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GE AF-300 P11, User Manual

The GE AF-300 P11 User Manual is an essential guide for operating and maintaining the AF-300 P11 electronic speed drive. Download this comprehensive manual for free from our website, providing you with the necessary knowledge to optimize the performance of your GE AF-300 P11.

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10-1

Data subject to change without notice 7/07. © 2007 GE Drives

10. AF-300 P11 Replacement Parts

Catalog No.

Rating

Drive HP & Quantity per drive

1/4

1/2

1

2

3

5

7.5

10

15

20

25

30

AF-300 P11 230VAC, 30HP and Below
Main Control Card

G11CPCBB1

 

1

1

1

1

1

1

1

1

1

1

1

1

Gate Driver & Power Supply Card

G11PPCBG2002

1

G11PPCBG2004

1

G11PPCBG2008

1

G11PPCBG2015

1

G11PPCBG2022

1

G11PPCBG2037

1

G11PPCBG2055

1

1

G11PPCBG2075

1

 

G11PPCBG2110

1

G11PPCBG2150

1

G11PPCBG2185

1

KEYPAD PANEL  (Only one type per drive)

TPAG11S

NEMA Type1

1

1

1

1

1

1

1

1

1

1

1

1

TPAG11S4

NEMA Type4

1

1

1

1

1

1

1

1

1

1

1

1

CAPACITOR UNIT

*

*

*

G11CAP01

PCB

1

G11CAP02

PCB

1

G11CAP03

PCB

1

G11CAP09

2700µFx1

1

1

2

G11CAP10

3900µFx1

1

2

G11CAP11

4700µFx2

2

* Located on Gate drive & Power supply Card

FAN

 

G11FAN01

 1

1

1

G11FAN02

 

1

1

1

2

2

2

POWER MODULE

*

*

*

PS11046

30A 600V

1

1

PS11047

50A 600V

1

6MBP75RS060

75A 600V

1

1

6MBP100RS060

100A 600V

1

6MBP150RS060

150A 600V

1

1

6MBP200RS060

200A 600V

1

* Located on Gate drive & Power supply Card

RECTIFIER MODULE

*

*

*

*

*

*

PVC758

75A 800V

1

1

1

CLK120AA80

120A 800V

1

1

CLK180AA80

180A 800V

1

* Located on Gate drive & Power supply Card

*

*

*

*

*

*

30W66

30W  6.6WJ

1

1

1

80W25

80W  2.5WJ

1

1

1

* Located on Gate drive & Power supply Card

FRONT COVER

G11UPCG008P

 1

1

1

G11UPCG040P

 1

1

1

G11UPCG075P

 1

1

1

G11UPCG220P

 1

1

1

CHARGE RESISTOR

Summary of Contents for AF-300 P11

Page 1: ...GE Consumer Industrial AF 300 P11 User s Guide ...

Page 2: ...ille CT USA This document contains proprietary information of GE Drives and is furnished to its customer solely to assist that customer in the installation testing operation and or maintenance of the equipment described This document shall not be reproduced in whole or in part nor shall its contents be disclosed to any third party without the written approval of GE Drives AF 300 P11 is a trademark...

Page 3: ... test equipment from the equipment under test presents potential electrical hazards If the test equipment cannot be grounded to the equipment under test the test equipment s case must be shielded to prevent contact by personnel To minimize hazard of electrical shock or burn approved grounding practices and procedures must be strictly followed WARNING To prevent personal injury or equipment damage ...

Page 4: ...2 Normal Operation 4 2 Alarm Modes 4 2 Entering Data on the Keypad Panel 4 4 Operation Mode 4 4 Setting Digital Frequency 4 4 Switching to LED Digital Monitor 4 5 Program Menu Screen 4 5 Setting Function Data 4 5 Checking Function Data 4 7 Monitoring Operating Status 4 7 I O Check 4 8 Maintenance Information 4 9 Load Rate Measurement 4 10 Alarm Information 4 11 Alarm History and Factors 4 12 Data ...

Page 5: ...S485 Modbus RTU Serial Communications 12 1 Transmission Specification 12 1 Connection 12 1 Serial Interface Configuration 12 1 Modbus RTU Functions 12 1 Drive Function Code Access 12 2 Command and Monitor Data Registers 12 2 Data Format Specification 12 4 Communication Errors 12 8 13 Options 13 1 Built in Options 13 1 14 Electromagnetic Compatibility EMC 14 1 General 14 1 Recommended Installation ...

Page 6: ...otors This drive may not be used as a component of a life support system or other medical device directly affecting the personal welfare of the user This drive is manufactured under strict quality control standards However safety equipment must be installed or the failure of this device may result in personal injury property damage or risk an accident Instructions on Installation WARNING Mount thi...

Page 7: ...s as electric shock may result When the retry function is selected the drive may restart automatically after tripping Design the machine to ensure personal safety in the event of restart Accident may result When the torque limiting function is selected operating conditions may differ from preset parameters acceleration deceleration time or speed In this case personal safety must be assured An acci...

Page 8: ... Dangerous voltage exist until charge light is off Type1 indoor use only Tightening torque and wire size for field wiring terminal are marked adjacent to the terminal or on the wiring diagram The drive shall be connected with Listed Class J Fuse or Circuit Breaker rated 600V as shown in the Table 2 3 5 30 HP or less In case of using auxiliary control power input connect it by referring to the basi...

Page 9: ...inals Use only a molded case circuit breaker MCCB or magnetic contactor MC that conform to EN or IEC standards Operate the drive under over voltage Category III conditions and maintain Pollution Degree 2 or better as specified in IEC664 To maintain Pollution Degree 2 or better install the drive in a control panel structure level NEMA 3 or higher which is free from water oil carbon dust etc For the...

Page 10: ...ge 2 230V 50 60 Hz 4 460V 50 60 Hz Input Phases 3 3 Phase Horsepower F50 1 2 Hp 010 10 Hp 100 100 Hp Factory Installed Options N None X Keypad B to be determined Enclosure Type 1 NEMA 1 UL Type 1 2 NEMA 12 UL Type 12 4 NEMA 4 UL Type 4 8 IP00 with NEMA 12 heatsink 9 IP00 Product Revision A 1st Revision B 2nd Revision Minor Product Revision 1 1st Minor Revision 2 2nd Minor Revision vii ...

Page 11: ...25 1 346 381 6KP1123125X1 D6617 41 3 x 21 0 x 11 2 172 150 1 415 457 6KP1123150X1 D6618 50 4 x 26 9 x 14 2 282 230VAC 3 phase 50 60Hz Input NEMA 4 0 25 4 1 5 1 7 6KP1123F25X4 D6650 10 24 x 4 33 x 5 12 4 8 0 5 4 3 3 3 6KP1123F50X4 D6651 10 24 x 4 33 x 5 12 4 8 1 4 5 5 5 6KP1123001X4 D6652 10 24 x 4 33 x 5 71 5 5 2 4 8 8 8 6KP1123002X4 D6653 10 24 x 5 91 x 5 71 8 4 3 4 11 12 6KP1123003X4 D6654 10 24...

Page 12: ...x 10 0 70 50 1 75 83 6KP1143050X1 D6631 29 7 x 13 5 x 10 0 70 60 1 91 100 6KP1143060X1 D6632 29 7 x 14 9 x 10 6 82 75 1 112 123 6KP1143075X1 D6633 34 6 x 14 9 x 10 6 95 100 1 150 165 6KP1143100X1 D6634 34 6 x 14 9 x 10 6 97 125 1 176 194 6KP1143125X1 D6635 38 0 x 14 9 x 10 6 115 150 1 210 231 6KP1143150X1 D6636 38 0 x 21 0 x 12 4 174 200 1 253 278 6KP1143200X1 D6637 38 0 x 21 0 x 12 4 174 250 1 30...

Page 13: ... 8 x 14 2 308 500 Open 650 715 6KP1143500X9 55 1 x 26 8 x 17 7 551 600 Open 740 814 6KP1143600X9 55 1 x 26 8 x 17 7 551 700 Open 840 924 6KP1143700X9 55 1 x 35 6 x 17 7 793 800 Open 960 1056 6KP1143800X9 55 1 x 35 6 x 17 7 793 460VAC 3 phase 50 60Hz Input Open with NEMA 12 Heatsink 40 Open 60 66 6KP1143040X8 21 7 x 13 4 x 10 0 64 50 Open 75 83 6KP1143050X8 21 7 x 13 4 x 10 0 64 60 Open 91 100 6KP1...

Page 14: ...the drive unit and this manual the package contains rubber bushings for products with 30 Hp or less and a terminating resistor 1 2 W 120 ohm The terminating resistors for products with 30 Hp or less are packaged separately The terminating resistors for products with 40HP or more are installed internal to the drive unit To connect the internal terminating resistor place hardware jumper J2 to the ON...

Page 15: ...Fig 1 3 2 Removing the Cover for drives of 40HP or more 2 Removing the Keypad Panel After removing the cover as explained in 1 loosen the keypad panel mounting screws and remove as shown in Figure 1 3 3 for drives 30HP or less Fig 1 3 3 Removing the Keypad Panel for drives of 30 HP or less For drives 40HP or more loosen the keypad panel mounting screws and remove using the finger holds on the keyp...

Page 16: ...ere such temperature changes may occur 1 Do not place this product directly on the floor 2 To store the product in an extreme environment pack in vinyl sheeting etc 3 If the product is stored in a high humidity environment insert a drying agent e g silica gel and pack the product in vinyl sheeting Long term Storage If the product is to be stored for an extended period of time after purchase the me...

Page 17: ... 137 97 4 97 2 2650 2800 N A 150 415 165 97 4 97 3 3200 3350 N A 460VAC 0 5 1 5 1 1 93 5 89 3 35 60 N A 1 2 5 1 9 95 4 91 7 45 85 N A 2 3 7 2 9 96 7 94 1 60 110 N A 3 5 5 4 3 97 0 94 5 80 150 N A 5 9 7 1 97 1 95 0 130 230 N A 7 5 12 5 9 9 97 3 95 3 160 290 N A 10 16 5 13 1 97 3 95 4 210 370 N A 15 23 18 3 97 6 95 9 300 520 N A 20 30 23 9 97 9 96 5 360 610 N A 25 37 29 4 97 8 96 4 460 770 N A 30 44...

Page 18: ...rature of 90 C 194 F during drive operation Ensure that the material surrounding the product can withstand this temperature WARNING Install this product on nonflammable material such as metal 4 When installing this product in a control panel consider ventilation to prevent the drive s ambient temperature from exceeding the specified value Do not install the product in an area from which heat canno...

Page 19: ...tilating cover is mounted on top of the drive and two or three are mounted at the bottom Remove the main cover and then remove ventilating covers by popping out the cover inserts as shown in Fig 2 2 4 Fig 2 2 4 Removing the ventilating cover Bracket Screws M6 Case mounting screws M5 10 screws total Mounting Mounting bracket Fig 2 2 5 Fig 2 2 6 Installation of Open Type with NEMA 12 Heatsink Drive ...

Page 20: ...e following a Confirm that the connection is correct b Confirm that all necessary connections have been made c Confirm that there is no short circuit or ground fault between the terminals and wire 5 Connection modification after power on The smoothing capacitor in the direct current portion of the main circuit cannot be discharged immediately after the power is turned off To insure safety use a mu...

Page 21: ...necting the external braking resistor option 6 Connect the braking unit to P ans N The auxiliary terminals 1 and 2 have polarity Connect them as shown in the figure above 7 The drive can be operated without connecting the auxiliary control power supply 8 Terminal X1 to X9 can be set to 9 THR Braking unit thermal trip input 9 If using V2 or C1 as a reference signal they must be used exclusively 10 ...

Page 22: ...2 5 Data subject to change without notice 7 07 2007 GE Drives Basic Connection Diagram to PLC Sink Logic See page 2 4 for notes 20 Hp and above Up to 15 Hp ...

Page 23: ...TOR 5 Be sure to use the braking unit option when connecting the external braking resistor option 6 Connect the braking unit to P ans N The auxiliary terminals 1 and 2 have polarity Connect them as shown in the figure above 7 The drive can be operated without connecting the auxiliary control power supply 8 Terminal X1 to X9 can be set to 9 THR Braking unit thermal trip input 9 If using V2 or C1 as...

Page 24: ...2 7 Data subject to change without notice 7 07 2007 GE Drives Basic Connection Diagram to PLC Source logic Typically used in Europe See page 2 6 for notes 20 Hp and above Up to 15 Hp ...

Page 25: ... even when the cable length is 165 feet 50m or less T o correct insert a filter or reduce the carrier frequency Use function code F26 Motor sound 1 Main circuit power terminals L1 R L2 S L3 T 1 Connect these terminals to the power supply via a molded case circuit breaker or ground leakage circuit breaker for circuit protection Phase sequence matching is unnecessary 2 To insure safety a magnetic co...

Page 26: ...n load on the same transformer 3 Used to prevent a drive OV trip from occuring when the power factor capacitor in the power line is switched on and off 4 Used when the voltage imbalance exceds 3 5 Terminals for external braking resistor P and DB 15 Hp or less The P11 drive 15 Hp or less does not contain a braking resistor To improve braking performance an external braking resistor must be installe...

Page 27: ...wer switching connector CN UX for drives of 40 Hp or more When a drive of 40 Hp or more requires main circuit power voltage as listed below disconnect the auxiliary power switching connector CN UX from U1 and connect to U2 For the switching method see Fig 2 3 6 Table 2 3 3 Main Voltage Requiring Auxiliary Power Switching Connector Frequency Hz Power Voltage Range VAC 50 380 398 60 380 430 CN UX CA...

Page 28: ...everse operation 10 to 0V DC 0 to 100 2 Input feedback signal for PID control is input 3 The analog input value from the external circuit is used for torque control Input resistance 22 k Ohms V2 Voltage input Frequency is set according to the analog input voltage supplied from an external circuit 0 to 10V DC 0 to 100 Reverse operation 10 to 0V DC 0 to 100 Use only one terminal V2 or C1 Exclusively...

Page 29: ...ol Unit power Supply 24VDC power supply for control input Maximum output current 100mA PLC PLC signal power Used to connect PLC power supply for output signals rated nominal voltage 24 VDC 22 to 27 V DC range at sink logic operation CM Digital input common Common terminal for digital input signals and P24 Analog output FMA Analog monitor Outputs monitor signal using analog DC voltage 0 to 10V DC T...

Page 30: ...signal frequency equivalence signal overload early warning output signal and other signals from the drive are output as transistor output to arbitrary ports For details see Setting the Terminal Functions E20 to E23 in Section 5 2 Function Explanation Specifications of transistor output circuit Y2 Transistor output 2 Y3 Transistor output 3 Y4 Transistor output 4 CMY Transistor output common Common ...

Page 31: ...nction only 2 When you need to connect source type logic refer to Basic Connection Diagram Fig 2 3 3 and Fig 2 3 4 and Technical Information Manual Sink Logic is commonly used in the USA and Source Logic is commonly used in Europe 5 Others 1 To prevent a malfunction as a result of noise control terminal cables must be placed as far as possible from the main circuit cables 2 The control cables insi...

Page 32: ...G G R0 T0 L1 R L2 S L3 T DB P1 P N U V W G G R0 T0 L1 R L2 S L3 T DB P1 P N U V W R0 T0 G G Screw size M8 Screw size M3 5 Screw size M3 5 Screw size M3 5 P N 60 To 100 Hp 230 VAC 125 to 200 Hp 460 VAC L1 R L2 S L3 T DB P1 U V W R0 T0 Screw size G M8 Other terminals M10 125 Hp 230 VAC R0 T0 L1 R L2 S L3 T P1 P N U V W G G G G Screw size M4 Screw size G M10 Other terminals M12 150 Hp 230 VAC 250 to ...

Page 33: ...75 4 40 100 10 100 119 13 5 2 3 3 10 50 125 10 125 1 2 2 60 150 10 150 51 3 2 0 2 1 75 175 10 175 5 8 3 0 1 0 2 0 100 150 10 150 2 0 3 0 4 0 125 200 10 200 239 27 119 13 5 3 0 4 0 Qty2 1 10 150 225 10 225 239 27 119 Qty2 1 0 Qty2 1 0 Qty2 1 0 8 200 300 10 300 13 5 Qty2 1 0 Qty2 2 0 Qty2 3 0 250 400 10 400 425 48 239 Qty2 3 0 Qty2 3 0 Qty2 4 0 6 300 450 10 450 27 Qty2 4 0 Qty2 250 Qty2 300 4 350 50...

Page 34: ... provided by others Hp Model No Width Depth Height Weight Loss W 230V P11 100 DCR2 75B 7 87 10 63 7 09 37 55 125 DCR2 90B 7 09 11 02 8 46 37 57 150 DCR2 110B 7 48 12 99 9 05 46 67 460V P11 100 DCR4 75B 7 48 10 63 6 89 35 58 125 DCR4 90B 7 48 11 02 7 87 44 64 150 DCR4 110B 7 48 11 02 7 87 46 73 200 DCR4 132B 7 87 11 02 8 07 55 84 250 DCR4 160B 8 27 12 6 8 07 68 90 300 DCR4 200B 8 27 12 99 9 06 75 1...

Page 35: ...2 18 Data subject to change without notice 7 07 2007 GE Drives Notes ...

Page 36: ...he terminals and sections under power 3 Check for loose terminals connectors or screws 4 Check that the motor is disconnected from the mechanical equipment 5 Turn off switches before turning on power to ensure that the drive will not start or operate abnormally at power on 6 Check the following after power on a No alarm message is displayed on the keypad panel see Figure 3 1 2 b The fan inside the...

Page 37: ...3 2 Data subject to change without notice 7 07 2007 GE Drives Notes ...

Page 38: ...l alarm mode screen is displayed STOP Used to switch normal operation mode to jogging operation mode or vice versa The selected mode is displayed on the LCD monitor STOP RESET Switches operation mode from keypad panel operation mode to terminal block operation mode or reverse When these keys are operated function F02 data is switched from 0 to 3 or from 1 4 to 0 The selected mode is displayed on t...

Page 39: ...isplayed The program menu function screens and supplementary screens remain unchanged as during normal operation though the switching method from program menu to alarm mode is limited to PRG Operation Mode 60 00 Program Menu Alarm Supplementary Screen Alarm Alarm Alarm mode Alarm Screen for each Function PRG DAT RESET FUNC DATA RESET Alarm is activated PRG FUNC DATA RESET FUNC DATA Alarm mode proc...

Page 40: ...cy setting from the keypad panel and LED monitor switching are possible only when this screen is displayed Each function of the keypad panel is displayed in menu form and can be selected By selecting the desired function from the list and pressing the corresponding function screen is displayed The following functions are available as keypad panel functions menus The code and name of the function a...

Page 41: ... settings are not selected the present frequency setting mode appears on the LCD When selecting the PID function the PID command can be set with a process value refer to technical documentation for details 1 Digital keypad panel settings F01 0 or C30 0 2 Non digital setting Direction of rotation blank no command or FWD REV Operating status STOP no command or RUN Output frequency maximum frequency ...

Page 42: ... Code Function Name Data Setting Range Data 1 DATA SETTING 2 DATA CHECK 3 OPR MNTR 4 I O CHECK 5 MAINTENANCE 6 LOAD FCTR 7 ALM INF 8 ALM CAUSE 9 DATA COPY DISPLAY 4 I O CHECK 5 MAINTENANCE 6 LOAD FCTR 7 ALM INF When running Unit Remarks E44 0 E44 1 E44 0 1 0 Setting frequency Hz 1 Setting frequency 2 Setting frequency 3 Output current A 4 Output voltage V specified value 5 Synchronous r min speed ...

Page 43: ...ion Select screen The modified data will be effective in inverter operation after the data has been saved by FUNC DATA If the data is not saved there is no change to the inverter operation When data setting is disabled in the case of Data protected or Data setting invalid during inverter running make the necessary changes as indicated in Table 4 3 2 below Table 4 3 2 Display Reason for No Modifica...

Page 44: ... F01 1 F02 1 F03 60 Hz 60 00 F00 DATA PRTC 0 0 1 Function code Data changed from initial value Data RUN PRG PRG MENU F D LED SHIFT FWD 1 DATA SETTING 2 DATA CHECK 3 OPR MNTR 4 I O CHECK 1 DATA SETTING 2 DATA CHECK 3 OPR MNTR 4 I O CHECK 60 00 60 00 60 00 Fout xxxx xHz Iout x xxA Vout xxxV TRQ xxx Output frequency Output current Output voltage Torque calculation method 60 00 60 00 SYN xxxxxx LOD xx...

Page 45: ...n 60 00 12 xx xV 22 xx xV 32 xx xV V2 xx xV Analog input signal Terminal 12 input Terminal 22 input voltage AIO option Terminal 32 input voltage AIO option Terminal V2 input 60 00 C1 xx xmA C2 xx xmA Terminal C1 input current Terminal C2 input current AIO option Analog input signal 60 00 AO xxxxV CS xxxmA DI xxxxH DO xxH Analog output voltage AIO option Analog output current AIO option Digital inp...

Page 46: ...C TMPF xxxx C Cumulative powered on time DC link circuit voltage Maximum temperature of inside drive Maximum value in hour units Maximum temperature of heatsink Maximum value in hour units 60 00 60 00 TCAP XXXXXH 61000H TFAN XXXXXH 25000H 60 00 Imax xx xA CAP xxx x Capacitor on PC Board accumulation time Judgement level Cooling fan operating Judgement level time 60 00 NRK xxxxx NRR xxxxx NRO xxxxx...

Page 47: ...0s Imax 0 00A Iave 0 00A BPave 0 0 60 00 T 3600s Imax 56 4A Iave 23 5A BPave 10 4 Display returns to initial value Maximum current Average current Average braking power Motor rated output 100 Displays the remaining measuring tim when reaches zero ends the measurement Measures maximum current average current and average braking power in 600s intervals Change measuring using and and Measuring time S...

Page 48: ... Setting frequency at alarm occurence Operating status at alarm occurence FWD REV Rotating IL Current limiting VL Voltage limiting LU Under voltage TL Torque limiting OC1 REM X2 X6 FWD X3 X7 REV X4 X8 X1 X5 X9 SIGNAL OFF SIGNAL ON Input terminal status at a alarm occurence terminals No of communication errors at alarm occurence Keypad panel No of communication errors at alarm occurence RS 485 No o...

Page 49: ...K 5 MAINTENANCE 6 LOAD FCTR 7 ALM INF 8 ALM CAUSE 60 00 0 1 xxx xxx 1 xxx xxx 2 xxx xxx 3 xxx xxx RUN PRG PRG MENU F D LED SHIFT FWD 60 00 Lastest alarm Alarm history 60 00 5 xxx 4 xxx 3 xxx 2 xxx 0 1 xxx xxx 1 xxx xxx 2 xxx xxx 3 xxx xxx Multiple alarms simultaneously occuring alarms Move the cursor using and to select one of the alarm occured Alarm code of the selected alarm Alarm occurence fact...

Page 50: ...ite data Attach keypad panel Turn power ON 60 00 RUN PRG PRG MENU F D LED SHIFT FWD 60 00 1 DATA SETTING 2 DATA CHECK 3 OPR MNTR 4 I O CHECK 5 MAINTENANCE 6 LOAD FCTR 7 ALM INF 8 ALM CAUSE 9 DATA COPY DATA COPY READ Data copy screen Mode read mode DATA COPY READ Reading DATA COPY 30 HP 2 READ COMPLETE Data of drive type read by keypad panel Read complete Remove keypad pananel 60 00 RUN PRG PRG MEN...

Page 51: ...or vice versa the error message below will appear After stopping the drive and pressing RESET retry the write operation 2 Memory error If a write operation is attempted while data has not been saved i e no data in the keypad panel data memory during the read mode or when the drive type of data read by keypad panel is different from the drive type to which data is to be written the following error ...

Page 52: ...U RESET RESET Alarm detection on order Alarm code No of consecutive occurences Alarm name Operation guide Operation method LED display LCD display Description 5 5 No 5 alarm 4 4 No 4 alarm 3 3 No 3 alarm 2 2 No 2 alarm 1 1 No 1 alarm more than two alarms occurred Blank 0 Latest alarm only one alarm occurred alarm released Blank 1 Previous alarm history Blank 2 Alarm history before previous alarm B...

Page 53: ...4 16 Data subject to change without notice 7 07 2007 GE Drives Notes ...

Page 54: ... for braking resistor 0 1 2 1 20 HP and above 0 F14 Restart mode after F14 RESTART 0 to 5 1 momentary power failure F15 Frequency high F15 H LIMITER 0 to 120 Hz Hz 1 70 1 Y F16 Limiter low F16 L LIMITER 0 1 N F17 Gain for frequency set signal F17 FREQ GAIN 0 0 to 200 0 0 1 100 0 1 Y F18 Bias frequency F18 FREQ BIAS 120 0 to 120 0 Hz Hz 0 1 0 0 1 Y F20 DC brake starting frequency F20 DC BRK Hz 0 0 ...

Page 55: ...3 OL function mode select E33 OL1 WARNING 0 Thermal calculation 0 1 1 Output current E34 signal L level E34 OL1 LEVEL 5 to 150 of rated drive current A 0 01 motor rated current 19 E35 timer E35 OL1 TIMER 0 1 to 60 0 s s 0 1 10 0 3 E36 FDT2 function level E36 FDT2 LEVEL 0 to 120 Hz Hz 1 60 1 E37 OL2 function level E37 OL2 LEVEL 5 to 150 of rated drive current A 0 01 motor rated current 19 E40 Displ...

Page 56: ...n H06 FAN STOP 0 1 0 1 Y H07 ACC DEC pattern mode select H07 ACC PTN 0 1 2 3 0 1 N H08 Rev phase sequence lock H08 REV LOCK 0 1 0 1 N H09 Start mode H09 START MODE 0 1 2 0 1 N H10 Energy saving operation H10 ENERGY SAV 0 1 1 1 Y H11 DEC mode H11 DEC MODE 0 1 0 1 Y H12 Instantaneous OC limiting H12 INST CL 0 1 1 1 N H13 Auto restart restart time H13 RESTART t 0 1 to 10 0 s s 0 1 0 1 0 5 3 N H14 fre...

Page 57: ...o 135 if INV rated current A 0 01 motor rated current 19 Y A08 thermal time constant A08 TIME CNST2 0 5 to 75 0 min min 0 1 5 0 10 0 3 Y A09 Torque vector control 2 A09 TRQVECTOR2 0 1 0 1 N A10 Number of motor 2 poles A10 M2 POLES 2 to 14 poles pole 2 4 9 N A11 Motor 2 capacity A11 M2 CAP Up to 30 HP 0 01 to 60 HP HP 0 01 motor capacity 5 40 HP and above 0 01 to 600 HP A12 rated current A12 M2 Ir ...

Page 58: ...mp frequency Jump freq 3 C03 JUMP Hz 3 5 27 LCD Monitor Contrast E47 CONTRAST 5 27 LCD Monitor Function E45 LCD MNTR 5 27 LCD Monitor Language E46 LANGUAGE 5 26 LED Display filter E42 DISPLAY FL 5 26 LED Monitor Function E43 LED MNTR LCD Display PG NAME 5 26 LED Monitor Display STOP mode E44 LED MNTR2 5 10 Maximum frequency 1 F03 MAX Hz 1 5 44 Maximum frequency 2 A01 MAX Hz 2 5 10 Maximum voltage ...

Page 59: ... RATED V 1 5 44 Rated voltage 2 at Base frequency 2 A03 RATED V 2 5 12 Restart mode after momentary power failure F14 RESTART 5 35 Rev phase sequence lock H08 REV LOCK 5 42 Serial link Function select H30 LINK FUNC 5 33 Slip compensation control P09 SLIP COMP1 5 35 Start mode H09 START MODE 5 15 Starting frequency Freq F23 START Hz 5 15 Starting frequency Holding time F24 HOLDING t 5 15 Stop frequ...

Page 60: ... terminal 12 and V1 option 0 to 10 VDC Related functions E01 to E09 Set values 21 6 Inverse mode operation terminal 12 and V2 10 to 0 VDC 7 Inverse mode operation terminal C1 20 to 4 mA DC 8 UP DOWN control 1 initial freq 0 Hz 9 UP DOWN control 2 initial freq last value Related functions E01 to E09 Set values 17 18 10 PATTERN operation Related functions C21 to C28 11 DI option or Pulse train input...

Page 61: ...Setting3or4 POWER FWD OUTPUT ALARM POWER FWD OUTPUT ALARM RESET FWD OUTPUT ALARM RESET FWD OUTPUT ALARM NETWORK FWD FWD OUTPUT ALARM ER6 Multi Alarms LE CM TERMINAL NETWORK ER6 ER6 RESET NETWORK FWD FWD OUTPUT ALARM LE CM TERMINAL NETWORK NETWORK FWD STOP OUTPUT ALARM LE CM TERMINAL NETWORK FWD STOP OUTPUT ALARM LE CM TERMINAL FWD STOP OUTPUT ALARM FWD STOP OUTPUT ALARM Inactive Setting2or4 Active...

Page 62: ...5 9 Frequency Setting Block Diagram ...

Page 63: ...maximum output voltage limits the output voltage FO6 Maximum output voltage 1 F 0 6 M A X V 1 Setting range 230 V AC series 80 to 240 VAC 460 VAC series 320 to 480 VAC This function sets the maximum value of the voltage output for Motor 1 Note that a voltage higher than the supply input voltage cannot be output FO7 Acceleration time 1 F08 Deceleration time 1 Setting range ACC TIME1 0 01 to 3 600 s...

Page 64: ...tput current and operation time of the inverter to prevent the motor from overheating when 150 of the set current value flows for the time set by F12 thermal time constant F 1 0 E L C T R N O L 1 Setting range 0 Inactive 1 Active for general purpose motor 2 Active for forced air motor This function specifies whether to operate the electronic thermal O L relay and selects the target motor When a ge...

Page 65: ... stop The drive operation is not automatically restarted Input a reset command and operation command to restart operation 3 Active operation ride through for high inertia loads When the DC bus voltage reaches the operation voltage level H15 energy is collected from the inertia of the load to maintain the DC bus voltage and extend the ride through time The drive will automatically adjust the decele...

Page 66: ...5 13 ...

Page 67: ...to the set frequency value from analog input The operation follows the figure below If the bias frequency is higher than the Maximum frequency or lower than the Maximum frequency it is limited to the Maximum or Maximum frequency F20 DC injection Brake starting F21 DC injection brake operation level F22 DC injection brake time F 2 0 D C B R K H z Setting range 0 to 60 Hz Starting frequency This fun...

Page 68: ...orm Bad Good Leakage current Small amount Large amount Noise occurrence RFI Extremely low High 1 Reducing the set value adversely affects the output current waveform i e higher harmonics increases motor loss and raises motor temperature For example at 0 75 kHz reduce the motor torque by about 15 2 Increasing the set value increases drive losses and raises drive temperature F27 Motor sound sound to...

Page 69: ...n mode F 3 6 3 0 R Y M O D E This function specifies whether to activate excite the alarm output relay 30Ry for any fault at normal or alarm status Value 0 Drive no power 30A 30C OFF 30B 30C ON At normal 30A 30C OFF 30B 30C ON At alarm 30A 30C ON 30B 30C OFF 1 Drive no power 30A 30C OFF 30B 30C ON At normal 30A 30C ON 30B 30C OFF At alarm 30A 30C OFF 30B 30C ON Operation If the set value is 1 cont...

Page 70: ...ere can only be one motor Connection of two or more motors makes accurate control difficult 2 The function data rated current P03 no load current P06 R1 P07 and X P08 for Motor 1 must be correct If a standard 3 phase GE motor is used setting the capacity Function P02 ensures entry of the above data An auto tuning operation should be performed for other motors 3 The rated current of the motor must ...

Page 71: ...ive Multi step frequency selection Value 0 1 2 3 The frequency can be switched to a preset frequency in function codes C05 to C19 by switching the external digital input signal Assign values 0 to 3 to the target digital input terminal The combina tion of input signals determines the frequency 3 2 1 0 SS8 SS4 SS2 SS1 off off off on C05 MULTI Hz 1 off off on off C06 MULTI Hz 2 Related off off on on ...

Page 72: ... REV CM is on To use this JOG terminal function assign 10 to the target digital input terminal Frequency setting 2 frequency setting 1 Value 11 This function switches the frequency setting method defined by function codes F01 and C30 using an external digital input signal Input Signal Selected Frequency Setting 11 off F01 FREQ CMD1 on C30 FREQ CMD2 Motor 2 Motor 1 Value 12 This function switches m...

Page 73: ...n external digital input signal Torque limit 2 torque limit 1 Value 14 Frequency setting 2 frequency setting 1 This function switches the torque limit value set with function codes F40 F41 E16 and E17 using an external digital input signal Input Signal 14 off F40 DRV TRQ1 Related Functions F41 BRK TRQ1 F40 F41 E16 E17 Setting Range on E16 DRV TRQ2 DRV 20 to 200 999 E17 DRV TRQ2 BRK0 20 to 200 999 ...

Page 74: ...he ON OFF state of signal input to this terminal can be checked through the RS485 and BUS option This input terminal is only used to check for an incoming input signal through communication and does not affect drive operation Pick up start mode STM Value 26 The pick up start mode in function code H09 can be enabled or disabled by switching the external digital input signal Assign 26 to the target ...

Page 75: ...E01 to E09 E20 Terminal Y1 function selection E24 Terminals Y5A and Y5C funtion selection E 2 0 Y 1 F U N C E 2 1 Y 2 F U N C E 2 2 Y 3 F U N C E 2 3 Y 4 F U N C E 2 4 Y 5 F U N C Some control and monitor signals can be selected and output from terminals Y1 to Y5 Terminals Y1 to Y4 use transistor output terminals Y5A and Y5C use relay contacts Value Output Signal 0 Drive Running RUN 1 Frequency ar...

Page 76: ...of an electronic thermal O L relay this function outputs an ON signal when the load reaches the overload early warning level Either the electronic thermal O L relay early warning or output current overload early warning can be selected For setting procedure see E33 Overload early warning operation selection and E34 Overload early warning operation level Note This function is only effective for Mot...

Page 77: ...control this function outputs a signal while the cooling fan is operating Retry function operating TRY Value 26 When H04 Retry operating is set to 1 or higher the signal is output during the retry operation if the drive protective function has been activated Universal DO U DO Value 27 Assigning a value of 27 to a transistor output terminal renders the terminal a universal DO terminal This function...

Page 78: ...early warning function is activated E36 Frequency detection 2 operation level E 3 6 F D T 2 L E V E L This function determines the operation detection level 2 of the output frequency for operation release This function operates the same as E31 Frequency detection 1 operation level For details see the explanation for E31 E37 Overload early warning 2 operationlevel E 3 7 O L 2 L E V E L This functio...

Page 79: ...E D M N T 2 The data during drive operation stopping at frequency setting and at PID setting is displayed on the LED Display during running and stopping During running the items selected in E43 LED monitor display selection are displayed In E44 LED monitor display at stopping specify whether to display selected items or the same items as during running Value of E43 0 set frequency value Hz 1 set f...

Page 80: ... LCD monitor Value Language Value Language 0 Japanese 3 French 1 English 4 Spanish 2 German 5 Italian Note English language is used for all LCD screens in this manual E47 LCD monitor contrast adjustment E 4 7 C O N T R A S T This function adjusts the LCD contrast Increase the set value to raise contrast and decrease to lower contrast Value 0 1 2 8 9 10 Screen Low High 60 00 STOP PRG PRG MENU F D L...

Page 81: ... Jump frequency 2 C03 Jump frequency 3 C04 Jump frequency hysteresis C Control Functions of Frequency Jump frequency 3 Jump frequency 2 Output frequency Hz Jump frequency width Jump frequency width Jump frequency width Jump frequency 1 Set frequency Hz Output Frequency Hz FWD CM SS1 CM SS2 CM SS4 CM SS8 CM ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON C05 C13 C12 C11 C10 C09 C08 C07 C06 C14 C15 ...

Page 82: ...rding to the values set in C22 Pattern operation stage 1 to C28 Pattern operation stage 7 Each function sets the operation time and the direction of rotation for each stage and assigns values to acceleration and deceleration time Set or assign item Value range Operation time 0 00 to 6000s Rotation F Forward counterclockwise direction R Reverse clockwise Acceleration and 1 Acceleration time 1 F07 d...

Page 83: ... input filter to remove the effects of noise A value that is set too large delays control response although stabilizing the control A value that is set too small speeds up control response but renders the control unstable If the optimum value is not known adjust the setting if the control is unstable or response is delayed Note The set value is commonly applied to Terminals 12 V2 and C1 For input ...

Page 84: ...5 31 Notes ...

Page 85: ... motor other than the GE standard 3 phase motor is used and accurate data is required for close control When output side impedance cannot be ignored e g when the cable between the drive and the motor is too long or when a reactor is connected When R1 or X is unknown e g when a non standard or special motor is used Tuning Procedure 1 Adjust the voltage and frequency according to motor data Adjust f...

Page 86: ...current A Rated current X X1 X2 XM X2 XM Cable X V 3 I X 100 X1 Primary leakage reactance of the motor W X2 Secondary leakage reactance converted to a primary value of the motor W XM Exciting reactance of the motor W Cable X Output side cable reactance W V Rated voltage V I Rated current A Note For reactance use a value from the data stored in F04 Base frequency 1 When connecting a reactor or filt...

Page 87: ... retry operation If the cause of the alarm has been removed at this time the drive starts without switching to alarm mode If the cause of the alarm still remains the protective function is reactivated according to the wait time set in H05 Retry waiting time This operation is repeated until the cause of the alarm is removed The restart operation switches to alarm mode when the retry count exceeds t...

Page 88: ...ntary power failure or after the motor has been subject to external force without stop ping the motor i e windmilling fan At startup this function detects the motor speed and outputs the corresponding frequency thereby enabling a shock free motor startup The normal startup method is used if the coasting speed of the motor is 120 Hz or more as a drive frequency and if the value of F03 Maximum frequ...

Page 89: ... to the drive is high control can be stabilized even under an excessive load by raising the operation continuation level However if the level is too high this function activates during normal operation and causes unexpected motion Please contact GE Fuji before changing the factory default value H10 Energy saving operation H 1 0 E N E R G Y S A V Setting range 0 Inactive 1 Active With constant spee...

Page 90: ...1 9 A U T R E D Setting range 0 Inactive 1 Active This function automatically extends accelerating time by 60 seconds or longer to prevent an inverter trip resulting from a temperature rise in the inverter due to overcurrent If the active drive function is activated the acceleration time will be three times the selected time H20 PID control mode select H 2 0 P I D M O D E Setting range 0 No operat...

Page 91: ... PID control feedback signal H 2 1 F B S I G N A L This function selects the terminal direction of operation and feedback input Select a value from the table below according to sensor specifications Value Description 0 Terminal 12 forward operation 0 to 10V voltage input 1 Terminal C1 forward operation 4 to 20mA current input 2 Terminal 12 reverse operation 10 to 0V voltage input 3 Terminal C1 rev...

Page 92: ...range 0 01 to 10 0 times P gain is the parameter that determines the response level for the deviation of P operation Although an increase in gain speeds up response an excessive gain causes vibration and a decrease in gain delays re sponse I gain operation An operation where the change speed of the output frequency is proportional to the deviation is called an I operation An I operation outputs an...

Page 93: ... integral element PD control If deviation occurs under PD control an output fre quency larger than that of D operation alone occurs rapidly and prevents the deviation from expanding For a small deviation P operation is restricted When the load contains an integral element P operation alone may allow responses to vibrate due to the effect of the integral element in which case PD control is used to ...

Page 94: ... H27 PTC thermistor level select H 2 7 P T C L E V E L Setting range 0 00 to 5 00V The voltage input to Terminal C1 is compared to the set voltage level If the input voltage is equal to or greater than the set voltage H26 PTC thermistor Mode select starts The PTC thermistor has its own alarm temperature The internal resistance value of the thermistor largely changes at the alarm temperature The op...

Page 95: ...5 RTU serial communication Set the conditions according to the host device H 3 1 A D D R E S S Setting range 1 to 247 This function sets the station address of RTU Maximum connected devices is 31 for an RS 485 network H 3 2 M O D E O N E R Setting range 0 to 3 These functions configure the drive behavior in the event of a communication error Value Processing at Communication Error 0 Immediate Er 8...

Page 96: ...olled within a specific time this function detects that access was stopped due to an open circuit or other network fault and results in an Er 8 trip H 3 9 I N T E R V A L Setting range 0 00 to 1 00 second This function sets the time from when a request is issued from the host device to when a response is returned ...

Page 97: ...lay 2 select A07 Electronic thermal relay 2 level A08 Electronic thermal relay 2 Thermal time constant A 0 6 E L C T R N O L 2 A 0 7 O L L E V E L 2 A 0 8 T I M E C N S T 2 These functions set the function of the electronic thermal overload relay for Motor 2 They operate the same as F10 to F12 Electronic thermal overload relay 1 For details see the explanations for F10 to F12 A09 Torque vector con...

Page 98: ... I O This function sets the no load current for Motor 2 It operates the same as P06 Motor 1 No load current For details see the explanation for P06 A16 Motor 2 R1 setting A17 Motor 2 X setting A 1 6 M 2 R 1 A 1 7 M 2 X These functions set R1 and X for Motor 2 It operates the same as P07 Motor 1 R1 setting and P08 Motor 1 X setting For details see the explanations for P07 and P08 A18 Slip compensat...

Page 99: ...5 46 Notes ...

Page 100: ...y the output is shut down If function F14 Restart after momentary power failure was selected an alarm is not displayed In addition if the supply voltage falls to a level unable to maintain control power an alarm may not be displayed If a ground fault in the inverter output circuit is detected the protective function is activated for 40 Hp or more only If a ground fault occurs in an inverter rated ...

Page 101: ... OFF ON OFF as shown in Fig 6 2 1 When releasing the trip status set the operation com mand to OFF If the operation command is set to ON inverter will start operation after resetting 10ms or more OFF ON OFF Reset command Keypad panel display Alarm output Alarm display Normal display Operable OFF ON OFF Trip Fig 6 2 1 WARNING If the alarm reset is activated with the operation signal ON the inverter...

Page 102: ...compared with the load Has the load changed suddenly Can the acceleration time setting be prolonged Remove the short circuit and ground fault Reduce the load or increase the drive capacity Can the torque boost amount be reduced Reduce the torque boost Faulty drive or error due to noise Consult with GE Drive Prolong time settings Reduce the load or increase the drive capacity Can the deceleration t...

Page 103: ...t the braking method Contact GE Drive Consider using a braking system or DC brake function Faulty drive control circuit or error due to noise etc Contact GE Drive Is the main circuit DC voltage between P N higher than the detection level specified in Section 6 1 1 The drive may be faulty Contact GE Drive Reset and restart operation Does LU activate when the circuit breaker or magnetic contactor is...

Page 104: ...g Incorrect motor load or inadequate cooling Check the motor side Set to correct value Change to regular external circuit Is PTC level H27 set correctly Is the external circuit including constants regular Faulty drive or error due to noise etc Contact GE Drive Is data input to the control terminals THR X1 to X9 Are alarm signals from external equipment input to the terminals and the CM Connect the...

Page 105: ...nd braking resistor connected incorrectly Faulty drive or error due to noise etc Contact GE Drive Connect correctly or replace the cable Input phase loss Lin Are all main circuit power supply terminals L1 R L2 S and L3 T connected to the power supply Is the U V W terminal wiring not connected or is there an open circuit The keypad panel connector is loose Connect all three phases Connect correctly...

Page 106: ...rcuit terminals FWD REV CM connected correctly Correct the wiring error Replace the faulty switch or relay Has the frequency been set Press the UP key and set the frequency Does the motor run if FWD or REV is pressed Does the motor start when the key UP is pressed Are the frequency limiter High and the frequency setting lower than the starting frequency Is the external wiring between control termi...

Page 107: ...OWN control Is the pattern operation activated Is the pattern operation competed Are all acceleration and deceleration times identical Are the external connections between X1 X9 and CM correct Increase the setting Set the frequency Does the speed change when the UP or DOWN is pressed Can the frequency setting signal 0 to 10 V 4 to 20 mA be changed Correct the connection error Replace the faulty fr...

Page 108: ... the torque of the load or increase the drive capacity Is the torque boost set correctly Faulty drive or error due to noise etc Contact GE Drive Increase the torque boost The motor generates abnormal heat Is the torque boost excessive Reduce the torque boost Has the motor been operating continuously at a very low speed Use a motor exclusive to the drive Is the load excessive Reduce the load or inc...

Page 109: ...7 8 Data subject to change without notice 7 07 2007 GE Drives Notes ...

Page 110: ...pections Periodic inspections should be made after stopping operations cutting off the power source and removing the surface cover Note that after turning off the power the smoothing capacitors in the DC section of the main circuit take time to dis charge To prevent electric shock confirm with a multimeter that the voltage has dropped below the safety value 25 V DC or below after the charge lamp C...

Page 111: ... or damage to the capacitor 1 Is there abnormal sound or vibration 2 Are nuts or bolts loose 3 Is there discoloration due to overheating Is there foreign matter on the heat sink or intake and exhaust ports 1 Conduct a visual inspection and use appropriate meters 2 Visual inspection Measure with a multi meter 1 Visual inspection 2 Visual inspection 1 Visual and aural inspection 2 Tighten 3 4 5 Visu...

Page 112: ...n power supply Confirm that the cooling fan is rotating and that the inverter is not operating There is no problem if the OH2 External thermal relay tripped function is activated by the digital input terminal 3 Turn the main power off 4 Turn on the main power again after verifying that the charge lamp is completely off 5 Open the maintenance information on the keypad panel and confirm the capacita...

Page 113: ...t be measured measure the power voltage and current on the input side and output side then calculate the power factor using the following formula Table 8 3 Meters for Measuring Main Circuit Item Input power supply Side Output motor Side DC Link Circuit Voltage P N Voltage Current Voltage Current Meter name Ammeter Voltmeter Powermeter Ammeter Voltmeter Powermeter DC Voltmeter AR S T VR S T WR S T ...

Page 114: ...th only the drive connected 2 Insulation test in the control circuit Megger and dielectric strength tests are not performed on the control circuit Use a resistance multimeter with a high resistance range to check the control circuit 1 Remove all external cables from the control circuit terminals 2 Conduct a continuity test between grounds A result of 1M Ohm or more is normal 3 Exterior main circui...

Page 115: ...8 6 Data subject to change without notice 7 07 2007 GE Drives Notes ...

Page 116: ...ths after shipment from the Company whichever occurs first However the guarantee will not apply in the following cases even if the guarantee term has not expired 1 Damage was caused by incorrect use or inappropri ate repair or modification 2 The product was used in an environment outside the standard specified range 3 Damage was caused by dropping the product after purchase or occurred during tran...

Page 117: ...er Factor Correction Capacitors Yes __________No _______________ If Yes Microfarrad ______________________________ Other Equipment on Same Power Yes __________No _______________ If Yes what Line Reactor on Input Yes __________No _______________ Input Starter Yes __________No _______________ Output Starter Yes __________No _______________ Motor Overloads Yes __________No _______________ Control Ter...

Page 118: ... NEMA Type4 1 1 1 1 1 1 1 1 1 1 1 1 CAPACITOR UNIT G11CAP01 PCB 1 G11CAP02 PCB 1 G11CAP03 PCB 1 G11CAP09 2700µFx1 1 1 2 G11CAP10 3900µFx1 1 2 G11CAP11 4700µFx2 2 Located on Gate drive Power supply Card FAN G11FAN01 1 1 1 G11FAN02 1 1 1 2 2 2 POWER MODULE PS11046 30A 600V 1 1 PS11047 50A 600V 1 6MBP75RS060 75A 600V 1 1 6MBP100RS060 100A 600V 1 6MBP150RS060 150A 600V 1 1 6MBP200RS060 200A 600V 1 Loc...

Page 119: ...52NE3K 400V 4500µF 4 HCGHA2G592N3K 400V 5900µf 4 5 6 FAN FBA09A24H1B0 1 1 1 2 2 2 4 Standard 4715PS22TB30 2 2 2750MTP15 2 2 3 4 6250MG1 2 For NEMA12 Heatsink UHS4556MLOT1 2 2 2750MTP15OT1 2 2 3 4 U6250MKG1LTPOT1 2 IGBT MODULE 2MBi300NB060 3 3 CM400DU12H206 3 2MBi300NB06001 6 6 9 12 RECTIFIER MODULE PD1008AC 3 3 6 6 9 9 9 CHARGE RESISTOR HF5C5504 80W 7 5ohm 1 1 1 1 1 2 2 DC CONTACTOR FC3UL AC220VAU...

Page 120: ...4 PCB 1 G11CAP05 PCB 1 G11CAP06 PCB 1 G11CAP07 1500µFx2 2 2 G11CAP08 2000µFx2 2 G11CAP09 2700µFx2 2 G11CAP10 3900µFx2 2 G11CAP11 4700µFx2 2 Located on Gate drive Power supply Card FAN G11FAN01 1 1 1 G11FAN02 1 1 1 2 2 2 POWER MODULE PS12046 15A 1200V 1 1 PS12047 25A 1200V 1 6MBP50RS120 50A 1200V 1 1 1 6MBP75RS120 75A 1200V 1 1 6MBP100RS120 100A 1200V 1 Located on Gate drive Power supply Card RECTI...

Page 121: ... TPAG11S4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 DC CAPACITOR LNT2G302MSMAFF 400V 3000µF 4 4 HCGHA2G362N3K 400V 3600µF 4 HCGHA2G452NE3K 400V 4500µF 4 6 HCGHA2G592N3K 400V 5900µf 4 4 6 8 12 HCGHA2G742N3K 400V 7400µF 8 12 12 HCGHA2G932N3KG 400V 9300µF 20 20 26 26 FAN UNIT FBA09A24H1B0 1 1 1 1 1 2 2 2 3 3 4 4 4 4 4 MRS18 DUL 3 3 4 4 THB1 UHS4556M 4 4 Standard 4715PS22TB30 2 2 2750MTP15 2 2 3 3 6250MG1 2 2...

Page 122: ... 3 12 12 PD10016A 3 3 6 6 6 12 12 12 24 24 30 30 CHARGE RESISTOR HF5C5504 80W 7 5ohm 1 1 1 1 1 1 2 2 2 3 3 4 4 GRZG400 2 2 2 2 DC CONTACTOR FC1UL AC220VAUX2B 1 1 1 1 1 2 2 2 FC4UL AC220VAUX2B 2 2 SC7NUL AC200 240V 1 SC8NUL AC200 240V 1 1 SCN8 AC200 240V 2 2 2 2 DC FUSE CR6L150UL 600V 150A 1 1 1 CR6L200UL 600V 200A 1 CR6L300UL 600V 300A 1 1 A70Q4004 1 1 A70Q5004 1 A70Q6004 1 1 A70QS8004 1 1 A70P160...

Page 123: ...10 6 Data subject to change without notice 7 07 2007 GE Drives Notes ...

Page 124: ... maximum frequency adjustable Torque boost Constant toruque load Variable torque load Automatic setting code 0 0 Manual setting code 2 0 to 20 0 0 1 to 1 9 9 Starting torque 200 with Dynamic torque vector control selected 180 with Dynamic torque vector control selected Braking Braking torque 150 100 20 10 15 to 10 10 Standard Time s 10 5 5 No limit Duty cycle 10 5 3 5 3 2 3 2 No limit Braking torq...

Page 125: ... torque load Automatic setting code 0 0 Manual setting code 2 0 to 20 0 0 1 to 1 9 9 Starting torque 200 with Dynamic torque vector control selected 180 with Dynamic torque vector control selected Braking Braking torque 150 100 20 11 15 to 10 11 Standards Time s 5 5 No limit Duty cycle 5 3 5 3 2 3 2 No limit Braking torque 150 100 Options Time s 45 45 30 20 10 8 10 Duty cycle 22 10 7 5 5 5 10 DC i...

Page 126: ...start after momentary power failure switching operation from line to drive slip compensation control automatic energy saving operation regeneration avoiding control torque limiting 2 strp PID control second motor switching cooling fan ON OFF control Keypad panel Run by FWD REV keys stop by STOP key Terminal input Forward Stop command Reverse Stop command Coast to Stop command Alarm reset accelerat...

Page 127: ...peration indication Overcurrent short circuit ground fault overvoltage undervoltage overload overheating blown fuse motor overload external alarm input open phase output open0phase when tuning braking resistor protection CPU and memory error keypad panel communications error PTC thermistor protection surge protection stall prevention etc Indoor altitude less than 3300 feet 1000m free from corrosiv...

Page 128: ... 0 47 12 0 44 11 4 09 104 0 39 10 7 68 195 5 49 139 5 5 67 144 6 26 159 0 31 8 0 44 11 2 07 52 5 2 ø 1 34 ø 34 1 81 46 2 28 58 ø 1 06 ø 27 5 51 140 10 25 260 9 37 238 0 39 10 M3 5 M5 M3 M4 M3 5 M3 Main circuit terminals Wire inlet knock out hole Wire inlet Knock out hole Auxiliary control power supply terminals Wire inlet knock out hole Auxiliary control power supply terminals Main circuit termina...

Page 129: ... 11 4 26 9 33 5 32 1 32 5 15 1 50 4 14 2 8 7 6 5 282 580 290 683 850 815 825 383 1280 360 220 166 128 460V Series NEMA 1 Mtg Wt W1 W3 W4 H1 H2 H3 H6 H7 H9 H10 D D2 D3 D4 Bolts Lb kg 40 9 4 13 5 20 9 19 7 20 2 0 4 7 1 3 29 7 10 0 2 5 7 4 1 M8 70 240 342 530 500 512 9 180 75 755 255 4 145 105 32 50 10 8 14 9 10 6 82 275 377 270 37 60 25 8 24 6 25 1 34 6 95 655 625 637 880 43 75 97 44 100 28 3 27 2 2...

Page 130: ...3 3 57 1 17 7 11 2 450 680 580 290 610 555 1370 1330 1335 084 1450 450 285 500 34 6 30 7 10 2 10 2 31 9 29 7 600 880 780 260 260 810 755 Mtg Wt D2 D3 D4 D5 D6 D7 Bolts Lb kg 500 0 3 2 0 3 9 1 4 4 5 8 7 562 600 6 50 100 35 115 220 255 700 804 800 365 Hp M12 Hp DIMENSIONS inches mm DIMENSIONS inches mm W W6 H8 H2 H9 D7 D1 D2 D D3 D4 4 ØC W5 D5 D6 W1 W3 W4 H1 Holes for mtg bolts ...

Page 131: ...0 750 685 695 16 33 13 285 15 70 125 26 8 22 8 26 34 6 33 5 32 1 32 5 14 2 8 7 253 680 580 660 880 850 815 825 360 220 115 460V Series Hp Mtg Weight 460V W W1 W2 W3 H H1 H2 H3 H4 H5 H6 D D1 D2 C Bolts Lb kg 40 13 4 9 4 12 8 21 7 20 9 19 7 20 2 0 5 1 0 4 10 5 7 0 2 0 4 M8 64 340 240 326 550 530 500 512 12 25 9 255 145 4 10 29 50 14 8 10 8 14 2 10 6 75 375 275 361 270 34 60 26 6 25 8 24 6 25 1 86 67...

Page 132: ... 880 780 860 260 260 810 Mtg Wt D2 D3 D4 D5 D6 C Bolts Lb kg 400 0 3 2 3 9 1 4 4 5 0 6 551 450 6 50 100 35 115 015 250 500 793 600 360 Hp DIMENSIONS inches mm M12 Hp DIMENSIONS inches mm W W1 W3 W4 H2 H1 H C W5 D5 D6 D3 D4 3 or 4 dia C D2 D1 D W1 W3 W4 H1 Holes for mtg bolts D2 D1 W2 W1 W3 W4 Holes for mtg bolts H7 H3 H1 D2 D1 4 dia 1 4 35 Lifting bolts W2 W H7 W3 W4 H4 Holes for mtg bolts 4 ØC H4...

Page 133: ...11 10 Data subject to change without notice 7 07 2007 GE Drives 11 3 3 Outline Dimensions Open Type with NEMA 12 Heatsink ...

Page 134: ...2 H3 H4 H5 H6 H7 H8 H9 H10 H11 H12 C D D1 Bolts Lb kg 40 50 15 04 14 41 13 39 12 83 9 45 4 72 8 86 66 382 366 340 326 240 120 21 65 20 87 19 69 20 16 3 74 20 87 225 30 1 60 550 530 500 512 95 530 M6 77 0 47 0 98 0 35 6 69 0 43 0 4 5 71 and 35 75 16 42 15 79 14 76 14 21 10 83 5 41 26 57 25 79 24 61 25 08 12 25 9 2 85 170 25 79 11 10 10 63 145 M8 88 417 401 375 361 275 137 5 675 655 625 637 72 5 655...

Page 135: ...11 12 Data subject to change without notice 7 07 2007 GE Drives Keypad Mounting Hole Panel Cutting Dimensions in inches mm 2 52 64 1 69 42 dia 0 11 M3 0 81 20 5 4 53 115 dia 1 38 35 ...

Page 136: ... resistor should be added between the data lines on the each end of the network The value of the termination resistor depends on the character istic impedance of the cable A common value for termination resistors is 120 ohms Control terminals Terminal marking Terminal name Function description DX RS485 communication data Input output terminals for RS485 DX RS485 communication data communication SD...

Page 137: ...dress Code Name Unit Variable Range Min unit Write Format 1793 S01 Frequency command 20000 20000 max frequency at 20000 1 R W 2 1797 S05 Frequency command Hz 0 00 400 00 0 01 R W 5 Note 1 If both S01 and S05 are set the drive will ignore the setting of S05 2 A data setting that exceeds the setting range is possible but the actual action will be limited by the drive configura tion Operation command...

Page 138: ...2072 M24 Drive capacity code Refer to data format 11 R 11 2073 M25 ROM version 0 64999 1 R 1 2074 M26 Transmission error processing code Refer to data format 20 R 20 2075 M27 Frequency command at alarm final command 20000 20000 max frequency at 20000 1 R 2 2079 M31 Frequency command at alarm final command Hz 0 400 00 0 01 R 5 2080 M32 Actual frequency at alarm 20000 20000 1 R 2 max frequency a t 2...

Page 139: ...Decimal data Positive negative Min unit 0 1 Example If C31 Analog input offset adjust terminal12 5 0 5 0 X 10 50 FFCEH Data format 5 Unsigned Decimal data Positive Min unit 0 01 Example If C05 multi step frequency 1 50 25Hz 50 25 X 100 5025 13A1H Data format 6 Decimal data Positive negative Min unit 0 01 Example If M07 actual torque value 85 38 85 38 X 100 8538 DEA6H Data format 7 Unsigned Decimal...

Page 140: ... Er7 36 PL error Er6 17 Overheat heat sink inverter OH1 37 Output wiring error Er7 18 Overheat outside thermal OH2 38 RS485 comm error Er8 19 Overheat unit inside temp OH3 Description Description Data format 11 Capacity code Code Capacity HP Code Capacity HP Code Capacity HP 7 0 07 spare 2000 20 17500 175 15 0 15 spare 2500 25 20000 200 25 0 25 3000 30 25000 250 50 0 5 4000 40 30000 300 100 1 5000...

Page 141: ... 1 Example If S06 operation command FWD X1 and X5 ON 0000 0000 0100 0101b 0045H Data format 15 Universal output terminal All bit are ON by 1 Example If M15 Universal output terminal Y1 and Y5 ON 0000 0000 0001 0001b 0011H Data format 16 Operating state 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Direction of rotation 0 Time Index portion Data portion 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 15 14 13 12 11 ...

Page 142: ...2 G 3 P 230V three phase 4 460V three phase 5 USA 6 Data format 18 Code setting 1 4 figures Data format 19 Amperage value Decimal data positive Min unit 0 01 inverter capacity is not more than 30HP Min unit 0 01 for not less than 40HP Example If F11 electronics thermal overload relay 1 level 107 0A 40HP 107 0 X 10 1070 042EH If F11 electronics thermal overload relay 1 level 3 60A 1HP Since 3 60 X ...

Page 143: ... 06 or 16 2 Illegal Data Address The starting parameter address is an unused drive parameter The starting parameter address plus the offset refers to drive parameter greater than the last parameter in a Function Code sort The number of registers is greater than 16 3 Illegal Data Value Data contains an out of range value for a drive parameter 7 Negative Acknowledge Requested data cannot be changed ...

Page 144: ... relay output 1SPDT OPCG11SDIO 2 A None Frequency setting by binary code max 16 bits Digital interface card Monitoring 8 bits of frequency output current and output voltage OPCG11SAIO 2 A None Auxiliary input for analog frequency setting 0 to 10 V Analog interface card Monitoring of drive output frequency current and torque in analog voltage analog output 0 10 VDC abd 4 20mA OPCG11SCIO 1 A 2 B 115...

Page 145: ...Source ON operation current 4 5mA max OFF operation voltage 27V max Related function code o19 o20 Output Digital signal output 3 points by short circuiting terminals between O1 to O6 and M2 Sink ON operation current 50mA max OFF operation voltage 27V max Source ON operation current 50mA max OFF operation voltage 27V max Related function code o21 Power Source 24 VDC 3 2mA x 4 12 8mA Connection diag...

Page 146: ... CS and CS Terminal AO Voltage output 0 to 10 VDC for max 2 voltmeters input impedance 10k ohm Terminal AO Voltage output common Terminal CS Current output 4 to 20mAdc max 500 ohm Terminal CS Current output common Terminal CS is isloated from terminal 21 31 and AO Related function code o23 Connection diagram Remarks 3 analog inputs 2 voltage inputs and 1 current input Torque limiting value driving...

Page 147: ...elay 1SPDT output signals Specifications Input None Output Four channel contact 12 terminals from Y1A to Y4C 250 VAC 0 3A ocs dia 0 3 Power source The power source to drive the relay card is supplied from the drive Connection diagram Remarks Includes 4 relay output circuits RY 13Vdc 5G Y1A Y1C Y1B 5G 5G 5G Connector 24Vdc CM RY 13Vdc Y2A Y2C Y2B 24Vdc CM RY 13Vdc Y3A Y3C Y3B 24Vdc CM RY 13Vdc Y4A ...

Page 148: ...tructions It is necessary that to conform to the EMC Directive these instructions must be followed Follow the usual safety procedures when working with electrical equipment All electrical connections to the filter Drive and motor must be made by a qualified electrical technician 1 Use the correct filter according to Table on page 6 39 2 Install the Drive and filter in the electrically shielded met...

Page 149: ...180 Fig 5 600 F200 Separate 700 160 Type 800 3 20 RF3880F11 RF3880 F11 27 09x14 33x7 09 688x364x180 25 51x5 91 648x150 800A RF3400F11 RF3400 F11 23 11x9 84x8 07 587x250x205 22 05x3 35 560x85 2 0 2 6 4 0 7 9 8 8 48 7 84 8 110 19 49x7 87x6 3 495x200x160 18 4x6 53 468x166 23 11x9 84x8 07 587x250x205 22 05x3 35 560x85 13 43x8 86x1 87 341x225x47 5 12 24x6 57 311x167 19 69x9 84x2 76 500x250x70 17 68x7 2...

Page 150: ...ata subject to change without notice 7 07 2007 GE Drives Part No D H T OF1 0 98 25 2 01 51 0 67 17 OF2 1 61 41 2 80 71 0 71 18 OF3 2 83 72 3 94 100 1 06 27 Ferrite Ring Dimensions Inches mm Figure 1 Figure 2 ...

Page 151: ...ves W W1 H H1 D RF3100 F11 7 87 200 6 54 166 17 1 435 16 1 408 5 12 130 RF3180 F11 7 87 200 6 54 166 19 5 495 18 4 468 6 30 160 Dimensions Inches mm Filter Type Figure 3 Outline Dimensions RF3100 F11 RF3180 F11 Figure 4 Outline Dimensions RF3280 F11 RF3400 F11 ...

Page 152: ...14 5 Data subject to change without notice 7 07 2007 GE Drives Figure 5 Outline Dimensions RF3880 F11 Figure 6 230V all Hp 460V less than 450 Hp ...

Page 153: ...14 6 Data subject to change without notice 7 07 2007 GE Drives Figure 7 AF 300 P11 460V 500 Hp and higher ...

Page 154: ...GEI 100364D Supersedes GEI 100364C 070730 FERGADV GE Consumer Industrial 41 Woodford Avenue Plainville CT 06062 www geelectrical com ...

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