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Kostal INVEOR MA, Operating Manual

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Operating manual  

INVEOR 

Betriebsanleitung_INVEOR_A5.indd   1

28.02.11   10:33

Summary of Contents for INVEOR MA

Page 1: ...Operating manual INVEOR Betriebsanleitung_INVEOR_A5 indd 1 28 02 11 10 33...

Page 2: ...ee General note on equal treatment The KOSTAL company publishers are aware of the meaning of language with regard to the equality of women and men and always make an effort to reflect this in the docu...

Page 3: ...allation requirements 18 3 2 1 Suitable ambient conditions 18 3 2 2 Suitable installation location for the motor integrated drive control 19 3 2 3 Basic connection versions 19 3 2 4 Short circuit and...

Page 4: ...5 Squared characteristic 72 5 4 6 Synchronous motor controller data 72 6 Error detection and troubleshooting 74 6 1 List of the LED flash codes for error recognition 74 6 2 List of errors and system e...

Page 5: ...following performance classes and under the specified installation size names Installation size INVEOR motor integrated MA MB MC MD Recommended motor power kW 0 55 0 75 1 1 1 5 2 2 3 0 4 0 5 5 7 5 11...

Page 6: ...o all manuals that describe how to operate the drive control system and any other manuals for equipment parts in use Download the 3D files stp for INVEOR and adapter plates under www kostal com indust...

Page 7: ...arking With the CE marking we as the manufacturer of the device confirm that the drive control meets the basic requirements of the following guidelines Directive on Electromagnetic Compatibility Direc...

Page 8: ...ation and maintenance that are contained in this manual Proper and safe operation of the drive control requires proper transport installation operation and maintenance WARNING Danger of fire or electr...

Page 9: ...ble and replace missing or damaged signs 1 4 2 Transport storage ATTENTION Risk of damaging the drive control If the notes are not observed the drive control could be damaged and destroyed during subs...

Page 10: ...o protect from direct or indirect contact According to DIN VDE 0160 section 5 5 2 and EN 50178 section 5 2 11 1 the FI protection switch must be universal current sensitive RCD type B The following te...

Page 11: ...nnected from the drive control Certain parameter settings can result in the drive control restarting automatically after the supply voltage has failed ATTENTION Risk of damaging the drive control If t...

Page 12: ...drive control is disconnected from the mains voltage parts and connections of the device subject to current may not be touched immediately in case the condensers are still charged 1 4 6 Disassembly d...

Page 13: ...mechanical loads such as stepping on the housing are not permitted Using drive units in equipment that is not fixed is considered as an exceptional environmental condition and is only permitted if al...

Page 14: ...IN EN 13849 Safety of machinery Safety related parts of control systems 1 7 Contacts for information Further information is available from Central service hotline Tel 49 2331 8040 4848 Monday to Frida...

Page 15: ...ze M integrated into a motor installation size A B C D 6 Housing G0 standard black with inscription 0 standard cooling element 0 standard with potentiometer 00 standard screw connections 7 Firmware ve...

Page 16: ...2 Scope of delivery Key Drive control article number Adapter plate article number 1 Drive control variant 5 Adapter plate with connecting terminal 2 Poly bag with fastening bolts 6 Poly bag with conne...

Page 17: ...plication higher temperatures may be permitted after a detailed technical analysis These have to be approved by KOSTAL for each individual case 3 Installation 3 1 Safety instructions during installati...

Page 18: ...D with integrated fans Tab 1 Ambient conditions Make certain that the housing type protection type is suitable for the operating environment Ensure that the seal between the motor and the adapter plat...

Page 19: ...control Ensure that the motor with a motor integrated drive control is only installed and operated if aligned as shown in the following image Fig 3 Motor installation location permitted alignments 3...

Page 20: ...Fig 4 shows the different connection options Unused open cable ends in the motor terminal box must be insulated If a PTC or Klixxon is used the electric jumper fitted on the connection terminal for th...

Page 21: ...e terminals for the mains cable are located inside the drive control The INVEOR also has the option of being equipped with terminals for connecting a brake resistor The configuration can vary dependin...

Page 22: ...hile free wheeling diodes or varistors are usually used as dc voltage protector switches These interference suppression devices are attached directly to the protector switch coils Power supply for a m...

Page 23: ...djust the adapter plate 1 by creating the appropriate boreholes 2 for attachment to the motor The contractor starting up the device is responsible for complying with the protection category when seali...

Page 24: ...available wire the connection cables to terminals T1 and T2 1 torque 0 6 Nm Make sure during assembly that the connection cables are not trapped If the motor has a temperature sensor this has to be co...

Page 25: ...hases to contacts L1 L2 L3 and the ground cable to the PE contact of the connection terminal The cable provides strain relief and the PE connection line has to be connected in a leading fashion consid...

Page 26: ...on for brake chopper 3 3 4 Control connections Fig 8 Control connections ATTENTION Danger of external signals being coupled in Use only screened control lines Guide the required control lines into the...

Page 27: ...Dig In 3 Free not allocated 9 Dig In 4 Error reset parameter 1 180 10 En HW release Hardware release 11 Dig Out 1 Fault message parameter 4 150 12 Dig Out 2 Free not allocated 13 A Out 0 20 mA Actual...

Page 28: ...ay 1 Tab 5 Terminal configuration X6 relay 1 In the factory setting relay 1 is programmed as relay error parameter 4 190 Terminal no Designation Configuration 1 COM Centre contact relay 2 2 NO Closing...

Page 29: ...er A detailed description of the functions of the drive control can be found in the parameter description www kostal com industrie 3 4 Installing the wall mounted drive control 3 4 1 Suitable installa...

Page 30: ...paces required for installing the drive control Fig 10 Minimum clearances For the wall mounting version the line length between the motor and INVEOR may not exceed 5 m A screened cable with the requir...

Page 31: ...g on the required motor voltage the star or triangle connection must be made in the motor connection box Use a suitable EMC screw connection to attach the screened cable to the motor connection box an...

Page 32: ...Find a position that meets the required ambient conditions as described in the Installation requirements section To achieve optimum self convection of the drive control ensure that the EMC screw conne...

Page 33: ...his contact plate 2 Guide the connection cable from the motor to the adapter plate through the integrated EMC screw connection 3 This connection has to be made to the same ground potential of the moto...

Page 34: ...rt circuit bridge 2 The motor PTC is potential free after connecting the INVEOR therefore it must be connected using a separate motor lead Replace the dummy screw with a suitable standard screw connec...

Page 35: ...g the drive control integrated in the motor 3 4 4 Brake chopper The brake connections should be designed as described in section 3 3 3 ff Installing the drive control integrated in the motor 3 4 5 Con...

Page 36: ...bserved WARNING Danger of injury Non observance of warnings can result in serious injury or damage Make certain that the power supply provides the correct voltage and is designed for the required curr...

Page 37: ...ioning Operating manual INVEOR 37 4 2 Communication The drive control can be commissioned in the following ways Using the PC software Fig 15 PC software start screen Using MMI Fig 16 Manual control un...

Page 38: ...Digital input 3 Enable software 1 131 Digital input 1 Control mode 1 100 Frequency control mode PID process control Motor control Total AI1 AI2 Digital input 4 Preset speed mode X 1 1 150 Revers Speed...

Page 39: ...KOSTAL free of charge Connect the PC to the M12 plug M1 with the optional connection cable Load or determine the motor data record parameters 33 030 to 33 050 it may be necessary to optimise the spee...

Page 40: ...aviour If parameters are changed while the device is in operation it may take a few seconds until the effect becomes noticeable 5 2 General information on parameters 5 2 1 Explanation of operating mod...

Page 41: ...value is limited to a specific set value corresponding to the maximum frequency 1 021 PID inverse The PID feedback can be inverted using the 3 061 parameter The feedback is imported inversely i e 0 V...

Page 42: ...e inverter can reduce the rotation speed of the pump in normal operation when the process variable is reducing but is never able to fall below the minimum frequency 1 020 this provides the opportunity...

Page 43: ...eleased in three groups via the preset speed mode 2 050 parameter 0 preset speed 1 1 preset speed 1 to 3 2 preset speed 1 to 7 DI 3 DI 2 DI 1 Selection Parameters Presetting 0 0 0 Min frequency 1 020...

Page 44: ...t 2 Description in the parameter manual on page 7 Field for entering an own value 3 Parameter name 8 Explanation of the parameter 4 Transfer status 0 switch drive control off and on for transfer 1 set...

Page 45: ...before it is blocked c the frequency inverter reverses 1 150 The revolving field is reversed at 0 Hz d the stand by function 3 070 is active 1 021 High speed Unit Hz min 5 max 400 Parameter manual p...

Page 46: ...anual p xy Transfer status 2 def 10 own value to be entered Relationship to parameter 1 021 1 054 Deceleration 2 is the time that the inverter takes to brake to 0 Hz from the high speed 1 021 If the s...

Page 47: ...ue ramp pair 2 5 digital input 4 false ramp pair 1 true ramp pair 2 6 INVEOR Soft PLC 1 100 Control mode Unit integer min 0 max 4 Parameter manual p xy Transfer status 2 def 0 own value to be entered...

Page 48: ...nsfer status 2 def 0 own value to be entered Relationship to parameter 1 132 1 150 2 050 4 030 4 050 WARNING The motor may start immediately depending on the change made Selection of the source for th...

Page 49: ...4 digital input 3 function active at high signal 5 digital input 4 function active at high signal 1 150 Rotation direction Unit integer min 0 max 7 Parameter manual p xy Transfer status 2 def 0 own v...

Page 50: ...3 rising shoulder at digital input 3 4 rising shoulder at digital input 4 1 181 Automatic reset Unit s min 0 max 1 000 000 Parameter manual p xy Transfer status 2 def 0 own value to be entered Relati...

Page 51: ...on of the digital inputs used for the preset speeds 0 Digital In 1 preset speed 1 2 051 1 Digital In 1 2 preset speeds 1 3 2 051 to 2 053 2 Digital In 1 2 3 preset speeds 1 7 2 051 to 2 057 2 051 to 2...

Page 52: ...l In 1 Digital In 2 1 Digital In 1 Digital In 3 2 Digital In 1 Digital In 4 3 Digital In 2 Digital 3 4 Digital In 2 Digital In 4 5 Digital In 3 Digital In 4 6 Analogue In 1 Analogue In 2 must be selec...

Page 53: ...iometer is retained even after power outage 0 disable 1 enable 5 3 4 PID process controller This mode has to be selected in parameter 1 100 the target value source has to be selected in parameter 1 13...

Page 54: ...back for the PID process controller is imported 0 analogue input1 1 analogue input2 3 061 PID inverted Unit integer min 0 max 1 Parameter manual p xy Transfer status 2 def 0 own value to be entered Re...

Page 55: ...min 0 max 10000 Parameter manual S xy Transfer status 2 def 0 own value to be entered Relationship to parameter 1 020 If the drive control operates the set time with the low speed parameter 1 020 the...

Page 56: ...ameter Specifies the minimum value of the analogue inputs as a percentage of the final area value Example 0 10 V or 0 20 mA 0 100 2 10 V or 4 20 mA 20 100 4 022 4 052 Alx maximum input Unit min 0 max...

Page 57: ...teger min 0 max 1 Parameter manual p xy Transfer status 2 def 0 own value to be entered Relationship to parameter Function of analogue inputs 1 2 0 analogue input 1 digital input 4 033 4 063 Alx physi...

Page 58: ...5 4 065 Alx physical maximum Unit min 10 000 max 10 000 Parameter manual p xy Transfer status 2 def 100 own value to be entered Relationship to parameter 4 033 4 063 4 034 4 064 Selection of the upper...

Page 59: ...rnally by speed sensor if available 7 current angle or position if available 8 IGBT temperature 9 internal temperature 10 analogue input1 11 analogue input2 12 frequency reference 13 motor power 14 to...

Page 60: ...urrent 5 frequency feedback 6 7 8 IGBT temperature 9 internal temperature 10 error NO 11 inverted error NC 12 final release levels 13 digital input1 14 digital input 2 15 digital input 3 16 digital in...

Page 61: ...alue to be entered Relationship to parameter 4 191 4 211 4 192 4 212 Selection of the process value to which the output should switch 0 not allocated INVEOR Soft PLC 1 DC bus voltage 2 line voltage 3...

Page 62: ...tus 2 def 0 own value to be entered Relationship to parameter 4 190 4 210 If the set process value exceeds the switch on limit the output is set to 1 4 193 4 213 Rel x on delay Unit min 0 max 99 Param...

Page 63: ...has been reached This motor current limit is monitored at application level and thereby limits with relatively low dynamics This has to be considered when selecting this function The maximum value is...

Page 64: ...5 071 Motor current limit Unit s min 0 max 100 Parameter manual p xy Transfer status 2 def 1 own value to be entered Relationship to parameter 5 070 33 031 5 3 12 Stall detection 5 080 Stall detection...

Page 65: ...the type of motor selected The type of control parameter 34 010 must also be selected 33 015 R optimisation Unit min 0 max 200 Parameter manual p xy Transfer status 1 def 100 own value to be entered R...

Page 66: ...parameter 34 120 The value from the motor s type plate data has to be entered here for the nominal motor rotation speed n M N 33 035 Motor frequency Unit Hz min 40 max 100 Parameter manual p xy Transf...

Page 67: ...The value from the motor s type plate data has to be entered here for the power factor cosphi 33 200 Stator inductance Unit H min 0 max 100 Parameter manual p xy Transfer status 1 def 0 Own value to...

Page 68: ...set here 33 011 I2 T time Unit s min 0 max 30 Parameter manual p xy Transfer status 2 def 25 own value to be entered Relationship to parameter 33 010 Time after which the drive control switches off w...

Page 69: ...meter manual p xy Transfer status 2 def 2 own value to be entered Relationship to parameter Selection of the switching frequency for the inverter 1 16 kHz 2 8 kHz 4 4 kHz 5 4 4 Controller data 34 010...

Page 70: ...line count Unit integer min 0 max 10000 Parameter manual p xy Transfer status 2 def 1024 Own value to be entered Relationship to parameter 34 010 34 011 34 013 Selection of the line count of the sens...

Page 71: ...e reset time of the speed control can be optimised here if the automatically determined results of the motor identification are insufficient 34 110 Slip trimmer Unit min 0 max 1 3 Parameter manual p x...

Page 72: ...n value to be entered Relationship to parameter 34 120 Only for asynchronous motors The percentage by which the flux is to be reduced can be set here An overvoltage shutdown can occur if there are any...

Page 73: ...ship to parameter 34 226 For synchronous motors only Here the time can be set in which the start up current 34 226 is impressed 34 228 34 230 Startup procedure Unit integer min 0 max 1 Parameter manua...

Page 74: ...ctric shock Non observance of warnings can result in serious injury or damage Repairs to the device may only be performed by the KOSTAL Service department Damaged parts or components have to be replac...

Page 75: ...reen LED State Ready for operation activate En_HW for operation Operation Warning Error Identification of motor data Initialisation Firmware update Bus error operation Bus error ready for operation Ta...

Page 76: ...than 15 V Overload of the 24 V supply 2 Overvoltage 24 V application Supply voltage for the application is greater than 31 V Internal 24 V supply is not OK or external supply is not OK 8 Communication...

Page 77: ...t overcurrent has been triggered Short circuit in the motor or motor feed line controller settings 33 Overvoltage of intermediate circuit The maximum intermediate circuit current has been exceeded Fee...

Page 78: ...ontrol through frequency inverter No motor connected 46 Motor parameters Plausibility check for motor parameters failed Parameter set not OK 47 Drive control parameters Plausibility check for drive co...

Page 79: ...6 7 5 9 5 13 0 17 8 28 0 34 0 40 0 48 0 Min brake resistance 100 50 50 30 Max current eff 150 of the nominal current for 60 sec 130 Switching frequency kHz 4 8 16 factory setting 8 Rotating field fre...

Page 80: ...230 V or 30 V under inductive load cos 0 4 and L R 7 ms 2 A at 230 V or 30 V Maximum reaction time 7 ms 0 5 ms Electric life 100 000 switching cycles Analogue output 1 current Short circuit proof Iou...

Page 81: ...h INVEOR installation size Download the 3D files stp for INVEOR and adapter plates under www kostal com industrie INVEOR installation size A B C Power kW 0 55 to 1 5 2 2 to 4 5 5 to 7 5 Designation AD...

Page 82: ...2 DIN 6912 or flat head screws cf DIN EN ISO 7380 the hole pattern must be drilled in compliance with the applicable drawing on the INVEOR mounting frame The drill hole centres should be on the respec...

Page 83: ...engine suppliers available on request 8 1 3 Wall adapter plates standard A standard wall adapter plate with an integrated terminal board is available for each INVEOR installation size Download the 3D...

Page 84: ...Optional accessories 84 Operating manual INVEOR Fig 25 Hole pattern for BG B standard wall adapter plate Fig 26 Hole pattern for BG C standard wall adapter plate...

Page 85: ...o 8 complete data records can be stored in an MMI and copied to other INVEOR As an alternative to the free INVEORpc software a complete commissioning is available external signals are not necessary 8...

Page 86: ...e used on both sides drive control and motor ATTENTION In a residential environment this product can cause high frequency disruptions that may require interference suppression measures 9 2 Classificat...

Page 87: ...allation on industrial machines in accordance with the Standard for Industrial Machinery NFPA79 only Maximum Ambient Temperature Electronic Adapter Ambient INV MA 4 1 5 ADP MA WDM 35 C INV MB 4 2 2 AD...

Page 88: ...ufacturer Instructions National Electrical Code and any additional local codes All wiring terminals marked to indicate proper connections for the power supply load and control circuitry Instruction fo...

Page 89: ...controller and fasten it on the motor Open the INVEOR housing cocer Connect L1 L2 L3 PE to the clamps 1 4 on X1 Switch on the line connector communication HMI PC Option cable USB M12 Art no 10023950 O...

Page 90: ...sing cocer Connect L1 L2 L3 PE to the clamps 1 4 on X1 Switch on the line connector communication HMI PC Option cable USB M12 Art no 10023950 Option MMI RJ11 M12 art no 10004768 Installation INVEORpc...

Page 91: ...Guidelines Norms and Standards Operating manual INVEOR 91...

Page 92: ...Guidelines Norms and Standards 92 Operating manual INVEOR...

Page 93: ...Guidelines Norms and Standards Operating manual INVEOR 93...

Page 94: ...22 86 EMV standard 86 Enable software 48 Encoder 70 Energy saving function 42 Error detection 74 78 EU Declaration of Conformity 7 Excess temperature 77 External fault 63 F Factory setting 44 Fan 18 F...

Page 95: ...rt guide 89 R Ramps 45 46 Reference channel 47 48 Regulations 13 Relay 28 61 Repairs 12 74 Reset 50 Rotation direction 49 Rotation speed 27 63 66 S Safety instructions 7 Slip trimmer 71 SM field weake...

Page 96: ...L Industrie Elektrik GmbH KOSTAL Industrial Electronics Lange Eck 11 58099 Hagen Germany www kostal com industrie Phone 49 2331 8040 4800 Fax 49 2331 8040 4811 10205766 Betriebsanleitung_INVEOR_A5 ind...

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