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UFS8000 

Installation and start up 

114 

 

34. Installation and Start up 

 

34.1. General 

 
Installation and commissioning of the control system may only be carried out by trained specialists 
who are familiar with these operating instructions and the applicable regulations on safe working 
practices and accident prevention. The instructions given in this manual must always be observed and 
followed. 
To guarantee functional operation and safety, the instructions in this manual must be followed. The 
manufacturer accepts no liability for damage resulting from failure to follow the instructions. 
 
Assembly  

-

 

Do not install under damp pipes. Fit shielding if necessary. 

-

 

Insert the flush-fit unit into the 186x138 panel opening and secure using the corresponding 
clamps and sealing ring. 

-

 

Install device at eye level and easily accessible to the user. 

 
Connection 

-

 

Before carrying out connection work, always ensure the control unit is first disconnected 
from the power supply. Make sure that the power supply remains disconnected during 
connection work. 

-

 

Make electrical connections. Observe local regulations. 
Connect supply voltage and ground to the terminals shown in the wiring diagram.  

-

 

Make sure that the ground connection is faultless. 

-

 

If possible, keep all extra low voltage cabling (digital inputs, measurements) separate from 
the power supply cable. 

-

 

It is not permitted to connect the potential-free relays with a combination of 230 VAC and 
extra low voltage. 

-

 

The flush-fit unit is supplied without main switch. Install this main switch in the switch 
cabinet yourself. 

-

 

Some external relays, magnetic switches, solenoid valves, etc. can cause unwanted 
interference pulses when switched off. 
For this reason, it is recommended that the components mentioned should be equipped 
with a so-called RC network in advance. 
Ask the supplier of the mentioned components for the correct type of RC network. 

Maintenance 
The control system does not contain any user-serviceable parts. Unauthorised modifications and/or 
repairs to the control unit will void all warranty claims and the manufacturer's liability. 
 
Commissioning 

-

 

Keep front lid closed at all times 

-

 

The control system may only be switched on if it is completely closed and all connections 
have been made correctly. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

Warning 
 
This is a class A product. In a domestic environment this product may cause radio interference 
in which case the user may be required to take adequate measures. 

Summary of Contents for UFS8000

Page 1: ...Controller for ultra filtration plants Operating manual Software version 1 06 UFS8000 ...

Page 2: ... Inventory 12 5 1 1 Security switch 13 5 1 2 Analogue control 14 5 2 Programming 15 5 2 1 Components 15 5 2 2 Units phases 16 6 Components 17 6 1 Valves 17 6 1 1 Air valve 17 6 1 2 Inlet valves 17 6 1 3 Concentrate valves 18 6 1 4 Permeate valves 18 6 1 5 Backwash valve 18 6 1 6 Permeate dump valve 19 6 2 Pumps 19 6 2 1 Feed pump 19 6 2 2 Backwash pump 20 6 2 3 Dosing pumps 20 6 3 Alarm 22 6 4 Swi...

Page 3: ...g maximum turbidity 38 6 10 Temperature 39 6 10 1 Temperature meter settings 39 6 10 2 Properties temperature meter 39 6 10 3 Monitoring minimum temperature 40 6 10 4 Monitoring maximum temperature 40 6 11 Transmembrane pressure 41 6 11 1 Properties transmembrane pressure 41 6 11 2 Monitoring minimum transmembrane pressure 42 6 11 3 Monitoring maximum transmembrane pressure 42 6 12 pH meter 43 6 1...

Page 4: ...2 Clock 67 12 1 General 67 12 2 Time setting 67 12 3 Date setting 67 13 Language setting 68 13 1 Change language setting 68 14 Ethernet 69 14 1 Configuration 69 14 1 1 DHCP function 69 14 1 2 IP address 69 14 1 3 Subnetmask 70 14 1 4 Default gate way 70 14 1 5 HTTP port number 70 14 1 1 Modbus 70 14 2 Access via internet WAN 70 14 2 1 IP address of the modem WAN 72 14 2 2 IP address of the modem L...

Page 5: ... 20 1 Alarm data 84 20 1 1 CSV format 84 20 1 2 XML format 85 20 2 Data information 85 20 2 1 CSV format 86 20 2 2 XML format 86 20 3 Process data 87 21 Modbus 88 21 1 Registers 88 21 1 1 Register values 88 21 1 2 Register unities decimals 89 21 1 3 Register others 90 22 Internet 91 22 1 Access via the local network LAN 91 22 2 Access via internet WAN 91 22 3 Security 91 22 4 Head page 92 22 5 Uni...

Page 6: ... 1 General 105 28 2 Relay outputs 105 28 3 Digital inputs 105 28 4 E mail 105 28 5 Internet 106 28 6 RS485 106 28 7 RS232 106 29 Terminology 107 30 Overview menu 108 31 Opening casing 109 32 Terminal block connection 110 32 1 Schematics 110 32 2 Remarks 112 33 Electrical connection examples 112 34 Installation and Start up 114 34 1 General 114 34 2 Installation 115 34 3 Ethernet connector 115 35 M...

Page 7: ...40 Warranty conditions 122 ...

Page 8: ...witches Available input functions High level switch Low level switch Overpressure Start Backwash Start Filtration Alarm reset Security switches for valves pumpes and Level switch for dosing tank 7 free programmable relay outputs Available relay functions Feed pump Air valve Inlet valve Concentrate valve Permeate valve Permeatedump valve Dosing pump Backwash valve Backwash pump and Alarm Optional 2...

Page 9: ...bed in 5 1 Inventory on page 12 Subsequent to the inventory any delays limits etc can be set for the various components under the Programming Components option This is described in 6 Component on page 17 Next the various phases Filtration Pre Flush etc can be programmed The functions that are switched on or switched off can be set for each phase A time duration may also be entered This is describe...

Page 10: ...op and bottom of the filter If an eventual chemical rinse is dependent on the number of executed backwashes then in the case of two activated normal backwashes Backwash 2 is checked for the counter of the number of executed backwashes If Backwash 2 is not activated then Backwash 1 is of course checked Also a second filtration phase Filtration 2 can be activated see 7 3 Filtration 2 on page 46 to p...

Page 11: ...UFS8000 Picture of front side 4 2 Picture of front side 1 LCD display touch panel ...

Page 12: ...ng The pipes can have various colours These colours have the following meanings no medium unrefined water permeate chemicals air Measured Values The measured values can be displayed with various background colours These colours have the following meanings white the measured value is not monitored green the measured value is monitored and is in order orange the measured value is too high or too low...

Page 13: ...urned on and chemicals are being pumped red The pump is turned off There is a malfunction in the pump If the pump is controlled via a frequency regulator and the reference for the frequency regulator is set via the controls then the set percentage is displayed The pump is turned off The pump is turned on and the set percentage is displayed Shut off Valves dark gray The valve is closed dark green T...

Page 14: ...cators that allow you to activate the menu or the alert window The lower bar is used to display an exceptional situation such as a manual stop and the current time The warning corresponds to the phase running at that time The corresponding phase in 7 UF Unit on page 45 offers further information about any warning there may be Menu In the menu the windows have been provided with a unique number in ...

Page 15: ... functions To the menu To the alarm window 4 2 Menu You can select the different items within the menus The selected item will be displayed in yellow and the subordinate menus or windows will be displayed If the selected menu consists in several submenus the two last menus will be displayed The menu can be closed by pressing the button If the number of menus is bigger than the number of available ...

Page 16: ...the changed setting You then quit the window If you exit a window the modified values will not be saved Backspace Erase last character The changed setting is stored in the memory after you quit the main menu 4 3 2 On off option The menu features the so called on off options If the check mark appears the option is switched on Other settings can be activated and appear by switching on this option 4 ...

Page 17: ... setting is stored in the memory after you quit the main menu 4 3 4 Confirmation In some cases confirmation is required subsequent to a choice or change The key can be used to confirm the choice or change The key can be used to cancel the choice or change Example 4 4 Alarm window The operation in the alarm window is described in 8 2 Alarm window on page 54 ...

Page 18: ...he unit is placed in Standby the following window will appear where a choice is made between the inventory of the connected components and the programming of the components and the phases of the UF unit The inventory first of all has to be made after which the inventoried components are programmed and activated during the UF unit s various process phases The inventory menu may be secured against u...

Page 19: ...ins the component is connected to The specific properties of a component may also be entered such as a cell constant or whether a switch is normally open or normally closed An own name or code can be set for each component maximum 6 characters This name will be displayed in the diagram and in the log data When a component is connected to the controller Hardware can show which pins the component is...

Page 20: ...e used to release the component that is detached The component can then be connected to the terminals made available 5 1 1 Security switch Circuit breakers can be activated in certain components such as valves and pumps These can be linked to one of the available inputs and it can be indicated whether the switch is normally closed or normally opened The delay on an alarm indication for the valves ...

Page 21: ...onverter can for instance be used as a target value The flow or pressure that must be regulated can via the recorder function also be directed to the frequency regulator If an analogue output has been activated for the relevant component then a percentage of the range of the analogue output can be set If a percentage of 0 is entered then the relevant relay output can be switched off at a different...

Page 22: ...authorised changes A key then appears after Programming to show the option is secured see also 24 1 2 Menu on page 101 5 2 1 Components The features of a component can be programmed If other settings are required for the component the component is not displayed in the programming list for the components Nor will a component be displayed in the list if this is not connected not linked to the hardwa...

Page 23: ... the relevant component then a percentage of the range of the analogue output can be set If a percentage of 0 is entered then the relevant relay output can be switched off at a different value the relay output is activated In the settings of the phase Backwash 1 Backwash 2 CEB 1 CEB 2 and CEB 3 the name of the sub process can be set This is because the order of the sub processes for this phase is ...

Page 24: ...vated for the respective valve see 5 1 Inventory on page 12 Whether a valve is open or closed can also be determined for each process stage The Permeate valves are alone in having other settings on top of the inventory settings 6 1 1 Air valve In the case of the Air valve all that has to be entered in the inventory is the relay output it is connected to A security switch can be activated This can ...

Page 25: ...el in the permeate tank then the valve will be opened or closed depending on the level in the permeate tank and the setting Open or Closed in a full tank during the Filtration phase if the valve is activated during this phase During all other phases other than Filtration the valve will immediately be opened or closed at the beginning of the phase depending on the setting for the respective phase I...

Page 26: ...gs of the processes see 5 1 Inventory on page 12 it can be set to what percentage of the current range 0 20mA or 4 20mA the output current must be set to If a percentage of 0 is entered then the relevant relay output will be switched off at a different value the relay output is also activated This output in a frequency converter can for instance be used as a target value The flow or pressure that ...

Page 27: ...e turned off if the permeate tank is empty 6 2 3 Dosing pumps In the case of the Dosing pump all that has to be entered in the inventory is the relay output it is connected to A security switch can be activated This can be linked to one if the available inputs and it can be set if the switch is normally closed or normally opened For more information see 5 1 Inventory on page 12 The subsequent prog...

Page 28: ...s You can connect the proportioning pump to a dosing tank You can indicate the connection in this menu and also whether the proportioning pump needs to be turned off when the dosing tank detects a low level If no level switch is connected to an input IN1 to IN24 for the selected dosing tank in the inventory then the text will be crossed out Since the dosing tank is no longer valid the dosing pump ...

Page 29: ...oring in the list If a monitoring is activated Alarm on you may choose to switch the alarm output off again automatically Automatic reset if the alarm situation is removed In some cases there is no point in automatically switching off the alarm output nor is there any need to do so Examples of this are a power failure or maintenance when the option for an automatic cut out is not displayed The ala...

Page 30: ...on of the switches is how the controller will react and what settings are available If a monitoring on a switch is switched on during a process the process will be controlled during this time and if the switch is still active after a delay that can be set the unit is switched off The exception to this is the Alarm reset switch This does not affect the process but only the alarms Attention The swit...

Page 31: ... For this purpose it must be specified in the properties of the UF installation that the switching on and off of the installation is dependent on this switch See 7 1 Properties on page 45 for more information The filtration is only started if no unrefined water tank has been defined or if the unrefined water tank is not empty If the switch is not activated anymore the installation will revert agai...

Page 32: ...hes on page 23 A further delay can be entered 0 9999 seconds for monitoring 6 4 5 Alarm reset The Alarm reset switch can be used for an alarm output to be switched off remotely The switch does not affect the unit s process run For information about the inventory see 6 4 Switches on page 23 A further delay can be entered 0 9999 seconds for monitoring ...

Page 33: ... the unit will be switched in the Filtration phase as soon as the low level switch is active The unit will quit the Filtration phase again as soon the high level switch is active If both switches are active owing to a faulty connection cable cut or defect in one of the switches the high level switch has the highest priority and the unit will switch off If only a high level switch is programmed the...

Page 34: ...ote The following description assumes that the start of the Filtration phase is not blocked by a full storage tank or by the position of an eventual Start filtration switch Level switches If the level switches are being used the Interface Input will have to be specified Two level switches may be placed in a raw water tank A high level switch HL and a low level switch LL For the inventory the level...

Page 35: ...nection is made it will only be possible to switch the installation on and off manually As far as level measuring is concerned the percentage with empty tank the percentage with full tank and the percentage for starting the filtration can be specified The installation will enter the Filtration phase as soon as the percentage of the tank goes above the level of the one specified for switching on th...

Page 36: ...ith power output is active the 0 20mA Interface will be selected It will subsequently be possible to select a 0 20mA input And after that it will be possible to select the range of the measurement cell 0 20mA or 4 20mA As far as level measuring is concerned the percentage with empty dosage tank and the percentage with full dosage tank can be specified Also it is possible to indicate whether the un...

Page 37: ...ed in order to transmit a signal Next a range can be specified by entering a minimum and a maximum value If the measured value of the measurement concerned is lower than or equal to the set minimum value then a current of 0 mA if the output is set at a current range of 0 20mA or of 4 mA if the output is set at a current range of 4 20mA will be transmitted If the measured value is higher than or eq...

Page 38: ...ow measurements is described in 6 7 5 Flow meter settings on page 32 6 7 2 Flow Permeate 1 This meter indicates the flow for the permeate water The way of editing flow measurements is described in 6 7 5 Flow meter settings on page 32 With the inventory the screen number needs to be increased by 10 each time With programming the screen number needs to be increase by 20 each time 6 7 3 Flow Permeate...

Page 39: ...range of the flow meter also has to be specified 0 20mA or 4 20mA 6 7 6 Properties flow meter In this window you can set in which unity the measurement value should be displayed Furthermore the measuring range of the measuring cell can be specified Measured flow with minimal current Range Min between 0 0 and 10 000 0 and measured flow with maximal current Range Max between 0 0 and 10 000 0 We cons...

Page 40: ... If the monitoring is not switched on Monitor the monitoring will not appear in the programming list of phases 6 7 8 Monitoring maximum flow For monitoring purposes the maximum limit of 0 1 to 10 000 0 can be entered A delay may also be entered 1 9999 sec During the delay the measured value has to be under the limit so an alarm is given if the unit is switched off You can set if the unit is actual...

Page 41: ...gramming the screen number needs to be increase by 20 each time 6 8 3 Pressure Backwash This meter indicates the pressure in the backwash pipe The way of editing flow measurements is described in 6 8 7 Pressure meter settings on page 35 With the inventory the screen number needs to be increased by 20 each time With programming the screen number needs to be increase by 40 each time 6 8 4 Pressure A...

Page 42: ...nge of the pressure meter also has to be specified 0 20mA or 4 20mA 6 8 8 Properties pressure meter In this window you can set in which unity the measurement value should be displayed Furthermore the measuring range of the measuring cell can be specified Measured pressure with minimal current Range Min between 0 0 and 10 000 0 and measured pressure with maximal current Range Max between 0 0 and 10...

Page 43: ...If the monitoring is not switched on Monitor the monitoring will not appear in the programming list of phases 6 8 10 Monitoring maximum pressure For monitoring purposes the maximum limit of 0 1 to 10 000 0 can be entered A delay may also be entered 1 9999 sec During the delay the measured value has to be under the limit so an alarm is given if the unit is switched off You can set if the unit is ac...

Page 44: ...settings for the turbidity measurement are visible only when the controller is equipped with printing with 0 20mA inputs ca fl pr 3an 6 9 1 Turbidity meter settings During the inventory the 0 20 mA input can be selected where the turbidity meter is on The current range of the turbidity meter also has to be specified 0 20mA or 4 20mA 6 9 2 Properties turbidity meter In this window you can set in wh...

Page 45: ...during the Filtration phase This is adjustable This will automatically be switched off during the other phases 6 9 4 Monitoring maximum turbidity For monitoring purposes the maximum limit of 1 to 2 500 NTU can be entered A delay may also be entered 1 9999 sec During the delay the measured value has to be under the limit so an alarm is given if the unit is switched off You can set if the unit is ac...

Page 46: ...tings for the temperature measurement are visible only when the controller is equipped with printing with 0 20mA inputs ca fl pr 3an 6 10 1 Temperature meter settings During the inventory the 0 20 mA input can be selected where the temperature meter is on The current range of the temperature meter also has to be specified 0 20mA or 4 20mA 6 10 2 Properties temperature meter In this window you can ...

Page 47: ... If the monitoring is not switched on Monitor the monitoring will not appear in the programming list of phases 6 10 4 Monitoring maximum temperature For monitoring purposes the maximum limit of 1 to 200 can be entered A delay may also be entered 1 9999 sec During the delay the measured value has to be under the limit so an alarm is given if the unit is switched off You can set if the unit is actua...

Page 48: ...il only possible with UFS8x1x xxxx The settings for the transmembrane pressure are visible only if the corresponding measurements are connected to the controllers The transmembrane pressure is not on the inventory list because it is not a direct measurement but a value calculated from other pressure measurements If monitoring for maximum transmembrane pressure is enabled a backwash can be initiate...

Page 49: ...9999 sec During the delay the measured value has to be under the limit so an alarm is given if the unit is switched off You can set if the unit is actually switched off Switch off If monitoring is enabled here it will be activated during the Filtration phase This is adjustable This will automatically be switched off during the other phases If monitoring is enabled here a backwash can be initiated ...

Page 50: ...gh a relay or with an e mail only possible with UFS8x1x xxxx The properties of the flow meters are only visible if the control panel is equipped with prints with 0 20mA inputs ca fl pr 3an 6 12 1 pH meter settings The 0 20mA input that is connected to the concerned pH meter can be selected for the inventarisation The current range of the pH meter also has to be specified 0 20mA or 4 20mA 6 12 2 Pr...

Page 51: ... If the monitoring is not switched on Monitor the monitoring will not appear in the programming list of phases 6 12 4 Monitoring maximum pH For monitoring purposes the maximum limit of 0 1 to 14 0 can be entered A delay may also be entered 1 9999 sec During the delay the measured value has to be under the limit so an alarm is given if the unit is switched off You can set if the unit is actually sw...

Page 52: ...se If two backwashes have been activated then the backwash will start whose turn it is at that moment Once the filtration has been relinquished it can also be set if the filtration time must be reset immediately after standby or once the voltage of the controls has been switched off It can further be indicated which component is to be monitored for the switching on and off of the installation prov...

Page 53: ...witches in the tank s or the position of the Filtration start switch The installation will revert to the Standby phase or to a backwash if programmed see 7 1 Properties on page 45 The Filtration phase consists of one step with a duration of each 0 9999 seconds minutes For each stage you can enter what inputs or limits have to be monitored and what outputs have to be activated A time has to be ente...

Page 54: ...mitted by turning the phase switch off no check mark in Activate If the phase is activated the various stages can be programmed For each stage you can enter what inputs or limits have to be monitored and what outputs have to be activated and the time duration of the phase 0 9999 seconds minutes If a time of 0 is entered the corresponding phase will be omitted 7 5 Backwash 1 The Backwash 1 phase is...

Page 55: ...a Filtration the both backwashes will be started alternated Schematically this will looks as follows The backwash may comprise a max of 6 stages each with a time duration of 0 9999 seconds minutes The name of the sub process can be set This is because the order of the sub processes for this phase is not always identical for every installation If no 2 nd backwash is desired the phase may be omitted...

Page 56: ...ecuted backwashes then this can be indicated schematically as follows only Backwash 1 activated Backwash 1 and Backwash 2 activated If a CEB 2 rinse is started based on the number of CEB 1 rinses see 7 8 CEB 2 on page 50 it can be represented as follows In this case a CEB 1 rinse is skipped and replaced by a CEB 2 rinse The name of the sub process can be set This is because the order of the sub pr...

Page 57: ...ally as follows If a CEB 2 rinse is started based on the number of CEB 1 rinses it can be represented as follows In this case a CEB 1 rinse is skipped and replaced by a CEB 2 rinse In the information window the remaining number of backwashes and or remaining interval time will be shown before a CEB will be initiated see 10 7 CEB 2 on page 62 7 9 CEB 3 The CEB 3 phase is used to clean the membrane ...

Page 58: ...started and stopped via manual control Start Integrity Stop Integrity During the test period a blue line will be shown that indicates the permissible decrease The measured values will be placed in the graph every second If the measured value exceeds the permissible limit this will then be indicated by means of a green line In the other case a red line is displayed You may quit the Integrity test p...

Page 59: ...red which outputs have to be activated and the time duration of the phase 0 9999 seconds minutes If a time of 0 is entered the corresponding phase will be omitted 7 11 Standby No settings can be programmed for the Standby phase while all UF process related functions are switched off except level switches monitoring and Filtration Start If the unit is not automatically switched on at the level swit...

Page 60: ...ew software is installed the Standby stop phase will be activated until the unit is switched on manually 7 13 Alarm No settings can be programmed for the Alarm phase while all UF process related functions are switched off except the monitoring on which the UF process is interrupted The level switches monitoring is also switched off Depending on the settings the unit will switch on automatically or...

Page 61: ...arm while it is shown whether the alarm situation is active at that time or has been removed See 10 9 Alarm history on page 62 for more information If the UF unit s operation is interrupted by an alarm situation this will be shown in the main window which will indicate the cause of the alarm situation and the phase interrupted by the alarm situation See 7 13 Alarm on page 53 for more information A...

Page 62: ...m situation given line 3 date and time when the alarm occurs if uu uu uuuu and or uu uu is displayed here then the clock did not get a valid value at the moment line 4 date and time when the alarm is removed If the alarm has not yet been removed this is shown by For example it is possible to read off in the window the date and time the controller is switched off line 3 and when it is switched on a...

Page 63: ...t will be loaded You can load a backup through a SD Card Multiple files Multiple files can not be read You can load a backup through a SD Card Email E mail could not be sent Maintenance Maintenance has to be undertaken on the unit ROM settings The configuration files on the hard disk are disabled or unavailable The controller has to be configured again or a back up loaded SD Software Card The SD c...

Page 64: ...to non active status and active status During non active status the following actions can be applied Start actual integrity active status via Start integrity Quit integrity via Exit integrity You return to the Standby phase During active status only this status can be stopped Stop integrity 9 3 Standby Various actions can be applied during the Standby phase Start production via Start installation ...

Page 65: ...red in this case 9 5 Filtration Various actions can be applied during the Filtration and Filtration 2 phase if activated Stopping of the filtration via Stop Installation If the filtration starts depending on the position of the level switches of the storage tank when the storage tank is not full or if the filtration start is dependent on the Filtration start input mode and this input is still acti...

Page 66: ...ses if enabled Stopping of the backwash via Stop Backwash The backwash is interrupted and the next phase whose turn it is is started 9 7 CEB The following actions are carried out during the CEB 1 CEB 2 and CEB 3 phases Stopping of the relevant CEB via Stop CEB The CEB is interrupted and the next phase whose turn it is is started ...

Page 67: ... files including language files and the application software sw software version of the complete software package ap software version of the application software sn serial number of the controller The serial number is important for making a back up on the SD card and for identification during communication RS232 RS485 Ethernet 10 2 Service number The window provides information about the service t...

Page 68: ... Maintenance This counter indicates how long the unit has been in the production phase since the last maintenance If the counter is not activated it will not be visible See also 23 2 Maintenance on page 95 The number comprises hhh mm where hhh stands for the number of hours and mm for the number of minutes 10 6 CEB 1 Information is displayed in the window about the interval counters relating to CE...

Page 69: ...ing description brief description of the alarm situation status status indicates whether the alarm that occurred at that time On or was removed Off date time date date when the change occurred time time when the change occurred 10 10 Ethernet This item shows Ethernet settings that are relevant for internet and e mail communications see also 14 Ethernet on page 69 The windows show the following set...

Page 70: ...Using this port information can be sent to a PC for example by means of an RS232 RS485 converter which is not included in the delivery The serial number is also displayed as this number is also used for identification for messages about the RS485 line The RS485 port related setting can be programmed in this controller When the Modbus compatible function is activated so the programmed protocol and ...

Page 71: ...rint ca 3rec is present If no window function is connected then no text will be displayed and no current will be transmitted 10 15 Inputs 0 20mA This window allows reading the current incoming power supply on a 0 20mA input This option is only available when the accompanying optional print ca fl pr 3an is present If there is no function connected to an input no accompanying text will appear ...

Page 72: ...elf 1 relay circuit board no 1 4x relay output 3x relay output cb 8in 1 basic measuring circuit board no 1 8 digital inputs ca fl pr 3an 1 optional circuit board with 3 additional inputs 0 20mA ca fl pr 3an 2 2 nd optional circuit board with 3 additional inputs 0 20mA ca 3rec 1 optional print with 3 outputs 0 20mA cb 4relp 3relf 2 relay circuit board no 2 4x relay output 3x relay output cb 8in 2 b...

Page 73: ...ld be dimmed or switched off 0 when the touch panel is not used for longer than a certain period of time Also you can specify whether the whether the lighting should be dimmed or switched off 0 after a programmed time When the touch panel is used after this time the lightning will be switched on for the selected interval time when interval time activated After this time the dim level as programmed...

Page 74: ...lue or text on page 9 is used to change the hours and minutes The general operation for making a choice from a list see 4 3 3 Set dropdown list on page 9 is used to change the time format There is a choice between a 12 hours 03 34 AM and a 24 hours format 16 54 The changed time is directly up to date The time format will also apply directly However this is not stored when you quit the main menu 12...

Page 75: ...essage will be displayed in the alarm window that the clock must be set 13 Language setting The controller offers you the opportunity to choose from different languages The language setting option is located in the main menu 13 1 Change language setting Select the required language You will then be asked to confirm your choice The texts in the menu are immediately changed in the changed language T...

Page 76: ... if an IP address is automatically assigned If there is no DHCP server the set IP address is used see 14 1 2 IP address on page 69 In that case the Autom IP DHCP option should be turned off If the IP address is automatically assigned via an DHCP server the IP address is read off via the information menu see 10 10 Ethernet on page 62 14 1 2 IP address The IP address is the controller s address with...

Page 77: ...m or router that both have to be accessible via the internet In the router or modem another port has to be earmarked for both controllers A corresponding port number then has to be entered in the window If a port number other than port 80 is used then a colon and port number have to be entered in the browser s URL bar after the IP address or domain name For example 198 162 0 10 1024 for the use of...

Page 78: ...t from your PC PC 1 with control UFS8000 1 then you must enter the following in the URL bar of the internet browser 2 If you want to connect from your PC PC 1 with control UFS8000 2 then you must enter the following in the URL bar of the internet browser 3 If you want to connect from your PC PC 1 with control UFS8000 3 then you must enter the following in the URL bar of the internet browser WAN IP...

Page 79: ...ernet Explorer 14 2 3 NAPT A NAPT Entry Network address port translation is to be set in the modem This will give access to the control of the internet The IP and port number of the control are specified in the NAPT entry See 14 2 2 IP address of the modem LAN on page 72 how to make a connection between a PC and the modem If you have two controls in the local network that should be accessible via ...

Page 80: ...N on page 72 how to connect a PC to the modem Example with a Speedtouch 520i modem Open Advanced in the menu and then click on DHCP It is subsequently indicated in the Server Config window whether the DHCP server is enabled If so then the following steps must be performed Click on Server Leases and an overview of the set Leases will be displayed Click on New to create a new Lease Enter 01 in Clien...

Page 81: ...the cards of the installer OEM and end user separate A SD card can also be kept in which only original software is placed 15 2 Directories Below is a description of where the files are stored on a SD card The files are invariably stored in pre defined directories The directory structure is as follows Original software X controller type software original Vxxxxxx_xx OEM software X controller type so...

Page 82: ...h the software as a back up The back up may be used for example to secure the settings of a normally properly functioning unit prior to making settings or software related changes To make a back up see 19 2 Back up by the end user on page 83 If the back up made has to be replaced you may use the boot program again see 27 Boot software on page 104 15 4 Log functions There are three types of log fun...

Page 83: ... alarm For more information about the log function see 20 1 Alarm on page 84 15 4 2 Data log function In order to check the quality of the water at a later time for example the measurement value can be logged Towards this end the data log function has to be activated in Properties option CSV For all data logging roughly 100 kB a day XML For all data logging roughly 200 kB a day Properties The Prop...

Page 84: ...the field of the corresponding function has to be checked The status of the measurement value of the corresponding function will then be featured in the information line 15 4 3 Process log function This window can be used to activate the process log function The data is stored in ASCII format and cannot be set The format appears as follows date time unit sub process If the controller has been volt...

Page 85: ...SMTP server 16 1 1 Switch on off e mail function The e mail function can be switched on and off in the window via the Activate option If the option is checked the function is switched on and the various programmable settings are accessible 16 1 2 IP address of SMTP server To send an e mail the IP address of an internet provider s SMTP server is required for the local internet connection This shoul...

Page 86: ...activated in Properties option the Alarms option will be automatically displayed Properties The Properties option allows the alarm log function to be activated and the format of the information sent to be specified only the CSV format is available at the present time The message in the e mail is established as follows date time status of the warning on off description of the warning phase where th...

Page 87: ... Parity No Stop bits 1 Also you can set the protocol that should be activated on the serial line There is a choice between the log functions and the Modbus compatible function 17 1 2 Configuration of the Hyperterminal The controller can be connected with a PC by means of an RS232 RS485 converter which is not included in the delivery For example a Hyperterminal can be used to consult and possibly s...

Page 88: ...s this end the data log function has to be activated in Properties option Properties The Properties option is used to activate the data log function and specify the format of the information sent only the CSV format is possible at the present time An interval time of between 1 and 9999 minutes may be specified for logging The Header field appears only if the CSV format is set can be used to indica...

Page 89: ...5 line you have the possibility to activate a Modbus compatible function see Properties The protocol and the device address in the network can be set See 21 Modbus at page 88 for more information 18 RS232 Attentie Dit hoofdstuk is alleen van toepassing voor de besturing type UFS8x1x The control unit has a RS232 connection This RS232 c onnection can be used for logging data status measurements alar...

Page 90: ...ard units which nearly always have to be set the same so the settings have to be made only once after the new software in installed These can then be stored on a separate SD card with OEM software see also SD card on page 74 15 1 t m 15 3 The SD card can then be used to copy the data to corresponding units 23 5 Hard disk on page 96 describes how OEM back up can be achieved 19 2 Back up by the end ...

Page 91: ...Alarms that are given can be recorded via various media SD card e mail or a serial port such as RS232 or RS485 Alarms are routinely recorded Alarms are recorded including the date and time the alarm occurred The moment when the alarm situation was removed is also recorded 20 1 1 CSV format If the alarms are recorded in CSV format the structure will be as follows Day Month Year Hour Minute On off W...

Page 92: ... data from 04 02 2010 in XML format Attention If XML format is used for storage on an SD card the file can no longer be used if the alarms logger is switched off or the SD card is deactivated See 15 4 Log functions on page 75 for more information about the switching on and off of the SD card 20 2 Data information The data information measurement and status data can be recorded via various media SD...

Page 93: ...r dd mm yyyy hh mm IV FP UFU data 27 01 2010 08 55 1 1 Filtration On 27 01 2010 at 08 55 the input valve opened the feed pump switched on and the unit was in the Filtration phase Example of a file name VL100204 CSV This file contains data log data from 04 02 2010 in CSV format 20 2 2 XML format If the alarms in XML format are recorded the structure will be as follows standard XML header xml versio...

Page 94: ...onth Year Hour Minute Unit Process Status of relay outputs Example 17 02 2010 13 06 UF Unit Standby 17 02 2010 13 06 UF Unit Filtration IV CV Any power failure is also recorded with the date and time when the controller failed and with the date and time when the controller switched on again Example Power failure 17 02 2010 12 00 17 02 2010 13 20 Example of a file name PL100204 TXT This file contai...

Page 95: ...Prog 2 M 40016 17 Pressure Air Prog 2 M 40018 19 Pressure Concentrate Prog 2 M 40020 21 Pressure Permeate Prog 2 M 40022 23 Turbidity NTU 2 M 40024 Temperature Prog 1 M 40025 pH 1 0 1 1 M 40026 Clean water tank 1 M 40027 Raw water tank 1 M 40028 Dosing tank 1 1 M 40029 Dosing tank 2 1 M 40030 Dosing tank 3 1 M 40031 Air valve 1 R 40032 Feed pump 1 R 40033 Inlet valve 1 1 R 40034 Inlet valve 2 1 R ...

Page 96: ...icated in the LSB byte 0x8000 Function not linked to hardware in the inventory 0x4000 Relay active position 0x1000 Function activated 0x0400 Security switch activated 0x0200 Security switch activated but within delay time 0x0100 Security switch activated delay time passed 0x00aa aa The value of the analogue output will be shown in 1 This is the percentage between the minimal and maximal current 0 ...

Page 97: ...tandby stop 2 Filtration 8 Alarm state 3 Backwash 9 Backwash 2 4 CEB 1 10 Pre flush 5 CEB 2 11 CEB 3 6 Integrity test 12 Filtration 2 top Register 40098 Sub Process ID The number of the sub process will be indicated Register 40099 Sub Process description ID The description id of the sub process will be indicated For the pre flush and CEB s the following descriptions ID s are defined 1 Air Scour 8 ...

Page 98: ... controller s local host name can be entered in the browser s URL bar The controller s local host name consists of the type of controller and the controller s serial number Example A type UFS8000 controller with the serial number 000002 has a local host name UFS8000_000002 URL bar 22 2 Access via internet WAN It is possible to gain access to the control via the world wide web internet The IP addre...

Page 99: ...will appear here See 23 3 Names on page 96 for entering a name The type of controller and the controller s name will also appear in the browser s tab If no name is specified in the controller nothing will be displayed Example without a specified name Example with a specified name name oem Various links are also made to other web pages These web pages relate to the display of the unit the display a...

Page 100: ...ilable any more in software versions 1 05 03 and older This page shows the current information on the LCD display The terminal mode can also be used to change the settings in the controller After the initial start up the LCD display is updated every 2 seconds When there is no updating of the front drawing it could be possible that the updating time is to short LED communication indication Interval...

Page 101: ...geven om toegang te krijgen tot de terminal mode Door de toets Send in te drukken wordt de terminal geactiveerd Zie ook 24 2 Internet op blz 101 22 7 Getting log files The internet can be used to view log files stored on the SD card In the main menu pressing on the link with the required list of log files will call up a page with the available files When no SD card is available no files will be di...

Page 102: ... is secured see also 24 1 2 Menu on page 101 23 1 Service number A service telephone number can be programmed in the controller The user can ring this number in the event of any questions The user can view the service telephone number in the information menu see 10 2 Service number on page 60 The service number has a maximum of 19 characters 23 2 Maintenance If the phase Maintenance is activated a...

Page 103: ...fied in the inventory menu check See also 5 1 Inventory on page 12 23 4 Resets Specific records may be set in this window Service Service hour counter set at zero Maint Maintenance counter set at zero CEB Counters Interval counters for all CEBs set at zero Alarm Alarm history deleted The reset is completed by pushing the reset button 23 5 Hard disk The controller s programming is stored on an inte...

Page 104: ...osed input contact Opened input contact 23 6 2 Relay outputs The relay outputs can be tested A relay can be activated or deactivated by pushing the text on the touch panel whereupon the following windows will be called up for choice confirmation and alert Attention To prevent a pump for example being switched on while a valve is still closed you are advised to remove the output connections ...

Page 105: ...the optional circuit board with recorder outputs ca 3rec is present 23 6 4 Inputs 0 20mA This window allows checking whether the 0 20mA inputs function appropriately A value of ca 4000 should be displayed when power values reach 20mA The current supply and the shown value have a linear course 23 6 5 Back light The light supply can be controlled It is possible to check whether the back light supply...

Page 106: ...e control This message can be sent for example via the PC HyperTerminal software settings baudrate 9600 databits 8 stopbits 1 parity no In HyperTerminal the text COMTEST then needs to be entered after which the Enter key needs to pressed A message containing the type of control and the serial number will be sent by pushing the text box Tx of the targeted communication port For example UFS8000 7503...

Page 107: ...ccess this menu If the password is not set the menu and processes security features are not activated and nor are they shown in the menu 24 1 1 Pass word The password can be activated in this window The password can be entered if this is activated The password has to be a number between 0 and 9999 The security feature may also be temporarily switched off as a result of which an authorised person c...

Page 108: ...the maintenance process can get underway 24 2 Internet Attention This chapter only applies to control unit type RGS8x1x xxxx Attention The security measures in this controller are normally sufficient for use in a LAN network When the controller is being used for connection through the World Wide Web then further actions for security are advised e g VPN The controller has a web server which can be ...

Page 109: ...eset The control unit also checks whether the date is correct year 2009 If this is not the case then a message will be displayed in the alarm window that the clock must be set In the case of summer time and winter time the time and date have to be adjusted manually 25 2 Alarms Thanks to the various alarm options a power failure is always notified when the controller is switched on again Exceptions...

Page 110: ...o the hardware configuration of the control by changing the circuit board the above notification will appear In this case the inventory of the components needs to be checked because it is possible that a function is no longer linked to the hardware because of removal of said hardware ...

Page 111: ... If not the application software will be automatically started provided a valid application is available When no valid application is available a warning appears in the display so an SD card has to be inserted with the specified software If the SD card is detected an overview is provided of the software versions available on the SD card It is possible to load certain software by pushing the text o...

Page 112: ...for the corresponding phase 28 3 Digital inputs Question Inputs not detected Answer Is the input activated for the corresponding phase If it is check if the secondary fuse F3 is OK If not change the setting for the corresponding phase 28 4 E mail Question No e mails sent Possible causes Only control unit type UFS8x1x xxxx is suitable for sending emails Is the e mail address provided correct See 16...

Page 113: ...a the World Wide Web See 14 1 4 Default gate way on page 70 Web browser possibly not compatible Try Internet Explorer 8 28 6 RS485 Question No information lines appear on the Hyperterminal screen Possible causes Only control unit type UFS8x1x xxxx is equipped with a RS485 port Is the right COM port connected and set on the PC Is a RS232 RS485 converter available Is the connection on the controller...

Page 114: ...eets such as Excel RS232 Serial communication port which can be connected to the PC s serial COM port RS485 Serial communication port which via converter can be connected to the PC s serial COM port by means of an RS232 RS485 converter which is not included in the delivery SMTP server Server for an e mail message AV Air valve IV Inlet valve FP Feed pump CV Concentrate valve PV Permeate valve BWP B...

Page 115: ...UFS8000 Overview menu 108 30 Overview menu ...

Page 116: ...ng casing 109 31 Opening casing Remove the four side covers of the housing Open the housing on the left side by carefully placing the key cover between the hinge points and pushing until the front door springs open ...

Page 117: ...UFS8000 Terminal Block 110 32 Terminal block connection 32 1 Schematics ...

Page 118: ...UFS8000 Terminal Block 111 ...

Page 119: ...placed on the ca fl pr 3an PCB as shown in the illustration Jumpers 2 and 3 should be installed for IN mA2 and IN mA3 respectively Connection of flow meter powered by external supply 2 wires Connection of a 2 wire flow meter powered by external supply with a 4 20mA output to input IN mA1 A jumper should be placed on the ca fl pr 3an PCB as shown in the illustration Jumpers 2 and 3 should be instal...

Page 120: ...on To set the communication port of the controller to RS485 with termination resistor 120 Ohm the jumper should be installed cpu PCB cb cpu y 2 according to the illustration shown on the left No jumpers should be installed if no shut down threshold is wanted ...

Page 121: ...y voltage and ground to the terminals shown in the wiring diagram Make sure that the ground connection is faultless If possible keep all extra low voltage cabling digital inputs measurements separate from the power supply cable It is not permitted to connect the potential free relays with a combination of 230 VAC and extra low voltage The flush fit unit is supplied without main switch Install this...

Page 122: ...thernet connector The controller can be connected to an Ethernet connection Towards this end a RJ45 connector is placed in the controller The RJ45 plug cannot be placed through the swivel so a ready made cable cannot be used and one has to be assembled by the user ...

Page 123: ...D display If the touch panel is operated with dirty fingers it may happen that the LCD becomes difficult to read Should this occur the LCD display can be cleaned with a moist cloth Caution Do not use chemical cleaning products for this only water 36 Spare parts 36 1 Order codes Item code Description EH A Panel assembly set 4x screw 4x insert EH C N Side cover EH C K Key cover EH U S Transparent do...

Page 124: ... Functions 10 100 MB DHCP Web browser Internet Explorer 8 SD Card Type Format Standard SD SDHC FAT12 FAT16 FAT32 CPU Processor Hard disk RAM 48 MHz 4 MB 1 MB Protection IP65 Ambient temperature 0 40 C Weight IN OUT IN OUT ca 2 8 kg ca 4 0 kg Casing Dimensions Built in depth Panel opening Material 240 x 174 x 107 mm 122 mm 240 x 174 mm ABS Fuses Relay F2 Primary F1 4A slow 4A slow Current outputs M...

Page 125: ...UFS8000 Technical specifications 118 37 1 Casing dimensions Unit of measurement mm Subject to technical changes without notice ...

Page 126: ...d pump 1 19 107 Filtration 1 2 3 18 21 26 27 28 38 42 45 46 47 48 52 57 58 84 85 86 87 107 Filtration 2 3 46 58 Flow meter 31 32 107 frequency regulator 1 6 14 19 20 Hard disk 83 96 110 117 Hardware test 97 Informatie 66 information 1 3 5 14 15 16 17 23 24 25 54 55 60 61 69 75 76 77 79 80 81 82 84 85 86 91 92 93 94 95 106 Inlet valve 1 12 17 107 inputs 1 46 47 48 49 52 60 97 105 Inputs 60 97 105 1...

Page 127: ... 1 54 60 63 65 80 81 82 84 99 106 107 112 RS485 1 54 60 63 64 65 80 81 82 84 85 86 87 106 107 113 117 SD card 1 54 56 60 74 75 76 83 84 85 86 87 94 96 104 107 Security 91 100 Service 60 61 95 96 Service number 60 95 SMTP server 78 105 107 Standby 2 3 11 52 53 57 87 Standby Stop 2 3 53 57 Start backwash 25 Start Filtration 24 Stop 24 52 57 80 107 Storage tank 17 23 Subnetmask 70 Switches 17 23 85 T...

Page 128: ...ct type UFS8000 Manufacturer EWS Equipment for Water treatment Systems International B V Australiëlaan 12 NL 5232 BB s Hertogenbosch The Netherlands Product environment This product is intended for use in residential en light industrial environments Emission standard EN 61000 6 3 Immunity standard EN 61000 6 2 Low voltage directive 2006 95 EG Report Report number EWS_RGS1121_3132_01 This declarati...

Page 129: ...be presented to the carrier e Removal or installation of the product f Any other cause which does not relate to a product defect g Cartons equipment enclosures cables or accessories uses in conjunction with the product FINANCIAL CONSEQUENTES EWS will only pay for labour and material expenses for covered items proceed from repairs and updates done by EWS at the EWS location EWS will not pay for the...

Page 130: ...cally prohibited by applicable law EWS shall not be liable for 1 Damage to other property caused by defects in the EWS product damages based upon inconvenience loss of use of the product loss of time commercial loss or 2 Any damages whether incidental consequential or otherwise special indirect or consequential damages injury to persons or property or any other loss Under no circumstances whatsoev...

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