Input data length 2 bytes Input data Description Addr Data type Value range Init value Unit Number of digits Number of digit...

Page 72: ...as been activated the bar code content is used to determine whether the bar codes are identical 1 1 Bit 0 deactivated 1 activated 1 Comparison parameter bar code direction If this criterion has been a...

Page 73: ...the associated segmentation process is activated If none of the modules is configured no segmentation takes place Therefore the modules can only be used one at a time and not simultaneously 10 10 1Mo...

Page 74: ...ers specify the identifiers to be searched for the output mode and the positions Parameter Description Addr Data type Value range Default Unit Identifier list Identifier 1 The identifier string is use...

Page 75: ...ition of the first character of the first identifier in the data string of the bar code The first character in the bar code has position 1 If the parameter is 0 it is deactivated 27 UNSIGNED8 0 127 0...

Page 76: ...in the data string of the bar code The first character in the bar code has position 1 If the parameter is 0 it is deactivated 33 UNSIGNED8 0 127 0 Start position of the 4th data value Specifies the po...

Page 77: ...ifier 4 See identifier 1 15 STRING 5 characters null termi nated 1 5 bytes of ASCII characters 0 Identifier 5 See identifier 1 20 STRING 5 characters null termi nated 1 5 bytes of ASCII characters 0 I...

Page 78: ...at a certain position are disregarded until a character pattern is found in the string that follows the wildcard character pattern This character has the same behavior as the wildcard character for th...

Page 79: ...ion 0 7 Bit 0 Standby off 1 Standby on 0 a Analogous to command H activation of this bit triggers a restart of all electronics incl a restart of the PROFIBUS stack NOTICE Analogous to command H activa...

Page 80: ...as selected via the display is overwritten by this parameter 0 0 0 2 Bit 1 English 2 German 3 Italian 4 French 5 Spanish 0 Display illumina tion Off after 10min or permanently on 0 3 Bit 0 Off after 1...

Page 81: ...ce with the bar code 0 0 Bit 0 1 On 1 0 Off 0 Parameter Description Addr Data type Value range Default Unit Oscillation mode This parameter defines the mode in which the oscillating mirror operates 0...

Page 82: ...Defines the switch on time period for the switching input Any activated switch off function then no longer has any function A value of 0 causes the output to be set statically this means that the sele...

Page 83: ...thermore the reset mode parameter enables automatic resetting upon reaching the comparative value Automatic resetting upon reaching the comparative value always results in the switching output being s...

Page 84: ...The actual activation duration is calculated from the switch on time as well as the switch off delay 1 Start up signal 2 Switch off signal 3 Start up delay td_on 4 Switch on time ton 5 Switch off del...

Page 85: ...being activated Data transmission active 9 Data transmission not active 10 AutoControl good quality 13 AutoControl bad quality 14 Reflector detected 15 Reflector not detected 16 External event pos edg...

Page 86: ...10 46 0 Switch off function 2 This parameter specifies an event which can reset the switching output Switch off function 1 and switch off function 2 are OR linked 8 UNSIGNED8 see table 10 46 0 Compara...

Page 87: ...utput DC bias level The parameter defines the DC bias level of the switching output and thus simultaneously whether the output is low active 0 or high active 1 0 1 Bit 0 LOW 0V 1 HIGH Ub 0 Reserved Fr...

Page 88: ...t signal In case of an inversion an external HIGH level is interpreted internally as a LOW level 13 1 Bit 0 Normal 1 Inverted 0 Reserved Free 13 2 13 7 Debounce time The parameter defines a debounce t...

Page 89: ...ted switch off function resets the counter 9 UNSIGNED16 0 65535 0 Compare mode Event Counter Specifies whether the switching output switches only on parity once or also in the event of greater or equa...

Page 90: ...r 10 12 3 1 Switch off function 2 This parameter specifies an event which can reset the switching output Switch off function 1 and switch off function 2 are OR linked 8 UNSIGNED8 see chapter 10 12 3 0...

Page 91: ...ignal state of switching input or output 3 0 2 Bit 0 1 0 State 4 Signal state of switching input or output 4 0 3 Bit 0 1 0 Comparison state switching output 1 Event Counter Indicates whether the event...

Page 92: ...nt counter exceeded 1 0 Event counter exceeded again 0 Parameter Description Addr Data type Value range Init value Unit Output data Description Addr Data type Value range Init value Unit Switching out...

Page 93: ...ing according to position in the scanning beam 3 Sorting according to the oscillating mirror posi tion 4 Sorting according to the decoding quality 5 Sorting according to the bar code length 6 Sorting...

Page 94: ...code not identical to RC 2 Bar code identical to RC 3 Bar code greater than RC 4 Bar code greater than or equal to RC 5 Bar code less than RC 6 Bar code less than or equal to RC 7 RC1 less than or equ...

Page 95: ...hould be carried out 4 UNSIGNED8 0 No comparison 1 Bar code not identical to RC 2 Bar code identical to RC 3 Bar code greater than RC 4 Bar code greater than or equal to RC 5 Bar code less than RC 6 B...

Page 96: ...de39 3 Code32 6 UPC UPCE 7 EAN8 EAN13 8 Code128 10 EAN Addendum 11 Codabar 12 Code93 13 RSS 14 14 RSS Limited 15 RSS Expanded 0 Comparison pattern 1 Parameter string describing the content of the refe...

Page 97: ...eter string describing the content of the reference bar code Note You can also use the two placeholder characters that are stored in the Wildcard character and Don t care character parameters If the s...

Page 98: ...on AutoControl The function monitors the quality of the decoded bar codes and compares these with a limit value If the limit is reached a status is set Reserved Free 0 3 Bit 0 RefCode compari son stat...

Page 99: ...ing quality The parameter defines a threshold for the reading quality 1 UNSIGNED8 0 100 50 Sensitivity With this parameter the sensitivity towards changes in the reading ability can be specified The h...

Page 100: ...0 0 is set to 1 This activates the reading gate M 23 bit 0 1 from 0 1 M 23 bit 0 2 0 M 23 byte 1 data length M 23 byte 2 to 16 result The bar codes that have been read are processed and transmit ted...

Page 101: ...ectric sensor BCL Description Time Photoelectric sensor from 0 1 The photoelectric sensor is interrupted The signal of the switch ing output of the photoelectric sensor is present at the switching inp...

Page 102: ...nd activates the scanner Photoelectric sensor from 1 0 The beam of the photoelectric sensor is cleared before a read result is present The photoelectric sensor sets the switching input of the device t...

Page 103: ...tor 11 1 Cleaning In the event of dust build up clean the device with a soft cloth use a cleaning agent commercially avail able glass cleaner if necessary 11 2 Servicing 11 3 Disposing For disposal ob...

Page 104: ...lashing Error on the PROFIBUS Can be corrected by resetting Red continuous light Error on the PROFIBUS Cannot be corrected by resetting Send device to customer service Faults Possible error causes Mea...

Page 105: ...In der Braike 1 D 73277 Owen Germany 13 1 What to do should servicing be required Customer data please complete Leuze Service fax number 49 7021 573 199 Please use this chapter as a master copy should...

Page 106: ...angle Max 60 Optics models resolution Medium Density M 0 25 0 5 mm Low Density F 0 3 0 5 mm Reading distance see chapter 14 4 Reading field curves optical data Laser class 2 acc to EN 60825 1 CDRH U S...

Page 107: ...0 V DC Class II Safety Class III Power consumption Max 10 W Display Monochromatic graphical display 128 x 64 pixel with background lighting Keyboard 4 buttons LEDs 2 LEDs for power PWR and bus state B...

Page 108: ...0 Beam deflection Via rotating polygon wheel horizontal and step ping motor with mirror vertical Oscillation frequency 0 10 Hz adjustable max frequency is depen dent on set swivel angle Max swivel ang...

Page 109: ...Technical data Leuze electronic BCL 604i 109 14 2 Dimensioned drawings 1 Optical axis 2 M4 7 mm deep 3 M4 6 mm deep Figure 14 1 Dimensioned drawing line scanner 1 1 2 3...

Page 110: ...Technical data Leuze electronic BCL 604i 110 1 Optical axis 2 Optical swivel range 3 Opening angle 4 M4 7 mm deep 5 M4 6 mm deep Figure 14 2 Dimensioned drawing oscillating mirror scanner 1 2 3 4 5...

Page 111: ...ings Accessories A Holder turnable 360 B Rods 16 20 mm Figure 14 3 BT 56 mounting device A Holder turnable 360 B ITEM joint adjustable 90 C M8x16 screwable cylinder M8 serrated washer M8 sliding block...

Page 112: ...and its dimensions Therefore above all the module of a bar code is decisive for the size of the reading field 14 5 Reading field curves The zero position of the reading distance always refers to the...

Page 113: ...x Distance acc to reading field curves Figure 14 6 Zero position of the reading distance Reading conditions for the reading field curves Table 14 11 Reading conditions x 1 1 Bar code type 2 5 Interle...

Page 114: ...ium Density x Reading field distance mm z Reading field height mm a Swivel range 20 1 Module 0 25 mm 450 mm 750 mm 300 mm depth of field 2 Module 0 3 mm 400 mm 800 mm 400 mm depth of field 3 Module 0...

Page 115: ...e 0 3 mm 600 mm 1050 mm 450 mm depth of field 2 Module 0 35 mm 500 mm 1200 mm 700 mm depth of field 3 Module 0 5 mm 450 mm 1450 mm 1000 mm depth of field Figure 14 9 Reading field curve Low Density fo...

Page 116: ...mm 450 mm depth of field 2 Module 0 35 mm 500 mm 1200 mm 700 mm depth of field 3 Module 0 5 mm 450 mm 1450 mm 1000 mm depth of field Figure 14 10 Lateral reading field curve Low Density for oscillati...

Page 117: ...distance X Beam exit 0 perpendicular 1 front A list with all available device types can be found on the Leuze electronic website at www leuze com Part no Part designation Description 50129093 BCL 604...

Page 118: ...length 20 m 50104183 KB PB 25000 SA Cable length 25 m 50104182 KB PB 30000 SA Cable length 30 m BUS OUT connection cables M12 plug M12 socket axial cable outlets 50104096 KB PB 1000 SBA Cable length...

Page 119: ...ervice cable External parameter memory 50108833 USB Memory Set External USB parameter memory Mounting devices 50027375 BT 56 Mounting device for rod 50111224 BT 59 Mounting device for ITEM 50106119 RE...

Page 120: ...bar code readers of the BCL 600 series have been developed and manufactured in accordance with the applicable European standards and directives The manufacturer of the product Leuze electronic GmbH Co...

Page 121: ...EED Form feed CR 13 0D 15 CARRIAGE RETURN Carriage return SO 14 0E 16 SHIFT OUT Shift out SI 15 0F 17 SHIFT IN Shift in DLE 16 10 20 DATA LINK ESCAPE Data link escape DC1 17 11 21 DEVICE CONTROL 1 Dev...

Page 122: ...d parenthesis 42 2A 52 ASTERISK Asterisk 43 2B 53 PLUS Plus sign 44 2C 54 COMMA Comma 45 2D 55 HYPHEN MINUS Hyphen 46 2E 56 PERIOD DECIMAL Period decimal 47 2F 57 SLANT Slant 0 48 30 60 0 Number 1 49...

Page 123: ...Capital letter P 80 50 120 P Capital letter Q 81 51 121 Q Capital letter R 82 52 122 R Capital letter S 83 53 123 S Capital letter T 84 54 124 T Capital letter U 85 55 125 U Capital letter V 86 56 126...

Page 124: ...case letter o 111 6F 157 o Lower case letter p 112 70 160 p Lower case letter q 113 71 161 q Lower case letter r 114 72 162 r Lower case letter s 115 73 163 s Lower case letter t 116 74 164 t Lower ca...

Page 125: ...ar code samples 17 2 1 Module 0 3 Figure 17 1 Code type 01 Interleaved 2 of 5 Figure 17 2 Code type 02 Code 39 Figure 17 3 Code type 06 UPC A Figure 17 4 Code type 07 EAN 8 Figure 17 5 Code type 08 EA...

Page 126: ...BCL 604i 126 Figure 17 7 Code type 11 Codabar Figure 17 8 Code 128 17 2 2 Module 0 5 Figure 17 9 Code type 01 Interleaved 2 of 5 Figure 17 10 Code type 02 Code 39 Figure 17 11 Code type 06 UPC A Figur...

Page 127: ...Appendix Leuze electronic BCL 604i 127 Figure 17 13 Code type 08 EAN 128 Figure 17 14 Code type 10 EAN 13 Add on Figure 17 15 Code type 11 Codabar Figure 17 16 Code 128...

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