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Maintenance Instructions

Page 102 Panda_AGT-DC_5000_12V_s01285_Operation manual.R03 - Chapter 6: Maintenance Instructions

22.3.11

6.10 Replacing Water pump

1. Drain the freshwater circuit.

2. Unscrew the water pump mounting screws (2), and remove the water pump (1) from the gear

case cover. Use a spanner size 10mm.

When reassembling

• Apply liquid-type gasket (Three Bond 1215 or its equivalent) to both sides of the new water

pump gasket.

Fig. 6.10-1: Water pump

1. Water pump body

2. Hexagon head screw

Summary of Contents for Panda AGT-DC 5000 PMS

Page 1: ...C_5000_12V_s01285_Operation manual R03 22 3 11 Marine Generator Panda AGT DC 5000 PMS Super silent technology 12V 250A 4 5kW Fischer Panda GmbH Operation manual Description of the generator and operat...

Page 2: ...5000_12V_s01285_Operation manual R03_22 3 11 Replace Panda_AGT DC_5000_12V_s01285_Operation manual R02_17 2 11 Revision Page Updated the whole manual Copyright Duplication and change of the manual is...

Page 3: ...y instructions concerning operating the generator 19 1 6 1 1 Protective grounding and potential equalisation 20 1 6 1 2 Ground wire 20 1 6 1 3 Switch off all load when working on the generator 20 1 6...

Page 4: ...hwater Coolant Circuit 65 5 4 1 Position of the external Cooling Water Expansion Tank 65 5 4 2 Ventilation at the first filling of the internal cooling water circuit 66 5 4 3 Pressure test for control...

Page 5: ...of the winter storage 100 6 9 2 Initiation at spring 101 6 10 Replacing Water pump 102 6 11 Replacing Valve cover gasket 103 6 11 1 Adjustment of the valve clearance 104 7 Generator Failure 107 7 1 O...

Page 6: ...ation Checks daily 139 11 5 1 Marine version 139 11 5 2 Vehicle version 139 11 6 Starting and stopping the generators 140 11 6 1 Starting the generator 140 11 6 2 Stopping the generator 141 11 7 Autom...

Page 7: ...tem means it can meet all demands including motor speed The start booster ASB means Panda generators meet the highest demands in respect of voltage stability and starting values A water cooled Fischer...

Page 8: ...erved may result in severe personal injury or loss of life Attention Important Advice This warning symbol draws attention to special warnings instructions or procedures which if not strictly observed...

Page 9: ...ich must be noticed Otherwise an electrical shock with personal injury or death can be the consequence Warning Danger for life and or equipment General Warning Warning Harmful if accumulate Substances...

Page 10: ...t surface Surfaces and substances may be hot Danger of burn scal ding Warning Danger carrosive material contermi nation of persons possible Warning of materials which cause corrosive damage during con...

Page 11: ...rovides protection against being entangled by moving machine parts Instruction Wear personal protective equip ment PPE Wear ear defenders to protect the ears against hearing damage Instruction Wear pe...

Page 12: ...ruction Read the manual instructions Read and consider the regulations safety instructions and installation guidelines of manual in order to avoid dangers and accidents You protect yourself and the ge...

Page 13: ...Tools This symbols are used throughout this manual to show which tool must be used at maintenance or installation Spanners SW X required size X mm Hook wrench for oil filter Screw driver for slotted...

Page 14: ...eral References and Regulations Seite Page 14 General R01 1 Kapitel Chapter 1 General References and Regulations 22 3 11 Current clamp DC for synchron generators AC for asynchron generators Torque wre...

Page 15: ...through appropriate and inappropriate use in its installed state The responsibility lies with those who undertake installation of the generator in the final system 1 4 Customer registration and guara...

Page 16: ...e and work safely Know how your equipment and its limitations Always keep the generator in good condition 1 5 3 Wear personal protective equipment PPE Do not wear loose torn or bulky clothing around t...

Page 17: ...ator exhaust fumes can be very harmful af allowed to accumulated Be sure to run the engine in a well ventilated location and where there are no people or livestock near the engine Check the Generator...

Page 18: ...ck the battery charge by placing a metal object across the terminals danger of short circuit battery damage and high danger of explosion Use a Voltmeter or a hydrometer Do not charge a frozen battery...

Page 19: ...d caution labels clean and free from obstructing material Clean warning and caution labels with soap and water dry with a soft cloth Replace damaged or missing warning and caution labels with new labe...

Page 20: ...ched when the generator is running The battery must always be disconnected if work on the generator or electrical system is to be carried out so that the generator cannot be unintentionally started 1...

Page 21: ...rter battery by the manufacturer Only use batteries with capacity recommended by the engine manufacturer 1 6 3 Important Advice for Batteries Starting batteries and Traction batteries ATTENTION Initia...

Page 22: ...the V belt and pulleys The cable shall not be to tight otherwise damage will happen Run the generator carefully after installation and double check if there is any possibility for damage of the batter...

Page 23: ...cyclical profoundly dischargeable batteries Starter batteries are not appropriate Lead gel batteries are commended They are maintenance free profoundly dischar geable and not produce gas Do not charge...

Page 24: ...Seite Page 24 General R01 1 Kapitel Chapter 1 General References and Regulations 22 3 11 Leere Seite Intentionally blank General References and Regulations...

Page 25: ...different places The switches for the power relay must be marked as main switch DC bat tery switch off at danger 2 1 1 Cooling of the rectifier block at the marine versions The rectifier block is coo...

Page 26: ...ended capacity at 12V 240Ah at 24V 120Ah The screws at the electric rectifier may be pulled tight only with a torque wrench Recommend torque see technical datasheet of the diodes f e Torque 6 Nm mecha...

Page 27: ...more than 50 Amp must be fire protection moderately secured All junction points at the energized parts must be examined regularly on heating up infrared thermometers In particular temperature differe...

Page 28: ...Seite Page 28 Kapitel Chapter 2 Special notes and safety instructions for AGT Generators 22 3 11 Leere Seite Intentionally blank Special notes and safety instructions for AGT Generators...

Page 29: ...by electrical shocks 5 Safety steps to follow if someone is the victim of electrical shock Do not touch the injured person while the generator is running Switch off the generator immediately if you ca...

Page 30: ...you by pulling slowly 4 Open Airway 5 Check for Breathing Tilt head back and lift chin Shout Are you OK Look listen and feel for breathing for 3 to 5 seconds 6 Give 2 Full Breaths Keep head tilted ba...

Page 31: ...22 3 11 Panda_AGT DC_5000_12V_s01285_Operation manual R03 Chapter 4 The Panda Generator Page 31 4 The Panda Generator 4 1 Type plate at the Generator Fig 4 1 1 Type plate at the generator Fig 4 1 2 Di...

Page 32: ...V belt f r DC alternator and cooling water pump 04 Oil pressure switch 05 Oil filter 06 Rectifier under protection cover 07 Sound cover base parrt 08 Starter motor 09 Solenoid for starter motor 10 Fus...

Page 33: ...nnection for external ventilation valve 06 Sound cover base part 07 Generator housing with coil 08 Heat exchanger 09 Electrical fuses blue 15A white 25A 10 Starter relay Ks 11 Pre glow relay glow plug...

Page 34: ...water pump 06 Fuel filter 07 Impeller strainer 08 Sound cover base part 09 Raw water intake 10 Connection fuel in 11 Connection fuel out 12 Cable fuel pump 2x1 5mm 13 Oil drain hose 14 Cable remote co...

Page 35: ...lbow 02 Thermo switch exhaust elbow 03 Injection port raw water 04 Generator front cover 05 In flow from external cooling water expansion tank 06 Return to external cooling water expansion tank 07 Con...

Page 36: ...of the intake pipe should be nominally larger than the generator connection Fig 4 3 1 1 Raw water intake Raw water impeller pump The raw water pump is fitted with a rubber impeller This pump is self...

Page 37: ...because of the rocking of the boat even if it is only for a short period of time A hosepipe on the generator casing has been produced for this Both connecting pieces are bridged by a formed piece of h...

Page 38: ...r Freshwater backflow The cooling water is fed to the heat exchanger from the water cooled manifold by means of the pipe shown in the dia gram Fig 4 3 2 1 Freshwater backflow Ventilation pipe The vent...

Page 39: ...ere serves as constant ventilation for the water cooling system In case the external expansion tank is connected with two hoses the system will ventilate itself In this case additional ven tilation is...

Page 40: ...Cooling water injection Internal cooling water pump The diesel motor cooling water pump see arrow aids the circulation of the internal freshwater system Fig 4 3 2 7 Internal cooling water pump Ventil...

Page 41: ...ipally carry out ventilating Fig 4 3 2 9 Ventilation screw thermostat housing Water cooled exhaust elbow The manifold is cooled by means of the internal cooling system freshwater The cooling water fil...

Page 42: ...t and the supply pressure are limited it can be sometimes possible that for reinforcement a second pump must be installed Fig 4 3 3 1 External fuel pump Connecting pieces for the fuel pipe 1 Fuel inta...

Page 43: ...stutters or does not attain full speed then the cause is fore mostly the solenoid Fig 4 3 3 4 Fuel solenoid valve Injection nozzles If the engine does not start after the venti lation the fuel inject...

Page 44: ...nts of combustion air Air suction openings at the sound cover The sound cover is provided at the upper surface with drillings through which the combustion air can influx It must be consistently paid a...

Page 45: ...sing However the return pipe of the crank case exhaust flows also into the air suction housing it can be faced with older generators and or with engines on high running time that oel vapors affect the...

Page 46: ...de the pipe union for the internal raw water circuit is to be seen and the filler neck for the cooling water This cooling water filler neck is used only at first filling Control of the cooling water a...

Page 47: ...er battery 1 Cable for starter battery plus 2 Cable for starter battery minus During the connection to the starter bat tery it must be always ensured that the contact is perfectly guaranteed Fig 4 3 5...

Page 48: ...ere 1 Fuel pump 2 Remote control panel 3 VCS 4 Voltage sense 24V 5 Shunt measurement Fig 4 3 5 3 Electrical connections Starter motor 1 Starter motor and 2 Solenoid switch The Diesel engine is electri...

Page 49: ...utomatic starting require ment and if the remote control panel is switched off then this automatic starting requirement is ignored Automatic star ting is only possible if after switching on of the rem...

Page 50: ...regulator for the 12V DC alternator is on the back of the air suction housing The housing is formed for coo ling purposes The voltage regulator may not be covered from the outside The sur face must b...

Page 51: ...Page 51 Fuse for voltage sense F4 1 6A Fig 4 3 5 12 Fuse for voltage sense Terminal block for remote control cable with fuses and power relais F1 fuse 15A for DC F2 fuse 25A for starter motor Ks relay...

Page 52: ...110 C and 130 C Fig 4 3 6 1 Thermo switch at cylinder head Thermo switch at watercooled exhaust elbow This thermo swich is located at the water cooled exhaust elbow and monitors the temperature of th...

Page 53: ...3 Thermo switch coil 1 Thermo switch coil 4x130 C 2 Generator housing 3 Thermo sensor NTC 981S for measuring Fig 4 3 6 4 Thermo switch coil Thermo switch on the connection bar Fig 4 3 6 5 Thermo switc...

Page 54: ...e able to monitore the lubrica ting oil system an oil pressure switch is built into the system The oil pressure switch is on the back of the engine before the electrical starter Fig 4 3 6 8 Oil pressu...

Page 55: ...tached additionally at the opera ting side Please pay attention that the fil ler necks are always well locked after filling in engine oil Consider also the references to the engine oil specification F...

Page 56: ...If this is not possible an electrical oil drain pump must be installed Note Lubricating oil should be drained in the warm condition Fig 4 3 7 4 Oil drain hose 4 3 8 External components Voltage control...

Page 57: ...er impeller pump will produce leaks depending upon the situation This can be caused by sand particles in the raw water etc In this case immediately exchange the pump because the dripping water will be...

Page 58: ...ator electrical load before the generator is shut down Before stopping the generator it is highly recommended that electrical devices e g refrigerating compressors air conditioning compressors etc are...

Page 59: ...rovement obtains by compound these surfaces by ribs Also break throughs should be sawed which inter rupt the surface Disguising the surrounding walls with a heavy layer e g lead plus foam mate rial im...

Page 60: ...erature requirements they must be run through conduits ATTENTION Before working installation on the System read the section see General safety references concerning operation of an AGT generator on pa...

Page 61: ...o induce more water intake for cooling For Panda generators the thru vessel inlet should NOT point in the sailing direction When sailing at higher speeds more water will be forced into the inlet than...

Page 62: ...m can be limited a little It is very important to change the impeller every few month When starting the generator you should pay attention and listen when raw water comes out from the exhaust If this...

Page 63: ...outside of the sound cover to one point if possible 600mm over the waterlinee in the midship line The valve is connected at the highest place with the two hose ends If the valve is blocked the cooling...

Page 64: ...ation Instructions Page 64 Panda_AGT DC_5000_12V_s01285_Operation manual R03 Chapter 5 Installation Instructions 22 3 11 Fig 5 3 5 4 Installation example ventilation valve 2 1 1 Generator 2 Ventilatio...

Page 65: ...ranged than the upper edge of the sound cover If this 500mm should be fallen below i e the cooling water expansion tank is lower installed very large problems can occur with filling and ventilating Ex...

Page 66: ...r neck 2 Open vent screw on the pipe socket of the internal cooling water pump Close the vent screw when air free water comes out Check the water level in the expansion tank during the vanting Fill up...

Page 67: ...During the ventilation process it must be checked again and again if the coo ling water is indeed circulating If air bubbles established in the internal cooling water pump it could be that the coolin...

Page 68: ...er of 40mm 1 6 Panda 14000 and above approx 50mm The water lock must be installed at the lowest point of the exhaust system An optional noise insulated water lock can also be installed The exhaust hos...

Page 69: ...ck and the water separa tion With this exhaust water separator the cooling water is derived over a separate pipe The reby the exhaust noises at the exterior of the yacht are strongly decreased Particu...

Page 70: ...directly to the outlet and this outlet is under the water line Fig 5 5 3 1 Installation exhaust water separator example If the thru hull exhaust outlet has to be mounted far from the generator an exh...

Page 71: ...on manual R03 Chapter 5 Installation Instructions Page 71 Fig 5 5 3 2 Unfavorable installation example Example of an unfavorable installation water lock not deeply enough under the hights level of the...

Page 72: ...l pump Generally forward and return fuel flow pipes must be mounted to the diesel tanks Do not connect the generator fuel supply lines with any other fuel lines of other diesel systems The following i...

Page 73: ...he generfator is mounted higher than the tank in order to prevent fuel running back into the tank after the motor has been switched off which can lead to enormous problems if the generator is switched...

Page 74: ...rge a 12V starter battery It is recommended to install an additional starter battery for the generator The generator is then independent from the remaining battery set This enables you to start the ge...

Page 75: ...manual R03 Chapter 5 Installation Instructions Page 75 The negative battery cable is connec ted to the engine foot Fig 5 7 1 2 Connection negative battery cable Fig 5 1 Installation starter battery e...

Page 76: ...or that the sensor tip is not screwed into the root of the gear tooth The screw is subsequently turned anticlockwise by half a turn 0 3 to 0 8mm and held by a counter nut 1 Speed sensor on threaded se...

Page 77: ...electrical installations including all safety systems comply with all required regulations of the regional authorities This includes lightnening conductor personal protection switch etc Fig 5 7 4 1 I...

Page 78: ...The fuses should be sized such that the rated current of the generator on each of the individual phases is not excee ded by more than 25 Data for gensets with power output greater than 30kW on request...

Page 79: ...age of the generator The nominal voltage level of the VCS is imprinted on the top side S1 Examine whether this voltage agree with the nominal output voltage Instructions At the installation and at the...

Page 80: ...uiring the generator to run Prerequisites 1 Is VCS cable connected 2 Is the cable for measurement voltage connected to VCS 3 Is the cable for current measurement connected to VCS 4 Has graphite grease...

Page 81: ...ndary protection against excessive current installed A screened or twisted cable must be used for measuring current One side must be grounded if an unscreened cable is used The cable used for measurem...

Page 82: ...lease check the signal polarity On generators built before 2003 the maximum DC voltage is 60 mV for the rated current On generators built after 2003 the DC voltage is 48 mV for the conti nuous current...

Page 83: ...connected units The value set for the maximum voltage level end of charging can be measured at connection 3 and connection 2 negative The value set for the minimum voltage level begin charging can be...

Page 84: ...0_12V_s01285_Operation manual R03 Chapter 5 Installation Instructions 22 3 11 Fig 5 9 1 Battery monitor 01 03 05 02 04 01 Terminals 1 8 02 Test switch 03 Potentiometer switch off voltage 04 Potentiome...

Page 85: ...t of muted oil and fuel steams and increased temperature The hoses must be checked regularly for elasticity There are operating situations at which the hoses must be renewed once in the year Additiona...

Page 86: ...ose and pull out the hose Fig 6 2 1 1 Oil drain hose Oil drain screw The oil can be discharged by opening the oil drain screw For countering use a second wrench Fig 6 2 1 2 Oil drain screw Oil drain p...

Page 87: ...Fig 6 2 1 4 Oil filter Oil filter gasket Before the insertation of the new oil filter the gasket should be coated with some thing oil Tighten the oil filter only by hand Fig 6 2 1 5 Oil filter Open t...

Page 88: ...soon as the electric starter motor starts operation the fuel pump starts working and the fuel system will be ventilated after some time automatically It is nevertheless essential to bleed the system...

Page 89: ...ation screw fuel solenoid valve 4 Now the unit can be started by pushing the START button The unit should start after a short while 5 Should the unit not start the pipe union nuts of the injection noz...

Page 90: ...tor has a cock at its lower surface with this cock the downward sunk water can be discharged This is simply possible water is heavier due to its density than the Diesel Fig 6 3 2 1 External fuel filte...

Page 91: ...veni lation points the generator must be stagnant Pay attention that the external coolant expansion tank is connected with the generator by the two intended connec tion points Further it should be gua...

Page 92: ...level can be determined the generator is started for 5 minutes Afterwards repeat the ventilation two three times It is meaningful to repeat the ventilation procedure also after some days again to guar...

Page 93: ...rating time because the air in the sound insulated capsule can be relative warm and dry The v belt must be controlled in a very short time interval It can be happen to change the v belt after some wee...

Page 94: ...3 11 Press the alternator to the direction of the thermostat housing Now the v belt can be changed type XPZ 850 2 Fig 6 6 3 V belt Stretch the v belt by pulling the alternator back The v belt should b...

Page 95: ...fect Unfavorably affects the life span of the impeller if the cooling water sucking in way is relatively long or the supply is handicapped so that the cooling water sucking in range develops a negativ...

Page 96: ...ntenance Instructions 22 3 11 6 7 3 Replace the impeller Close the raw water stop cock Fig 6 7 3 1 Raw water stop cock Raw water pump on the front side of the genset Fig 6 7 3 2 Raw water pump Remove...

Page 97: ...rip pliers of the wave Fig 6 7 3 4 Impeller Check to the impeller for damage and replace it if necessary Before the reinsertion into the housing the impeller should have been lubricated with glycerin...

Page 98: ...pole connector If you disconnect this connector from the opposite socket the generator shall shut down or when the generator is not running you will get a signal on the panel Fig 6 8 1 Plug thermo sw...

Page 99: ...attery is installed in the battery line for the generator output cable Ensure that a battery switch is installed in the battery line Never leave the generator behind wit hout the cover mounted over th...

Page 100: ...hem with double hose clamps 7 Dismount the impeller of the cooling water pump and check for wear The impeller may not remain in the pump It must be greased with vaseline and be kept at a dark place It...

Page 101: ...d moisture 17 Use of a air dehumidifier The best way to protect a yacht in the winter storage against damage by humidity is to places a air dehumidifier inside the ship and locks all hatches The devic...

Page 102: ...Water pump 1 Drain the freshwater circuit 2 Unscrew the water pump mounting screws 2 and remove the water pump 1 from the gear case cover Use a spanner size 10mm When reassembling Apply liquid type ga...

Page 103: ...placing Valve cover gasket 1 Disconnect the breather hose 1 2 Remove the cylinder head cover screws 2 3 Remove the cylinder head cover 3 When reassembling Check to see if the cylinder head cover gaske...

Page 104: ...ve clearance marked with X using a feeler gauge 4 If the clearance is not within the factory specifications adjust with the adjusting screw 5 Then turn the flywheel 6 28 rad 360 and align the 1TC mark...

Page 105: ...662 E2B D722 E2B D782 E2B D902 E2B Valve arrangement location of piston Number of cylin der Intake valve Exhaust valve Intake valve Exhaust valve No 1 X X X X No 2 O X O X No 3 X O Intake and exhaust...

Page 106: ...Maintenance Instructions Page 106 Panda_AGT DC_5000_12V_s01285_Operation manual R03 Chapter 6 Maintenance Instructions 22 3 11 Intentionally Blank...

Page 107: ...ckened environment The full rated output of the generator is primarily intended for brief use As fatigue strength should be calculated in the interest of a long life span of the engine 70 of the nomin...

Page 108: ...manual R03 Chapter 7 Generator Failure 22 3 11 Is the main supply connection ok Check polatrity Does DP VCS ON lie on clamp 6 of the plug with 6 pins Fig 7 2 1 3 Terminal 1 6 on VCS Checking the fuse...

Page 109: ...for a short period whilst in operation first remove the small retention screw and replace it immediately The motor should react immediately by revving high If the motor does not react sharply to the...

Page 110: ...7 2 3 Dirty fuel filter If the fuel filter is dirty change the filter ele ment For replacing the filter element see section 6 3 1 Replace of the fuel filter on page 89 01 Filter element This protects...

Page 111: ...slow blow Fig 7 2 4 1 Panel back side 7 2 5 Failure Bypass Switch The start failure bypass switch enables an immediate restart facility of the generator should it cut out even if this was caused by o...

Page 112: ...ed to normal operating temperature CAUTION If temperature is the reason for the generator cutting out when it is running under load then an immediate investigation should be made to determine the caus...

Page 113: ...use Solution The engine is running at the wrong speed Check the speed of the motor with a rev or frequency counter set the correct speed VCS voltage controler defective or wrong adjusted Check resp re...

Page 114: ...TURN OVER AT THE NORMAL SPEED DURING THE STARTING PROCESS Cause Solution Starter battery voltage insufficient Check battery Damaged bearing s piston seized Repairs need to be carried out by Kubota Se...

Page 115: ...or must be sent to manufacturer for repair of damaged bearings or winding Damaged engine Repair of bearing damage etc by Kubota Service MOTOR SWITCHES ITSELF OFF Cause Solution Fuel solenoid valve or...

Page 116: ...pressure See Kubota motor manual GENERATOR MUST BE SHUT OFF IMMEDIATELY IF Cause Solution motor rpm suddenly rises or drops unusual noise comes from genset exhaust colour suddenly becomes dark motor o...

Page 117: ...on oil capacity 2 1l Fuel consumption a a 0 35l kW electrical power the randomized values between 30 and 80 of the nominal power ca 0 5 1 3 l Oil consumption max 1 of fuel consumption Cooling water re...

Page 118: ...Nominal charging current A AGT 5000 12 4 5 3 6 12 250 280 Wiring for vehicle single phase not tin plated PVC isolated nominal wire cross section mm allowed conrinuous current reference point a a DIN...

Page 119: ...s 22 3 11 Panda_AGT DC_5000_12V_s01285_Operation manual R03 Chapter 8 Tables Page 119 8 3 Types of Coil HP3 delta connection Fig 8 3 1 HP3 delta connection HP3 star connection Fig 8 3 2 HP3 star conne...

Page 120: ...cables 20 1 1 1 1 1 1 1 motor reinforced mountings 21 1 1 1 1 1 1 1 actuator mounting 22 1 1 1 1 1 1 1 starter motor mounting screws 23 1 1 1 1 1 1 1 screws generator engine 24 1 1 1 1 1 1 1 voltage...

Page 121: ...f cold weather the second number refers to the fluidity with heat Complete yearly oils have usually SAE 10W 40 SAE 15W 40 etc Quality of oil The quality of an engine oil is specified by the API standa...

Page 122: ...product GLYSANTIN PROTECT PLUS G 48 Engine coolant automotive industry Product description Product name GLYSANTIN PROTECT PLUS G48 Chemical nature Monoethylenglycol with inhibitors Physical form Liqu...

Page 123: ...Tables 22 3 11 Panda_AGT DC_5000_12V_s01285_Operation manual R03 Chapter 8 Tables Page 123 8 7 Measurements Fig 8 7 1 Measurements...

Page 124: ...Tables Page 124 Panda_AGT DC_5000_12V_s01285_Operation manual R03 Chapter 8 Tables 22 3 11 Intentionally Blank...

Page 125: ...de_eng R06 1 22 3 11 Fischer Panda GmbH Power wherever you are Generator Control Panel P6 12V version 21 02 02 046H 24V special version 21 02 02 047H Option automatic adapter 21 02 02 016H Option mast...

Page 126: ...No liability is accepted for correctness Technical modifications for improving the product wit hout previous notice may be undertaken without notice Before installation it must be ensured that the pi...

Page 127: ...must not be put into operation with cover remo ved If the generator is mounted without sound cover the rotating parts pulley belt etc must be covered and protected so that an injury is excluded All se...

Page 128: ...Generator Control P6 Seite Page 128 Panel Generator Control P6 RE0703_Kunde_eng R06 1 Kapitel Chapter 10 Safety Instructions Generator Control P6 22 3 11 Note Note also the safety of the other compon...

Page 129: ...5 13 05 06 07 08 09 10 01 LED for coolant temperature red1 02 LED for waterleak red yellow1 sensor optional 03 LED for AC voltage fault red yellow1 04 LED for AC voltage ok green1 05 LED for winding t...

Page 130: ...tion 22 3 11 11 2 Rear view 12V version Fig 11 2 1 Panel rear view 12V version Fischer Panda Art No 21 02 02 009H 02 01 03 04 01 Control board 02 Terminal block master slave adapter left row automatic...

Page 131: ...24V version Fig 11 3 1 Panel rear view 24V version Fischer Panda Art No 21 02 02 012H 02 01 04 05 06 03 01 Control board 02 Terminal block master slave adapter left row automatic adapter right row 03...

Page 132: ...GND The input is adjustable for NC NO N no error must be adjusted by solder Jumper The input loads the switch with 22mA to 12V with 24V operated internally generated The occurrence of an error is dela...

Page 133: ...ror must be adjusted by solder Jumper The input loads the switch with 22mA to 12V with 24V operated internally generated The occurrence of an error is delayed for ana lysis and displayed around 100ms...

Page 134: ...o 1 Equivalent resistance for load control lamp e g for use with three phase alternator also integrated automatic controller of Bosch The resistance value is 68 3W i e only for 12V 2 A closed contact...

Page 135: ...deactivated J101 closed X 12V operation open 24V operation not possible J201 1 2 X T Engine input for contact which opens in case of error 2 2 3 T Engine input for contact which closes in case of err...

Page 136: ...n resistor is deactivated J101 closed 12V operation open X 24V operation J201 1 2 X T Engine input for contact which opens in case of error 2 2 3 T Engine input for contact which closes in case of err...

Page 137: ...ation open 24V operation not possible J201 1 2 X T Engine input for contact which opens in case of error 2 2 3 T Engine input for contact which closes in case of error 2 J202 1 2 Water leak input Repl...

Page 138: ...istor is deactivated J101 closed 12V operation closed X 24V operation J201 1 2 X T Engine input for contact which opens in case of error 2 2 3 T Engine input for contact which closes in case of error...

Page 139: ...must be regularly checked and clea ned The impeller fatigue increases if residual affects the raw water intake 5 Visual inspection Control fixing bolts check hose connectors for leakages control elect...

Page 140: ...r heat orange Depending upon engine type and execution pre heating can be necessary Pre heat is necessary at an operating temperature 20 C Fig 11 6 1 3 Start 3 Press button start start engine LED for...

Page 141: ...o expel the sea water which has been brought to the exhaust outlet To avoid filling the exhaust outlet with water and causing further problems close the inlet sea water valve Once the engine is runnin...

Page 142: ...amp 9 generator control panel is switched off The time for the automatic stop procedure can be terminated only by switching off generator control panel prematurely The times for heat start and stop ar...

Page 143: ...g 11 7 2 2 Settings Attention The automatic adapter must only be used together with a device The starter should only be switched on when the gene rator stationary shut down Data Parameter Information...

Page 144: ...ional 24V operation VBFS over internal voltage regulator at 12 9V regulated 9 GND O power supply ground 11 GND O power supply ground 13 Heat signal I Heat is active if the input is switched to GND 15...

Page 145: ...Fischer Panda Art No 21 02 02 015H 12V version Fig 11 8 1 1 Panel 21 02 02 009H with master slave adapter 21 02 02 015H 11 8 2 Fischer Panda Art No 21 02 02 01H 24V version Fig 11 8 2 1 Panel 21 02 02...

Page 146: ...ctive as the panel recognizes an error which must lead to switching the generator off The output voltage corresponds to the operating voltage of the Generator Control Panel P6 less 0 7V 1 4V Each outp...

Page 147: ...l panel 3 The output has a free wheeling diode which short circuit negative voltages related to GND 4 The output has a Z diode which prevents an overvoltage related to GND into the output 30 LED AC Fa...

Page 148: ...Dynamo excitation resistor 68R is switched on with Panel ON 1 open XM Dynamo excitation resistor is deactivated J101 closed M 12V operation open M 24V operation not possible J201 1 2 T Engine input fo...

Page 149: ...on with Fuel Pump 1 2 3 Dynamo excitation resistor 68R is switched on with Panel ON 1 open XM Dynamo excitation resistor is deactivated J101 closed M 12V operation open M 24V operation J201 1 2 T Eng...

Page 150: ...General operation Seite Page 150 Panel Generator Control P6 RE0703_Kunde_eng R06 1 Kapitel Chapter 11 General operation 22 3 11...

Page 151: ...tikel Nr Gewicht Ersatz f r Ersetzt durch Blatt Panel Generator Control 06 03 2007 jschaefers 1 A3 Otto Hahn Str 32 34 D 33104 Paderborn Tel 05254 9202 0 Fax 05254 85724 info fischerpanda de www fisch...

Page 152: ...Seite Page 152 Panel Generator Control P6 RE0703_Kunde_eng R06 1 22 3 11 Leere Seite Intentionally blank Measurements...

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