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Gambro AK 95, Service Manual

The Gambro AK 95 Service Manual is an essential resource for maintenance and troubleshooting of this advanced medical device. Download this comprehensive manual for free from manualshive.com, providing step-by-step instructions and helpful diagrams ensuring optimal performance and extending the lifespan of your Gambro AK 95.

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5:4

Maintenance Manual

AK 95 / AK 95 S

 HCEN12189 Rev.10

. 2006

Preventive Maintenance: Base-kit

Parts

The Base-kit (K40182001) includes all parts
necessary to fulfill the mandatory  preventive
maintenance procedures for AK 95 / AK 95 S.

Note!

As a complement to the Base-kit, three addi-
tional kits are available; A-, B- and C-kit.

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Summary of Contents for AK 95

Page 1: ...AK 95 AK 95 S Service Manual A better way to better care ...

Page 2: ...Technical description Chapter 3 Technical data Chapter 4 Service technician s guide Chapter 5 Maintenance manual Chapter 6 Calibrations Chapter 7 Spare parts list Chapter 8 Cable survey Chapter 9 Symbol description Chapter 10 Replacements Chapter 11 Electrical safety inspections ...

Page 3: ...ibrations and repairs are carried out by appropriately trained and suitable qualified people if all equipment modifications are authorized in writing by the manufacturer and carried out by appropriately trained and suitable qualified people if the electrical installation of the relevant room complies with all applicable local electrical codes and if applicable IEC requirements and if the equipment...

Page 4: ...HCEN9133 Rev 01 2004 Installation Guide HCEN9134 Rev 10 2005 Technical Description HCEN9369 Rev 10 2005 Technical Data AK 95S HCEN9135 Rev 10 2005 Technical Data AK 95 HCEN9136 Rev 10 2005 Service Technicians Guide HCEN12189 Rev 10 2006 Maintenance Manual HCEN9138 Rev 10 2005 Calibrations HCEN9094 Rev 10 2005 Spare Parts List K16756 CO 25702 Cable Survey HCEN9160 Rev 10 2005 Symbol Description HCE...

Page 5: ...This page is intentionally left blank ...

Page 6: ...Installation Guide AK 95 AK 95 S January 2004 ...

Page 7: ......

Page 8: ...Outlets 1 3 Line Fuses 1 3 Mains Water Supply 1 3 Tools 1 3 Top Tray 1 3 Connection to the Water Supply 1 4 Connection to the Power Supply 1 4 Connection of the battery 1 4 How to remove the cover to connect the battery 1 5 Installation of RP 95 S 1 6 Back up battery 1 8 Turn on the AK 95 S 1 9 Functional check Fch 1 9 Recommended start up procedure 1 9 Checklist 1 11 Note This installation Guide ...

Page 9: ...0 85 Air pressure 70 106 kPa Transport and Storage Environment Units being transported or stored must be kept in their original packaging Units must be handled en route in accordance with special instructions Units can be transported or stored in the following environment for up to 15 weeks Ambient temperature 20 C to 70 C Relative humidity 10 96 Air pressure 50 106 kPa Note Units to be transporte...

Page 10: ...et should be available close to the AK 95 S for troubleshoot ing and maintenance purposes Line Fuses Never overload the line fuses and do not supply too many systems via a single line fuse Mains Water Supply Required quality Level of purity according to ASAIO and AAMI recommended standards on feed water for dialysis monitors Water for the dialysis unit has to be supplied from a Reverse Osmosis pur...

Page 11: ...nstruction on next page A discharged battery will be charged with maximum 10 mA and it must be charged for at least 50 hours to get completely charged An all up charged battery will receive a maintaining current of approximately 1 5 mA The AK 95 S charge the battery as long as the AC DC con verter is switched on i e AK 95 S itself does not need to be switched on The battery is tested during every ...

Page 12: ...accessible underneath the fluid part 2 Move the cover upwards and then back wards 3 Pull the cover to the right just 10 mm if you are positioned in front of the AK 95 S 4 Turn the cover backwards counter clockwise to pass the circuit boards and the cover can be removed 5 Connect the rechargeable battery to board connector P205 on the Protective Driver board A Cover Front ...

Page 13: ...uipped with RP 95 S at delivery RP 95 S can also be ordered and installed as a kit K23054 Refer to rebuilding instruction K23055 Installation of RP 95 S Step 1 1 Loosen the two screws with black plastic knobs under the service tray holder 2 Pull out the service tray holder to its end position 3 Loosen the two hexagonal socket screws 4 Remove the service tray holder complete 5 Fasten the hexagonal ...

Page 14: ... 95 S 180 in counter clockwise direction 2 Rotate the RP 95 S 90 to be parallel with the AK 95 S front 2 1 Step 4 1 Fasten the cable on the right upper part of the stand with the enclosed cable holder and screw 2 Fasten the cable even on the back part of machine with the enclosed cable holder use an existing screw ...

Page 15: ...nged at the same time and only batteries approved or supplied by Gambro Lundia AB may be used Changed batteries must be recycled or disposed of properly Fuse T15 A Running time 30 minutes The charge indicator on the power supply is lit when the AK 95 S is equipped with the back up battery The machine must be connected to mains voltage and the mains switch must be on In a mains failure situation fo...

Page 16: ...rator s Manual HCEN 9542 Functional check Fch Each time the AK 95 is started the automatic functional check Fch is carried out The functional check will be aborted if Rinse Drain or any of the disinfection modes are selected h min Time h min Time Recommended start up procedure First check That the 9V battery is connected That the mains cable is connected to power That the main switch on the rear o...

Page 17: ...AK 95 AK 95 S Service Manual HCEN9133Rev 01 2004 1 10 Installation Guide This page is intentionally left blank ...

Page 18: ...ent and Physical Data Ensure that the machine is correctly connected to the drain Connection to the Power Supply Ensure that the voltage specified on the voltage tag matches the mainsvoltage Ensure that the machine is correctly connected to the Power Supply Mains power must be connected to a grounded power socket Connection of the Battery Ensure that the rechargeable 9V battery is correctly connec...

Page 19: ...AK 95 AK 95 S Service Manual HCEN9133Rev 01 2004 1 12 Installation Guide This page is intentionally left blank ...

Page 20: ......

Page 21: ...Gambro Lundia AB Monitor Division Box 10101 SE 220 10 Lund Sweden Tel 46 46 16 90 00 Fax 46 46 16 96 96 www gambro com HCEN9133 Gambro Lundia AB 1996 Revision January 2004 ...

Page 22: ... 14 Degassing chamber 2 14 Deairating chamber 2 14 Flow pump unit 2 14 Dialyzer connections 2 14 Safety coupling unit 2 14 UF measuring unit 2 14 FM I O board 2 14 Heater unit 2 14 Blood leak detector 2 15 Suction pump 2 15 Distribution board 2 15 CPU board 2 15 Battery 2 15 Expansion board 2 15 Prom module board 2 15 Fan 2 15 Driver board 2 15 Rear printed circuit boards 2 16 Blood Part Blood Flo...

Page 23: ...f the fluid optional Introduction AK 95 S operates in either acetate or bicarbonate mode In bicarbonate mode the monitor mixes dialysis fluid from water and two concentrates acid and bicarbonate The mode is selected from the operator s panel A disinfection must be performed after every treatment Both heat disinfection and chemical disinfection are available The power supply supplies the AK 95 S wi...

Page 24: ... Gambro Head office 0 Safety limits Fixed System and Treatment Parameters The system and treatment parameters can be set at five different levels table 1 Table 1 System and Treatment parameters For information about the use and functions of the parameters in level 2 and 3 see the chapter Technicians Guide For information about the use and functions of the parameters in level 4 see AK 95 Operators ...

Page 25: ... Leak Detector P INPS Heater T VA Particle Filter P EVVA Outlet Restrictor Safety by pass Unit SAGS P T Cond Cell A HPG DRVA P Degassing pressure transducer Suction Pump Deairating Chamber Draining Restrictor Flow Restrictor Mixing Chamber Mixing Chamber UF measuring Cell Feeding Pumps MM 95 Water Inlet Drain A Flow diagram AK 95 S Flow Pump Degassing Chamber Level Detector Dialyzer T Bi Cart FLVA...

Page 26: ...Cell P Heat exchanger Flow switch INVA Fluid connector detection Expansion chamber Draining Restrictor Heater duty cycle SRI 11 SRL 17 Inlet open SRL 33 SRL 34 SRI 13 Current SRI 54 Duty cycle SRI 55 Rel pump speed SRI 22 Rel pump speed BiC SRI 26 SRL 36 SRL 35 SRI 20 SRI 14 SRI 24 SRI 15 SRI 34 SRL 21 SRL 23 Alarm SRL 32 SRR 1 SRR 2 SRL 27 SRL 24 SRL 30 SRL 31 SRP 4 SRL 19 TRUE Open SRL 18 SRL 16...

Page 27: ...er Flow switch INVA Fluid connector detection Expansion chamber Draining Restrictor Heater duty cycle SRI 11 SRL 17 Inlet open SRL 33 SRL 34 SRI 13 Current SRI 54 Duty cycle SRI 55 Rel pump speed SRI 22 Rel pump speed BiC SRI 26 SRL 36 SRL 35 SRI 20 SRI 14 SRI 24 SRI 15 SRI 34 SRL 21 SRL 23 Alarm SRL 32 SRR 1 SRR 2 SRL 27 SRL 24 SRL 30 SRL 31 SRP 4 SRL 19 TRUE Open SRL 18 SRL 16 Pressure within li...

Page 28: ...essure approximately 130 mmHg Normaly during treatment INVA is open The main function of the temperature transduc ers in the AK 95 S is to measure the dialysis fluid temperature and control the heat regula tion The regulating temperature transducer TReg is located after the heater The TReg transducer is used in the fast tempera ture control loop The set value for the loop is the set value entered ...

Page 29: ...ow switch Heater FM I O board UF measuring cell Suction pump Blood leak detector Dialyzer connection Clamp house Line clamp unit Deairating chamber Expansion chamber Degassing chamber Pressure regulator PR2 INVA RIVA BYVA DIVA ZEVA TAVA EVVA Variable flow unit Stepper motor AIVA REVA Conductivity cell P Flow pump ...

Page 30: ...e concentrate is taken up through the B concentrate connector by the B pump and added to the acid water solution The acid bicarbonate water mixture goes through the second mixing chamber to prevent air from causing unstable conductivity readings before entering the B conductivity cell The meas urement from the B cell is compared with the required conductivity and any difference be tween the two wi...

Page 31: ...Technical Description AK 95 AK 95 S Service Manual HCEN9134Rev 10 2005 2 10 Heat Exchanger FLVA A B Mixing Chambers B A B A Feeding Pump Conductivity Cell Figure 5 MM 95 ...

Page 32: ...kes totally about 60 seconds When the taration is completed the treatment is resumed Before the UF measuring cell there is a pres sure transducer HPG high pressure guard INVA is closed if the pressure measured by the HPG transducer is above or equal to 550 mmHg presetable Fluid part continued The degassing chamber is used to separate air from the dialysis fluid A negative pressure is created by me...

Page 33: ... The dialysis fluid is fed to a deairating cham ber which is used to separate air from the fluid For example a leakage may occur in the dialyzer connection It is important that the air bubbles are separated from the dialysis fluid otherwise the UF measuring could be affected When the fluid level in the deairating chamber reaches the minimum level i e when there is too much air in the deairating ch...

Page 34: ...t exceed 80 C The exchanger is not only necessar ily to achieve proper temperature but it is also important for stabilization of the heater control system Heat disinfection is selected with the HEAT DISINF button The remaining disinfection time shows on the time display as soon the disinfection starts How many minutes a pro gram lasts is seen below Total time for Disinfec tion Programs are estimat...

Page 35: ...ucer with board The pressure transducer is connected to the transducer board via a twisted cable The transducer board interfaces directly to the FM I O board via a board connector Dialyzer connections The input tube nipple is fitted with a particle filter Safety coupling unit The safety coupling unit comprises two tube connections which are used when the machine is to be disinfected and a pressost...

Page 36: ...omechanical parts in the mixing module It also transmits sensor informa tion from the mixing module up to the CPU boards in the AK 95 S CPU board AK 95 S is equipped with one Control CPU board and one Protective CPU board The CPU boards comprises among other things the microcomputers The spare parts list gives the board connectors which reside on the CPU boards Battery The battery is a rechargeabl...

Page 37: ...ption AK 95 AK 95 S Service Manual HCEN9134Rev 10 2005 2 16 Rear printed circuit boards Protective CPU board Control CPU board Control Driver board Protective Driver board Figure 8 AK 95 S CPU boards and Driver boards ...

Page 38: ...m Figure 9 AK 95 S Blood Flow Diagram Dialyzer Heparin pump Arterial blood pump Arterial pressure guard Arterial pressure transducer optional P P Venous drip chamber Air detector Priming detector Patient Venous line clamp Arterial line clamp Arterial blood line Venous blood line Venous pressure transducer ...

Page 39: ...s outside the alarm limits If the event of an alarm the blood flow is stopped If the venous pressure is too high the cause may be An obstruction after the venous drip chamber A change in the patients position If the venous pressure is too low the cause may be A line separation A drop in blood pressure A change in the patients position The air detector has the following function If the blood level ...

Page 40: ...escription 2 19 1076 Component Description 3 4 5 6 7 1 Operators panel 2 Air detector 3 Venous pressure transducer 4 Arterial pressure transducer 5 Blood pump unit 6 Heparin pump unit 7 Expansion chamber holder Figure 10 AK 95 S Blood part Outside components 1 2 ...

Page 41: ...134Rev 10 2005 2 20 1 Operators panel 2 Air detector 3 Venous pressure transducer 4 Arterial pressure transducer 5 Blood pump unit 6 Heparin pump unit 7 Expansion chamber holder 8 BM I O Board 9 Level regulation Figure 11 AK 95 S Blood part Inside components ...

Page 42: ... pump position board and heparin pump potentiometer interface to the BM I O board via cables Venous pressure transducer C P The blood unit is equipped with two pressure transducers connected to one port which are used to measure the venous blood pressure The pressure transducers are mounted on a pressure transducer board which interfaces directly to the BM I O board via a board connector The press...

Page 43: ...s panel is a flat surface panel It comprises 40 buttons visible and 3 hidden LED luminated 8 bar graph displays LED luminated 1 alphanumerical display LCD 1 numerical display LED 2 knobs The panel interfaces to the protective driver board via 3 board connectors and 3 flat cables Figure 12 Operators panel ...

Page 44: ...ys tem A self calibration auto zero function is included in the module which means that the offset for the pressure transducers is calibrated adjusted each time the module is turned on The BPM measures and calculates the non inva sive blood pressure by using the oscillometric method This method uses the pulsation that occurs in the artery in the arm when it is re stricted by the inflated cuff The ...

Page 45: ... Service Manual HCEN9134Rev 10 2005 2 24 T12AH 250AC BACH BACO HALT Power Supply Design Power supply to heater relay board MainsSwitch Contact Fan Intake Power supply to Control CPU board Figure 13 AK 95 S AC DC unit External Fuses 12 AH ...

Page 46: ...he heating relay The lower 12 V is a standby voltage for the ON OFF logic The mains voltage also supplies the voltage to the heating element In a mains power failure situation the AK 95 S gives an intermittent buzzer alarm and performs a recovery when the power returns All the settings and accumulated values are stored in the machine The treatment will be continued from where it was interrupted AK...

Page 47: ...Technical Description AK 95 AK 95 S Service Manual HCEN9134Rev 10 2005 2 26 This page is left intentionally blank ...

Page 48: ...n Supervisory system 3 11 Blood pressure supervision 3 11 Extracorporeal blood loss to the environment 3 11 Air detection 3 11 Extracorporeal blood loss due to coagulation 3 11 Dialysis fluid preparation 3 12 Ultrafiltration supervision 3 12 Blood leakage detection 3 12 pH meter 3 12 Physical data 3 13 Dimensions and weight 3 13 Infusion stand 3 13 References 3 13 Materials in contact with dialysa...

Page 49: ...chever is largest Time control 2 20 seconds 1 sec arterial and venous time The actual clamp opening time is depending on blood flow rate size of expansion chamber and pressure limits Pressure control 10 500 mmHg 50 mmHg venous pressure control Accumulated blood vol ume 0 to 327 litres Volume accuracy 0 6 l treatment time h or 18 Heparin administration Heparinization 0 to 10 ml h 1 ml 5 h or 5 The ...

Page 50: ...essure range1 40 200 mmHg Low alarm limit can be preset Default 40 200 mmHg 60 mmHg High alarm limit can be preset Default 40 200 mmHg 100 mmHg Mean pressure range1 45 235 mmHg Low alarm limit can be preset Default 45 235 mmHg 75 mmHg High alarm limit can be preset Default 45 235 mmHg 115 mmHg Pulse rate range 40 200 bpm 2 bpm or 2 of reading Low alarm limit can be preset Default 40 200 bpm 40 bpm...

Page 51: ...itch Flow rate 300 700 ml min in steps of 20 ml min Accuracy 10 or 50 ml min whichever is largest Degassing By use of negative pressure 610 mmHg Adjustable degassing pressure between 300 and 700 mmHg 650 mmHg with 700 ml min flow rate Accuracy 40 mmHg Dialysis fluid pressure 400 to 300 mmHg Accuracy 10 mmHg or 5 Proportioning of concen trates The proportioning of concentrate is done through conduc...

Page 52: ... disinfec tant 3 5 peracetic acid Concentration in machine 0 1 i e diluted 1 34 1 35 Volume approx 85 ml with UFD kit approx 92 ml Contact time between treatments 10 minutes Contact time overnight or when not in use recom mended with UFD kit Minimum 3h dwell time Total time 30 minutes with UFD kit 59 minutes including 10 min contact time Hypochlorite Program presetable Concentration of disinfec ta...

Page 53: ...t time Heat disinfection One of three alternatives for heat disinfection can be selected The second alternative is presetable for a combined heating program and the third is a CleanCart heating alternative The default settings are as follows AK 95 S Disinfection programs Total Time min 230 V 110 V 100 V With UFD installed Heat 35 39 49 Heat Citric acid 20 52 57 67 Heat CleanCart 49 54 64 Without U...

Page 54: ...an be cleaned with ethanol 70 or isopropanol 60 Note Total Time for Disinfection Programs are estimated and may vary Water supply Flow rate During treatment maximum 770 ml minDuring disinfection and rinse drain a maximum flow rate of 800 ml min is required Minimum inlet pressure 0 12 MPa 1 2 bar Maximum inlet pressure 0 6 MPa 6 bar Inlet temperature Treatment 5 to 30 ºC Disinfection 5 to 90 ºC Con...

Page 55: ...as to be specified before installation Note The user must verify the quality of the protective earth in the installation Power consumption 2025 W at 230 V 1575 W at 110 V 1275 W at 100 V Cable length 3 m Cable area AWG 14 at 100 V and 110 V 1 mm2 at 230 V External fuses For 100 110 V 2 x 12 AT for heater For 230 V 2 x 12 AT for heater Mains plug For 100 110 V Hospital grade earth plug type IEC 83 ...

Page 56: ... environment as defined in the standard 1 Any person who connects external equipment to signal input signal output or other connectors has formed a system and is therefore responsible for the system to comply with the requirements of IEC 60601 1 1 If in doubt contact qualified technician or your local representative 1 The normal distance can be mentioned i e at least 1 5 m from the patient or the ...

Page 57: ...tery back up Battery back up of power supply 24 volt 6 5 Ah Running time 30 minutes Fuse T 15 A HCEN9369 Revision 10 2005 Program version 12 xx AK 95 S Service manual Technical data and specifications 3 10 ...

Page 58: ...method Venous pressure supervision Air detection Detection method Ultrasonic detector placed at the venous drip chamber The detector has a two channel structure and the function of the detector is tested at the function test made by the microcomputers Drip chamber size Diameter 22 mm Sensitivity Bubbles larger than 1 µl will be trapped by the drip chamber An alarm will be issued if the blood level...

Page 59: ...sured in the dialysis fluid where it enters the machine after the dialyzer Alarm limits 100 to 500 mmHg Accuracy 500 10 mmHg or 5 whichever is largest Blood leakage detection Detection method Infrared light detector Sensitivity Alarm will be given for 0 3 ml blood haematocrit 32 per minute at 700 ml min dialysis fluid flow Time delay for alarm maximum 5 seconds diffusion mode pH meter Measuring ra...

Page 60: ...ne 600 mm stand 625 mm Height Approx 1270 mm without infusion stand Weight Approx 62 78 kg depending on options Infusion stand Maximum total load 2 kg References Assembly Drawing K23000 H CEN9369 Revision 10 2005 Program version 12 xx AK 95 S Service manual Technical data and specifications 3 13 ...

Page 61: ...lypropylene PSU Polysulphone PVDF Polyvinylidene fluoride PTFE Polytetrafluoro ethylene Metals Stainless steel SS2343 Stainless steel SS2353 Stainless steel SS2562 Titanium Platinum Others Carbon Ceramic Steatite 221 Ceramic Aluminium oxide Al2O3 Glass HCEN9369 Revision 10 2005 Program version 12 xx AK 95 S Service manual Technical data and specifications 3 14 ...

Page 62: ...0 to 1060 hPa Transportation and storage During transportation and storage the equipment has to be kept in its original packing If transportation or storage time is more than 15 weeks the environmental data relating to the operation has to be followed The maximum ambient temperature for transportation and storage in 96 Relative humidity is 40 C Ambient Temperature range 20 to 70 C Relative Humidit...

Page 63: ...trical systems IEC 60601 1 2 Electromagnetic compatibility IEC 60601 2 30 Particular requirements for the safety of automatic cycling indirect blood pressure monitoring equipment EN 1060 1 Non invasive sphygmomanometers Part 1 General requirements EN 1060 3 Non invasive sphygmomanometers Part 3 Supplementary requirements for electromechanical blood pressure measuring systems HCEN9369 Revision 10 2...

Page 64: ...Technical Data AK 95 HCEN9135 Rev 10 2005 3 1 Chapter 3 Technical data and specifications for AK 95 ...

Page 65: ...ichever is largest Time control 2 20 seconds arterial and venous time Pressure control 10 500 mmHg 5 mmHg or 3 whichever is largest venous pressure control Accumulated blood volume 0 to 999 litres Volume accuracy 10 Blood pressure supervision Venous pressure Operating range 700 to 750 mmHg Alarm limits 10 to 500 mmHg in treatment mode 100 to 500 mmHg in priming mode Accuracy 700 to 500 mmHg 10 500...

Page 66: ...mmHg Accumulated heparin volume 0 to 999 9 ml Water supply Flow rate During treatment maximum 770 ml min During disinfection and rinse drain a maximum flow rate of 800 ml min is required Minimum inlet pressure 0 12 MPa 1 2 bar Maximum inlet pressure 0 6 MPa 6 bar Inlet temperature 5 to 30 ºC Connector in outlet Diameter 8 mm Quality Inlet water quality must comply with local regulations and if no ...

Page 67: ...eat protection Reg temp 80 C or CondA temp 70 C in treatment software Reg temp 99 C in disinfection software The heater can only be on if there is a flow through the heater The flow is detected by a flow switch 1 Accuracy is valid only if dialysis fluid temperature is greater or equal to ambient temperature Flow rate 300 700 ml min in steps of 20 ml min Accuracy 10 or 50 ml min whichever is larges...

Page 68: ... is defined as the difference Pb out P d out where Pb out is the venous pressure and P d out is the pressure measured in the dialysis fluid where it enters the machine after the dialyzer Alarm limits 100 to 500 mmHg Accuracy 500 10 mmHg or 5 whichever is largest Blood leakage detection Detection method Infrared light detector Sensitivity Alarm will be given for 0 3 ml blood haematocrit 32 per minu...

Page 69: ...hine 3 7 i e diluted 1 9 1 10 Volume Approx 275 ml with UFD kit approx 290 ml Contact time between treatments 20 min Contact time overnight or when not in use recommended with UFD kit Minimum 6h dwell time Total time 119 minutes with UFD kit 150 minutes including 20 min contact time Heat disinfection One of three alternatives for heat disinfection can be selected The second alternative is presetab...

Page 70: ...Drain 4 minutes Exterior cleaning All outside parts of the machine can be cleaned with ethanol 70 or isopropanol 60 Note Total Time for Disinfection Programs are estimated and may vary Power supply Mains voltage 100 V at 50 Hz or 60 Hz 110 V at 50 Hz or 60 Hz or 230 V at 50 Hz or 60 Hz AC 12 The voltage has to be specified before installation Note The user must verify the quality of the protective...

Page 71: ...EC 60601 series for medical electrical equipment In addition all such combinations systems shall comply with the standard IEC 60601 1 1 Safety requirements for medical electrical systems Equipment not complying to IEC 60601 shall be kept outside the patient environment as defined in the standard 1 Any person who connects external equipment to signal input signal output or other connectors has form...

Page 72: ...yvinylidene fluoride PTFE Polytetrafluoro ethylene Metals Stainless steel SS2343 Stainless steel SS2353 Stainless steel SS2562 Titanium Platinum Others Carbon Ceramic Steatite 221 Ceramic Aluminium oxide Al2O3 Glass Safety The machine complies with IEC 60601 1 General requirements for safety Class 1 type B IEC 60601 2 16 Particular requirements for hemodialysis equipment IEC 60601 1 1 Safety requi...

Page 73: ...e than 15 weeks the environmental data relating to the operation has to be followed The maximum ambient temperature for transportation and storage in 96 Relative humidity RH is 40 C If condensation occur when moving the equipment between locations with different temperatures and high relative humidity e g outdoor and indoor locations the inside of the equipment shall be allowed to dry before switc...

Page 74: ...al error handling 4 6 Service maintenance menu General handling 4 7 Preset mode 4 8 Manual preset 4 9 External Preset 4 9 Default preset 4 10 Finish of Preset 4 10 Presetable parameters in Auto priming 4 11 How to preset concentrate 4 13 Service mode 4 15 Service mode flow diagram 4 16 Selection diagram 4 17 Utility flow diagram 4 18 Diagnostic flow diagram 4 19 BM diagnostics 4 20 FM diagnostics ...

Page 75: ... functions and Rinseback Air detect Attention Technical alarm pH and Blood leak Profiling and BPM Operator s panel The blood unit the fluid unit and the mixing unit are controlled and supervised from the operator s panel The panel consists of a number of buttons bargraph displays flow paths a time display an information display a blood flow knob and one set knob If you want more detailed informati...

Page 76: ...r button The actual information will be displayed on the information display 2 Press the select key until the parameter you want to change is flashing Set the value by turning the Set knob The Bar graph displays operate as follows Red bars for alarm limits Yellow bars for actual value Green bars for set value For more details see next page The five buttons in the center have no Bargraph displays b...

Page 77: ...tuations and during the self calibration of the UF system the machine will automatically bypass the dialyzer Bypass path Ultrafiltration path Dialyzer path Blood path Dialyzer path The dialyzer path is lit when dialysis fluid passes through the dialyzer Colours Green Fluid is correct Orange Fluid incorrect wrong Temp and or Cond Ultrafiltration path The ultrafiltration path is yellow during isolat...

Page 78: ...elect selects changeable values in the information display Set knob changes a selected value Blood flow knob changes the blood flow Main treatment parameters Anytime the information display is dark the machine will display the main treatment param eters Blood flow Venous pressure TMP and UF volume when Select is pressed If Select is pressed again the dialysis fluid flow will be displayed Bl ml min...

Page 79: ...n to view it at a later time When an error is generated the machine alarms and the buffer can be accessed by press ing the Technical Error button The main groups can be interpreted as follows C CB are generated by Blood functions C CC are generated by Common functions C CF are generated by Fluid functions C CO are generated by OpCom1 functions P PTRA are generated by Ptransducer2 functions 1 OpCom...

Page 80: ...time for 5 sec NOTE The info display must be dark The following will be displayed MAINTENANCE SUPPORT SELECTION Logging Service Preset Select mode with the Set knob and press to confirm To enter the Serv Pres mode a code must be set ENTRY PRESET SERVICE CODE Code XX XX XX Set the code with the Set knob two digits for each field If you do not confirm the code within 40 seconds restart from the firs...

Page 81: ...oncentrates BPM settings Profiling Enter preset mode as follows MAINTENANCE SUPPORT SELECTION Logging Service Preset Select Service Preset MAINTENANCE SELECTION Fch Preset Service Select Preset and following dispalys shows up INITIALIZING PRESET MODE SELECT PRESET TYPE Manual Ext Default Select Manual when AK 95 S is preseted from the operatorspanel and select Ext when the AK 95 S is connected to ...

Page 82: ...ation contact Gambro Technichal Service Manual preset SELECT PRESET TYPE Manual Ext Default Select Manual with the SET knob and press SELECT key The AK 95 S Presets are based on the concept of groups The main groups are 0 Start up 1 Configuration 2 Set values and limits 3 Override times 4 Auto priming 5 Rinse Back 6 Disinfection 7 Single needle 8 Acetate concentrates 9 Bicarbonate concentrates 10 ...

Page 83: ...t values Select Complete with the SET knob and press the SELECT key following display appears WARNING ALL PRESETS WILL BE STORED AS DEFAULT VALUES Press the HOLD key and the machine returns to the first display in Manual preset mode Press START UF STOP key and all presets will be initiated to the default values When ready the machine returns to the first display in Manual preset mode Partly Partly...

Page 84: ...ressure drop when per forming the leakage test of the dialyzer 6 Auto priming prim flow 0 500 ml min This is the flow rate during the priming phase as well as during the flushing phases 7 Auto priming prim time 0 600 s This is the required time for the priming phase 8 Auto priming cycle time 0 60 s This time specifies the opening and closing time of the venous clamp during the priming phase 9 Auto...

Page 85: ...refer to AK 95 S Operatorsmanual Before starting the autopriming it is essential that correct settings of the preset parameters have been made corresponding to the type of dialyzer and blood lines used Make sure that the total volume of priming solution is enough to cover the preset flow rate and priming time The preset values must be set in accordance with the respective users needs Priming volum...

Page 86: ...concentrates according to the label on the con centrate container For example BiCart 1 gram l molecule and press How to preset concentrate Enter Service maintenance menu MAINTENANCE SUPPORT SELECTION Logging Service Preset Select Service Preset MAINTENANCE SELECTION Fch Preset Service Select Preset and following text is displayed INITIALIZING PRESET MODE SELECT PRESET TYPE Manual Ext Default Selec...

Page 87: ...OONa NaCl Mg2 NaCl KCl Ca2 KCl MgCl2 Cl MgCl2 CaCl2 CH3 COO H2 O with MgCl2 H CaCl2 H2 O with CaCl2 NaHCO3 NaHCO3 Na NaCl NaCl HCO3 CH3 COONa CH3 COONa Cl H2 O with CH3 COONa CH3 COO BiCart BiCart BiCart mmol l ions Label Na K Mg2 Ca2 Cl CH3 COO A B Ac BiCart 5 Place the alphanumerical overlay K1 5824 001 on the operatorspanel 6 Edit correct values press after each parameter 7 Press START UF STOP ...

Page 88: ...he software Before you enter the Service mode this is dis played MAINTENANCE SUPPORT SELECTION Logging Service Preset Select Service Preset set the service code and enter the Service mode Following displayshows up MAINTENANCE SELECTION Fch Preset Service HOLD key to step backward To step through the Service mode use the Control buttons as described below SET knob and SELECT key to select ...

Page 89: ...agram SELECT AD CONVERTER CPU C CPU P CPU W MM 95 SELECT FLOW SUPPORT Extern Intern UF See Selection diagram There is no flow pumps stopped in External mode In Internal AK 95 S maintains a flow SELECT CALIBRATION FACILITY Transd AD Conv Clock Other See UF calibration Chapter 6 Time now 2005 Oct 20 Th 17 41 New time 2005 Oct 20 Th 18 00 SELECT CALIBRATION FACILITY Variable flow Estim temp drop Year...

Page 90: ...iagram a loop use the SET knob VENOUS PRESSURE TRANSDUCER CPU P Start CONDUCTIVITY B TRANSDUCER CONDUCTIVITY A TRANSDUCER BLOOD LEAK DETECTOR PRIMING DETECTOR VENOUS PRESSURE TRANSDUCER CPU C ARTERIAL PRESSURE TRANSDUCER pH TRANSDUCER HPG PRESSURE TRANSDUCER CONDUCTIVITY P TRANSDUCER CONDUCTIVITY A B P TRANSDUCER DIALYSIS PRESSURE TRANSDUCER DEGASSING PRESSURE TRANSDUCER RUNTIME METER ...

Page 91: ...RE Keep CHEM DIS pressed and wait Erasing Chemical disinfection indication Chemicaldisinfection indication is OFF To discontinue Chemical disinfection UTILITY SELECTION MENU Dis Calc Ext Fch V angle Drain Extended Function Check Interactive Stand alone ADJUST VIEWING ANGLE Display Bargraphs REMOVE DISINF DECALC ATTENTIONS KEEP RINSE DRN pressed and wait Removing DISINF DECALC ATTENTIONS Disinfecti...

Page 92: ...TECHNICAL ERROR SUPPORT SELECT View Erase View is the same as in Internal logging see Error buffers in logging mode Select Erase if you want to erase errors from a buffer ERASING DIAGNOSTIC BUFFER Press SELECT to confirm Press SELECT to confirm DIAGNOSTIC ERROR BUFFER ERASED SCANNING I2C EEPROMS XXXXX EEPROM ADDRESS ERROR Update Escape XXXXX EEPROM NOT INITIALIZED Init Escape Name of the transduce...

Page 93: ...0 All texts for each language can be scrolled The BPM can be tested for the following INFLATION if the inflation time is out of limits the pump is not effective enough or the system is leaking DEFLATION if the deflation time is out of limits the valves in the BPM is not working correctly AIRLEAKAGE if the leakage is out of limit from the cuff or from the BPM to the cuff STATIC PRESSURE the accurac...

Page 94: ...9136 Rev 10 2005 Service Technicians Guide FM diagnostics DIAGNOSTICS FM MENU Var flow Pumps UF Valves See UF diagnostics PUMP DIAGNOSTICS Press direct keys to ctrl FM See Valves diagnostics See Variable flow diagnostics See Pump diagnostics ...

Page 95: ...01 14 11 13 90 005 UF rate Blood flow Temp Cond TMP UF volume Venous pressure Arterial pressure Temperature Conductivity HPG pressure Degass pressure Pump diagnostics In Pump Diagnostics the AK 95 S enters nor mal treatment mode starts the fluid part and maintains a flow It runs with the following set values Conductivity 14 mS cm Temperature 37 5 C Degass pressure 610 mmHg HPG pressure 100 mmHg Th...

Page 96: ...s appears ADJUSTING VARIABLE DIALYSIS FLOW Please wait XX seconds STEPS FLOW CALIB STEPS xx ___ ml min yy Steps The position of the stepper motor steps It can be adjusted with the set knob Flow The average dialysis flow in the AK 95 S Calibr steps The number of steps at entrance to service function check according to a previous calibration Note If variable flow is not installed following attention...

Page 97: ...ar flow Pumps UF Valves Select Valves with the SET knob and press the SELECT key and following display appears INLET VALVE INVA Press SELECT key to toggle valve Turn the SET knob and all the different valves in the machine that are possible to turn on and off will scroll on the Information display When the SELECT key is pressed the selected valve toggles on or off When the valves not are selected ...

Page 98: ...n and technical error logging Errors To step backwards or exit press Before you enter the Logging mode this is dis played MAINTENANCE SUPPORT SELECTION Logging Service Preset Turn the set knob until the text Logging starts blinking confirm with The actual information is shown on the informa tion display which is divided into three fields 0 2 It is possible to choose any AK 95 S parameter for any o...

Page 99: ...ob when you want to set the parameters Setting PAR INH PARameter INHibit to ON prevents the logging display from disappearing if the Blood Flow knob is touched or a parameter button Temp Cond etc is pressed Determines position of decimal point or displays in HEX Not necessary for S arrays see Arrays page 4 28 Select array index 000 999 Select the array to be displayed see Arrays page 4 27 In which...

Page 100: ... Technicians Guide Error buffers in Logging mode SELECT LOGGER FACILITY Internal Errors Time Progver Select Errors Buf 01 11 C COFB 088 043 20 Oct 05 16 37 For more information about the error message refer to page 4 6 and the Error Code List for AK 95 S HCEN 9091 ...

Page 101: ... Second letter Third letter S Service R RAM B Byte D Double Word I Integer L Logical R Real W Word Use the set knob to select arrays and press to step backwards When it is necessary to look at two or three different arrays at the same time use the possibility to choose a separate field on the information display for each data Summary 1 Set field 2 Set array 3 Set index 4 Push twice to step back 5 ...

Page 102: ...Maintenance Manual AK 95 AK 95 S October 2006 GAMBRO ...

Page 103: ......

Page 104: ...in the Base kit 5 5 Actions to carry out after the parts have been exchanged 5 8 Preventive Maintenance A kit 5 14 Parts 5 14 How to exchange the exterior parts included in the A kit 5 15 Actions to carry out after the parts have been exchanged 5 16 Preventive Maintenance B and C kit 5 17 Parts 5 17 How to exchange the parts included in the B and C kit 5 18 Actions to carry out after the parts hav...

Page 105: ...roper use or maintenance or unauthorized repair To fulfill the preventive maintenance procedures for AK 95 AK 95 S some parts must be ex changed The necessary parts to be exchanged are available in a Base kit and three complemen tary kits Base kit K40182001 A kit K40179001 Includes exterior parts B kit K40180001 Overhauling service kit with separate valve membranes C kit K40181001 Overhauling serv...

Page 106: ...s T 1 1 Stop pin 1 1 2 0 7 1 5mm T 1 6 Stop pin 1 6 2 0 7 2 2mm T 2 0 Stop pin 2 0 2 0 7 2 8mm T wall thickness of the blood tubing Gambro K40158001 Gauge pin kit for blood pump rollers to be ordered separately T 1 1 Stop pin 1 1 2 0 7 1 5mm T 1 6 Stop pin 1 6 2 0 7 2 2mm T 2 0 Stop pin 2 0 2 0 7 2 8mm T wall thickness of the blood tubing Gambro K40158002 K40158003 K40158004 Calibration tube kit N...

Page 107: ...c e t e d l e v e L S 5 9 K A S 5 9 K A g n i t a r i a e d d r a u g l e v e L g n i r O r e b m a h c 1 4 5 0 9 1 3 0 0 1 m o t t o b r e b m a h c g n i s s a g e d g n i r O S 5 9 K A 1 0 5 0 9 1 3 0 0 1 p o t r e b m a h c g n i s s a g e d g n i r O S 5 9 K A 1 8 0 0 9 1 3 0 0 1 2 9 0 0 9 1 3 0 0 1 s r o t c e n n o c r e z y l a i d g n i r O S 5 9 K A D F U r o f r e d l o h r e t l i f a ...

Page 108: ... a Chemical disinfection program with sodium hypochlorite Refer to the AK 95 or AK 95 S Operator s Manual 2 Change air filter K23734001 in the AC DC power supply unit 3 Change air filter K12966001 in the cover of AK 95 AK 95 S Base kit 4 Change concentrate filters K16538A on the A and B concentrate connectors 5 Change o rings 100319061 on the A and B concentrate connectors male 6 Change o rings 10...

Page 109: ...0 in the degassing chamber 9 Change the O rings 100319009 in the dialyzer connectors 10 Change the O rings 100319029 and square ring K14920001 in the ultrafilter holder Only for AK 95 S with UFD kit 11 Change the sample port for 6 mm tube K20219002 12 Change both o rings 100319008 in the BiCart holder upper and lower 100319054 K40136001 100319008 100319050 100319029 K14920001 100319029 100319008 1...

Page 110: ... from the BiCart holder inside the MM 95 14 Change both upper 100319008 and lower o rings 100319050 in the mixing chambers 15 Mark month and year for the next scheduled preventive maintenance Attach the label to the rear cover of the machine 100319008 100319050 08 07 09 10 06 05 08 07 09 10 06 05 ...

Page 111: ...ons in the Service manual 8 BPM test Note Following text is valid for machines equipped with the SunTech blood pressure module K24274001 For machines equipped with the Colin blood pressure module K23564001 refer to HCEN9095 revision 10 2005 for technical and maintenance information about BPM 8 1 Test method Attach BPM cuff 100900141 tight to the BPM test equipment K22151001 Start the AK 95 S with ...

Page 112: ...g the test mode cuff and cuff hose to be connected to the AK 95 S Cuff to be wrapped tight to the BPM test equip ment If the displayed time is above 11 seconds this test indicates that the pump is worn out 8 5 Check of pressure transducer calibration and measured pressure By entering this test mode it will be possible to check the actual pressure value for the BPM pressure on the AK 95 S display B...

Page 113: ...ged exchange the unit The roller unit should easily go back to upper end position when it has been pressed down to end position exchange unit if it gets stuck in any position Note If the blood lines have a different wall thickness the occlusion of the blood pump must be adjusted to the right size Use the gauge pins stop go available in the kit K40158001 The kit includes following three different g...

Page 114: ...d Open the blood pump cover and place a magnet 1 on the sensor for the cover Stop the blood pump rotor by manually grabbing the handle 2 Check that the power to the blood pump motor is switched off within 2 seconds 16 Check the zero level of the three pressure transducers Degassing pressure transducer HPG pressure transducer Pressure Dialysis PD Note To reach atmospheric pressure in the transducer...

Page 115: ...ation is 0 3 mS cm 27 Check the temperature indications at approximately 37 C Use GXL fluid monitor screen and a reference instrument connected to the dialysis fluid tubes The indicated temperature value at the conductivity cell P should correspond to the indication on the reference instru ment The maximum deviation is 1 5 C If the deviation is more than the stated tolerance the affected temperatu...

Page 116: ...again that the measuring glass is filled to 1 00 liter Press the UF START STOP button Note It is very important to do these things more or less simultaneously i e within seconds Check the residual volume at TIME 0 00 Approved residual volume 100 ml 50 ml Repeat the test if smaller deviations appear Note All kind of fluid alarms conductivity etc has to be avoided 38 Check that the overload protecti...

Page 117: ... 2 K C D C A r e t l i f r i A C D C A 1 1 0 0 6 6 9 2 1 K r e v o c r e t l i f r i A S 5 9 K A 1 1 0 0 3 8 1 0 4 K e u l b l p m o c t i k r o t c e n n o C S 5 9 K A 1 1 0 0 4 8 1 0 4 K d e r l p m o c t i k r o t c e n n o C S 5 9 K A 1 1 0 0 5 8 1 0 4 K e u l b l p m o c t i k g n i b u t r e z y l a i D S 5 9 K A 1 1 0 0 6 8 1 0 4 K d e r l p m o c t i k g n i b u t r e z y l a i D S 5 9 K A...

Page 118: ...001 blue and K 40184001 red 4 Change the dialyzer tubings complete K40185001 blue andK40186001 red How to exchange the exterior parts included in the A kit 5 Add change the washers for the blood pump rotors A B A c e ta te K40186001 K40185001 08 07 09 10 06 05 A B A c e ta te K40184001 K40183001 K07316001 6 Change the Pick up tubes Pick up tube A white 100850007 Pick up tube B blue 100850008 Pick ...

Page 119: ...he right size Use the gauge pins stop go available in the kit K40158001 The kit includes following three different gauge pins T 1 1 Stop pin 1 1 2 0 7 1 5mm T 1 6 Stop pin 1 6 2 0 7 2 2mm T 2 0 Stop pin 2 0 2 0 7 2 8mm T wall thickness of the blood tubing Use following formula to calculate which gage pin to use 2 wall thickness 0 7 mm A kit A B A c e ta te Nuts Check the range between the blood pu...

Page 120: ...0 5 3 3 0 0 1 S P N I m o r f d n a o t g n i l p u o c r e k r a P g n i r O S 5 9 K A 2 1 0 0 5 3 3 0 0 1 h c x e t a e h m o r f g n i l p u o c r e k r a P g n i r O 5 9 M M 1 6 0 0 7 5 5 1 2 K r e w o l r e d l o h t r a C i B t i k e k i p S 5 9 M M 5 9 M M n o n l c n i r e p p u r e d l o h t r a C i B t i k e k i p S e v l a v n r u t e r 1 4 0 0 1 3 0 3 2 K t i k B y t Q o N t r a P n o ...

Page 121: ...5 20 3c C kit only Change the complete 3 way valve K21139003 for FLVA How to exchange the parts included in the B and C kit B andC kit 1 Change both the venous and arterial pressure monitoring line including disc filter Arterial line K15168001 Venous line for level adjustment K19459A 3b C kit only Change following complete 2 way valves K15235A AIVA ZEVA DIVA BYVA TAVA and EVVA K15235A 4 Change all...

Page 122: ...the heat exchanger B and C kit 5 Change all the Silicone tubes in the fluid monitor 6 Change the o rings 100335001 in the parker couplings to and from INPS 8 Change both the upper and the lower spike kit in the BiCart holder K23031004 Upper K21557006 Lower Assemble according to machine configuration 100335001 100335001 ...

Page 123: ...e housing with the seam on the periphery of the silicone membrane facing from the magnet of the valve Tighten the screws with a torque of approximatly 0 7 Nm Make sure that self locking nuts are used Note Do not overtighten the screws this will deform the valve housing and cause leakage Valve mounting tool K15391C A special service tool for mounting of the valve membrane correctly in the valve hou...

Page 124: ...N12189 Rev 10 2006 MaintenanceManual Actions to carry out after the parts have been exchanged 1 First perform a heat disinfection program Refer to the AK 95 or AK 95 S Operator s Manual 2 Let the machine pass FCH B and C kit ...

Page 125: ...5 22 MaintenanceManual AK95 AK95SHCEN12189Rev 10 2006 This page is intentionally left blank ...

Page 126: ......

Page 127: ...Gambro Lundia AB Monitor Division Box 10101 SE 220 10 Lund Sweden Tel 46 46 16 90 00 Fax 46 46 16 96 96 www gambro com HCEN12189 Gambro Lundia AB 1996 2001 Revision October 2006 ...

Page 128: ...Pressure Transducer Calibr 6 6 Priming Detector calibration 6 7 Occlusion adjustment blood pump 6 7 Blood Leak Detector calibration 6 8 Conductivity Transducer calibration 6 9 Dialysis Pressure Transd Calibr 6 10 Degassing Pressure Transd Calibr 6 11 pH transducer calibration 6 12 Pressure Regulator Calibr PR 1 6 14 Pressure Regulator Calibr PR 2 6 14 HPG Pressure Transducer Calibr 6 15 Variable f...

Page 129: ...n the availability of some technical facilities listed below Ordering no UF calibration UF calibrationbox K21908002 AD Digital voltmeter Priming detector A piece of blood tube used at the hospital Blood leak detector Calibration cover K40169001 Pressure Reference instrument 300333001 Calibrationkit K13983002 Special tool For silicone tube connectors K12755001 Warning After completing the calibrati...

Page 130: ...NVERTER CPU C CPU P CPU W MM95 3 Select an AD converter with the SET knob and press key CPU X AD LOW REF SET HIGH xx xx mV xx xx xx xx xx xx 4 Measure the voltage using a 4 5 digit voltmeter between following testpoints or across the resistor TP 6 TP 5 CPU C driver board CPU C A D ref AD ref voltage range 45 00 to 55 00 mV Buzzer TP2 Z0VAD PVREF TP1 AD ref voltage range 45 00 to 55 00 mV CPU W PRO...

Page 131: ...endently wich flow support is chosen the Selection diagram turns up 4 When turning the SET knob all the different transducers that are possible to calibrate will scroll on the Information display VENOUS PRESSURE TRANSDUCER CPU P Selection diagram CONDUCTIVITY B TRANSDUCER CONDUCTIVITY A TRANSDUCER BLOOD LEAK DETECTOR PRIMING DETECTOR VENOUS PRESSURE TRANSDUCER CPU C ARTERIAL PRESSURE TRANSDUCER pH...

Page 132: ...tion the slope Close clamp A Apply a pressure of approx 500 mmHg shown on the reference in strument Close clamp B VEN PR LOW REF SET HIGH 1 2 550 500 550 9 Set the REF SET value on the AK 95 S to the reading on the reference instrument and press twice 10 Open clamp A and B then close clamp A again Apply a pressure of approx 500 mmHg shown on the reference instru ment Close clamp B C A B VEN PR LOW...

Page 133: ... offset for the transducer in the EEPROM and updates the checksum For the sensitivity calibration the slope Close clamp A Apply a pressure of approx 500 mmHg shown on the reference in strument Close clamp B ART PR LOW REF SET HIGH 1 2 550 500 550 9 Set the REF SET value on the AK 95 S to the reading on the reference instrument and press twice 10 Open clamp A and B then close clamp A again Apply a ...

Page 134: ...d easily go back to upper end position when it has been pressed down to end position ex change unit if it gets stuck in any position Note If the blood lines infusion lines have a different wall thickness the occlusion of the blood pump must be adjusted to the right size Use the gauge pins stop go available in the kit K40158001 The kit includes following three different gauge pins T 1 1 Stop pin 1 ...

Page 135: ... the AK 95 S wait until buzzertest is done and bargraphs are lit 4 Start the AK 95 S enter the Service menu and select Calibrations 5 Select Transducer Intern and BLOOD LEAK DETECTOR from the selection diagram 6 Place A pickup tube in the acetate concentrate container 7 Press to enter the Blood leak calibra tion routine Let the machine stabilize in conductivity and temperature 37 5 C a few minutes...

Page 136: ... not in bypass i e the fluid bypass button is not lit There must be flow through the measuring cell 3 Press to enter the calibration routine 4 Wait until the reading on the reference instrument has stabilized at 0 0 mS cm Set REF SET to 00 0 with Set knob Press TEMP and check that the tem perature is 37 5 C Press to get back the conductivity calibration display Press to enter the value Conductivit...

Page 137: ...ps A and B on the calibration tube set Set the REF SET value on the AK 95 S to 0 mmHg 9 Press to enter the setting 10 Close clamp A Apply a pressure of approx 500 mmHg shown on the reference instrument Close clamp B 11 Set the REF SET value on the AK 95 S to the reading on the reference instrument and press twice 12 Open clamp A and B then close clamp A again Apply a pressure of approx 500 mmHg sh...

Page 138: ...t the degassing chamber or at the outlet of the flow pump and plug the silicone connector Use a plug from the calibration kit 4 Zeroset the reference instrument wait for stable reading 5 Start the AK 95 S enter the Service menu and select Calibrations 6 Select Transducer External and DEGASSING PRESSURE TRANSDUCER from the selection diagram 7 Press to confirm the selected trans ducer 8 Apply zero p...

Page 139: ... in the AK 95 S The inlet water must be closed 2 Start the AK 95 S enter the Service menu and select Calibrations 3 Select Transducer External and pH TRANSDUCER from the selection diagram 4 Press to start calibration routine 5 Remove the pH sensor from the pH sensor housing by loosening the nut holding the pH sensor and rinse the sensor in distilled water 6 Check that the REF SET on the AK 95 S di...

Page 140: ...of the cup Wait for 2 minutes 9 Press to set the REF SET value on the AK 95 S and wait until the calibration display returns 10 Rinse the pH sensor in distilled water 11 Check that the REF SET on the AK 95 S displays pH 9 12 Put the pH sensor in a cup with pH 9 buffer solution ordering no 100810002 which must cover the glass membrane i e the level in the cup should be at least 30mm from the bottom...

Page 141: ...just the pressure regulator PR 2 until the pressure measured at the reference instrument is 130 mmHg 10 mmHg 7 Perform a Drain 8 Reassemble to the normal silicone T connector Pressure Regulator Calibration PR 1 1 Connect a pressure gauge just before the Parker connector inside MM 95 according to this picture 2 Start the AK 95 S 3 Perform a functional check and wait until the conductivity and the t...

Page 142: ...ion tube set Set the REF SET value on the AK 95 S to 0 mmHg 9 Press to enter the setting 10 Close clamp A Apply a pressure of approx 500 mmHg shown on the reference instrument Close clamp B 11 Set the REF SET value on the AK 95 S to the reading on the reference instrument and press twice 12 Open clamp A and B then close clamp A again Apply a pressure of approx 500 mmHg shown on the reference instr...

Page 143: ... installed following attention will be displayed VARIABLE FLOW IS NOT INSTALLED Check preset 4 Following text will be displayed during the calibration STEPS XXX FLOW ml min Please wait Press HOLD to abort STEPS the position of the stepper motor FLOW the average dialysis flow 5 When the AK 95 S machine has found a new calibration value it will automatically store the value in the Safe RAM Following...

Page 144: ...ected to the AK 95 S It is not possible to select Intern if not a complete UF calibration has been done on the UF cell before Select Verify for a verification of the result from the latest calibration UF Calibration The Complete calibration routine is done with the mainflow 500 ml min It requires that the external UF calibration equipment is connected to the AK 95 S see fig below The equipment con...

Page 145: ...t is turned off in the following order 1 AK 95 S ON OFF button 2 AK 95 S main switch 3 UF calibration box Complete Turn on the equipment on the following order 1 Plug in the UF calibration box Note All electrical connections must be done before the power for AK 95 S is turned on Be aware of that there is no main switch on the UF calibration box Connect the UF calibration box to the AK 95 S Use the...

Page 146: ... automatically until the calibration is finished When the internal UF calibration is ready After the calibration A K9 5Sd i s p l a y s INTERNAL UF CALIBRATION READY SELECT for info HOLD to save Press to show more information Press to save the calibrations values When the storage is completed AK 95 S displays EEPROM STORAGE COMPLETED Press HOLD to exit When ready press to exit the internal UF cali...

Page 147: ...0 Set Reference volume with the SET knob The Referense volume is labeled on the UF Calibration unit 11 Press to confirm After the Reference volume is confirmed the verification of the UF cell calibration runs automatically The information displays also shows the different stages during the calibration Fluid preparation UF stabilization Main flow offset calibration CH 1 flow calibration Differentia...

Page 148: ...asurement accuracy of 0 8 mm Hg Test method 1 Attach cuff no 3 tight to the BPM test equip ment according to the illustrations below 2 Start the AK 95 S with the main switch and the ON OFF button 3 Enter Service mode 4 Enter Diagnostics mode 5 Select BM BPM BPM sub tests In the BPM service menu the following four subtests are included BPM DIAGNOSTIC MENU Inf Def AirLeak PrTest Air leakage test mea...

Page 149: ...the restriction for the valves affecting the time for the air within cuff and cuff hose to be let out Check of pressure transducer calibration and measured pressure By entering this test mode it will be possible to check the actual pressure value for the BPM pressure on the AK 95 S display Before entering the test mode pressure trans ducer calibration tube kit K1 3983 002 to be connected to the BP...

Page 150: ...ilure is caused by the BPM module and it must be replaced and sent to Gambro for repair If the result from the pressure transducer cali bration test is outside the limits it indicates that the self calibration function within the BPM module not is able to adjust the pressure trans ducer output within limits Possible causes are pressure transducer or electronic circuits mal function The BPM module ...

Page 151: ...AK 95 AK 95 S Service Manual HCEN9138Rev 10 2005 6 24 Calibrations This page is intentionally left blank ...

Page 152: ...Spare Parts List AK 95 AK 95 S October 2005 ...

Page 153: ......

Page 154: ... plate Cond cell 7 11 Bottom plate Degassing pump 7 12 Heater Flow guard 7 13 Center plate Valves 7 14 Center plate Tubes 7 15 Variable flow unit 7 16 Boards 7 17 Rear box 7 18 Protective Covers 7 19 AC DC 7 20 MM95withStand 7 21 BPM Battery backup Option pH 7 22 Inflow unit 7 23 Front MM95 7 24 MM I O board 7 25 Feeding pumps 7 26 Mixing chamber Flushing valve 7 27 Conductivitycells 7 28 BiCartho...

Page 155: ...HCEN9094Rev 10 2005 7 1 Front panel outside 19 1 2 3 17 7 22 23 6 14 8 9 10 11 18 25 13 28 29 20 16 4 21 27 26 30 5 5 5 24 12 15 ...

Page 156: ...11 Lundia 11 arm K15541B 12 Multi holder K20397003 13 Lundia Multi holder N01870003 14 Nut 100390400 15 Adjustingscrew K04555001 16 Cabling transmitting K16734001 to P609 BM I 0 board 17 Level detector complete K40106001 18 Insert 100316027 19 Screw 100372616 20 O ring 100318055 21 Dripchamber holder K14034004 22 Locking pin 100320058 23 Washer 100392905 24 Tube holder K18527001 25 Knob 100300058 ...

Page 157: ...HCEN9094Rev 10 2005 7 2 Front panel inside 3 11 5 12 8 14 10 3 4 5 7 8 9 10 13 18 15 19 16 17 20 21 16 17 22 24 23 2 22 8 1 8 8 6 arterial pressure sensor venous pressure sensor 8 ...

Page 158: ...00378406 9 Arterial pressure line K15168001 to P612 BM I O board 10 Pressure transducer board K16980001 11 Luer nut K11830002 blue 12 Luer house K16001002 blue 13 Cableclamp 100314173 14 Venous pressure line K19459A to BM I O board P610 P611 15 Level regulation complete K14155001 16 Washer 100392902 17 Nut 100390400 18 Screw 100370450 19 Pin 100320020 20 Screw 100378408 21 Screw 100374416 22 Space...

Page 159: ...HCEN9094Rev 10 2005 7 3 Operator s panel 9 1 3 4 5 6 5 7 5 2 8 6 6 8 ...

Page 160: ... Overlay K23811001 Finnish AK 95 S 9 Overlay K23812001 Danish AK 95 S 9 Overlay K23813001 Slovak AK 95 S 9 Overlay K23814001 NL BE AK 95 S 9 Overlay K23815001 Turkish AK 95 S 9 Overlay K23816001 Polish AK 95 S 9 Overlay K23817001 Japanese AK 95 S 9 Overlay K23822001 English AK95 9 Overlay K23823001 Italian AK95 9 Overlay K23824001 Spanish AK95 9 Overlay K23825001 German AK 95 9 Overlay K23826001 F...

Page 161: ...HCEN9094Rev 10 2005 7 4 Blood pump 10 2 8 3 5 9 4 7 1 6 11 12 ...

Page 162: ... O ring 100318112 3 Race with cover K19694A A arterialB venous incl item 5 4 PT screw 100368226 5 Cover K19693A A arterialB venous incl magnet 6 Magnetplate K15662001 7 Rotor guard bord K15670003 8 Screw 100379516 9 Cabling K13054001 10 Cover sensor PCB K20112001 11 Screw 100378416 12 Roller K20891001 Pump rotor complete K40164001 ...

Page 163: ...HCEN9094Rev 10 2005 7 5 Blood pump Motor unit 8 7 6 9 2 10 3 4 5 1 11 ...

Page 164: ...0168001 incl transmission 3 Cablage motor BPA K23945001 to P614 BM I O board 4 Flexible mounting 100332013 5 Nut M6 M4 100390400 6 Edgingstrip 100312070 7 Protecting cover K11859001 8 Screw MCS 3x4 100370304 9 Clutch half assembly K04898003 10 Encoder cable K14140002 to P604 BM I O board 11 Screw 100378410 to front 5 ...

Page 165: ...HCEN9094Rev 10 2005 7 6 Heparin pump 1 2 3 4 5 6 8 7 ...

Page 166: ...CEN9094 Rev 10 2005 6 1 Motor complete K11792001 2 Belt 100329093 3 Encoder unit complete K16179001 4 O ring 100318112 5 Locking washer 100322011 6 Screw 100378406 7 Housing K15765002 8 Piston Holder K15782002 Heparin pump complete K15761002 incl 1 2 3 7 8 ...

Page 167: ...HCEN9094Rev 10 2005 7 7 Bottom box 2 3 4 7 33 5 6 22 21 24 19 20 35 36 9 38 37 18 14 13 11 12 23 10 1 25 29 15 16 39 17 8 40 26 41 45 42 43 30 31 32 27 28 34 44 47 46 ...

Page 168: ...ube no 45 K19899001 23 Locking washer 100322011 24 Connector straight K10986001 25 Locking pin K15722A incl locking ring 26 Screw 100370408 27 Dialyzer connector set red K14081002 28 Dialyzer connector set blue K14082002 29 Nut K18487001 locking fluid 30 Sensor pin K18381001 Dialysis tube guard 31 Locking ring 100330015 32 Sealing K18384001 33 Tube K12857001 34 Cabling K13048002 P516 35 Tube C K16...

Page 169: ...HCEN9094Rev 10 2005 7 8 Magnetic Clamp unit 1 2 3 7 8 12 16 4 5 6 9 10 11 17 18 14 13 19 15 ...

Page 170: ...67308 8 PT screw 100366258 9 Light guide 1 K14834001 10 Light guide 2 K14835001 11 O ring 100318111 12 Priming detector board K11335003 13 Shaft K18042001 14 Roller K04402003 15 O ring 100318067 16 FK2cabling K11412001 17 Blue dot K05009002 18 Red dot K05009001 19 Clamp cover K19844001 Clamp unit complete K18049001 Clamp unit front parts K18049002 Protective cover K20433001 Priming detector kit K4...

Page 171: ...HCEN9094Rev 10 2005 7 9 Blood leak det Suction pump unit 10 6 7 13 24 2 3 16 14 9 5 26 8 29 19 27 31 25 23 16 22 21 11 20 14 4 1 30 16 17 13 18 15 12 28 ...

Page 172: ...aight K10986001 13 Tube no 53 K18658001 14 Connector angled K12951001 15 Tube no 52 K18916001 16 Tube 100312056 30 mm 17 Tube no 27 K12879001 18 Connector T K12961001 19 Cabling K12914001 20 Screw 100370410 21 Nipple K01515002 22 Tube silicone 100312032 toEVVA 23 Flow reducer K05041001 24 Connector straight K10986002 25 Tube 100312056 67 mm 26 O ring 100319056 27 Flat pin connector 100214082 28 Sc...

Page 173: ...HCEN9094Rev 10 2005 7 10 UF measuring unit 8 10 14 17 7 11 9 4 13 16 2 15 1 3 6 9 12 18 20 19 21 ...

Page 174: ... K11982001 6 Tube no 23 K15268001 7 Tube no 12B K12889001 to cond cell upper 8 Tube no 31 K12883001 9 T Connector K12961001 10 Screw 100370306 11 Tube no 32 K15270001 12 Tube no 14 K12868001 13 Spacer 100316124 14 Spacer 100316212 15 PT screw 100368410 16 Cabling K13031001 17 Cabling K18189001 to Relay board P930 18 Carbon connector K21644001 19 Washer 100322010 20 Screw 100370314 21 Clip K0850200...

Page 175: ... 10 2005 7 11 Bottom plate Conductivity cell 14 23909 5 6 21 19 12 3 11 7 8 10 4 3 2 1 14 13 17 28 30 14 15 1 14 29 25 14 38 25 32 33 34 35 25 36 20 22 23 24 1 43 42 41 40 39 25 46 26 37 28 28 45 31 18 27 16 44 9 ...

Page 176: ...19 Washer K12957001 20 Spacingscrew 100316135 21 Screw 100368420 22 Relayboard K40156001 23 Washer 100322047 24 Screw 100316039 25 Washer 100322011 26 Screw 100378406 27 Cable INPS K13046002 28 Connector angled K12951001 29 Earth cable K18591001 to AC DC 30 Tube 100312056 198 mm 31 Tube no 44 K17798001 to MM 95 32 PT Screw 100370408 33 Screw 100370410 34 Washer K06180001 35 Earth wire K24059001 to...

Page 177: ...005 7 12 Bottom plate Degassing pump 21 20 38 19 31 9 7 1 14 2 5 4 8 7 33 34 15 16 35 41 49 23 34 7 6 3 12 17 16 22 7 36 47 24 15 10 29 44 42 18 13 39 37 7 30 46 45 11 43 48 32 26 39 40 25 26 32 48 25 40 39 50 27 28 51 ...

Page 178: ...straight K10986001 17 Tube no 46 K18083001 18 Screw 100370304 19 Tube no 50 K19567001 20 T connector K12961001 21 Tube no 29 K16009001 22 Tube no 20 K12874001 23 Nut 100390500 24 Housing K14041001 25 Pressure transducer K21400001 26 O ring 100319007 27 Nipple K14158001 28 O ring 100319056 29 Battery holder K18644001 incl cabling 30 Washer K06180001 31 Valve housing K16952A 32 Adapter K22547001 33 ...

Page 179: ...005 7 12 Bottom plate Degassing pump 21 20 38 19 31 9 7 1 14 2 5 4 8 7 33 34 15 16 35 41 49 23 34 7 6 3 12 17 16 22 7 36 47 24 15 10 29 44 42 18 13 39 37 7 30 46 45 11 43 48 32 26 39 40 25 26 32 48 25 40 39 50 27 28 51 ...

Page 180: ... K18592001 to dialysis tube guard 47 Level guard K40136001 48 O ring 100319029 49 Motor K40126001 50 Pump head K19157001 incl driving magnet pump head 51 Mounting plate for degassingchamber K20463001 Degassing chamber complete K12950002 Pump repair kit K19143001 Battery 100224006 rechargeable ...

Page 181: ...HCEN9094Rev 10 2005 7 13 Heater Flow guard 3 9 1 2 10 4 8 7 11 12 13 5 6 3 ...

Page 182: ...mpl K40114002 115V 1300W Heater compl K40114004 230V 3 x 580W 3 O ring 100319055 4 Tube no 78 K19364001 5 Connector T K12961001 6 Temp transducer compl K12781A 7 Tube no 42 K16698001 to MM95 tube no 41 8 Holder 100314177 9 Screw 100389612 10 O ring 100319042 11 Strap 100314068 12 Flow switch compl K19835001 13 Cabling FK2 Priming K11412001 ...

Page 183: ...HCEN9094Rev 10 2005 7 14 Center plate Valves 3 RIVA EVVA DIVA ZEVA INVA BYVA AIVA REVA 4 1 5 1 5 C TAVA 16 9 15 6 6 6 12 13 11 1 1 1 1 2 2 12 14 11 7 7 8 12 10 10 4 10 10 4 3 1 2 2 14 ...

Page 184: ...ousing complete K16617A 6 Solenoid valve K15035001 7 Tube no 15 K15581001 8 Tube C K16457001 9 Valve housing complete K15235A 10 Screw 100378304 11 Tube 100312056 30 mm 12 T connector K12961001 13 Connector straight K10986001 14 Connector angled K12951001 15 Screw 100370405 locking fluid 16 Cabling K16712001 from Control Driver board P400 to all magnets UFD 14 ...

Page 185: ...Rev 10 2005 7 15 Center plate Tubes DIVA INVA RIVA EVVA ZEVA BYVA TAVA 20 16 28 29 23 47 3 2 2 2 4 50 7 7 14 2 14 23 22 21 20 10 32 30 5 6 26 3 1 8 17 31 34 25 24 9 4 15 11 27 19 33 16 13 12 14 3 18 13 21 20 7 ...

Page 186: ...ap 100314016 14 Tube no 40 100312056 40 mm 15 Tube silicone 100312032 to deairating chamber 16 Tube no 4 K16424001 17 Tube no 7 K12862001 18 Tube no 16 K12870001 19 Tube no 22 K12876001 20 Tube silicon 100312093 21 Clamp 100334203 22 Strap 100314058 23 Tube no 78 K19364001 24 Screw 100370405 locking fluid 25 Tube no 50 K19567001 26 Tube no 47 K16699001 27 Tube K19899001 to filternipple front 28 Tu...

Page 187: ...HCEN9094Rev 10 2005 7 16 Variable flow unit to Step driver board 2 2 4 5 3 1 8 7 4 11 6 9 10 13 14 15 12 ...

Page 188: ...board 3 Flow restrictor K24016001 4 Screw 100378330 5 Tube 100312056 30 mm 6 Locking nut 100316082 7 Locking nut 100316046 8 Screw 100378430 9 Screw 100380304 10 Pin 100320079 11 Motor K13403B 12 Valvehouse Spec complete K24055001 13 Spacer K15049001 14 Washer 100322003 15 Spring 100346054 Variable flow unit K40175001 incl item 1 6 12 ...

Page 189: ...HCEN9094Rev 10 2005 Protective Protective 7 17 Boards 7 1 2 9 6 5 4 3 8 ...

Page 190: ...ctive Driver board K17552003 with frame 2 Protective CPU board K17553005 with frame 3 Control CPU board K17554006 with frame 4 Control Driver board K17555004 with frame 5 Quick acting lock K04813001 6 PT screw 100368410 7 Screw 100370440 8 Screw 100370425 9 Fiber washer 100322049 17 ...

Page 191: ...HCEN9094Rev 10 2005 1 7 18 Rear box 6 3 7 5 4 2 ...

Page 192: ...ight K19073B 2 Screw 100388612 3 Knob 100300048 4 Cover rear K18493B AK95 K18493A 5 Air filter K12966001 Rear cover 6 Infusionstand angled K19073A 7 Filter holder K16963001 Insert holder left K12731A Included in item 4 Insert holder right K12963A Included in item 4 Pin K12732001 Included in item 4 ...

Page 193: ...HCEN9094Rev 10 2005 7 19 Protective Covers 3 5 4 2 7 1 6 8 The figures do not correspond to their actual sizes ...

Page 194: ...rs panel see 7 3 2 Protective cover K19412001 BM I O board 3 Protective cover K23874001 FM I O board 4 Protective cover K23857001 Relayboard 5 Top tray K19864001 6 Protective cover K19836001 AC DC see 7 19 7 Protective cover K19844001 Magnetic clamp unit see 7 8 8 Protective cover K20433001 Priming det board 19 ...

Page 195: ...HCEN9094Rev 10 2005 T12AH 250AC BACH BACO HALT 7 20 AC DC 2 4 5 1 6 7 8 9 3 ...

Page 196: ... 4 Clamp 100314011 5 Screw 100370408 6 Nut 100316046 7 Earth cable K18591001 to bottom plate rear 8 Locking washer 100322011 9 Protective cover K19836001 Mainscable K40159001 100 115V Mainscable 100220212 230 V Mainscable 100220303 230 V For China with ferrit Mainscable 100220304 230 V For UK with fuse and ferrit Ferrit 100120100 20 ...

Page 197: ...HCEN9094Rev 10 2005 7 21 MM95 with Stand 28 24 25 31 33 32 20 23 30 26 29 27 8 9 10 7 19 11 18 21 2 15 19 22 1 3 6 7 17 13 5 4 6 16 12 14 14 ...

Page 198: ... brake 100304125 Stainless 15 Leadthrough K17196001 16 Screw 100388825 17 Shelf K19839001 18 Locking washer 100322011 19 Washer K06180001 20 Tube no 48 K16759001 to tube no 47 DRVA 21 Screw 100388510 22 Washer K17269001 23 Tube no 41 K16758001 to tube no 42 24 Screw 100388612 25 Cap 100300046 26 Service tray K19557001 option 27 Front holder complete K19552001 28 Pick up tube holder K16513004 29 Sc...

Page 199: ...HCEN9094Rev 10 2005 7 22 BPM Battery backup Option pH 2 7 8 9 1 13 5 6 12 10 4 3 27 28 15 14 41 11 26 16 17 18 19 20 21 22 23 24 25 29 40 ...

Page 200: ...32 16 Cable K20396001 17 Strap 100314016 18 Battery kit K40151001 Incl 2 batteries 19 Cable K22728001 20 Cable K22730001 21 Battery box K20382001 22 Fuse 100213092 15 AT 23 Fuse insert 100212007 24 Screw 100388612 25 Washer 100392903 26 Clip 100314197 27 Screw 100378408 28 Clip 100314156 29 pH sensor K12299001 30 O ring K14686001 31 Washer K09974001 32 Tube 100312056 L 105 mm 33 Tube 8b K15730001 ...

Page 201: ...HCEN9094Rev 10 2005 7 23 Inflow unit 1 2 3 4 5 6 7 8 10 12 13 14 15 16 17 18 19 20 25 26 7 16 17 7 16 17 16 Left view 21 23 24 22 21 27 11 9 25 11 7 17 1 9 10 ...

Page 202: ... Tube armoured 100312093 260 mm 10 Tube armoured 100312093 85 mm 11 Tube armoured 100312093 210 mm 12 Tube armoured 100312093 35 mm 13 Tube armoured 100312093 110 mm 14 Connector angled 100334042 15 Nipple K16260002 16 Screw 100370612 17 Screw 100370406 18 Connector straight K10986001 19 Connector angled K12951001 20 Tube 100312056 68 mm 21 Nut K18032001 22 Nipple K19219001 23 Nipple K16273002 24 ...

Page 203: ...HCEN9094Rev 10 2005 7 24 Front MM95 18 8 4 8 5 7 20 15 14 6 2 11 21 19 10 9 12 15 3 17 15 13 13 16 14 17 12 1 ...

Page 204: ...d P703 8 PT sensor board K18254001 9 Connector K17725001 10 Nipple K01515002 11 Screw 100368408 12 Concentrate filter K16538A 13 Nipple K15232001 14 Nut plastic 100316061 15 Tube silicone 100312032 500 mm 16 Tube silicone 100312032 100 mm 17 Tube silicone 100312032 40 mm 18 Pick up tube white 100850007 18 Pick up tube blue 100850008 18 Pick up tube yellow 100850021 19 Tube silicone 100312032 320 m...

Page 205: ...HCEN9094Rev 10 2005 7 25 MM I O board 3 2 9 4 6 7 8 5 1 10 ...

Page 206: ... HCEN9094 Rev 10 2005 1 Edginstrip 100312029 2 MM I O board K40090002 3 Spacer 100316222 4 Spacer 100316223 5 Screw 100370310 6 Protective cover K16763001 7 Screw 100370406 8 Locking washer 100322010 9 Locking nut 100316082 10 Mountingplate K16274001 25 ...

Page 207: ...HCEN9094Rev 10 2005 7 26 Feeding pumps 15 18 14 16 10 7 10 19 2 6 3 4 17 5 7 12 20 13 9 11 14 18 8 ...

Page 208: ...012 8 Tube silicone 100312032 100 mm 9 Nipple K01515002 10 Tube silicone 100312032 300 mm 11 Tube silicone 100312032 320 mm 12 Tube silicone 100312032 300 mm 13 T Connector K12961001 14 Connector angled K12951001 15 Tube no 41 K16758001 16 Tube no 4 K14735001 17 Tube no 61 K20547001 18 Cabling K16725001 to MM I O board P707 19 Screw 100370335 20 Tube 100312056 60 mm Feeding pump compl K21264001 in...

Page 209: ...HCEN9094Rev 10 2005 7 27 Mixing chamber Flushing valve 15 11 4 14 5 8 10 13 6 5 25 22 26 27 24 17 16 5 6 1 9 3 2 15 23 16 6 19 12 20 9 18 7 12 5 21 3 15 ...

Page 210: ...ve connector K15937001 12 Connector K10986002 13 Tube no 10 K15731001 14 O ring 100319008 15 Tube santoprene 100312141 16 Tube silicone 100312032 200 mm 17 Nut 100316082 18 Tube no 11 K15292001 19 Tube K13231004 20 Filter K16538A 21 Tube silicone 100312032 420 mm 22 Valve housing complete K21139003 incl item 17 25 27 23 Solenoid valve K15035002 24 Screw 100378304 25 Screw 100378325 26 Membrane K08...

Page 211: ...HCEN9094Rev 10 2005 7 28 Conductivity cells Conductivity cell left Conductivity cell right 8 6 8 6 13 10 1 13 10 1 9 12 9 12 2 4 3 5 11 7 14 4 11 7 ...

Page 212: ...e no 48 K16759001 3 Tube santoprene 100312141 250 mm 4 Nipple K01515002 5 Tube no 10 K15731001 6 Fluid protection K13271001 7 Tube K13231004 8 PT screw 100369360 9 Tube 100312056 245 mm 10 Cabling K11291001 11 T Connector K12961001 12 Connector angled K12951001 13 Screw 100370408 14 Tube santoprene 100312141 310 mm 28 ...

Page 213: ...HCEN9094Rev 10 2005 7 29 BiCart holder 18 4 8 6 9 10 5 3 12 11 5 7 9 10 14 4 12 16 17 1 13 15 12 16 17 2 13 19 16 17 13 12 1 2 19 ...

Page 214: ...ypass valve K14425001 8 Cabling K14910001 9 O ring 100319026 4 pcs 10 Retainingring 100330021 11 Tube silicone 100312032 190 mm 12 Magnet K19049002 13 T connector K17237001 14 Tube silicone 100312032 420 mm 15 O ring 100319032 16 O ring 100319008 17 O ring 100319046 18 Tube silicone 100312032 140 mm 19 Protective ring K22829001 BiCart holder complete K22390004 Spikekit upper K23031004 Spikekit low...

Page 215: ...HCEN9094Rev 10 2005 7 30 UFD Option 4 5 7 17 12 9 6 18 1 6 11 16 8 10 6 13 14 3 2 6 19 15 ...

Page 216: ...4 Connector K16273002 5 Nut K18032001 6 Connector angled K12951001 7 Connector straight K10986001 8 Connector T K12961001 9 Tube 54 K19876001 10 Tube 55 K19877001 11 Tube 56 K19878001 12 Tube 57 K19879001 13 Tube 62 K20671001 14 Tube 63 K20672001 15 Tube 64 K20673001 16 Tube 65 K21507001 17 Cabling valves AK 95 S K16712001 18 Screw 100370406 19 Screw 100378530 ...

Page 217: ...HCEN9094Rev 10 2005 7 31 Remote panel Option 18 6 7 8 12 7 14 15 16 17 13 11 10 9 5 4 3 2 1 22 23 24 25 26 19 20 21 ...

Page 218: ...374408 9 Protective cover K23184001 10 O ring K23195001 11 Holder K23046001 12 Screw 100385408 13 Rear panel K23191A 14 Washer 100322049 15 Gasket K23045001 16 Arm K40134002 Incl pos 7 11 15 and pos 17 17 Screw 100385308 18 Clip 100314307 19 Spacer K20245001 20 Screw 100378416 21 Screw 100316093 22 Screw 100378406 23 Baffleplate K23192001 24 Screw 100378316 25 Cable holder K23190001 26 Cable attac...

Page 219: ...HCEN9094Rev 10 2005 7 32 Boards and Cablings EN1107 10 Step driver board ...

Page 220: ...ard P705 P109 cabling K18136001 to BPM board P2 P200 not used 3 Control Driver Board K17555004 with frame P400 cabling K16712001 to solenoid valves P401 cabling to fan P402 cabling K13031001 to UF cell P403 not used P404 not used P405 to control CPU board P306 P406 cabling K18190001 to FM I O board P500 P407 cabling K18135001 to BM I O board P600 P408 cabling K18133001 to protective Driver board P...

Page 221: ...HCEN9094Rev 10 2005 7 32 Boards and Cablings EN1107 10 Step driver board ...

Page 222: ...510 not used P511 to dialysis pressure transducer P512 to blood leak detector P513 cabling K11412001 to flow switch P514 cabling microswitch P515 to suction pump P516 cabling K13048002 SAGS P517 not used P519 cabling K23899001 to relay board P934 8 BM I O Board K40111002 P600 cabling K18135001 to control Driver board P407 P601 cabling K18170001 to protective Driver board P204 P603 to heparin poten...

Page 223: ...Gambro Lundia AB Monitor Division Box 10101 SE 220 10 Lund Sweden Tel 46 46 16 90 00 Fax 46 46 16 96 96 www gambro com HCEN9094 Gambro Lundia AB 1996 Revision October 2005 ...

Page 224: ......

Page 225: ...9 1 HCEN9160 Revision10 2005 Service Manual Symbols Chapter9 SymbolDescription ...

Page 226: ...ion from the mains On power connection to the mains Type B applied part Handle with care This way up Keep dry Input Output Year of manufacturing Heater power supply outlet Conforms to requirements in EC Council Directive 93 42 EEC concerning medical devices 0086 identifies BSI British Standards Institution as Notified Body CSA approved for Canada HCEN9160 Revision 10 2005 Service Manual Symbols 9 ...

Page 227: ...pproved for Canada and USA CSA listed label manufacturer Prohibited behaviour Equipotentiality Separate collection for electrical and electronic equipment HCEN9160 Revision 10 2005 Service Manual Symbols 9 3 ...

Page 228: ...9 4 HCEN9160Revision10 2005 Service Manual Symbols Thispageisleftintentionallyblank ...

Page 229: ...AK 95 AK95SHCEN12078Rev 10 2005 10 1 Replacements Replacements Replacement matrix 2 Changeactions 4 FM Flow Diagram 5 ...

Page 230: ...ent matrix The numbers in the matrix show which actions and in which order they will be done It is impor tant that the actions are done and in the correct order In the matrix BM stands for Blood Monitor and FM stands for Fluid Monitor The replacementmatrix is only a guideline for service technicians which actions to perform when a component has been replaced ...

Page 231: ...P Clean the machine from calcium and then from proteins and fats 1 1 1 I2C scan 1 2 2 2 1 1 1 1 Total default 1 1 Load preset file 2 2 Calibrate Conductivity Cell A A 3 A Calibrate Conductivity Cell B A 3 A Calibrate Conductivity Cell P A 3 A Calibrate pH 1 Calibrate Pressure Transducer A 2 A 2 A 2 A Calibrate Bloodleak 2 Calibrate Internal pressure regulator 2 1 Fch 3 2 4 4 4 3 1 3 1 1 1 1 1 3 2 ...

Page 232: ...to calibration instructions in the Service Manual Calibration Manual Fch Start the machine and let it perform a Function Check Heatdisinfection Perform a heating according to the Operators Manual Checkconductivityvalue Check conductivity value according to hospital laboratory SimulatedTreatment Simulate a treatment according to check calibra tion instructions in the Maintenance Manual Calibratepre...

Page 233: ...P Heat exchanger Flow switch INVA Fluid connector detection Expansion chamber Draining Restrictor Heater duty cycle SRI 11 SRL 17 Inlet open SRL 33 SRL 34 SRI 13 Current SRI 54 Duty cycle SRI 55 Rel pump speed SRI 22 Rel pump speed BiC SRI 26 SRL 36 SRL 35 SRI 20 SRI 14 SRI 24 SRI 15 SRI 34 SRL 21 SRL 23 Alarm SRL 32 SRR 1 SRR 2 SRL 27 SRL 24 SRL 30 SRL 31 SRP 4 SRL 19 TRUE Open SRL 18 SRL 16 Pres...

Page 234: ...Replacements 10 6 AK 95 AK95SHCEN12078Rev 10 2005 This page is intentionally left blank ...

Page 235: ...rical Safety Inspections for AK machines 11 1 Electrical Safety Inspections for AK machines Including following sub tests Visual inspection PET Protective earth test ELT Earth leakage current test PLT Patient leakage current test ...

Page 236: ... of the PET test is to verify that the protective earthed parts of the machine are properly connected to protective earth providing a safe low electrical potential on these in case of insulation failure The purposes of the ELT PLT tests are to verify that non functional leakage currents to operator and patient are within safe limits ESI should be performed at every maintenance service Base service...

Page 237: ... medical equipment in use still confirms the specifications and has not suffered from any external damage and or contamination The visual inspection includes following steps 1 Exterior parts including covers look for major damages cracks etc 2 Cablings look for cuts wrong connections etc 3 Fuse rating check correct values after replacement 4 Markings and labeling check the integrity 5 Integrity of...

Page 238: ...p is 0 3 Ohm 4 Check that the resistance between the grounding clips of the mains plug and the mounting plate to the diascan conductivity cell is 0 3 Ohm 5 Check that the resistance between the grounding clips of the mains plug and the stand of MM 95 e g a screw to the heat exchangers is 0 3 Ohm 6 Check that the resistance between the grounding clips of the mains plug and the front of MM 95 e g a ...

Page 239: ...m For 115 V machines Also check that the resistance between the grounding clips of the mains plug for the heater rods and the heater rods outside the heating vessel is 0 3 Ohm 4 Check that the resistance between the grounding clips of the mains plug and the overheat protection of the heater rods is 0 3 Ohm 5 Check that the resistance between the grounding clips of the mains plug and the potential ...

Page 240: ...be performed for each mains plug and the values shall be added 3 Central concentrate delivery systems should not be used Use either liquid or non liquid concentrates 4 No other external equipment than specified in this instruction should be connected to the machine 5 The protective earth of the machine must not be in contact with any external protective earth AK machine Mains voltage to the AK mac...

Page 241: ...hen the machine is running 6 Check that the highest measured readings don t exceed the limit values in following table The total earth leakage current is the sum of the readings from both mains cables to the heater rods and to the ACDC Limit values for ELT AK 95 S 100V Max 500 µA Typical 100 µA AK 95 S 110V Max 500 µA Typical 125 µA AK 200 S 115V Max 500 µA Typical 100 µA AK 200 ULTRA S 115V Max 5...

Page 242: ...at the highest measured readings don t exceed the limit values in following table NOTE Make sure that the machine does not perform a taration self calibration during the measurements Limit values for PLT AC DC AK 95 S 100V Max 100µA Typical 10µA Max 10µA AK 95 S 110V Max 100µA Typical 10µA Max 10µA AK 200 S 115V Max 100µA Typical 10µA Max 10µA AK 200 ULTRA S 115V Max 100µA Typical 10µA Max 10µA AK...

Page 243: ...HCEN12190 Rev 05 2006 Electrical Safety Inspections for AK machines 11 9 NOTE For treatments with a central venous catheter CVC the patient leakage current must be 10µA ...

Page 244: ...11 10 Electrical Safety Inspections for AK machines HCEN12190 Rev 05 2006 This page is intentionally left blank ...

Page 245: ...95 e g a screw to the BiCart holder 7 Resistance between the grounding clips of the mains plug and the heparin pump rear plate is 0 3 Ohm 8 Resistance between the grounding clips of the mains plug and the poten tial equalization connector is 0 3 Ohm PET for AK 200 AK 200 ULTRA AK 200 S AK 200 ULTRA S 1 Resistance between the grounding clips of the mains plug and the power supply right side through...

Page 246: ...ading and the highest DC reading when the machine is running according to section 4 4 AC reading _______ µA DC reading _______ µA Note Check that the highest measured readings don t exceed the limit values described in section 4 4 Date __________________________ Signature _______________________ Other comments ___________________________________________________________ ____________________________...

Page 247: ...AK 95 AK 95 S Service Manual ...

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