GE SF6 Instruction Manual Download Page 259

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Installation

Installation of terminals

with preparation of contact surfaces

GE Information

08- 2016

L31- 512EN/03

1/4

Presentation

Diagram

In this module

This module contains the following topics :

Topic

Page

Components, products and accessories

Preparing the contact surfaces

Installing terminals

Summary of Contents for SF6

Page 1: ...al GE Information 04 2017 D1736EN 03 1 10 SF6 circuit breaker GL317 With spring operating mechanisms FK3 4 Administrator First issue Compiled by Approved by AHT 19 11 2012 J Bossu V Texier Imagination...

Page 2: ...Content Instruction Manual GE Information 04 2017 D1736EN 03 2 10 This page is intentionally blank...

Page 3: ...demarks and service marks of General Electric Company Trademarks of General Electric Company Cisco is a registered trademark of Cisco Corporation Hyperterminal is a registered trademark of Hilgraeve I...

Page 4: ...ion commissioning operation inspection maintenance and reconditioning Additional copies of this manual can be obtained from your local GE representative by specifying the OI number GE s high voltage s...

Page 5: ...cs Rating plate Description and operation General description of the circuit breaker L12 017EN 04 Description of the interrupting chambers L12 105EN 04 Pole operation interrupting principle L13 005EN...

Page 6: ...ble to obtain the advoc ated lifting equipment one complementary installation procedure is supplied in annexes 3 000 daN minimum H 2 m H H 1 m Support frame assembly L31 139EN 03 Column chambers coupl...

Page 7: ...nstallation continued Connection the vacuum pump L31 853EN 04 Vacuum operation L31 881EN 04 Calculation of the SF6 gas filling pressure for using the pressure gauge tool L31 922EN 04 Pre filling with...

Page 8: ...inspections L34 011EN 09 Commissioning test report RES 310 M EN 14 Acceptance criteria CAEN 103 171 3 009 Maintenance Maintenance plan L51 004EN 07 Electrical wear limits L51 052EN 05 Electrical conta...

Page 9: ...xes Tooling and accessories L60 028EN 04 Product safety sheets PS0000 EN End of equipment service life Dismantling and recovery of circuit breaker components L80 000EN 03 Managing SF6 gas L80 001EN 04...

Page 10: ...haracteristics 3 000 daN minimum H 2 m H Support frame assembly L31 140EN 03 Lifting and positioning the pole L31 200EN 07 Installing terminals with preparation of contact sur faces L31 512EN 03 Insta...

Page 11: ...ng operating mechanism FK3 4 Description The circuit breaker is made up of three poles each activated by a spring operating mechanism Diagram B A C D Parts table The table below gives the main parts o...

Page 12: ...tally and attached at their base to a common housing 6 This housing contains the mechanism used to transfer the operating movement to the mobile contacts of both chambers The interrupting can also be...

Page 13: ...nformation L12 017EN 04 3 6 04 2017 Bearing structure Description The support frame 10 made up with four supports fastened to the housing 3 supports all the circuit breaker components The support fram...

Page 14: ...iption The operating device 11 is a spring operating mechanism of the FK3 4 type The door of the operating device 11 is equipped with two windows These windows permit to display the optical signalizat...

Page 15: ...mation L12 017EN 04 5 6 04 2017 Marshalling cubicle Description The marshalling cubicle D is fastened on the ground near the central pole Included with S The relays required to operate the circuit bre...

Page 16: ...Description and operation General description of the circuit breaker GE Information L12 017EN 04 6 6 04 2017 This page is intentionally blank...

Page 17: ...n of the interrupting chambers GE Information 08 2016 L12 105EN 04 1 4 Presentation Diagram B A Parts table The table below gives the main parts of the interrupting chambers Mark Component Page A Inte...

Page 18: ...1 Description The interrupting chamber has been designed in such a way as to increase the mechanical resistance of the working part and take advantage of the low wear rate of the contacts subjected t...

Page 19: ...he operating tie rod 8 to the moving contact 4 of the two chambers Diagram 15 8 4 4 Parts table The table below gives the housing internal and peripheral components Mark Component Function 4 Moving co...

Page 20: ...Description and operation Description of the interrupting chambers GE Information 08 2016 L12 105EN 04 4 4 This page is intentionally blank...

Page 21: ...minal 1 the fixed contact support 2 the main contacts 3 the moving contact 4 the moving contact support 5 the common housing 6 and follows the opposite chain on the other chamber and the terminal 1 1...

Page 22: ...ical or manual opening order is given the energy accumulated in the opening spring 7 is released The insulating tie rod 8 directly activated by the opening spring 7 trans mits the movement to the tran...

Page 23: ...al effect When the contacts 10 separate the arc appears and its energy causes the pressure to rise in the thermal expansion volume Vt closed by the fixed contact rod 11 and the insulating nozzle 12 12...

Page 24: ...ration are adsorbed by the molecular sieve situated at the base of the pole A few powdery compounds are deposited in the form of dust which is quite harmless for the circuit breaker Special case of sm...

Page 25: ...he energy accumulated in the closing spring 15 situated inside the operating device is released This energy is transmitted directly to the pole operating shaft 16 to ensure closing The release of the...

Page 26: ...Description and operation Pole operation Interrupting principle GE Information L13 005EN 04 6 6 08 2016 This page is intentionally blank...

Page 27: ...commissioning or when auxiliary voltage is lacking operations can also be performed directly on the mechanism Warning OPERATION AUTHORIZED ONLY IF THE OPERATING DEVICE IS CON NECTED TO THE CIRCUIT BR...

Page 28: ...opening spring 3 activates the lever 33 by means of the chain 34 This spring is a pressure helical type NOTE The levers 5 11 32 33 form one piece only Closing shaft D On the closing shaft 7 are place...

Page 29: ...osing and 27 Opening Auxiliary mechanical fittings D The operating mechanism can be activated by the manual levers 24 Closing and 28 Opening WARNING Operating the mechanism by the manual levers 24 Clo...

Page 30: ...osing shaft 7 effects a 180 rotation generated by the loaded clos ing spring 9 D The cam 10 rotates the main shaft 1 by means of the lever with roller 11 After a 60 rotation the lever 5 rests on the o...

Page 31: ...spring 9 by means of the reducing gears 13 of the inertia fly wheel 8 and the chain 15 D At the full stroke the gear 19 is at the no tooth sector of the inertia flywheel 8 and the reducing gears 13 ca...

Page 32: ...e opening coil 27 is energized or the manual opening lever 28 is operated the opening latch 6 releases the lever 5 D The main shaft 1 effects a 60 clockwise rotation generated by the loaded opening sp...

Page 33: ...e monitoring types D Permanent monitoring with the help of a threshold densimeter D Periodic monitoring with the help of a dial densimeter visual control Symbols IEC symbols for the apparatus technica...

Page 34: ...a higher gas pressure against the walls of compartment Constant density At constant density with an fixed compartment volume the pressure changes in the same way as the temperature Since the gas dens...

Page 35: ...e gauge Absolute If the deformable diaphragm one surface of which is in contact with the SF6 gas blocks a volume where a vacuum has been developed the pressure gauge measures the pressure differ ence...

Page 36: ...essure gauge capable of measuring the effective pressure An effective pressure value corresponds to the rated density determined for normal atmospheric pressure 101 3 kPa and an ambient temperature of...

Page 37: ...sity diminishes and determine 2 distinct thresholds These contacts are wired to the terminal block inside the cubicle and are usu ally left at the user s disposal for the following use D Alarm pressur...

Page 38: ...ial is divided into three colored areas Green Yellow and Red The posi tion of the needle indicates the SF6 gas absolute pressure value 0 1 Needle position Colored area Direction GREEN None YELLOW Perf...

Page 39: ...les chambers and column are filled with nitrogen N2 for transport purposes to an effective pressure of 0 03 MPa at 20 C 68 F In this module This module contains the following topics Topic Tema Page P...

Page 40: ...atus is equipped with these Characteristics of packaging cases The table below gives the characteristics of the circuit breaker components packaging cases depending on the apparatus Packaging case typ...

Page 41: ...est Report REI S The ID plate on each component column breaking chamber actuator S The colour of the sticker columns breaking chambers actuator Example of markings and identification Manufacturer s re...

Page 42: ...ates Choose and install the components identified by the plate 1 OUTSIDE PLATE INSIDE PLATE 101 525 0010 Serial Number Mark 01 2 1 Y Y Y Verification of coloured stickers Ensure that the components ha...

Page 43: ...circuit breaker for a medium term storage Component Storage Components of the circuit breaker pole The apparatus must be stored with its transport packaging open whilst placed on beams in a closed ind...

Page 44: ...bicle The centralizing cubicle should be stored in the same place as the circuit breaker and the operating device these three sub assemblies being inseparable S In order to prevent corrosion damage du...

Page 45: ...tion of the cir cuit breaker Instruction Comment 1 Read all the Installation modules completely before beginning erection works The erection instructions describe all the pro cedures to be carried out...

Page 46: ...Installation Erection general instructions GE Information 07 2016 L30 002EN 03 2 2 This page is intentionally blank...

Page 47: ...oducts for the screws before tight ening Designation Grid Solutions item reference Supplier Supplier item reference Grease 01835208 1kg box MOBIL OIL MOBILPLEX 47 MOBILUX EP3 Contact grease 01835118 2...

Page 48: ...ssembling Product to use usual MOBILPLEX 47 MOBILUX EP3 electrical connections CONTACTAL HPG with seals Can be dismantled Product YES MOLYKOTE 111 NO LOCTITE 225 Where to apply the product The table b...

Page 49: ...screw head corresponds with the reference torque shown in the table below to within a tolerance of 20 TIGHTENING TORQUES in daN m STEEL SCREWS CLASS 6 8 or STAINLESS A2 70 A4 70 STAINLESS A2 80 A4 80...

Page 50: ...Installation Tightening torques GE Information 07 2016 L31 001EN 03 4 4 This page is intentionally blank...

Page 51: ...3EN 04 1 4 Presentation Introduction During the erection of the circuit breaker some particular mounting or check ing operations will be realized In this module This module contains the following topi...

Page 52: ...bristles or fil ings Remove where applicable the color identification point with fin gernail never with a sharp instru ment Check the condition of the seal which should present no scratches or deform...

Page 53: ...onnection assembling Necessary products List of the Grid Solutions products and accessories necessary for the screw sealing Grid Solutions reference Diagram Designation 01818327 LOCTITE 225 250ml 0183...

Page 54: ...4 Screw sealing continued Where to apply the product The table below indicates the part of the screws to treat with the appropriate product before tightening depending on the assembling type Assembli...

Page 55: ...at 20 C It is of prime importance that the presence of N2 gas in pole be verified before going any further with installation Necessary tools List of the necessary Grid Solutions tools for the checkin...

Page 56: ...ns Remove only the cover of the case Remove packaging protection to free the housing 7 of the column NOTE Keep the packaging protection for later utilization 7 Visual inspection of the column Begin vi...

Page 57: ...olumns Step Action Diagram 1 Remove the plug 1 and install the filling tool 3 tighten the filling tool BY HAND 3 1 2 Unscrew the valve cap 4 and press on the valve briefly some gas should escape If no...

Page 58: ...chambers This cover is equipped with a test valve in turn protected by a plug 8 5 6 8 6 Process The table below gives the steps of checking for presence of N2 gas in the inter rupting chambers Step A...

Page 59: ...minder Frames may be supplied by either Grid Solutions or the customer In this module This module contains the following topics Topic Page Components necessary for the operation 2 Support frame compon...

Page 60: ...he operation Necessary product Grease MOBILPLEX47 MOBILUXEP3 screws greasing Necessary tools List of the tools necessary for the installing Mark Diagram Designation Number 1 Lifting strap 3 m 2 Handli...

Page 61: ...e support frame is supplied by Grid Solutions check the necessary components to the assembling Necessary components List of the Grid Solutions components necessary for the assembling Mark Diagram Desi...

Page 62: ...N 03 4 10 01 2017 Support frame components per pole continued Necessary components continued List of the Grid Solutions components necessary for the assembling Mark Diagram Designation Number 20 Screw...

Page 63: ...ion of the columns will be in the order A B and C Preparing the pole Sling the A column with the aid of two flexible lifting straps 1 Extract the column from the case and put it down on the case wood...

Page 64: ...he screws 7 Install the screw 5 only on this support 2 10 2 x 2 H M16 35 7 9 x 1 H M16 45 5 2 With the aid of two flexible lifting straps position the frame support 3 onto the housing 10 and fasten it...

Page 65: ...and NORDLOCK washers 9 Do not tighten the screws 7 10 2x2 H M16 35 7 9 3 5 With the aid of two flexible lifting straps position the frame support 2 onto the housing 10 and fasten it with the use of t...

Page 66: ...ssembly continued Process continued The table below gives the steps of installing the supports of the frame Step Action 7 Install the strengthening pieces 21 outside the frame support with the use of...

Page 67: ...all on the frame Mark Diagram Designation Number 14 Lifting shackle 4 15 Ring bolt 4 16 Washer 8 Process The table below gives the steps of installing the lifting tools on the support frame Step Actio...

Page 68: ...Installation Supporting frame assembly GE Information L31 139EN 03 10 10 01 2017 This page is intentionally blank...

Page 69: ...40 min NOTE The coupling operations must be carried out by a mini mum of two people T max 40 min Lifting means Provide an adequate means of hoisting 3 000 daN minimum H 2 m H H 1 m Stages of the coupl...

Page 70: ...ting equipment Positioning the casing Using the appropriate lifting equipment position the chamber casing so that S The centreline of the chambers is perpendicular to the plane of the lifting equipmen...

Page 71: ...ng chambers Removing the chamber casing Remove the side panels and cover from the case Rotating the chambers Using two flexible slings swing the chambers through 180 then level the transport covers NO...

Page 72: ...t of Grid Solutions elements required for assembly per pole Mark Illustration Description Quantity 50 Corona shields 1 51 Lugs 4 52 Fittings H M10 30 4 Assembly Attach the lugs 51 to the corona shield...

Page 73: ...ments required for the coupling operation Elements required Grid Solutions List of Grid Solutions items necessary for the operation Mark Illustration Description Quantity 20 Seal 1 21 Screws H M16 65...

Page 74: ...essary for the operation Mark Illustration Description Quantity 30 31 Short centring pin Long centring pin 1 32 Lever 1 33 Protective mask 1 34 Trolley stop 1 35 Fitting tool for coupling pin 1 36 80...

Page 75: ...ist of tools required Mark Illustration Description Quantity 45 Hoisting strap 3 m 4 Instructions The following table shows the steps to follow when lifting the column Step Action Illustration 1 Fit t...

Page 76: ...he centring pins Fit parts A B C to the centring pins 30 31 without locking them in place so that they may be easily removed later on NOTE Pin 31 is longer than pin 30 30 A B C 31 Depressurizing the c...

Page 77: ...on Illustration 1 Remove the fixings 40 and insert the lever 32 through the bracket rings 7 Pull on the lever 32 to open the cover 4 Hold on two two of the cover bolts 40 for later use 32 x 8 H M16 55...

Page 78: ...ng wire cutters cut through the Rilsan collar 9 holding the connector tube and remove it 9 6 Using the coupling tool 35 remove the tube 10 andsep arate the cover 4 from the stop ring 8 10 35 4 8 7 Fit...

Page 79: ...ainst the spherical casing 2 lightly tighten the nuts 41 Fit the screws 42 to the centring pins 30 and 31 41 41 2 42 31 42 30 Removing the column cover The table below shows the steps for removing the...

Page 80: ...ustration 1 Clean the contact surfaces A and B with ISOPRO PANOL Only coat surface B with MOLYKOTE M111 lubricant A B 2 Fit a new seal 20 and place it on surface A referring to Preparing and fitting s...

Page 81: ...ustration 1 Slowly lower the column 1 inserting the centring pins 30 31 into the holes in the flange Make sure both pins are cor rectly aligned 1 12 30 8 31 2 Slower lower the column to align the pin...

Page 82: ...Step Action Illustration 5 Fit the coupling pin 24 by manually pulling on the fit ting tool 34 until it stops on the cylinder 8 35 24 8 6 Fit the circlips 25 sliding them along the fitting tool 35 us...

Page 83: ...icant Remove the rigid cable 36 Remove the trolley stop fix ing screws 40 B A 36 40 2 Lower the seal 20 onto the chamber casing Lower the screws 42 on the centring pins 42 42 20 3 Continue to slowly l...

Page 84: ...ngs See module General assembly procedures Lock the nuts 23 at the appropriate torque immobil ising the bolt heads 21 H M16 65 75 13 5 daN m x 6 21 22 23 51 x 4 H M10 30 3 2 daN m 2 52 50 5 Tighten al...

Page 85: ...chambers GE Information L31 7137EN 02 17 18 11 2016 Final coupling continued Vacuum extraction and filling with gas Once the coupling operation has been completed continue with S The air extraction op...

Page 86: ...Installation Coupling of column and chambers GE Information L31 7137EN 02 18 18 11 2016 This page is intentionally blank...

Page 87: ...mn chambers coupling is now finished the pole is yet maintained by the lifting equipment In order to continue the pole installation it is neces sary now to lay it on the ground In this module This mod...

Page 88: ...eps of tipping down the pole of the circuit breaker Step Action 1 Using the lifting device slowly tip down the pole around the axis of the interrupting chambers until the ground Pay attention to do no...

Page 89: ...breaker and vacuum operation GE Information 08 2016 L31 721EN 04 3 4 Vacuum operation Principle The procedure of the vacuum operation depends on the duration of cham bers column coupling Process See m...

Page 90: ...Protection of the interrupting chambers Introduction It is important to protect the insulators of the interrupting chambers during the next operations installing the terminals installing the capacito...

Page 91: ...ration of contact surfaces GE Information L31 731EN 04 1 4 11 2016 Presentation Diagram In this module This module contains the following topics Topic Page Components products and accessories 2 Prepar...

Page 92: ...ing per pole Mark Diagram Designation Number 1 Terminal 2 3 Screws H M12 45 8 Necessary products and accessories List of the Grid Solutions products and accessories necessary for the installing Grid S...

Page 93: ...ease CONTACT GREASE 50 Vaseline 50 Contactal grease Preparing the contact surfaces The table below gives the steps of preparing the contact surfaces Step Action Diagram 1 Remove the temporary screws f...

Page 94: ...immediately the terminals 1 on the interrupting chambers 2 after preparation of contact surfaces Fasten the terminals using screws 3 use CONTACT GREASE to seal the screws x 4 H M12 45 5 daN m 3 2 2 2...

Page 95: ...2017 Presentation Diagram Necessary tools List of the tools necessary Mark Diagram Designation Number 12 Lifting strap 3m 2 In this module This module contains the following topics Topic Page Compone...

Page 96: ...omponents List of the Grid Solutions components necessary for the assembling per pole Mark Diagram Designation Number 1 Capacitor 2 3 Support 2 4 or Support depending on the apparatus 2 5 Screws H M12...

Page 97: ...ion L31 741EN 05 3 4 01 2017 Preparing the capacitors Installing the supports Install the support 3 on the capacitor 1 using the screws 5 Install the support 4 on the capacitor 1 using the screws 5 4...

Page 98: ...talling the capacitors Process Install the capacitors 1 on the interrupting chambers 6 and 7 using the screws 8 and 9 NOTE Use the two spacers 10 to install the capacitors capacitor support 4 side 10...

Page 99: ...shields on the interrupting chambers GE Information L31 7510EN 02 1 4 03 2017 Presentation Diagram In this module This module contains the following topics Topic Page Preparing the stress shields 2 I...

Page 100: ...olutions components List of the Grid Solutions components necessary for the assembling per pole Mark Diagram Designation Number 1 Stress shields ring 2 2 Bracket 8 3 Screws H M10 30 8 Necessary produc...

Page 101: ...s components List of the Grid Solutions components necessary for the assembling per pole Mark Diagram Designation Number 5 Screws H M12 30 8 Necessary product LOCTITE 262 screws locking Process Instal...

Page 102: ...Installation Installing stress shields on the interrupting chambers GE Information L31 7510EN 02 4 4 03 2017 This page is intentionally blank...

Page 103: ...pole Mark Diagram Designation Number 1 LIFTING STRAP 3 m 1000 kg 4 2 LIFTING STRAP 6 m 1000 kg 4 In this module This module contains the following topics Topic Page Positioning the lifting straps 2 L...

Page 104: ...umn made up with three insulators four 6 m lifting straps are sufficient D For columns made up with four insulators prepare four wholes one 3 m lifting strap 1 knotted with one 6 m lifting strap 2 2 P...

Page 105: ...017 Lifting the pole Process By means of a lifting device hoist the pole up whilst allowing it to rest on the base of the frame Place the trip ropes 10 on the support legs of the chassis frame 9 to en...

Page 106: ...t respecting the orientation of the pole indicated on the sketch of the device 2 If necessary place shims under the supports of the frame so that the upper plate is level 3 Install the washers 12 and...

Page 107: ...agram Designation Number 1 Lifting strap 1 6 Lever 1 Lifting equipment Provide an appropriate lifting equipment 300 daN Process The table below gives the steps of installing the operating device on th...

Page 108: ...osition of operating device optical signalization Circuit breaker Open Closing spring Released Necessary components List of the Grid Solutions components necessary for the operation Mark Diagram Desig...

Page 109: ...d with a securing tool 4 and a safety plate 5 temporarily attached to the end of the handle 12 To fit the operating lever you must a Remove the securing tool 4 b Manually open the pole c Refit the sec...

Page 110: ...shaft continued Manual opening operation The table below gives the steps of manual opening operation Step Action Diagram 1 Remove the securing tool 4 then screw the operating lever 6 onto the flange o...

Page 111: ...gives the steps of manual opening operation Step Action Diagram 3 Put back the blocking tool 4 on the flange of the sleeve 12 NOTE This tool ensure the angular positioning of pole operating shaft dur...

Page 112: ...g the operating device Necessary components List of the Grid Solutions components necessary for the operation Mark Diagram Designation Number 10 Washer M20 4 22 Spacer 1 26 Spacer 1 23 Eccentric space...

Page 113: ...and make this level Approximate weight 300 kg 3 Approach the operating device in assembly position the jib of the lift ing equipment must be under the stress shields ring to avoid that the cables touc...

Page 114: ...her 10 and the nut 14 on the lower fastening screw B NOTE Do not tighten the nut 14 2 Install the eccentric spacers 23 washers 10 and the nuts 14 on the upper fastening screws C and D NOTE Do not tigh...

Page 115: ...es the wedging procedure for the fastening screws depending to the X play X 22 20 Important 35 daN m 24 25 If the X play is Action X 1 mm Tighten to the indicated tightening torque X 1 mm D Wedge betw...

Page 116: ...Installation Installation of operating device GE Information L31 7902EN 02 10 12 11 2016 Removing the blocking tool Process REMOVE THE BLOCKING TOOL 4 4...

Page 117: ...fer to the wiring diagram of the cir cuit breaker Connect up the operating device s wires NOTE Use the holes provided on the supports of the frame to fix the cables Connecting up the contact densimete...

Page 118: ...ting system of the operating device in bothsum mer and winter to avoid condensation and the corrosion which might result from this DO NOT SUPPLY THE OPERATING MECHANISM MOTOR WITH CURRENT TO AVOID THE...

Page 119: ...stalling Mark Diagram Designation Number 1 VACUUM PUMP OPTIONAL 110 220 V 50 Hz 4 5 m3 h or 115 230 V 60 Hz 4 5 m3 h 1 2 UNIVERSAL CONNECTION 1 2 GAZ ET 1 2 NPT 1 In this module This module contains t...

Page 120: ...2016 L31 853EN 04 2 4 Installing the universal connection Process The table below gives the steps of installing the universal connection Step Action Diagram 1 Remove the plug 3 3 2 Install the univer...

Page 121: ...r of the tube to use 16 25mm 1 8 Collar 1 Connection The table below gives the connection procedure of the vacuum depending of the used tube union 2 If the tube is equipped with an union Action DILO D...

Page 122: ...p 11 Pressure gauge Reading the pressure 12 Distribution block Connection the vacuum pump 13 Close tap Fastening the accessory 9 Process The table below gives the steps of the vacuum pump connection S...

Page 123: ...on depends on the duration of cham bers column coupling Decision table The table below gives the vacuum operation procedure depending on the dur ation of chambers column coupling If the duration of th...

Page 124: ...ple vacuum operation Step Action Comment Diagram 1 Start the vacuum pump to evacu ate the pole to a value 1 mbar 100 Pa KEEP THE PUMP RUNNING FOR AT LEAST 1 HOUR AT THIS VALUE 2 Close the tap 1 of the...

Page 125: ...8 N2 2 Fit the pressure reducer 10 on the nitrogen N2 bottle 8 8 10 N2 3 Briefly open the nitrogen N2 bottle tap 9 and the cock 11 of the pressure reducer to eliminate any air inside the piping appro...

Page 126: ...9 S Open and close the cock 11 of the pressure reducer to eliminate any air inside the tube 12 approx 3 s at low flow rate S Close the nitrogen N2 bottle tap 9 9 12 N2 Closed 11 Open 4 Connect the tu...

Page 127: ...vacuum operation with nitrogen purging N2 Step Action Comment Diagram 6 Disconnect the tube 12 from the filling tool 4 12 4 7 Remove the filling tool 4 with the valve cap 4 8 Connect the vacuum pump...

Page 128: ...Installation Vacuum operation GE Information 08 2016 L31 881EN04 6 6 This page is intentionally blank...

Page 129: ...bols for the apparatus technical characteristics Symbol Designation pre Filling rated pressure for the insulation pae Alarm pressure for the insulation pme Minimal pressure for the insulation In this...

Page 130: ...66 kg m3 pme 39 55 kg m3 Minimum admissible temperature up to 30 C Example Determination of the circuit breaker s filling pressure with SF6 gas Parameters Values pre SF6 gas rated filling effective pr...

Page 131: ...e values into the corresponding box and write down the result With the help of the table page 4 Values of the SF6 gas effective pressures in accordance with the temperature determine the value pre in...

Page 132: ...0 688 0 571 0 540 13 0 546 0 454 0 429 33 0 691 0 574 0 542 12 0 549 0 456 0 431 34 0 694 0 577 0 545 11 0 552 0 459 0 433 35 0 697 0 579 0 547 10 0 555 0 462 0 436 36 0 701 0 582 0 550 9 0 558 0 464...

Page 133: ...used to fill the pole must conform to the requirements laid out in IEC 60376 Necessary equipment and tools List of the necessary Grid Solutions equipment and tools for the pre filling with SF6 gas Ma...

Page 134: ...8 SF6 2 Fit the pressure reducer 10 on the SF6 gas bottle 8 8 10 SF6 3 Briefly open the SF6 gas bottle tap 9 and the cock 11 of the pressure reducer to eliminate any air inside the piping approx 20 s...

Page 135: ...ressure reducer to eliminate any air inside the tube 12 approx 3 s at low flow rate D Close the SF6 gas bottle tap 9 9 11 12 Open Closed SF6 3 Connect the tube 12 to the filling tool 4 12 4 4 Open the...

Page 136: ...Installation Pre filling with SF6 gas at 0 05 MPa GE Information L31 960EN 04 4 4 02 2017 This page is intentionally blank...

Page 137: ...L FILLING COMMISSIONING OPERATIONS AFTER MAINTENANCE OR INTERVENTIONS THE CONDITION OF THE INSULATORS MUST BE VERIFIED VISUALLY ALL PERSONS PRESENT MUST TAKE SHELTER OR REMAIN AT A MINIMUM SAFETY DIST...

Page 138: ...tools for the filling with SF6 gas Mark Diagram Designation Number 2 Filling tool 1 8 Pressure reducer 1 6 SF6 gas bottle s 14 Gauge 0 1 MPa 1 depending on the apparatus In this module This module con...

Page 139: ...e SF6 gas monitoring Calculation of the filling pressure at site Ambient temperature 0 C Process The table below gives the steps of the filling with SF6 gas operation 7 11 Open Closed 9 SF6 Step Actio...

Page 140: ...of the pressure reducer from thefilling tool 2 NOTE Keep the unconnected end of the tube 10 higher than the other end to stop the SF6 gas which it contains from escaping and to prevent moisture enter...

Page 141: ...efinitively adjust the pressure to its cor rected value defined according to both ambient temperature and atmo spheric pressure Preparation The table below gives the preparation steps before checking...

Page 142: ...corrected pressure too low Top up with SF6 gas If the pressure adjustment is Action 0 05 MPa End of control 0 05 MPa Proceed to a new inspection after a stabilization period of 2 3 hours End of contro...

Page 143: ...ecking gas tightness Necessary Grid Solutions tools List of the Grid Solutions tools necessary for the tightness inspection Mark Diagram Designation Number 12 Leak detector optional 1 Process Make sur...

Page 144: ...f SF6 gas in circuit breaker Principle This measurement is not required the equipment being provided with molec ular sieves in sufficient quantity to give a dew point of 0 C 32 F for an ambient temper...

Page 145: ...IONS REQUIRED AS PART OF INSPECTION PRO GRAMME PRIOR TO COMMISSIONING ALL POSSIBLE SAFETY PRE CAUTIONS SHOULD BE TAKEN TO PROTECT PERSONNEL WORK ING ON THE EQUIPMENT In this module This module contain...

Page 146: ...Pre commissioning inspections GE Information L34 011EN 09 2 6 10 2016 Pole operating device coupling sleeve Checking Check that the blocking tool is not on the flange of the sleeve Otherwise remove it...

Page 147: ...d identification of interrupting chambers Inspection Check that the interruption chambers are disposed correctly the bosses B1 and B2 must be situated on the same side as the operating mechanism 3 Rul...

Page 148: ...es the steps of checking Step Action Comment 1 Measure SF6 or SF6 CF4 gas pressure by means of the pres sure inspection gauge tooling Follow the instructions given in module Filling with SF6 or SF6 CF...

Page 149: ...EN 09 5 6 10 2016 Operating device Measurements Note the supply voltage of motors on the operating mechanism terminals Inspection Check that the following items are working correctly heating lighting...

Page 150: ...ote controls to be used S Perform 5 CLOSING OPENING cycles electrically by remote control DUE TO THE RISK OF PROBLEMS DURING TRANSPORT BEFORE ANY INITIAL FILLING COMMISSIONING OPERATIONS AFTER MAINTEN...

Page 151: ...en service continu Normal current Corriente en servicio continuo ______ A Pouvoir de coupure en court circuit Short circuit breaking current Poder de corte en corto circuito ______ kA Pression relativ...

Page 152: ...e C tat des emballages Condition of packings Condici n de los embalajes Organe de man uvre Operating mechanism Organo de maniobra __________ __________ __________ l ment de p le Pole element Elemento...

Page 153: ...ole C Pole C V RIFICATION APR S MONTAGE CHECKS AFTER ERECTION COMPROBACI N DESPU S INSTALACI N Sch ma de c blage Wiring diagram _______________ Esquema de alambrado Croquis de montage Assembly drawing...

Page 154: ...test Ensayos opcional Le mesurage de la r sistance des circuits principaux est n cessaire que si les l ments de coupure ont t assembles sur site Measurement of the r sistance of the main circuit need...

Page 155: ...Presi n barom trica Temperatura La mesure en pression relative suivante est applicable pour le SF6 pur The following relative pressure measurement is applicable for pure SF6 El medido en presi n relat...

Page 156: ...Phase Fase Seuil Threshold Umbral P1 Pre Compl ment remplissage Alarm Umbral 1 P2 1 Pae Baisse pression Lockout Umb ral 2 P2 2 Pme Baisse pression Lockout Umb ral 3 P1 Pre Compl ment remplissage Alar...

Page 157: ...de gaz neuf venant d une bouteille sc l e These quality checks are not required on sealed equipment and new gas used from sealed bottles Los ensayos de calidad de gas no se debe hacer en equipos sella...

Page 158: ...____ _____ _____ Avec relais With relay Con rel _____ _____ _____ _____ _____ _____ Dur e d ouverture Voie 1 Opening time Way 1 Tiempo de apertura V a 1 Direct bobine Direct coil Directo bobina _____...

Page 159: ...pertura via 1 ______ ______ ______ Ouverture voie 2 Opening way 2 Apertura via 2 ______ ______ ______ Entre phases Between phases Entre fases Fermeture Closing Cierre ______ Ouverture voie 1 Opening w...

Page 160: ...Phase Fase Phase Phase Fase Valeur en Values in Valores en Pole A Pole A Pole B Pole B Pole C Pole C _____ _____ _____ _____ _____ _____ DUR E D INSERTION DE LA R SISTANCE RESISTOR INSERTION TIME ms T...

Page 161: ...Thermostated heating Calefacci n con termostats Signalisation d faut SF6 1er seuil SF6 fault indication 1st threshold Se alisaci n de falta de SF6 1o umbral Chauffage permanent Permanent heating Cale...

Page 162: ...dos en fabrica INDICATION INDICATION INDICACION Dans le cas des appareils en T un minimum de 50 man uvres doit tre r alis es sur site D apr s norme CEI 62271 100 pour validation des accouplements r al...

Page 163: ...S Document informatique g r par le logiciel utilis SUIVI DES MODIFICATIONS DATE INDICE OBJET AUTEUR 20 01 2017 009 Logo GE Thierry MALATIER 05 04 2011 008 passage au logo alstom et mise en conformit d...

Page 164: ...les contacts se touchent dans le premier p le pendant la fermeture CART DE SIMULTAN IT ENTRE CHAMBRES D UN M ME P LE Pour la m me man uvre diff rence de temps maximale entre les instants o les contac...

Page 165: ...aximum deviation between the instants when the chambers contacts touch during the closing operation and maximum deviation between the instants when the chambers contacts are separated during the openi...

Page 166: ...Closing of O CO 92 112 2 me Ouverture de O CO 2nd Opening of O CO 40 56 Insertion de la r sistance la fermeture Resistor insertion on closing 5 5 9 0 DUR ES DES RELAIS TIMINGS OF RELAY Pour relais All...

Page 167: ...Opening of CO 26 56 Type b Ouverture de CO Opening of CO 37 67 Type a 1 re Ouverture de O CO 1st Opening of O CO 9 22 Type b 1 re Ouverture de O CO 1st Opening of O CO 20 33 Type a Fermeture de O CO C...

Page 168: ...CHARGING TIME in s at rated voltage Tension Moteur en V Motor Voltage in V Maximum toutes all 10 RESISTANCE DE CONTACT DU CIRCUIT PRINCIPAL sans prise de courant en sous courant continu de 100 A MAIN...

Page 169: ...tion GL circuit breakers use pure SF6 gas as an arc quenching medium or a SF6 CF4 gas mixture and require only a reduced amount of maintenance In this module This module contains the following topics...

Page 170: ...hat the circuit breaker and associated control circuits are working properly Inspections M2 Every five years This necessitates circuit breaker shutdown It is not necessary however to dismantle interru...

Page 171: ...ensimeter or a pressure gauge check SF6 pressure or SF6 CF4 gas mixture It is advisable to perform at least 2 CO duty cycles per year when apparatus are scarcely used in order to check that circuit br...

Page 172: ...config files to a local hard drive for analysis Monitoring devices and or Point on Wave relays Check for the presence of alarms on the front panel Carry out a download from the equipment and save the...

Page 173: ...ace finish and protection Support Inspection Action Galvanized steel Oxidized parts Thorough brushing of oxidized parts Degreasing with solvent Application of a coat of zinc paint Painted galvanized s...

Page 174: ...ting device Air vents should be clean free of dust and unobstructed If necessary clean using a solvent Make sure that the permanent resistors are working properly by checking that these give off heat...

Page 175: ...that the connectors and tips of conductors are tightened correctly and check the torque of connection mountings Tool used 4 mm diameter screw driver for terminals of the Entrelec type for example CAUT...

Page 176: ...Maintenance Maintenance plan GE Information 08 2016 L51 004EN 07 8 8 This page is intentionally blank...

Page 177: ...of the curve below This curve corres ponds with the formula NI2 20 000 kA2 N number of interruptions on value I Example it is possible to perform 50 interruptions on a current of 20 kA Normal guarant...

Page 178: ...Maintenance Electrical wear limits GE Information 08 2016 L51 052EN 05 2 2 This page is intentionally blank...

Page 179: ...05499001 1 Gauge 0 1 MPa HBL 02842118 HB0005499001 17 Pressure reducer 0 1 MPa HBL 02557392 HBLN55161601 1 5 Connection valve block HB0005649001 1 Set of seals HB0000270121 1 Test lamp HBL 02861501 1...

Page 180: ...r SF6 CF4 gas volume Process The table below gives the process to preparing the densimeter Step Action Diagram 1 Remove the densimeter 1 held in place by screws 8 on the hous ing cover 2 of the cir cu...

Page 181: ...p Action Diagram 1 Check that the REGULATION screw 20 of the gauge 11 is in valve closed posi tion screwed 11 20 2 Connect the pipe 12 of the gauge 11 on the valve 24 of the connec tion valve block 5...

Page 182: ...ep Action Comment 1 Open the SF6 gas bottle tap 21 and adjust gas output by acting on the cock 22 of the pressure redu cer reduced flow rate Close the tap 21 from time to time to check pressure on the...

Page 183: ...e effective pres sure at which the Alarm pressure for the insula tion pae contact switches over corrected in keeping with temperature and local atmospheric pressure Value pae see technical charac teri...

Page 184: ...1 held in place by screws 14 on the connection valve block 5 x3 14 H M6 20 5 1 3 Remove the connection valve block 5 held in place by screws 8 on the housing cover 2 of the circuit breaker NOTE If the...

Page 185: ...control tool Step Action Diagram 1 Take precautions to remove the seal 16 from the connection valve block 5 and put it away into the SET OF SEALS box of the densimeter threshold inspection case 16 5...

Page 186: ...ontact densimeter threshold inspection GE Information 08 2016 L51 108EN 06 8 8 Special case with two densimeters Instructions If the apparatus is equipped with a second densimeter repeat the opera tio...

Page 187: ...DI CATOR IS IN THE POSITION BELOW Circuit breaker Open Closing spring Released NEVER WORK THE OPERATING DEVICE WHEN THIS IS NOT COUPLED TO THE CIRCUIT BREAKER In this module This module contains the f...

Page 188: ...EN 05 2 10 11 2016 Positions of optical signalization A position Circuit breaker Open Closing spring Loaded B position Circuit breaker Closed Closing spring Released C position Circuit breaker Closed...

Page 189: ...sure that the SF6 pressure gas is pme Below this level no mechanical operating is allowed Release the springs The table below gives the procedure to release the closing spring and the opening spring d...

Page 190: ...ide the operating device it is necessary to remove some cabinet parts Removing side panels The table below gives the steps of side panels removing Step Action Diagram 1 Remove the nuts 2 from the left...

Page 191: ...g an opening or closing electro magnet Step Action Diagram 1 Disconnect the supply wires from the coil 9 10 10 11 9 9 2 Extract the blade spring 10 by pressing outwards on the rivet with a finger 3 Re...

Page 192: ...GE Information L51 303EN 05 6 10 11 2016 Resumption of service Installing the side panels Insert the side panel 3 under the edge of the roof plate 4 Press it down to insert the mounting screws and fa...

Page 193: ...the circuit breaker pole Step Action Comment 1 Re energize the closing and opening circuits 2 Switch on the motor supply cir cuit The motor starts up and reloads the closing spring Check the optical...

Page 194: ...SYLITEA 4 018 This grease can easily endure very low temperatures and has an excellent resistance to ageing So that its qualities are not modified during use it ispro hibited to D Mix this grease with...

Page 195: ...enance Intervention on the FK3 4 operating device GE Information L51 303EN 05 9 10 11 2016 Cleaning the windows Recommended product To clean the windows use exclusively soapy water DO NOT USE SCOURING...

Page 196: ...Maintenance Intervention on the FK3 4 operating device GE Information L51 303EN 05 10 10 11 2016 This page is intentionally blank...

Page 197: ...necessary for commissioning maintenance of the circuit breaker Only the tools and accessories specified on ordering are delivered Commer cially available tools e g spanners torque wrenches spirit leve...

Page 198: ...f densi meter thresholds HBLN55000401 FILLING TOOL SF6 filling topping up HBL 02842117 HB0005499001 PRESSURE GAUGE 0 0 765 MPa SF6 filling topping up Inspection of densimeter thresholds HBL 02842118 H...

Page 199: ...g of the pole HB0001652001 x4 station LIFTING STRAP 6m Handling of the pole HBL 02236071 x4 station LIFTING SHACKLE Handling of the pole HBLD00786901 x8 station WASHER Handling of the column HBLN55069...

Page 200: ...ER DESIGNATION USE HB0015532001 x1 station STOP Chambers column coupling HB0000571001 x1 station LEVER Installing the operat ing device HB0000504001 x1 station PROTECTION Chambers column coupling HB00...

Page 201: ...s special tools NUMBER DESIGNATION USE HBLN55000406 UNIVERSAL CONNECTION 1 2 GAZ AND 1 2 NPT Vacuum operation in pole HBLD00001901 LEAK DETECTOR Checking gas tight ness of SF6 filling plug SF6 leak de...

Page 202: ...topping up HBL 01861434 10 kg SF6 BOTTLE SF6 filling topping up HBL 01861443 8 kg SF6 BOTTLE SF6 filling topping up HBL 01861455 32 kg CF4 BOTTLE CF4 filling topping up HBL 01861454 14 kg CF4 BOTTLE...

Page 203: ...ASE Preparation of elec trical contact sur faces HBL 01835251 GREASE ASEOL General lubrication HBL 02212337 SCOTCH BRITE A VF Preparation of elec trical contact sur faces HBL 01831320 ABRASIVE PAPER A...

Page 204: ...Annexes Tooling and accessories GE Information 08 2016 L60 028EN 04 8 8 This page is intentionally blank...

Page 205: ...perations PS 0002EN 04 Rev 05 Oct 2016 Corporate name change Pressurized Equipment PS 0003EN 04 Rev 05 Oct 2016 Corporate name change SF6 Use and Handling PS 0004EN 04 Rev 05 Oct 2016 Corporate name c...

Page 206: ...Grid Solutions This page is intentionally blank...

Page 207: ...ligence as regards site organisation may cause an accident WORK REQUIREMENTS All remedial action for all life cycles of the equipment must be carried out in a safe working environment SAFETY INSTRUCTI...

Page 208: ...he basic working regulations governing a given work station mechanical dielectric pressure hazards etc X X X X X X X 2 Handling Equipment This must be in good working order regularly maintained proper...

Page 209: ...ndling operations must be carried out by personnel familiar with the basic handling regulations using equipment in good working order and wearing the appropriate protective clothing or equipment Ensur...

Page 210: ...ed regularly in accordance with local regulations All equipment must be properly housed X X X X X X X Familiarity with the load to be handled see details on the case X X X X X X X Use of the appropria...

Page 211: ...X X X Ensure that cases have not been damaged during handling or prolonged storage X Follow the stacking instructions X X X It is essential to open cases from the top and to take care when unpacking...

Page 212: ...Grid Solutions This page is intentionally blank...

Page 213: ...al filling and pressurizing check the overall condition of the shielding concerned no signs of impact splitting or chipping on the porcelain components etc no visible damage to hoses and or rigid pipe...

Page 214: ...1 4 High pressure pipes must be fixed or otherwise made safe X X X X 1 5 Before initial pressurization check that all circuits are properly sealed X X X X 1 6 Never tighten a pressure fitting X X X X...

Page 215: ...s is not regarded as a potential hazard X X X X X 2 3 Always fill the unit using the appropriate equipment which should include a safety valve X X X 2 4 Do not inflate over and above the prescribed pr...

Page 216: ...Grid Solutions This page is intentionally blank...

Page 217: ...reaker Various chemical reactions associated with the volatilization of the materials in contact with the electric arc create either fluoridized or sulphurous secondary gas products or solid products...

Page 218: ...ies due to the regenerating filters in the circuit breaker Filling and where necessary topping up operations must be carried out using the appropriate tools During maintenance operations or at the end...

Page 219: ...03 18 2011 03 21 3 3 Sheet N Revision 1st issue Revision date Page SAFETY INSTRUCTIONS PACKING TRANSPORT INSTALLATION START UP OPERATION MAINTENANCE SCRAPPING RECYCLING Transport of SF6 X X Pure SF6...

Page 220: ...Grid Solutions This page is intentionally blank...

Page 221: ...ing products require careful handling as they may contain preservatives WORK REQUIREMENTS As a general rule chemical products must be used and stored away from any source of heat Smoking is to be avoi...

Page 222: ...eet N Revision 1st issue Revision date Page SAFETY INSTRUCTIONS PACKING TRANSPORT INSTALLATION START UP OPERATION MAINTENANCE SCRAPPING RECYCLING Drying Agents X X X X X Hydraulic Oil X X X X X X X Co...

Page 223: ...or ensuring compliance with the safety instructions governing high tension The basic regulations in respect of low tension installations must also be complied with SAFETY INSTRUCTIONS OBSERVE ALL GENE...

Page 224: ...ions governing the work station X X X X X 1 2 In the case of items equipped with capacitors make sure they are discharged prior to removal and short circuited while work is being carried out X X 2 Low...

Page 225: ...tions operating and maintenance instructions Prior to any work on the control equipment and the motion transfer mechanism disable the springs on mechanically operated units and bring pressure back to...

Page 226: ...has been deactivated X X X X X 2 Spring operated Mechanism 2 1 Before any work is carried out cut off all power to the reset motor X X X X X 2 2 Deactivate the opening and closing springs in accordan...

Page 227: ...y qualified and must comply with the normal operating and maintenance instructions issued by Grid Solutions Depending on the severity of the fault observed the necessary corrective measures must be ta...

Page 228: ...HE FOLLOWING CASES Opening malfunction to do with the sequencing chain following a mechanical fault X X Cut off failure X External dielectric flash over X SF6 pressure drop due to either major leak sw...

Page 229: ...following requirements it must be carried out by suitably qualified personnel both the work involved and the associated hazards must be clearly identified beforehand the tools and equipment used stan...

Page 230: ...r regarding the condition of the unit X X X Check that the unit is earthed both upstream and downstream X X X Demarcate the work area X X X Ensure that the operator is equipped with the personal prote...

Page 231: ...L80 000EN 03 1 6 Presentation In this module This module contains the following subjects Subject Page I Introduction 2 II General remarks 3 III Categories and treatment of the materials 1 Treatment o...

Page 232: ...igh Voltage gas insulated circuit breaker at the end of its service life the quality of the treatment of wastes generated represents the essential environmental aspect This manual proposes for each el...

Page 233: ...best recycling possible of the materials Various categories of materials can be distinguished depending on the waste processing channel followed D The SF6 gas to be recycled or reprocessed D The meta...

Page 234: ...to be recycled Metals form the main constituent of a gas insulated substation The main types of metal making up a substation are Steel steelwork structure fasteners electrical cubicle frames etc Alum...

Page 235: ...c Seals and gaskets rubber bands roller bearings Insulators support or interrupting chamber composites etc Where possible we recommend that this type of waste be sent via inciner ation channels with w...

Page 236: ...End of equipment service life Dismantling and recovery of components of circuit breaker GE Information 07 2016 L80 000EN 03 6 6 This page is intentionally blank...

Page 237: ...ra red rays emitted by the Earth which is 22 800 times higher than that of Carbon Dioxide N B 1 kg of SF6 gas emissions are thus the equivalent of 22 800 kg of Carbon Dioxide which corresponds to the...

Page 238: ...rs a day 5 days a week is 1000 ppm i e 0 1 of the volume This very low level is a standard value for all non toxic gases which are not usually present in the atmosphere Every recipient containing new...

Page 239: ...lves connectors and piping included and will be regularly inspected in accordance with the standards in force The maximum quantity of polluted gas stored on site will be defined in accordance with the...

Page 240: ...f a Cartridge Filter Face Mask Wearing of a Combination N B For the elimination the individual protection is managed in HIW D Furthermore the personnel intervening on the equipment must respect at min...

Page 241: ...de the ADR 2 2 T C classification with a Safety Plan The combined label will be the following S 7 9 Keep container tightly closed in a well ventilated place S 20 21 When using do not eat drink or smok...

Page 242: ...F6 sampled on electrical devices and specifications concern ing re use D IEC 62 271 303 high voltage switchgear use and handling operations of Sulphur Hexafluoride SF6 in high voltage switchgear Techn...

Page 243: ...r Such directives are protective measures and recommendations for the user of SF6 switchgear Fundamental rules Instructions for performance of work on SF6 gas switchgear are given in the appropriate i...

Page 244: ...take Step Action 1 De energize apparatus switch off where applicable and earth 2 Connect the servicing unit to the gas filling nipple by means of a hose and using an adsorber filter 3 Remove the SF6...

Page 245: ...om SF6 switchgear Difficult to remove dust can be removed with dry non fibrous rags A vacuum cleaner should be used to remove loose dust The vacuum cleaner filter should be able to retains particles o...

Page 246: ...aired the room or when wearing independent of ambient air operating oxygen breathing masks or alternatively after verifying by measurement that the ambient air contains at least 17 volume of oxygen e...

Page 247: ...Presentation Reminder Frames may be supplied by either Grid Solutions or the customer In this module This module contains the following topics Topic Page Components necessary for the operation 2 Suppo...

Page 248: ...e operation Necessary product Grease MOBILPLEX47 MOBILUXEP3 screws greasing Necessary tools List of the tools necessary for the installing Mark Diagram Designation Number 1 Lifting strap 3 m 2 Handlin...

Page 249: ...e support frame is supplied by Grid Solutions check the necessary components to the assembling Necessary components List of the Grid Solutions components necessary for the assembling Mark Diagram Desi...

Page 250: ...N 03 4 8 02 2017 Support frame components per pole continued Necessary components continued List of the Grid Solutions components necessary for the assembling Mark Diagram Designation Number 20 Screws...

Page 251: ...action of the columns will be in the order A B and C Preparing the pole Sling the A column with the aid of two flexible lifting straps 1 Extract the column from the case and put it down on the case wo...

Page 252: ...he screws 7 Install the screw 5 only on this support 10 2 x 2 H M16 35 7 9 x1 H M16 45 5 2 2 With the aid of two flexible lifting straps position the frame support 3 onto the housing 10 and fasten it...

Page 253: ...and NORDLOCK washers 9 Do not tighten the screws 7 10 2x2 H M16 35 7 9 3 5 With the aid of two flexible lifting straps position the frame support 2 onto the housing 10 and fasten it with the use of t...

Page 254: ...ssembly continued Process continued The table below gives the steps of installing the supports of the frame Step Action 7 Install the strengthening pieces 21 outside the frame support with the use of...

Page 255: ...ing and positionning of the pole Mark Diagram Designation Number 1 LIFTING STRAP SPANSET 3 m 1000 kg 2 In this module This module contains the following topics Topic Page Lifting the pole 2 Positionin...

Page 256: ...wo flexible lifting straps 1 placing these at the end of the column By means of a lifting device hoist the pole up whilst allowing it to rest on the base of the frame Place the trip ropes 10 on the su...

Page 257: ...respecting the orient ation of the pole indicated on the sketch of the device 2 If necessary place shims under the supports of the frame so that the upper plate is level 3 Install the washers 12 and...

Page 258: ...Installation Lifting and positioning the pole GE Information 08 2016 L31 200EN 07 4 4 This page is intentionally blank...

Page 259: ...ration of contact surfaces GE Information 08 2016 L31 512EN 03 1 4 Presentation Diagram In this module This module contains the following topics Topic Page Components products and accessories 2 Prepar...

Page 260: ...ling per pole Mark Diagram Designation Number 1 Terminal 2 3 Screws H M12 45 8 Necessary products and accessories List of the Grid Solutions products and accessories necessary for the installing Grid...

Page 261: ...ease CONTACT GREASE 50 Vaseline 50 Contactal grease Preparing the contact surfaces The table below gives the steps of preparing the contact surfaces Step Action Diagram 1 Remove the temporary screws f...

Page 262: ...immediately the terminals 1 on the interrupting chambers 2 after preparation of contact surfaces Fasten the terminals using screws 3 use CONTACT GREASE to seal the screws x 4 H M12 45 5 daN m 3 2 2 2...

Page 263: ...2017 Presentation Diagram Necessary tools List of the tools necessary Mark Diagram Designation Number 12 Lifting strap 3 m 2 In this module This module contains the following topics Topic Page Compon...

Page 264: ...components List of the Grid Solutions components necessary for the assembling per pole Mark Diagram Designation Number 1 Capacitor 2 3 Support 2 4 or Support depending on the apparatus 2 5 Screws H M1...

Page 265: ...ion L31 610EN 03 3 4 02 2017 Preparing the capacitors Installing the supports Install the support 3 on the capacitor 1 using the screws 5 Install the support 4 on the capacitor 1 using the screws 5 4...

Page 266: ...the opposite side as the bosse of the housing 13 using the screws 8 and 9 NOTE Use the two spacers 10 to install the capacitors capacitor support 4 side To avoid the rotation of the interrupting cham...

Page 267: ...ess shields on the interrupting chambers GE Information L31 669EN 03 1 4 02 2017 Presentation Diagram In this module This module contains the following topics Topic Page Preparing the stress shields 2...

Page 268: ...d Solutions comnents List of the Grid Solutions components necessary for the assembling per pole Mark Diagram Designation Number 1 Stress shields ring 2 2 Bracket 8 3 Screws H M10 30 8 Necessary produ...

Page 269: ...ts List of the Grid Solutions components necessary for the assembling per pole Mark Diagram Designation Number 5 Screws H M12 30 8 Necessary product LOCTITE 262 screws locking Process Install the stre...

Page 270: ...Installation Installation of stress shields on the interrupting chambers GE Information L31 669EN 03 4 4 02 2017 This page is intentionally blank...

Page 271: ...leted in a time of 40 min NOTE The coupling operations must be carried out by a minimum of two people T max 40 min Lifting means Provide an adequate means of hoisting 3 000 daN minimum An aerial baske...

Page 272: ...d Solutions elements required for assembly per pole Mark Illustration Description Quant ity 50 Corona shields 1 51 Lugs 4 52 Fittings H M10 30 4 Assembly Attach the lugs 51 to the corona shield 50 usi...

Page 273: ...ments required for the coupling operation Elements required Grid Solutions List of Grid Solutions items necessary for the operation Mark Illustration Description Quantity 20 Seal 1 21 Screws H M16 65...

Page 274: ...d Solutions tools necessary for the operation Mark Illustration Description Quantity 30 31 Short centring pin Long centring pin 1 32 Lever 1 33 Protective mask 1 34 Trolley stop 1 35 Fitting tool for...

Page 275: ...g 2 Assembling the centring pins Fit parts A B C to the centring pins 30 31 without locking them in place so that they may be easily removed later on NOTE Pin 31 is longer than pin 30 30 A B C 31 Depr...

Page 276: ...ers To aid later identification of the chambers it is of the utmost important that they be coupled the right way round There are two humps B1 B2 on the casing 2 Set the chambers level with the column...

Page 277: ...ngs 7 Pull on the lever 32 to open the cover 4 Hold on two two of the cover bolts 40 for later use 32 x 8 H M16 55 40 7 4 2 Start timing The final chamber column coupling operations should be complete...

Page 278: ...table below shows the steps for removing the chamber transport cover Step Action Illustration 6 Fit the trolley stop 34 and fix in place using the bolts 40 recovered from the transport cover hand tig...

Page 279: ...inst the spherical casing 2 lightly tighten the nuts 41 Fit the screws 42 to the centring pins 30 and 31 41 41 2 30 42 31 42 Removing the column cover The table below shows the steps for removing the...

Page 280: ...steps for fitting the seal Step Action Illustration 1 Clean the contact surfaces A and B with ISOPRO PANOL Only coat surface B with MOLYKOTE M111 lubricant A B 2 Fit a new seal 20 and place it on sur...

Page 281: ...y lower the breaking chambers 2 inserting the centring pins 30 31 into the holes in the column flange 1 Make sure both pins are cor rectly aligned 1 12 30 8 31 2 2 Slower lower the breaking chambers 2...

Page 282: ...Step Action Illustration 5 Fit the coupling pin 24 by manually pulling on the fitting tool 34 until it stops on the cylinder 8 24 8 35 6 Fit the circlips 25 sliding them along the fitting tool 35 usin...

Page 283: ...face B with MOLYKOTE M111 lubricant Remove the trolley stop fixing screws 40 40 A B 2 Remove the screws 42 from the centring pins 42 42 3 Continue to slowly lower the breaking chamber removing the fir...

Page 284: ...ngs See module General assembly procedures Lock the nuts 23 at the appropriate torque immobil ising the bolt heads 21 x 4 H M10 30 3 2 daN m 52 2 H M16 65 75 13 5 daN m x 6 21 22 23 51 50 5 Tighten al...

Page 285: ...chambers GE Information L31 7138EN 02 15 16 11 2016 Final coupling continued Vacuum extraction and filling with gas Once the coupling operation has been completed continue with S The air extraction op...

Page 286: ...Installation Coupling of column and chambers GE Information L31 7138EN 02 16 16 11 2016 This page is intentionally blank...

Page 287: ...agram Designation Number 1 Lifting strap 1 6 Lever 1 Lifting equipment Provide an appropriate lifting equipment 300 daN Process The table below gives the steps of installing the operating device on th...

Page 288: ...osition of operating device optical signalization Circuit breaker Open Closing spring Released Necessary components List of the Grid Solutions components necessary for the operation Mark Diagram Desig...

Page 289: ...d with a securing tool 4 and a safety plate 5 temporarily attached to the end of the handle 12 To fit the operating lever you must a Remove the securing tool 4 b Manually open the pole c Refit the sec...

Page 290: ...shaft continued Manual opening operation The table below gives the steps of manual opening operation Step Action Diagram 1 Remove the securing tool 4 then screw the operating lever 6 onto the flange o...

Page 291: ...gives the steps of manual opening operation Step Action Diagram 3 Put back the blocking tool 4 on the flange of the sleeve 12 NOTE This tool ensure the angular positioning of pole operating shaft dur...

Page 292: ...g the operating device Necessary components List of the Grid Solutions components necessary for the operation Mark Diagram Designation Number 10 Washer M20 4 22 Spacer 1 26 Spacer 1 23 Eccentric space...

Page 293: ...and make this level Approximate weight 300 kg 3 Approach the operating device in assembly position the jib of the lift ing equipment must be under the stress shields ring to avoid that the cables touc...

Page 294: ...her 10 and the nut 14 on the lower fastening screw B NOTE Do not tighten the nut 14 2 Install the eccentric spacers 23 washers 10 and the nuts 14 on the upper fastening screws C and D NOTE Do not tigh...

Page 295: ...es the wedging procedure for the fastening screws depending to the X play X 22 20 Important 35 daN m 24 25 If the X play is Action X 1 mm Tighten to the indicated tightening torque X 1 mm D Wedge betw...

Page 296: ...Installation Installation of operating device GE Information L31 7902EN 02 10 12 11 2016 Removing the blocking tool Process REMOVE THE BLOCKING TOOL 4 4...

Page 297: ...fer to the wiring diagram of the cir cuit breaker Connect up the operating device s wires NOTE Use the holes provided on the supports of the frame to fix the cables Connecting up the contact densimete...

Page 298: ...ting system of the operating device in bothsum mer and winter to avoid condensation and the corrosion which might result from this DO NOT SUPPLY THE OPERATING MECHANISM MOTOR WITH CURRENT TO AVOID THE...

Page 299: ...GE Information This page is intentionally blank...

Page 300: ......

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