JUKI AMS-221F3020RSW/AW-3 Instruction Manual Download Page 5

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1-1. Adjusting the height of the needle bar (Changing the length of the needle)

........ 132

1-2. Adjusting the needle-to-shuttle relation

................................................................... 132

1-3. Adjusting the height of the feeding frame

................................................................ 135

1-4.

Adjusting the vertical stroke of the intermediate presser

....................................... 136

1-5. The moving knife and counter knife (Bird's nest reducing type)

........................... 136

1-6. The moving knife and counter knife (Shorter-thread remaining type)

.................. 138

1-7. Thread breakage detector plate

................................................................................. 138

1-8. Raising the machine head .......................................................................................... 139

1-9. Replenishing the designated places with grease

.................................................... 141

1-9-1. Location where exclusive grease is provided ........................................................................142
1-9-2. Points to be applied with JUKI Grease A ...............................................................................142

1-9-3. Portions to which the linear-guide specific grease is applied

................................................144

1-10. Draining waste oil

..................................................................................................... 145

1-11 Adjusting the amount of oil supplied to the hook

................................................... 145

1-12. Replacing the fuse

.................................................................................................... 146

1-13. Disposal of batteries

................................................................................................. 147

2. Maintenance of the AW device ..............................................................................148

2-1. Cleaning

....................................................................................................................... 148

2-2. Replacing the fuse

...................................................................................................... 150

2-3. Replacing the gripper tube

........................................................................................ 150

2-4. Corrective measure against idling of the bobbin

.................................................... 151

2-5. Adjusting the air flow for the remaining thread guide

............................................ 151

3. TROUBLESHOOTING .............................................................................................152

3-1.

Troubles with sewing and corrective measures

...................................................... 152

3-2.

Troubles with the AW device and corrective measures

.......................................... 155

4. OPTIONAL ...............................................................................................................157

4-1. Table of Needle hole guide

......................................................................................... 157

4-2. Silicon oil tank

............................................................................................................. 157

4-3. To use the feed plate of the AMS-221EN Series

....................................................... 158

*1 :

Displayed only for the AW-3 device.

Summary of Contents for AMS-221F3020RSW/AW-3

Page 1: ...INSTRUCTION MANUAL AMS 221F3020RSZ AW 3 AMS 221F3020RSW AW 3 ...

Page 2: ...r the supply voltage 15 4 PREPARATION OF THE SEWING MACHINE 17 4 1 Lubrication 17 4 2 Attaching the needle 18 4 3 Threading the machine head 18 4 4 How to thread the device with the bobbin thread RSZ type 19 4 4 1 Installing and removing the bobbin case 19 4 4 2 Installing the bobbin 19 4 5 How to thread the device with the bobbin thread RSW type 20 4 5 1 How to thread the device with the bobbin t...

Page 3: ...stop 55 1 To continue performing sewing from some point in sewing 55 2 To perform re sewing from the start 56 2 4 9 Display of the flag during the change procedure 56 2 4 10 How to wind a bobbin on the sewing machine head 57 1 When performing winding bobbin thread while performing sewing 57 2 When performing winding bobbin thread only 58 2 4 11 How to edit characters 59 2 4 12 Setting of the skip ...

Page 4: ...owance length of the remaining thread 106 4 Setting of the thread unraveling strength 107 5 Adjusting the bobbin thread end length 108 6 Percentage of allowance of thread consumption 108 7 Setting of the number of stitches to be sewn before changing the bobbin 109 2 10 Bobbin information tab 110 2 11 Example of operation 111 2 11 1 In the case both of the two bobbins have been taken out of the dev...

Page 5: ... 144 1 10 Draining waste oil 145 1 11 Adjusting the amount of oil supplied to the hook 145 1 12 Replacing the fuse 146 1 13 Disposal of batteries 147 2 Maintenance of the AW device 148 2 1 Cleaning 148 2 1 1 Cleaning the periphery of hook 148 2 1 2 Cleaning the bobbin and bobbin case 148 2 1 3 Cleaning the mechanical section 149 2 1 4 Cleaning the sensor 149 2 1 5 Cleaning the control box for the ...

Page 6: ... stitches Increasing decreasing stitch length only can be performed when pattern button is selected 18 Max sewing speed limitation 200 to 2 800 sti min Scale 100 sti min steps 19 Pattern selection facility Pattern No Pattern name selection method Main body 1 to 999 Media 1 to 999 20 Bobbin thread counter UP DOWN method 0 to 9 999 21 Sewing counter UP DOWN method 0 to 9 999 22 Memory back up In cas...

Page 7: ... Bobbin setting section 1 Carrier arm 1 Bobbin case chuck unit 1 Remaining thread removal section 1 Thread raveling section 1 Bobbin thread winding section 1 Nozzle 1 Feeding unit 1 Operation panel IP 500 Control box of the sewing machine MC 702 Control box of the AW 3 automatic bobbin thread winding and feeding device 1 Device operation indicator lamp 1 1 For AMS 221FR3020 RSW only Air regulator ...

Page 8: ...sport the sewing machine 3 2 Adjusting the safety switch In the case error 302 occurs when the sewing machine runs after setup remove screws six pieces to detach the cover Then loosen the safety switch mounting screw with a screwdriver and move safety switch downward In this state adjust the safety switch ...

Page 9: ...r and place throat plate auxiliary cover asm from between lower plate and throat plate At this time be careful not to bend or damage lower plate 2 Temporarily fix throat plate auxiliary cover asm with throat plate auxil iary cover setscrew and washer 3 Temporarily fix throat plate auxiliary cover asm to the machine bed with throat plate auxiliary cover sup port setscrews 10 pcs 4 Fix throat plate ...

Page 10: ...nte nance Remove the cover as described below 1 Loosen six setscrews on the right and left side faces of the AW 3 device 2 Slightly shift the cover upward then carefully draw it toward you Install the cover reversing the removal procedure Be sure to attach cover for the sake of safety when performing sewing WARNING In the case you use the AMS 221F 3020RSW provided with AW 3 device model of sewing ...

Page 11: ...oint of feeding unit 2 Attach feeding unit to the table with three wood screws The table has three pilot holes for the wood screws 3 Connect cable connectors and of feed ing unit to connectors and on the table stand side 4 Connect FG cable of feeding unit to electrical box cover mounting screw section ...

Page 12: ...able clip band Then secure them with another cable clip band under the aforementioned one Put transparent tube over them 6 Secure nozzle thread guide tube on the undersurface of the table hole with cable clip band At this time it is necessary to se cure them while drawing nozzle thread guide tube downward and pressing cable clip band against the table in order to prevent nozzle thread guide tube f...

Page 13: ... 8 3 4 3 Preparing the AW 3 1 Cut vinyl string at two locations which is used for securing the carrier arm 2 Cut vinyl string which secures the nozzle ...

Page 14: ... perforated holes two lo cations have been factory made on the right hand side of the table 2 Pass panel cable through hole in the table and connect the cable to the connector CN101 uppermost connector of the elec trical box Install the panel at the position where X move cover or head grip does not interfere with it since breakage of the panel will be caused ...

Page 15: ... In the case of three pedal unit B Connect connector of the pedal to the B side of accessory junction cable supplied with the unit as described below Secure ground wire of the pedal with set screw that is attached to the electrical box 1 CN1 2 CN2 3 CN3 4 CN4 Junction cable CN5 will not connecting Connect the A side of junction cable to connector CN109 of the electrical box Marking on the pedal si...

Page 16: ...tion of the table 2 Tighten locknut to fix the thread stand 3 When ceiling wiring is possible pass the power cord through spool rest rod For the AMS 221F 3020RSW Assemble another thread stand device and place it in the back of left section of the table Then secure the thread stand device with nut as with the same way ...

Page 17: ...urn air regula tor knob to adjust the air pressure to 0 5 to 0 55 MPa for the AMS 221F3020RSW 0 35 to 0 4 MPa for the AMS 221F3020RSZ Then push down the knob to fix it Close air cock to expel air 3 Pull up and turn air regulator knob of bird s nest preventing regulator to adjust the air pressure to 0 2 to 0 3 MPa Then push down the knob to fix it in that position ...

Page 18: ...ity of the air supply When the supply air contains a considerable amount of moisture Ambient environment When our machine is installed at a place where the temperature great ly changes in the morning and in the evening from that in the daytime or freeze is like to occur In the aforementioned cases be sure to install an air dryer Most troubles in the air solenoid valves are caused by carbon Be sure...

Page 19: ...r the description of the bird s nest reducing device 2 Attach cloth chip bag supplied in the ac cessory box to duct 3 Putting the cloth chip bag on the projection of duct zip up the bag while allowing the S hook to catch the cloth chip bag to secure it If the feeding frame comes in contact with eye protection cover when the former goes up by its rebound install eye protection cover while shifting ...

Page 20: ... 200 0 220V 220 0 230V 230 0 240V 240 0 DANGER 1 To avoid electrical shock hazards turn OFF the power and open the control box cover after about five minutes have passed 2 Open the control box cover after turning OFF the power without fail Then changing over the supply voltage This product uses a power transformer for changing over the voltage If you want to change over the supply voltage change o...

Page 21: ...of the connector to the terminal block according to the supply voltage specification Color of wire White Color of wire Black Input voltage Terminal number 1 4 200V 1 5 220V 1 6 240V Supply voltage MC 702 electrical box connection terminal Electrical box of the AW 3 device connection terminal V V Black wire White wire 200 V 200 V 0 V 4 200 V 1 0 V 220 V 220 V 0 V 5 220 V 1 0 V 230 V 230 V 0 V 6 240...

Page 22: ...For removing the shuttle see III 1 2 Adjusting the needle to shuttle relation p 132 The lower oil tank is used for supplying the oil to the hook section The upper oil tank is used for supplying the oil to the crank gear section It is possible to reduce the oil amount when the number of rotation used is low and the oil amount in the hook portion is excessive Refer to III 1 11 Adjusting the amount o...

Page 23: ... tightening setscrew be sure to use the screwdriver Part No 40032763 supplied as accessories Do not use L shaped hexagon wrench key There is a danger of breaking setscrew WARNING Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine WARNING Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of ...

Page 24: ...caused by abrupt start of the sewing machine 1 Set the bobbin into bobbin case in the direction shown in the figure 2 Pass the thread through thread slit of bob bin case and pull the thread as it is By so doing the thread will pass under the tension spring and be pulled out from thread hole 3 Draw out the thread from thread opening by 4 cm If the bobbin is installed in the bob bin case orienting t...

Page 25: ...he thread on thread length measuring roller by one layer 4 Pass the thread through thread guide by way of tension controllers and It should be noted that the tube extending between thread tension controllers and is intended to prevent thread from tangling on the shaft of the respective thread tension controllers Pass the thread through the space inside the curved part of tube 5 Pass the thread thr...

Page 26: ...ring under the bobbin idling preven tion spring in the bobbin case When the thread is put in thread path tube it is sucked Put the thread in the tube while pulling the thread from the bobbin thread cone until the length of thread coming out of the tip of nozzle becomes approximately 13 cm If the thread stops halfway pull it back slightly several times At this time the bobbin winder nozzle is at it...

Page 27: ...can occur If the bobbin case is not correctly placed in the device the bobbin case can drop from the device without raising its claw After you have set the bobbin case in the device make sure that the bobbin case has not dropped from the device 4 5 3 Length of remaining thread to be removed During the remaining thread removal operation bobbin clutch holes turn as the bobbin rotates The device reco...

Page 28: ...of standard delivery the thread tension is adjusted so that H type is 1 08N and S type is 0 88N spun thread 50 When thread tension No 1 is re leased A If thread tension controller No 1 is turned clockwise the length of remaining thread on the needle after thread trimming will be shorter If it is turned counterclockwise the length will be longer Shorten the length to an extent that the thread is no...

Page 29: ... max 7 mm with memory switch U112 2 When increasing the height of intermediate presser or making the needle size thicker confirm the clearance between the wiper and the components Wiper cannot be used unless the clearance is secured Place the memory switch U105 in OFF position Be sides note that the wiper is set so as to sweep at the position where the intermediate presser is in the lowest positio...

Page 30: ...ce a sewing product under the feeding frame Depress pedal A of the pedal switch and the feeding frame right will come down to clamp the sewing product 2 Place a workpiece to be sewn on the sewing product under the feeding frame left Lightly depress pedal B and the feeding frame left will stop in its intermediate stop position Release the pedal and the feeding frame left will rise back to the initi...

Page 31: ...ing and high speed start is enabled Bird s nest reducing device ON OFF ON When this device is placed in ON the length of thread remaining on the reverse side of material at the beginning of sewing is reduced Both devices OFF OFF OFF It becomes the same sewing start as conventionally A In case of with the needle thread clamp the stan dard of the length of needle thread is 40 to 50 mm To prevent the...

Page 32: ...is 1 Be sure to use the wiper whenever the bird s nest reducing device is used If the inter mediate presser presses the needle thread as shown in the figure given below only the bobbin thread will be trim and the sewing machine will fail to produce stitches at the beginning of next sewing As a result the sewing machine cannot perform sewing at the beginning of sewing Enable disable of the wiper ca...

Page 33: ... stop position or indirection B will decrease it 3 After the adjustment securely tighten knob Only the feeding frame left is capa ble of stopping in the intermediate stop position B A WARNING Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine 5 4 Adjusting the intermediate stop position of the feeding frame left For the separately dr...

Page 34: ... the LED light can be changed in six different steps including five different levels of brightness and turning OFF by pressing switch 1 5 6 1 Bright Dark Light OFF Bright Thereafter the LED light status is changed over in turn every time you press switch Changing over the mode The mode can be changed over between the Brightness change mode and the Color change mode by operating switch At the time ...

Page 35: ...sure that the lamp has gone out before turning the power OFF 1 In the case the power is turned OFF while the lamp is in the ON state intentionally or unintentionally due to power failure or the like it is necessary to remove the cover to check whether or not the device is tangled with thread Refer to I 3 4 1 Attaching removing the AW 3 device cover p 5 2 If the device is tangled with thread remove...

Page 36: ...n be used 2 Using the data Vector format data of AMS E EN series with AMS 221F The vector form data is interchangeable Copy data from the AMS EN IP 420 by means of the USB storage device Refer to II 2 7 Using communication function p 92 for how to write the data to the AMS 221F IP 500 There are two ways to use M3 data with AMS 221F Reading by using IP 500 Use PC personal computer and copy file AMS...

Page 37: ...not stored in the directories above cannot be read So be careful Media drive SD00 DAT SD00 DAT AMS00 M3 AMS00 M3 VD00 VDT VD00 VDT Vector format data Store in VDATA M3 data Store in AMS Sewing standard format Store in SDATA Store vector format data Store M3 data VDATA AMS SDATA Store sewing standard data ...

Page 38: ...in body of sewing machine Cautions when using the media Do not wet or touch it with wet hands Fire or electric shock will be caused Do not bend or apply strong force or shock to it Never perform disassembling or remodeling of it Do not put the metal to the contact part of it Data may be disappeared Avoid storing or using it in the places below Place of high temperature or humidity Place of dew con...

Page 39: ...SB terminal on the IP panel until it will go no further Do not turn the power OFF while the data on the USB flash drive is being accessed USB specifications Conform to USB 2 0 standard Applicable devices 1 Storage devices such as USB memory USB hub FDD and card reader Not applicable devices CD drive DVD drive MO drive tape drive etc Format supported FD floppy disk FAT 12 Others USB memory etc FAT ...

Page 40: ... NFC communication again IP panel requirement to be met to allow the NFC communication Communication by means of the NFC is only possible in the case the individual sewing setting screen or the cycle sewing setting screen is displayed on the IP 500 panel If you attempt to carry out the NFC communication while any screen other than those described above is displayed on the IP 500 panel the relevant...

Page 41: ...between the pattern setting screen and the communication screen M button Changing over the screen from the pattern setting screen to the list screen on which details can be set MAIN BODY INPUT SELECTION button This button is used for shifting the input mode from the pattern setting screen to the main body input mode Status bar The background color indicates the status the pattern setting state blu...

Page 42: ...lease of error INTERMEDIATE PRESSER SETTING button Presser is lowered and the presser lowering screen is displayed To lift presser press presser lift button displayed in the presser lowering screen BOBBIN WINDER button Bobbin thread winding is performed Refer to II 2 4 10 How to wind a bobbin on the sewing machine head p 57 2 3 Basic operation of IP 500 Turn ON the power switch When the power to t...

Page 43: ...g can be carried out Start sewing Start sewing referring to I 5 1 Sewing p 25 For the screen refer to II 2 4 2 Sewing screen p 40 1 When using the exclusive presser confirm the pattern shape for safety s sake Should the pattern protrude from the feeding frame needle interferes with the feeding frame during sewing and there is a danger of needle breakage or the like 2 Be aware in the case the feedi...

Page 44: ...n is displayed Refer to II 2 4 4 How to change the parameter p 46 D BOBBIN WINDER button When this button is pressed the bobbin winding screen is displayed On this screen winding of a bobbin can be carried out Refer to II 2 4 10 How to wind a bobbin on the sewing machine head p 57 E SEWING SHAPE SELECTION button The selected pattern type is displayed on the button Users pattern Media pattern When ...

Page 45: ...enable disable of the thread clamp device and enable of the bird s nest preventing device Both the thread clamp device and bird s nest reducing devices are disabled Thread clamp effective Bird s nest reducing device is enabled E INTERMEDIATE PRESSER HEIGHT SETTING button When this button is pressed the intermediate presser is lowered and the intermediate presser height setting screen is displayed ...

Page 46: ...rence value of the thread tension is changed during sewing Hide Display Enlargement reduction tab Enlargement reduction ratio is set Display Display XY travel distance tab Travel distance of the pattern is set Hide Display Bobbin information tab 1 This tab displays the amount of thread wound on the bobbin and the information on the remaining amount of the thread Hide Display Device tab 1 This tab ...

Page 47: ...tton C is pressed the pattern is changed over to the pattern that is registered on the SHORTCUT button 2 Pattern shortcut tab It is possible to directly select a pattern without changing over the screen by registering the pattern on the SHORTCUT button It is also possible to change over the pattern with ease by registering the patterns that you use frequently on the shortcut buttons On the pattern...

Page 48: ... A with MULTIFUNCTION TAB DISPLAY SE LECTION button Setting the reference value of thread tension Set the reference value of thread ten sion with button B When button C is pressed during sewing the new refer ence value of thread tension is imme diately reflected In the case of using the thread tension controller No 3 its use must be set on a pattern by pattern basis Refer to 4 6 6 Thread tension c...

Page 49: ...ab Select enlargement reduction tab D with MULTIFUNC TION TAB DISPLAY SELECTION button Setting the enlargement reduction ratio Set the enlargement reduction ratio with button E Computing the enlargement reduction and starting sewing Carry out computation of the enlargement reduction of the pattern by operating the pedal Then start sewing by operat ing the pedal again For the operating the pedal re...

Page 50: ...rgement reduction is carried out When pedal C is depressed again the sewing machine starts sewing B 1 2 3 4 5 XY travel distance tab It is possible to move the pattern in parallel Lower the feeding frame Lower the feeding frame Then set the travel distance by which the pattern is moved with TRAVEL button Sewing cannot be performed while this tab is selected Select a different tab in prior in order...

Page 51: ...HOME tab A the parameter setting screen is displayed B A WARNING After you have changed the XY enlargement reduction ratio be sure to check the pattern shape If the pattern exceeds the feeding frame size the needle can interfere with the feeding frame during sewing posing a risk of needle breakage etc Parameters that can be changed are as listed on the next page 6 Bobbin information tab 1 7 Device...

Page 52: ...switch U088 either increase decrease of the number of stitches or increase decrease of stitch pitch It should be noted however that the pattern consists of point sewing elements the pattern is always en larged reduced by the method of increase decrease of stitch pitch regardless of the setting of the memory switch U088 The maximum value of input range and the initial value of the maximum speed lim...

Page 53: ...een is displayed Current point pink sewing start position blue and sewing end position pink dot are displayed on the pattern shape shown at the center of screen Lowering the feeding frame When the pedal switch is depressed the feeding frame comes down Proceeding stitching to check the position of needle entry points Check the sewing pattern shape with ONE STITCH BACK WARD button C and ONE STITCH F...

Page 54: ...els by mechanical control command For the pattern being selected the thread tension and the intermediate presser height can be changed When the thread tension and the intermediate presser height are changed asterisk mark is at tached to the pattern type display Refer to II 2 4 9 Display of the flag during the change procedure p 56 2 4 6 How to correct the needle entry point 1 How to edit the threa...

Page 55: ...e position and the data is confirmed Deleting the command In the case there is a thread tension increase decrease value command at the needle entry point when proceeding stitching COMMAND DELETE button H will be displayed The command displayed in A is deleted by pressing COMMAND DELETE button H and pressing ENTER button J on the confirmation screen Finishing editing of the thread tension When FEED...

Page 56: ...NG button M is pressed the intermediate presser height increase decrease value input screen is dis played Enter a desired value on this screen with numeric keypad to N and button O When ENTER button P is pressed the intermediate presser height increase decrease value command is inserted to the current needle position and the data is confirmed Deleting the command In the case there is a thread tens...

Page 57: ...SHAPE SE LECTION button C When UP DOWN SCROLL button D is pressed the page of the pattern list screen is changed over corresponding ly Confirming the sewing shape When ENTER button E is pressed the sewing shape is confirmed Then the screen returns to the pattern setting screen Select the pattern you want to sew Displaying the pattern list screen When SEWING SHAPE button B is pressed the pattern li...

Page 58: ...ium When SETTING button F on the pattern list screen is pressed the pattern list setting screen is displayed Change the reference destination from the main body of sew ing machine to the medium When ENTER button G is pressed the screen returns to the pattern list screen and the medium patterns are displayed 3 Copying the pattern Selecting a copy source pattern Select a pattern you want to use as t...

Page 59: ...ern list screen THUMBNAIL is displayed Setting the narrow down condition Set the narrow down conditions such as the type of pattern file name and comment When ENTER button L is pressed only the patterns that satisfy the narrow down conditions you have set are displayed on the pattern list screen 4 Narrowing down Only the patterns from among the saved sewing patterns that contain the characters ent...

Page 60: ...utton C to move the feed ing frame to the re sewing position Perform thread trimming Press THREAD TRIM button B to perform thread trim ming When thread trimming is carried out the sewing shape confir mation screen is displayed In the case the memory switch U097 Temporary stop thread trimming operation is set to the automatic thread trimming the sewing machine will automatically carry out thread tr...

Page 61: ...ts again 2 4 9 Display of the flag during the change procedure If the thread tension command or intermediate presser height increase decrease value command for the needle entry point in a user pattern or medium pattern is edited it will be regarded as a temporary change and will not be reflected to the original pattern In this case asterisk mark is attached to the pattern type display indicating t...

Page 62: ...n thread winding amount is increased by moving bobbin winder lever up 2 If the thread comes off the thread tension controller wind the thread on the intermedi ate thread guide by one turn 1 This is the bobbin winding device that is operated with a single push of the bobbin winder lever When the bobbin winding operation is completed bobbin thread clamp automatical ly returns to its initial position...

Page 63: ...ly after turning the power ON Select a pattern once Then press READY button C to display the sewing screen In this state the sewing machine can be placed in the bobbin winding mode Stop the sewing machine When CLOSE button B is pressed the sewing machine stops Then the screen returns to the pattern setting screen When the start pedal is depressed again during winding of the bobbin the sewing machi...

Page 64: ...ile name D or comment information E you want to edit Confirming the edited character string When ENTER button B is pressed the edited character string is confirmed Then the screen returns to the previous screen Cancelling the edited character string When CLOSE button C is pressed the edited character string is discarded Then the screen returns to the previous screen 2 Restriction on input of edit ...

Page 65: ... materials are used for sewing one piece of pattern data but a part of materials lacks use this function to sew the lacked material This function can be set to enable disable with the memory switch U407 Enable disable of sewing data skip setting button When the function is enabled SEWING DATA Botón de AJUSTE DE SALTOS A is displayed on the setting screen sewing screen Selecting an element Move the...

Page 66: ...the sewing data skip setting When ENTER button E is pressed the sewing data skip setting is saved Then the screen returns to the pattern setting screen or the sewing screen Cancelling the sewing data skip setting When CLOSE button F is pressed the sewing data skip setting is discarded Then the screen returns to the pattern setting screen or the sewing screen G F E ...

Page 67: ... unit of device Arbitrary coordinate Device parameter In the unit of pattern Arbitrary coordinate of vector data User pattern Unit of cycle step Arbitrary coordinate of vector data Cycle sewing data 2 Relation between the number of reference positions and the correction logic The reference position can be set to one or more arbitrary coordinate s The object of correction procedure differs accordin...

Page 68: ...ection of position on the pattern by pattern basis cycle by cycle basis set the memory switch U406 Enable disable of the position correction button to Enable Displaying the shape confirmation screen Change the current screen over to the sewing screen Press to display the shape confirmation screen Refer to II 2 4 5 How to check the sewing pattern shape p 48 Moving the needle entry point to the one ...

Page 69: ...orrection amount for the reference position coordinates Teaching correction amount E Input a correction amount for the reference position When move button G is pressed the presser foot travels from the reference position coordinates and the travel amount is displayed as the correction amount Setting coordinates of the reference position D When teaching button F is pressed coordinates of the curren...

Page 70: ...on is set to enable The correction amount for the reference position is applied The reference position is corrected according to the effective number of reference positions In the case the reference position correction is set to disable The correction amount for the reference position is not applied Confirming enable disable C of the reference position correction When enter button I is pressed ena...

Page 71: ...ely after turning the power ON the pat tern correction function cannot be selected It is necessary to select a pattern and press the ready key to display the sewing screen Then the pat tern correction function is enabled 2 If the presser foot is lifted to its upper position when the pattern correction function is selected the presser foot will be brought to its lower posi tion It is therefore nece...

Page 72: ...e position cor rection In this step of procedure enable disable of the position correc tion that has been set in the previous procedure is set The enable disable status is changed over by pressing enable disable changeover button F In the case the reference position correction is set to enable The correction amount for the reference position of the device is applied The reference position is corre...

Page 73: ... B SKIP SETTING button When this button is pressed the cycle step skip setting screen is displayed Refer to II 2 5 5 How to set skipping of a cycle step s p 75 C STEP EDIT button When this button is pressed the cycle pattern step edit screen is displayed Carry out insertion and deletion of a step s Refer to II 2 5 4 How to edit steps of the cycle pattern p 73 D THREAD CLAMP button Selecting enable...

Page 74: ...ayed On this screen selection of a pattern can be carried out Refer to II 2 4 7 How to select a sewing shape p 52 H CHARACTER EDIT button File name and comment of the selected pattern are displayed on the button When this button is pressed the character edit screen is displayed I PATTERN SELECTION button When this button is pressed the pattern selection screen is displayed On this screen a pattern...

Page 75: ...iper output Wiper output is disabled Wiper output is enabled C THREAD CLAMP button Selecting enable disable of the thread clamp device and enable of the bird s nest preventing device Both the thread clamp device and bird s nest reducing devices are disabled Thread clamp effective Bird s nest reducing device is enabled D INTERMEDIATE PRESSER HEIGHT SETTING button When this button is pressed the int...

Page 76: ...nt step can be sewn in repetition even when sewing of the current step is completed I SPEED variable resistor Number of rotations of the sewing machine can be changed J File name display File name of the selected pattern is displayed K Comment display Comment for the selected pattern is displayed L MULTIFUNCTION TAB SELECTION button Tab display can be changed over on a function by function basis w...

Page 77: ...ering the pattern in a step When PATTERN SELECTION button C is pressed the pattern selection screen is displayed Select the pattern you want to register and press ENTER D to register it Repeating the step by the number of steps to be reg istered When the registration of the 1st step is completed PATTERN SELECTION button for the 2nd step is displayed Repeat the step by the number of steps you want ...

Page 78: ... the cycle step edit screen is displayed Editing the step s of a cycle sewing pattern When PATTERN SELECTION button B is pressed the pattern becomes the object of editing Refer to the following for the step editing procedure 2 Inserting a step p 74 3 Changing over the steps p 74 4 Deleting a step p 74 Confirming the editing of the step s When ENTER button C is pressed the edited contents are final...

Page 79: ...t is currently selected with PATTEN SELECTION button is deleted Deleting a pattern When STEP DELETE button H is pressed on the step edit screen the currently selected pattern is deleted from the registered cycle step 2 Inserting a step A step is inserted into the position immediately before the pat tern that is currently selected with PATTEN SELECTION button B Selecting a pattern into which a step...

Page 80: ...attern setting screen is pressed the skip setting screen is displayed Confirming the skip settings When ENTER button C is pressed the setting contents are confirmed Then the screen returns to the cycle pattern setting screen Carrying out the skip setting When PATTERN SELECTION button B is pressed the prohi bition mark is displayed The step s for which the prohibition mark is displayed is are skipp...

Page 81: ...nt to sew in repletion by pressing CUR RENT STEP CHANGEOVER button B Placing the sewing machine in the 1 step repeat mode When the repeat is enabled by pressing 1 STEP REPEAT but ton C on the cycle pattern sewing screen the step can be sewn in repletion without changing over the step at the end of sewing When the repeat is disabled the sewing machine returns to the normal cycle pattern sewing oper...

Page 82: ...ti function setting Display hide of the multi function tab is set 2 6 1 Changing over the input mode between the normal mode and the main body input mode The input mode can be changed over between the normal mode and the main body input mode Displaying the mode changeover screen When MODE CHANGEOVER NORMAL MAIN BODY INPUT button A is selected on the list screen the mode changeover screen is displa...

Page 83: ...3th stitch of soft start With the thread clamp 200 to 2 800 100 sti min 2 800 U005 Sewing speed for the 4th stitch of soft start With the thread clamp 200 to 2 800 100 sti min 2 800 U006 Sewing speed for the 5th stitch of soft start With the thread clamp 200 to 2 800 100 sti min 2 800 U008 Thread tension at the time of thread trimming 0 to 200 1 0 U009 Setting of the tension changeover timing at t...

Page 84: ... sewing With the thread clamp With the bird s nest reducing operation 0 to 200 1 200 U020 Thread tension for the 2nd stitch at the beginning of sewing With the thread clamp With the bird s nest reducing operation 0 to 200 1 200 U021 Thread tension for the 3th stitch at the beginning of sewing With the thread clamp With the bird s nest reducing operation 0 to 200 1 200 U022 Thread tension for the 1...

Page 85: ...ng 0 Thread clamping 1 Thread trimming 2 No handling 0 to 2 1 U037 Selection of lifting of the feeding frame at the end of sewing 0 Feeding frame goes up after re turning to the sewing start position 1 Feeding frame goes up and returns to the sewing start position 2 Feeding frame goes up when the feeding frame switch is pressed after returning to the sewing start position 3 Feeding frame goes up w...

Page 86: ...0 Enable 1 Disable 0 to 1 0 U048 Selection of return to origin at the time or return to origin operation 0 Straight line return 1 Reverse tracing of pattern data 2 Origin retrieval Sewing start point 0 to 2 0 U049 Selection of bobbin winding speed 800 to 2 000 100 sti min 1 600 U050 Setting of the length of thread remain ing at the end of sewing 0 Standard 1 Long 2 Longer 0 to 2 0 U051 Selection o...

Page 87: ...reakage detection is disa bled during sewing 0 to 15 1 stitch 3 U076 Selection of the feed method 0 Intermittent feed 1 Continuous feed 2 Constant speed feed 0 to 2 1 U077 Setting of the feed timing reference at the end of sewing 10 to 30 1 0 U078 Setting of the feed timing continuous feed 30 to 30 1 0 U079 Setting of the feed timing constant speed feed 30 to 30 1 0 U081 Opening closing of the fee...

Page 88: ...ng operation 0 Automatic thread trimming 1 Manual thread trimming is carried out by pressing the stop switch again 2 Manual operation on the panel only 0 to 2 1 U101 Main motor XY feed synchronous control speed pitch 0 2800sti min 3 5mm 1 2200sti min 3 5mm 2 1800sti min 3 5mm 3 1300sti min 3 5mm 0 to 3 0 U103 With without the intermediate presser control 0 Without Fixed to lowering 1 With Lowering...

Page 89: ... 0 Without 1 With 0 to 1 1 U145 Count completion closing time for VER update 0 to 99 1 sec 0 U170 Selection of unit for enlargement reduction ratio 0 0 01 1 0 1 0 to 1 1 U171 Reference point for enlargement reduction 0 Reference point for enlargement reduction in VDT 1 2nd origin 2 Mechanical origin 3 Sewing starting position 0 to 3 0 U206 Constant speed feed ratio 5 mm or less 70 to 100 1 100 U20...

Page 90: ...eration of the air blower after thread trimming 10 to 300 1 msec 40 U322 Type of thread trimming 0 Standard type 1 Shorter thread remaining type 0 to 1 0 U330 Possible lowering height of the needle bar degree of an angle from the lower dead point 0 to 127 1 84 U345 Selection of the bobbin changing method 0 Manual 1 Auto 0 to 1 0 U355 Setting of the thread winding length Maximum value 200 00 m Mini...

Page 91: ...tion correc tion button 0 Disable 1 Enable 0 to 1 0 U407 Enable disable of the sewing data skip setting button 0 Disable 1 Enable 0 to 1 0 U409 Brightness of the back light for opera tion panel 0 to 9 1 4 U410 Brightness of the operation panel LED 0 to 9 1 4 U415 Calendar display method 0 Year month day 1 Month day year 2 Day month year 0 to 2 0 U416 Clock display method 0 12 hour notation 1 24 ho...

Page 92: ...R TYPE SELEC TION button B is pressed the counter type selection screen is displayed Select the desired type of counter D and press ENTER button C to confirm Setting the target value of counter When TARGET VALUE SETTING button E is pressed the counter target value input screen is displayed Enter a target value you desire with numeric keypad to I button G Then press ENTER button H to confirm A B D ...

Page 93: ... close time has been set with the memory switch U145 Count completion closing time CLEAR button M will not be displayed In the case the close time has been set with the memory switch U145 Count completion closing time CLEAR button Setting the current value of counter When CURRENT VALUE SETTING button F is pressed the counter current value input screen is displayed Enter the current value with nume...

Page 94: ...ry switch U415 Calendar display method It is possible to set the clock display method either 12 hour notation or 24 hour notation using the memory switch U416 Clock display method 3 Counter current value changing procedure during sew ing When the COUNTER CURRENT VALUE button N which is displayed on the pattern setting screen or on the HOME tab of sewing screen is pressed the current value of count...

Page 95: ...N SHORTCUT key within one folder It is possible however to register the same pattern in a different folder Displaying the pattern shortcut key registration screen When PATTERN SHORTCUT key registration button A is selected from the menu list screen the pattern shortcut registration screen is displayed Selecting the folder number for registration A folder in which a pattern is to be registered can ...

Page 96: ... the list screen the multi function setting screen is displayed Setting display hide of the tab Display hide is set with B of each tab Display Hide A Confirming the content of change When C is pressed the content of change is confirmed and the screen returns to the list screen B C D Cancelling the content of change When D is pressed the change you have made is can celled and the screen returns to ...

Page 97: ...ription Vector data VDT It is the data of needle entry point created with PM 1 and the data format that can be operated in common between JUKI sewing machines M3 data M3 Pattern data for the AMS B C and D Series Standard format for sewing DAT Data of sewing standard format Cycle pattern data CSD Data format containing two or more pieces of vector data Simplified program data PRO Simplified program...

Page 98: ...een is displayed Select the communication procedure There are two communication procedures as described below B Writing data from media to panel D Writing data from panel to media Select the communication means you want to use Selecting the data file When F is pressed the write file selection screen is dis played Select the file name of the data you want to write It is possible to select two or mo...

Page 99: ...the file name press E on the com munication screen and edit the file name on the destination file name input screen When ENTER button F is pressed the destination file name input screen is closed Start the communication When COMMUNICATION START button C is pressed the data communication starts The during communication screen is displayed during commu nication and the screen returns to the communic...

Page 100: ...tus of the button can be displayed in reverse video with INVERSION button B Start the communication When COMMUNICATION START button C is pressed the data communi cation starts On the screen during communication the file name s that are being commu nicated the total number of pieces of written data and the number of pieces of data communication of which are com pleted are displayed In the case a fi...

Page 101: ...play of the maintenance personnel level It is necessary to display the information list screen maintenance personnel level in order to carry out setting of functions Displaying the information list screen maintenance personnel level When is held pressed for three seconds on the pattern setting screen the information list screen maintenance per sonnel level is displayed Exiting from the information...

Page 102: ... counter setting screen When A is pressed on the information list screen the warning counter setting screen is displayed Setting enable disable of the warning counter It is possible to select enable disable of the warning counter with B Every time B is pressed enable disable status of the warning counter is changed over When the warning counter is enabled the counter carries out counting When the ...

Page 103: ... screen E F G H When the warning counter count condition setting button is pressed the counter type selection screen is displayed On the counter type selection screen count condition of the warn ing counter can be selected Count condition Unit E Number of stitches 1000 stitches F Operating time 1 H G Energizing time 1 H H Thread trimming counting 1 time ...

Page 104: ...ou press B on the AW operation screen subsequently the AW setting item list screen is displayed When you press C on the sewing screen the AW operation screen is displayed It is not possible to enter the AW setting item list screen from the sewing mode B A C Data input screen Sewing screen AW operation screen AW operation screen AW setting item list screen Button and display Description A C The AW ...

Page 105: ...oading of a bobbin The AW operation screen is displayed after resetting the error When one of the following buttons is pressed on the AW operation screen the corresponding independent operation of AW can be carried out Press B to close the screen B AW operation screen Ⓐ Change of the bobbin Ⓑ Removal of the bobbin Ⓒ Loading of an empty bobbin Ⓓ Loading of a thread wound bobbin Ⓔ Nozzle air Detaile...

Page 106: ...o bobbin case stand by position Place an empty bobbin at bobbin case standby position and press Ⓒ If no bobbin is present in hook the empty bobbin placed as described above will be brought to hook Then the device waits until the display is restored to the previous one and the next bobbin is placed The device starts winding a bobbin when Ⓒ or Ⓓ is pressed after placing the next bobbin in the hook I...

Page 107: ...dby position Press Ⓓ If no bobbin is present in hook the thread ed bobbin placed as described above will be brought to hook Then the device waits until next bobbin is placed at the bobbin case standby position If a threaded bobbin is present in hook the device will stand ready as it is Be sure to check the bobbin to be loaded in the hook is wound with thread before pressing Ⓓ If an empty bobbin is...

Page 108: ...tems can be set by pressing the buttons corresponding to the respective data items Ⓐ Selection of the bobbin changing method Ⓑ Setting of the thread winding length Ⓒ Setting of the allowance length of the remaining thread Ⓓ Setting of the thread raveling strength Ⓔ Adjustment of the bobbin thread end length Ⓕ Percentage of allowance of thread consumption Detailed explanation will be given from the...

Page 109: ...necessary to check the actual remaining thread length before chang ing the set value 3 If the remaining thread allowance length is 3 5 m some waiting time can occur according to the swing conditions such as the thread count bobbin thread winding length and sewing pattern In such a case check the actual remaining thread length and re set it 4 If the bobbin thread tension of two bobbins differs the ...

Page 110: ...X 50 TKT 60 56 m The initial value of the thread winding length can be set with the memory switch U355 If you want to save the thread winding length set with this AW setting function the saving operation to be carried out will differ according to the destination you want to save it In the case of saving the setting on the main body In the case the pattern type is the individual sewing To be saved ...

Page 111: ...e case of saving the setting on the main body In the case the pattern type is the individual sewing To be saved with respect to each pattern data In the case the pattern type is the cycle sewing To be saved with respect to each cycle data In the case of saving the setting on a medium In the case the pattern type is the individual sewing Not to be saved In the case the pattern type is the cycle sew...

Page 112: ...bobbin In such a case the thread remaining on the bobbin may not be totally removed In the case of saving the setting on the main body In the case the pattern type is the individual sewing To be saved with respect to each pattern data In the case the pattern type is the cycle sewing To be saved with respect to each cycle data In the case of saving the setting on a medium In the case the pattern ty...

Page 113: ...ess Ⓕ on the AW setting item list screen the percentage of allowance of thread consump tion screen is displayed Percentage of allowance of thread consumption setting screen The initial value of the percent of allowance of thread consumption can be set with the memory switch U354 If you want to save the percentage of allowance of thread consumption set with this AW setting function the saving opera...

Page 114: ...counter current value button When you press this button the bobbin thread counter current value screen is displayed to allow you to set and clear the cur rent value on the counter The unit of the counter set value is x10 stitches D Bobbin thread counter target value button When you press this button the bobbin thread counter target value screen is displayed to allow you to set and clear the set va...

Page 115: ...e Displays the current sensor value already added with the correction value C Remaining amount of thread on the bobbin in the hook Displays the remaining amount of thread on the bobbin in the hook D Number of times of sewing that can be performed with the cur rent remaining amount of thread Displays the number of times of sewing that can be performed with the current remaining amount of thread E A...

Page 116: ...o the AW operation screen Press D on the AW operation screen to display the AW setting item list screen Refer to II 2 9 2 AW number of stitches input mode AW operation mode and setting of the allowance length of the remaining length p 103 for the respective setting items 3 Place the first bobbin in the bobbin setting section Then press E The bobbin is taken in the device Refer to I 4 5 2 How to fi...

Page 117: ...ok 6 Press E on the AW operation screen to return to the data input screen Press D to display the sewing screen Once the sewing screen is displayed sewing can be started Data input screen Special care should be taken when using a bobbin that has been already wound with thread since the preset number of stitches may not be sewn in its en tirety i e bobbin thread may run out during sewing if the qua...

Page 118: ...be started continuously from the previous sewing Data input screen 2 11 3 In other case In the case one or two bobbins are loaded in the device including the hook other than the case 2 1 Turn the power to the device 2 If a bobbin is loaded in the bobbin setting section take it out 3 If any other bobbin still remains in the device or in the hook press A to make the bobbin setting section to feed th...

Page 119: ... of the aforementioned procedures the bobbin case will move while the thread is still engaged with the bobbin causing troubles such that the mechanism is entangled with thread In the case of aforementioned or device operation lamp is on Do not turn OFF the power to the device while device operation lamp is lighted 2 12 Turning OFF of the power 2 13 Error display and error handling procedure Error ...

Page 120: ...e error screen is closed E076 A fault has occurred during bobbin winding Take out the relevant bobbin from the bobbin setting section If the thread is engaged with the bobbin cut off the thread If any thread remaining on the bobbin remove it by hand Check to be sure that the thread appears properly from the nozzle Load the bobbin again in the bobbin setting section Press displayed on the error scr...

Page 121: ...ice the bobbin check screen will be displayed On the bobbin check screen carry out the bobbin loading operation to load two bobbins in the AW device to reset the error After the error is reset the panel display returns to the normal screen The following switches can be operated on the bobbin check screen Refer to II 2 9 1 Operating the AW p 100 for detailed functions The button to be displayed dif...

Page 122: ...iffers with the error number When E is pressed the AW setting screen is displayed On this screen settings of the AW can be changed 2 14 2 Detection of errors during sewing In the case an error related to the AW device is detection during sewing the AW error screen will be displayed after the sewing ma chine has finished sewing and stopped The error resetting procedure is same with the error detect...

Page 123: ...dia is not inserted Possible to re enter after reset Previous screen E012 Read error Data read from external media cannot be performed Possible to re start after reset Previous screen E013 Write error Data write from external media cannot be performed Possible to re start after reset Previous screen E015 Format error Format cannot be performed Possible to re start after reset Previous screen E016 ...

Page 124: ...wing area over Possible to re start after reset Sewing screen E043 Enlarging error Sewing pitch exceeds Max pitch Possible to re start after reset Data input screen E045 Pattern data error Possible to re start after reset Data input screen E050 Stop switch When stop switch is pressed during machine running Possible to re start after reset Step screen E052 Thread breakage detection error When threa...

Page 125: ... or during thread trimming after threading the tension reg ulating spring Refer to III 2 13 Error display and error handling procedure p 114 for the error resetting method Bobbin check screen E080 External stop switch Possible to re start after reset Step screen E096 Bobbin thread change neglection error Possible to re start after reset Previous screen E097 Reduction of stitch skipping sensor ligh...

Page 126: ...r of wait terminal There is no input to wait terminal for a certain period of time Turn OFF the power E309 Remaining thread removal shaft sensor error Turn OFF the power E372 Offset amount error Offset amount at the time of pattern correction has exceeded the upper limit Possible to re start after reset Previous screen E373 Rotation amount error Rotation amount at the time of pattern correction ha...

Page 127: ...ressing down communication switch Commu nication screen E704 Inconsistency of system version System software version is inconsistent in the initial communication Turn the power OFF Program can be rewritten after pressing the communication button Commu nication screen E715 Device fault due to direct drive failure Turn OFF the power E716 Device fault due to rotation failure Turn OFF the power E717 D...

Page 128: ...tive or position sensor is defective Hole sensor or position sensor of the sewing machine motor is defective Turn OFF the power E733 Reverse rotation of main shaft motor When sewing machine motor rotates in reverse direction Turn OFF the power E811 Overvoltage When input power is more than the specified value Turn OFF the power E813 Low voltage When input power is less than the specified value Tur...

Page 129: ...ervoltage error Turn OFF the power E825 Thread clamp motor overvoltage error Turn OFF the power E826 Intermediate presser motor overvoltage error Turn OFF the power E830 X motor low voltage error Turn OFF the power E831 Y motor low voltage error Turn OFF the power E832 Thread trimming motor low voltage error Turn OFF the power E833 Thread clamp motor low voltage error Turn OFF the power E834 Inter...

Page 130: ...al error Turn OFF the power E912 Main shaft motor speed detection error Turn OFF the power E913 Thread clamp origin retrieval error When origin sensor signal is not inputted at the time of origin retrieval motion Turn OFF the power E914 Feed defective error Timing lag between feed and main shaft occurs Turn OFF the power E915 Communication error between the operation panel and the main CPU When a ...

Page 131: ...ing sewing Possible to re start after reset 2 In case of error display after end of sewing Possible to re start after reset 3 In case of others Turn OFF the power 1 Step screen 2 Sewing screen 3 E928 Thread trimming motor position slip error Turn OFF the power E929 Thread clamp motor out of position error Turn OFF the power E930 Intermediate presser motor position slip error Turn OFF the power E93...

Page 132: ...mperature rise error Turn OFF the power E953 AW communication error Turn OFF the power E954 Bobbin carrier fault Turn OFF the power E980 X axis travel completion timeout Operation of the X feed motor has not been completed in time Turn OFF the power E981 Y axis travel completion timeout Operation of the Y feed motor has not been completed in time Turn OFF the power E985 Main shaft overload error T...

Page 133: ...s encoder communication error Turn OFF the power E992 Y motor abs encoder communication error Turn OFF the power E993 Thread trimming motor abs encoder communication error Turn OFF the power E994 Thread clamp motor abs encoder communication error Turn OFF the power E995 Intermediate presser motor abs encoder communication error Turn OFF the power E996 SPI communication error between the MAIN and P...

Page 134: ... of pattern change Pattern data has been changed Cancellation of the change Storage of the change M528 Overwriting confirmation of users pattern Overwriting is performed OK M530 Overwriting confirmation of vector data of panel M3 data sewing standard format data simplified program data Overwriting is performed OK M531 Overwriting confirmation of vector data of media M3 data sewing standard format ...

Page 135: ...anel does not exist Data does not exist M545 Data corresponding to media does not exist Data does not exist M556 Confirmation of initialization of the customized data Are you sure you want to initialize the customized keylock data M557 Confirmation of clearance of password setting Clears password Yes or no M616 Confirmation of input of registration of NFC terminal name Enter the registration name ...

Page 136: ...rom the current position M624 Confirmation of shift to the magnetic pole detection mode Firstly detach the motor from the main body of sewing machine Then carry out adjustment M626 Confirmation of clearing of the USB resetting file name M653 During formatting Formatting is performed M669 During data reading Data is being read M670 During data writing Data is being written M671 During data converti...

Page 137: ...ng the needle to shuttle relation Turn ON the power once and turn OFF the power again after making the intermediate presser in the lowered state III MAINTENANCE OF SAWING MACHINE After the completion of adjustment turn the hand pulley to check to make sure that there is no torque irregularity 1 Loosen setscrews right and left Draw out oil shield toward you to remove it 2 Loosen hinge screw Detach ...

Page 138: ...hen lower marker line for DP 17 needle is used 5 Loosen hook setscrew Move the hook to adjust so that hook blade point is aligned with the center of the needle 6 Adjust the longitudinal position of the hook so that a clearance of 0 05 to 0 15 mm is provid ed between the needle and hook blade point when hook blade point is aligned with the center of the needle Then tighten setscrew 0 05 to 0 15 mm ...

Page 139: ...ook or stitch skipping will be caused 7 Loosen setscrews of bobbin case holder position bracket 8 Move bobbin case holder position bracket to the right and left to adjust so that the center of bobbin case holder position bracket is aligned with the center of the needle Then tighten setscrews 9 Loosen setscrews of bobbin case holder position bracket base 10 Move bobbin case holder position bracket ...

Page 140: ...amp foot has been moved up and down to adjust the torque sliding torque of face plate bearing to 0 98 to 7 84 N 100 to 800 g applied when work clamp foot starts moving after face plate bearing has come in contact with the spring pin 1 Loosen the setscrew 2 Loosen nut Apply pressure to bed slide bearing by slightly tightening pressuriza tion adjusting screw At that time move the presser foot face p...

Page 141: ...e 4 When marker dot A is aligned with the right side of the outer periphery of washer the vertical stroke of the intermediate presser becomes 4 mm And when marker dot B is aligned with the right side of the outer periphery of the washer it becomes 7 mm The vertical stroke of the intermediate presser is factory set to 4 mm at the time of delivery A B A By removing the rubber plug in the face plate ...

Page 142: ...lue Then press TRAVEL DIRECTION CHANGEOVER button F once to change over the direction of travel to the return For the return carry out the adjustment following the same steps of procedure described above After the completion of adjustment of sewing in the forward direction and that in the return direction confirm the adjustment by pressing ENTER button D C D E F 1 Whenever you have changed the thr...

Page 143: ...d remaining on the material at the end of sewing is reduced by approximately 1 mm It should be noted that the shorter thread remaining function cannot be used in conjunction with the bird s nest reducing device The length of thread remaining on the wrong side of the material is shortened only at the end of sewing The shorter thread remaining function can be used simultaneously with the thread clam...

Page 144: ...ith a new one While raising the sewing machine gas spring works to move the sew ing machine in the direction of the arrow when the sewing machine is in clined by approximately 45 degrees of an angle with respect to the table It is therefore necessary to lift the sewing machine until the maintenance posi tion is reached while supporting the sewing machine with both hands 3 Turn stopper release leve...

Page 145: ...return the sewing machine to its initial posi tion again 1 To prevent the sewing machine from falling be sure to raise the machine head after fixing table stand casters at the leveled place so as to prevent it from moving 2 Be sure to raise the machine after shifting feeding frame to the rightmost position since X feed cover interferes with the machine table causing breakage 3 When the machine is ...

Page 146: ...d further for a certain period of time without replenishing the places with grease after the display of error No E220 error E221 Grease up error is displayed and the sewing machine fails to operate since the error cannot be released even when the RESET key is pressed When error E221 Grease up error is displayed be sure to replenish the designated places below with grease Then call the memory switc...

Page 147: ...e new grease JUKI Grease A Do not use Grease A and Grease B with mixed Be sure to use the specified grease without fail JUKI Grease A and exclusive grease for linear guide are supplied in the accessory box Adding grease to the needle bar upper and lower bushings section slide block section and intermediate presser bar lower bushing section 1 Open the frame cover to remove intermediate presser auxi...

Page 148: ...on of the slide block 4 Apply JUKI Grease A onto periphery of inter mediate presser bar Remove setscrew from the intermediate presser bar bushing grease hole Put JUKI Grease A through inlet Tighten screw to fill inside the bushing with JUKI Grease A Grease supplement to the face plate section 1 Open the face plate cover 2 Add the JUKI Grease A onto the felt sections 3 locations peripheral shoulder...

Page 149: ...tire linear guide To add grease to the points specified below use the accessory grease part number 40097886 supplied with the unit If any grease other than the specified one is used the related components can be damaged 1 9 3 Portions to which the linear guide specific grease is applied 1 If the grease has decreased due to cleaning air blow or other reasons apply grease again without excep tions 2...

Page 150: ...ook is decreased by tightening adjustment screw 2 The oil quantity to be supplied to the hook is increased by loosening adjustment screw 1 11 Adjusting the amount of oil supplied to the hook When reducing the oil amount do not screw in the screw once Observe the state for approximately half a day and screw If reducing is excessive worn out of the hook will result ...

Page 151: ...ag fuse Fuse for 200 V stepping motor power protection 5A time lag fuse Fuse for 33 V solenoid power protection 5A time lag fuse DANGER 1 To avoid electrical shock hazards turn OFF the power and open the control box cover after about five minutes have passed 2 Open the control box cover after turning OFF the power without fail Then replace with a new fuse with the specified capacity ...

Page 152: ...etach operation panel from the sewing machine 2 Slide operation panel power cover down ward to detach it 3 Remove operation panel lower cover set screws four pieces Detach operation panel lower cover 4 Cut metal plate D that se cures battery with nippers or the like at position A 5 Cut metal plate C that se cures battery with nippers or the like at position B Then remove battery Carefully protect ...

Page 153: ...g or being damaged be sure to check the following items before using it Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine If a large quantity of sewing machine hook oil gathers on the mechanical section of the device wipe off the oil before carrying out cleaning with an air gun 2 1 Cleaning 2 1 2 Cleaning the bobbin and bobbin case ...

Page 154: ... out cleaning of each shaft with an air gun 2 1 4 Cleaning the sensor Carry out cleaning of sensor in the remain ing thread removal section with an air gun once or twice a week 2 1 5 Cleaning the control box for the device Carry out cleaning of the control box once a week 1 Carry out cleaning to remove dust from around the ventilation hole on the bottom of control box with an air gun 2 Carry out c...

Page 155: ...le before replacing the fuse In addition be sure to attach the rated fuse If the air tube at the gripper has worn out or is damaged replace it with a spare tube supplied with the unit as an accessory following the steps of procedure described below 1 Detach hose nipple from the rear end of gripper Then detach the tube 2 Detach the other end of tube from joint 3 Connect a new tube following the afo...

Page 156: ...sewing machine Thick thread can be guided more smoothly by opening the speed controller since the air flow is increased by opening it However thin thread will be likely to flop when the air flow is excessively increased Thin thread can be guided more smoothly by closing the speed controller since the air flow is decreased by closing it However thick thread will be likely not to be guided smoothly ...

Page 157: ... before it trims the thread 1 1 0 1 mm 138 During the bird s nest reducing operation the number of stitches at which the thread trimmer trims the thread is not correct Set the number of stitches to be sewn before thread trimming to the correct setting using the memory switch U319 Thin thread 3 thick thread 2 85 When the bird s nest reducing function is set to ON the needle thread end is failed to ...

Page 158: ...e case of stitch skipping within the 2nd to 10th stitch from the beginning of sewing Reduce the thread take up spring pressure or increase the thread tension applied by the thread tension controller No 1 23 24 6 The needle thread comes out on the wrong side of the material Poorly tensed seam The needle thread tension is not high enough Increase the needle thread tension 23 The tension release mech...

Page 159: ...k Return is defective Needle entry of the last needle is the same as that of the sewing start and the resistance of thread and cloth is large Shift the needle entry point of the last needle 49 11 Thread trimmed at the beginning of sewing is not collected Thread waste accumulates near the thread trimmer connecting bar Defective air pressure setting may be the cause of trouble Set the air pressure t...

Page 160: ... the length of thread coming out of the nozzle to approximately 13 cm Thread unraveling is not performed appropriately Check the thread unraveling condition setting Check the length of thread coming out of the nozzle No thread on bobbin thread cone Put the bobbin thread cone in place Thread tension is high at thread route Referring to I 4 4 How to thread the device with the bobbin thread RSZ type ...

Page 161: ...g still remains on the bobbin Bobbin fails to rotate Referring to I 4 4 2 Installing the bobbin p 19 I 4 5 2 How to fit a bobbin in the bobbin case p 21 check whether or not the bobbin is fitted in the bobbin case correctly Thread slips out of the roller of bobbin thread feeding unit If the thread tension is not sufficient thread may slip off the roller Check the thread tension Bobbin thread feedi...

Page 162: ...ad 30 to 08 G type Applicable count of thread 20 to 05 OP means the optional H L øA øB The G type model is provided with silicon oil tank asm 40097301 as an accessory For the types of models other than G type this device can also be retrofitted as an option The silicon oil tank asm should be fixed on the sewing machine by means of setscrews SM 4041055SP and SM4042055SP supplied with the unit To ti...

Page 163: ...s it is JUKI interchangeable plate set part No For AMS 221F 3020 40218950 Installation procedure for the feed plate interchangeable plate set For 3020 1 Attach pin to feed plate interchangeable plate 2 Remove feed plate screw Remove feed plate This screw will be used later 3 Install feed plate interchangeable plate In stall it using screw you have removed in the aforementioned step 2 and washer Sp...

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JUKI AMS-221F3020RSW/AW-3, Instruction Manual

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