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Foxboro Series 1800 (Version 2) Sensor Wiring Connections

Table D-14:

Rosemount 8732

Foxboro Series 1800 sensors

Chassis Ground

Any Shield

Black

White

D.9.3

Series 2800 Sensor to 8732 Transmitter

To connect a Series 2800 Sensor to a Rosemount 8732 Transmitter, connect coil drive and
electrode cables as shown in

Figure D-15

CAUTION!

Do not connect mains or line power to the magnetic flowtube sensor or to the transmitter coil
excitation circuit.

Implementing a Universal Transmitter

Reference manual

235

Summary of Contents for Rosemount 8732EM

Page 1: ...Reference manual 00809 0100 4444 Rev AF December 2017 Rosemount 8732EM Transmitter with HART Protocol Reference Manual ...

Page 2: ......

Page 3: ...ment units 47 Chapter 6 Advanced installation details 49 6 1 Hardware switches 49 6 2 Additional loops 52 6 3 Coil housing configuration 62 Chapter 7 Operation 69 7 1 Introduction 69 7 2 Local operator interface LOI 69 7 3 Field Communicator interface 79 Chapter 8 Advanced Configuration Functionality 87 8 1 Introduction 87 8 2 Configure outputs 87 8 3 Configure HART 102 8 4 Configure LOI 106 8 5 A...

Page 4: ...11 6 Trims 149 11 7 Review 151 Chapter 12 Troubleshooting 153 12 1 Introduction 153 12 2 Safety information 154 12 3 Installation check and guide 154 12 4 Diagnostic messages 156 12 5 Basic troubleshooting 166 12 6 Sensor troubleshooting 170 12 7 Installed sensor tests 173 12 8 Uninstalled sensor tests 175 12 9 Technical support 177 12 10 Service 178 Appendices and reference Appendix A Product Spe...

Page 5: ... sensors 223 D 7 Endress and Hauser sensors 225 D 8 Fischer and Porter sensors 226 D 9 Foxboro sensors 233 D 10 Kent Veriflux VTC sensor 237 D 11 Kent sensors 239 D 12 Krohne sensors 240 D 13 Taylor sensors 241 D 14 Yamatake Honeywell sensors 243 D 15 Yokogawa sensors 244 D 16 Generic manufacturer sensor to 8732 Transmitter 246 Contents Reference manual iii ...

Page 6: ...Contents iv Rosemount 8732EM Transmitter with HART Protocol Reference Manual ...

Page 7: ...ety Do not perform any services other than those contained in this manual Process leaks may result in death or serious injury Mishandling products exposed to a hazardous substance may result in death or serious injury The electrode compartment may contain line pressure it must be depressurized before the cover is removed If the product being returned was exposed to a hazardous substance as defined...

Page 8: ...urer s equipment Follow national local and plant standards to properly earth ground the transmitter and sensor The earth ground must be separate from the process reference ground Rosemount Magnetic Flowmeters ordered with non standard paint options or non metallic labels may be subject to electrostatic discharge To avoid electrostatic charge build up do not rub the flowmeter with a dry cloth or cl...

Page 9: ...s crucial for proper sensor operation and life All bolts must be tightened in the proper sequence to the specified torque specifications Failure to observe these instructions could result in severe damage to the sensor lining and possible sensor replacement In cases where high voltage high current are present near the meter installation ensure proper protection methods are followed to prevent stra...

Page 10: ...Safety messages 4 Rosemount 8732EM Transmitter with HART Protocol Reference Manual ...

Page 11: ... The sensor is installed in line with the process piping the transmitter can be integrally mounted or remotely mounted to the sensor Intergral field mount transmitter Figure 2 1 Remote field mount transmitter Figure 2 2 There are three Rosemount flow sensors available 1 1 Also available for use with 8707 High Signal sensor with dual calibration option code D2 Introduction Reference manual 5 ...

Page 12: ...ake contact with the liquid The transmitter energizes the coils and creates a magnetic field A conductive liquid moving through the magnetic field generates an induced voltage at the electrodes This voltage is proportional to the flow velocity The transmitter converts the voltage detected by the electrodes into a flow reading A cross sectional view is show in Figure 2 6 Introduction 6 Rosemount 87...

Page 13: ...igure 2 6 2 2 Product recycling disposal Recycling of equipment and packaging should be taken into consideration and disposed of in accordance with local and national legislation regulations Introduction Reference manual 7 ...

Page 14: ...Introduction 8 Rosemount 8732EM Transmitter with HART Protocol Reference Manual ...

Page 15: ...ct it from both mechanical damage and normal unrestrained distortion Remove the end covers just before installation Keep the shipping plugs in the conduit ports until you are ready to connect and seal them Appropriate care should be taken to prevent water ingress The sensor should be supported by the pipeline Pipe supports are recommended on both the inlet and outlet sides of the sensor pipeline T...

Page 16: ...To ensure specified accuracy over widely varying process conditions install the sensor with a minimum of five straight pipe diameters upstream and two pipe diameters downstream from the electrode plane Upstream and downstream straight pipe diameters Figure 3 1 A Five pipe diameters upstream B Two pipe diameters downstream C Flow direction Installations with reduced upstream and downstream straight...

Page 17: ...ion Depending on where it is installed orientation must also be considered Vertical installation with upward process fluid flow keeps the cross sectional area full regardless of flow rate Horizontal installation should be restricted to low piping sections that are normally full Sensor orientation Figure 3 3 A Flow direction Sensor Installation Reference manual 11 ...

Page 18: ...orientation The sensor may require a specific orientation to comply with Hazardous Area T code rating Refer to the approrpirate reference manual for any potential restrictions 3 3 Sensor Installation 3 3 1 Flanged sensors Gaskets The sensor requires a gasket at each process connection The gasket material must be compatible with the process fluid and operating conditions Gaskets are required on eac...

Page 19: ... side Failure to alternate between the upstream and downstream flanges when tightening bolts may result in liner damage Suggested torque values by sensor line size and liner type are listed in Table 3 2 for ASME B16 5 flanges and Table 3 3 or Table 3 4 for EN flanges Consult the factory if the flange rating of the sensor is not listed Tighten flange bolts on the upstream side of the sensor in the ...

Page 20: ...r time and require a second tightening 24 hours after the initial installation Flange bolt torquing sequence Figure 3 6 Prior to installation identify the lining material of the flow sensor to ensure the suggested torque values are applied Lining material Table 3 1 Fluoropolymer liners Other liners T PTFE P Polyurethane F ETFE N Neoprene A PFA L Linatex Natural Rubber K PFA D Adiprene Suggested fl...

Page 21: ...0 200 20 in 500 mm 110 175 90 150 240 24 in 600 mm 165 280 140 250 300 30 in 750 mm 195 415 165 375 360 36 in 900 mm 280 575 245 525 Suggested flange bolt torque values for Rosemount 8705 sensors with fluoropolymer liners EN 1092 1 Table 3 3 Size code Line size Fluoropolymer liners in Newton meters PN 10 PN 16 PN 25 PN 40 005 0 5 in 15 mm N A N A N A 10 010 1 in 25 mm N A N A N A 20 015 1 5 in 40 ...

Page 22: ...N 40 005 0 5 in 15 mm N A N A N A 20 010 1 in 25 mm N A N A N A 30 015 1 5 in 40 mm N A N A N A 40 020 2 in 50 mm N A N A N A 30 025 2 5 in 65 mm N A N A N A 35 030 3 in 80 mm N A N A N A 30 040 4 in 100 mm N A 40 N A 50 050 5 0 in 125 mm N A 50 N A 70 060 6 in 150mm N A 60 N A 90 080 8 in 200 mm 90 60 90 110 100 10 in 250 mm 70 80 130 170 120 12 in 300 mm 80 110 130 180 140 14 in 350 mm 110 150 2...

Page 23: ...ed on each side of a grounding ring See Figure 3 7 Note Metallic or spiral wound gaskets should not be used as they will damage the liner face of the sensor Alignment spacers On 1 5 inch through 8 inch 40 through 200 mm line sizes Rosemount requires installing the alignment spacers to ensure proper centering of the wafer sensor between the process flanges To order an Alignment Spacer Kit quantity ...

Page 24: ...15 1 5 40 EN 1092 1 PN10 16 25 40 DD20 2 50 EN 1092 1 PN10 16 25 40 DD30 3 80 EN 1092 1 PN10 16 25 40 DD40 4 100 EN 1092 1 PN25 40 DD60 6 150 EN 1092 1 PN25 40 DD80 8 200 EN 1092 1 PN40 RA80 8 200 AS40871 PN16 RC20 2 50 AS40871 PN21 35 RC30 3 80 AS40871 PN21 35 RC40 4 100 AS40871 PN21 35 RC60 6 150 AS40871 PN21 35 RC80 8 200 AS40871 PN21 35 Studs Wafer sensors require threaded studs See Figure 3 8...

Page 25: ...able 3 6 2 Place the sensor between the flanges Make sure the alignment spacers are properly centered on the studs For vertical flow installations slide the o ring over the stud to keep the spacer in place See Figure 3 7 Ensure the spacers match the flange size and class rating for the process flanges See Table 3 5 3 Insert the remaining studs washers and nuts 4 Tighten to the torque specification...

Page 26: ...tion fittings are not supplied and the only connection type is an IDF fitting Alignment and bolting Standard plant practices should be followed when installing a magmeter with sanitary fittings Unique torque values and bolting techniques are not required Sanitary sensor gasket and clamp alignment Figure 3 9 A User supplied clamp B User supplied gasket 3 4 Process reference connection The figures s...

Page 27: ...Figure 3 11 See Figure 3 13 See Figure 3 11 Conductive lined pipe Insufficient grounding See Figure 3 11 See Figure 3 10 See Figure 3 11 Non conductive pipe Insufficient grounding See Figure 3 12 Not recommen ded See Figure 3 12 Note For line sizes 10 inch and larger the ground strap may come attached to the sensor body near the flange See Figure 3 14 Grounding straps in conductive unlined pipe or...

Page 28: ...ipe Figure 3 11 A Grounding rings or lining protectors Grounding with grounding rings or lining protectors in non conductive pipe Figure 3 12 A Grounding rings or lining protectors Sensor Installation 22 Rosemount 8732EM Transmitter with HART Protocol Reference Manual ...

Page 29: ...Grounding with reference electrode in conductive unlined pipe Figure 3 13 Grounding for line sizes 10 in and larger Figure 3 14 Sensor Installation Reference manual 23 ...

Page 30: ...Sensor Installation 24 Rosemount 8732EM Transmitter with HART Protocol Reference Manual ...

Page 31: ...mental requirements Note Refer to Appendix A for more detailed requirements Identify options and configurations The typical transmitter installation includes a device power connection a 4 20mA output connection and sensor coil and electrode connections Other applications may require one or more of the following configurations or options Pulse output Discrete input discrete output HART multidrop co...

Page 32: ...e switch settings need to be changed refer to Section 6 1 Be sure to identify any additional options and configurations that apply to the installation Keep a list of these options for consideration during the installation and configuration procedures Mechanical considerations The mounting site for the transmitter should provide enough room for secure mounting easy access to conduit entries full op...

Page 33: ...ical connections to the transmitter consider national local and plant electrical installation requirements Be sure to have the proper power supply conduit and other accessories necessary to comply with these standards The transmitter requires external power Ensure access to a suitable power source Electrical Data Table 4 2 Rosemount 8732EM Flow Transmitter Power input AC power 90 250VAC 0 45A 40VA...

Page 34: ...he following High vibration lines with integrally mounted transmitters Tropical or desert installations in direct sunlight Outdoor installations in arctic climates Remote mounted transmitters may be installed in the control room to protect the electronics from the harsh environment and to provide easy access for configuration or service 4 2 Transmitter symbols Caution symbol check product document...

Page 35: ...es and connections Transmitter conduit entry ports can be ordered with 14NPT or M20 female threaded connections Conduit connections should be made in accordance with national local and plant electrical codes Unused conduit entries should be sealed with the appropriate certified plugs The plastic shipping plugs do not provide ingress protection 4 4 2 Conduit requirements For installations with an i...

Page 36: ...undled cables from other equipment in a single conduit are likely to create interference and noise in the system See Figure 4 3 Electrode cables should not be run together in the same cable tray with power cables Output cables should not be run together with power cables Select conduit size appropriate to feed cables through to the flowmeter Best practice conduit preparation Figure 4 3 A B B C D E...

Page 37: ... cables can be ordered directly using the kit numbers shown in Table 4 3 Table 4 4 and Table 4 5 Equivalent Alpha cable part numbers are also provided as an alternative To order cable specify length as quantity desired Equal length of component cables is required Examples 25 feet Qty 25 08732 0065 0001 25 meters Qty 25 08732 0065 0002 Component cable kits standard temperature 20 C to 75 C Table 4 ...

Page 38: ...32 0065 1004 meters Kit Component Ca bles Ext Temp in cludes Coil and I S Electrode Coil Intrinsically Safe Blue Electrode Not available Not available Combination cable kits coil and electrode cable 20 C to 80 C Table 4 5 Cable kit Description 08732 0065 2001 feet Kit Combination Cable Standard 08732 0065 2002 meters 08732 0065 3001 feet Kit Combination Cable Submersible 80 C dry 60 C Wet 33ft Con...

Page 39: ...B A Coil drive B Electrode C Twisted stranded insulated 14 AWG conductors D Drain E Overlapping foil shield F Outer jacket G Twisted stranded insulated 20 AWG conductors 1 Red 2 Blue 3 Drain 17 Black 18 Yellow 19 White Remote Transmitter Installation Reference manual 33 ...

Page 40: ...ed conductor fits completely under the terminal connection Best practice is to limit the unshielded length D of each conductor to less than one inch Excessive removal of insulation may result in an unwanted electrical short to the transmitter housing or other terminal connections Excessive unshielded length or failure to connect cable shields properly may also expose the unit to electrical noise r...

Page 41: ...ock hazard across remote junction box terminals 1 and 2 40V WARNING Explosion hazard Electrodes exposed to process Use only compatible transmitter and approved installation practices For process temperatures greater than 284 F 140 C use a wire rated for 257 F 125 C Remote Transmitter Installation Reference manual 35 ...

Page 42: ...Black 17 17 Yellow 18 18 White 19 19 Note For hazardous locations refer to Appendix B 4 4 4 Power and I O terminal blocks Remove the back cover of the transmitter to access the terminal block Note To connect pulse output and or discrete input output and for installations with intrinsically safe outputs refer to Appendix B Remote Transmitter Installation 36 Rosemount 8732EM Transmitter with HART Pr...

Page 43: ...og mA output Analog mA output 2 Analog mA output Analog mA output 3 Pulse Pulse 4 Pulse Pulse 5 1 Discrete I O 1 Discrete I O 1 6 1 Discrete I O 1 Discrete I O 1 7 1 Discrete I O 2 Discrete I O 2 8 1 Discrete I O 2 Discrete I O 2 9 AC Neutral L2 DC 10 AC L1 DC 1 Only available with ordering code AX Remote Transmitter Installation Reference manual 37 ...

Page 44: ...ltage If installing in a hazardous location verify that the meter has the appropriate hazardous area approval Each meter has a hazardous area approval tag attached to the top of the transmitter housing AC power supply requirements Units powered by 90 250VAC have the following power requirements Peak inrush is 35 7A at 250VAC supply lasting approximately 1ms Inrush for other supply voltages can be ...

Page 45: ...f current steady state Low power DC units may draw up to 0 25A of current steady state Peak inrush is 42A at 42VDC supply lasting approximately 1ms Inrush for other supply voltages can be estimated with Inrush Amps Supply Volts 1 0 DC current requirements Figure 4 12 12 0 2 0 3 0 4 0 5 0 6 0 7 0 9 1 0 1 1 1 2 0 8 17 22 27 B 32 37 42 A A Supply current amps B Power supply VDC Remote Transmitter Ins...

Page 46: ...l disconnect requirements Connect the device through an external disconnect or circuit breaker per national and local electrical code Installation category The installation category for the transmitter is OVERVOLTAGE CAT II Overcurrent protection The transmitter requires overcurrent protection of the supply lines Fuse rating and compatible fuses are shown in Table 4 8 Fuse requirements Table 4 8 P...

Page 47: ...secure the cover Note Application of excessive torque may strip the threads 5 Verify the cover cannot be removed 4 4 6 Analog output The analog output signal is a 4 20mA current loop Depending on the IS output option the loop can be powered internally or externally via a hardware switch located on the front of the electronics stack The switch is set to internal power when shipped from the factory ...

Page 48: ...e 4 14 A B A 4 20 mA to Terminal 2 B 4 20 mA to Terminal 1 Note Terminal polarity for the analog output is reversed between internally and externally powered Remote Transmitter Installation 42 Rosemount 8732EM Transmitter with HART Protocol Reference Manual ...

Page 49: ... wiring external power Figure 4 15 A A Power supply to Terminal 2 to Terminal 1 Note Terminal polarity for the analog output is reversed between internally and externally powered Remote Transmitter Installation Reference manual 43 ...

Page 50: ...0 8 30 C B A A Load ohms B Power supply volts C Operating region Rmax 31 25 Vps 10 8 Vps power supply voltage volts Rmax maximum loop resistance ohms Remote Transmitter Installation 44 Rosemount 8732EM Transmitter with HART Protocol Reference Manual ...

Page 51: ...t has been wired and powered up Follow these steps to install the cover jam screw Procedure 1 Verify the cover jam screw is completely threaded into the housing 2 Install the housing cover and verify the cover is tight against the housing 3 Using a 2 5 mm hex wrench loosen the jam screw until it contacts the transmitter cover 4 Turn the jam screw an additional 1 2 turn counterclockwise to secure t...

Page 52: ...ween the URV and LRV Calibration number The sensor calibration number is a 16 digit number generated at the factory during flow calibration is unique to each sensor and is located on the sensor tag 5 3 Local operator interface LOI To activate the optional LOI press the DOWN arrow Use the UP DOWN LEFT E and RIGHT arrows to navigate the menu structure A complete map of the LOI menu structure is show...

Page 53: ...nfigure Manual Setup Device Info Identification Long Tag Overview Overview 5 5 Measurement units Volumetric flow units Table 5 2 gal sec gal min gal hr gal day L sec L min L hr L day ft3 sec ft3 min ft3 hr ft3 day cm3 min m3 sec m3 min m3 hr m3 day Impgal sec Impgal min Impgal hr Impgal day B31 sec 1 barrel 31 gallons B31 min 1 barrel 31 gallons B31 hr 1 barrel 31 gallons B31 day 1 barrel 31 gallo...

Page 54: ...Velocity units Table 5 4 ft sec m sec Basic Configuration 48 Rosemount 8732EM Transmitter with HART Protocol Reference Manual ...

Page 55: ...ory Refer to Table 8 1 and Table 8 2 for analog output values of the alarm 6 1 2 Transmitter security The SECURITY switch allows the user to lock out any configuration changes attempted on the transmitter When the security switch is in the ON position the configuration can be viewed but no changes can be made When the security switch is in the OFF position the configuration can be viewed and chang...

Page 56: ...ermines the source of the pulse loop power When the switch is in the INTERNAL position the pulse loop is powered internally by the transmitter When the switch is in the EXTERNAL position a 5 28 VDC external supply is required For more information about pulse external power see Section 6 2 1 The switch is in the EXTERNAL position when the transmitter is shipped from the factory 6 1 5 Changing hardw...

Page 57: ...e the LOI if applicable 5 Identify the location of each switch see Figure 6 1 6 Change the setting of the desired switches with a small non metallic tool 7 Replace the LOI if applicable and the electronics compartment cover If the cover has a cover jam screw this must be tightened to comply with installation requirements See Section 5 1 for details on the cover jam screw 8 Return power to the tran...

Page 58: ...is located on the electronics board External For transmitters with the internal external pulse power switch output option code A set in the EXTERNAL position or transmitters with intrinsically safe outputs output option code B the following requirements apply Supply voltage 5 to 28 VDC Maximum current 100 mA Maximum power 1 0 W Load resistance 200 to 10k Ohms typical value 1k Ohms Refer to the fig...

Page 59: ...Output Option Code A Maximum Frequency vs Cable Length Figure 6 2 A Frequency Hz B Cable length feet Advanced installation details Reference manual 53 ...

Page 60: ...sistance Ω B Cable length feet At 5000 Hz operation with a 5 VDC supply pull up resistances of 200 to 1000 Ohms allow cable lengths up to 660 ft 200 m Advanced installation details 54 Rosemount 8732EM Transmitter with HART Protocol Reference Manual ...

Page 61: ...B Cable length feet At 5000 Hz operation with a 12 VDC supply pull up resistances of 500 to 2500 Ohms allow cable lengths up to 660 ft 200 m Resistances from 500 to 1000 Ohms allow a cable length of 1000 ft 330 m Advanced installation details Reference manual 55 ...

Page 62: ...0 Hz operation with a 24 VDC supply pull up resistances of 1000 to 10 000 Ohms allow cable lengths up to 660 ft 200 m Resistances from 1000 to 2500 Ohms allow a cable length of 1000 ft 330 m Advanced installation details 56 Rosemount 8732EM Transmitter with HART Protocol Reference Manual ...

Page 63: ...y Figure 6 6 A B C A Schematic showing FET between terminal 3 and 4 B 5 24 VDC power supply C Electro mechanical counter Note Total loop impedance must be sufficient to keep loop current below maximum rating A resistor can be added in the loop to raise impedance Advanced installation details Reference manual 57 ...

Page 64: ...mitter and pulse output power sources 3 Run the power cable to the transmitter 4 Connect DC to terminal 3 5 Connect DC to terminal 4 Internal When the pulse switch is set to internal the pulse loop will be powered from the transmitter Supply voltage from the transmitter can be up to 12 VDC Refer to Figure 6 8 and connect the transmitter directly to the counter Internal pulse power can only be used...

Page 65: ...Connect DC to terminal 4 6 2 2 Connect discrete output The discrete output control function can be configured to drive an external signal to indicate zero flow reverse flow empty pipe diagnostic status flow limit or transmitter status The following requirements apply Supply Voltage 5 to 28 VDC Maximum Voltage 28 VDC at 240 mA Switch Closure solid state relay See Figure 6 9 Advanced installation de...

Page 66: ...lined previously 2 Turn off the transmitter and discrete power sources 3 Run the power cable to the transmitter 4 Channel 1 Connect DC to terminal 5 connect DC to terminal 6 5 Channel 2 Connect DC to terminal 7 connect DC to terminal 8 6 2 3 Connect discrete input For HART version 5 4 firmware the discrete input can provide positive zero return PZR or net totalizer reset For HART version 5 5 or 7 ...

Page 67: ...ode drop See Figure 6 11 Connecting Discrete Input Figure 6 10 B A A Relay contactor control system output B 5 28 VDC power supply Discrete Input Operating Range Figure 6 11 B A 0 5 10 15 20 25 30 2 5 5 7 5 10 12 5 15 0 С A Supply voltage B series resistance Ωin Ωext KΩ Advanced installation details Reference manual 61 ...

Page 68: ...ousing is an all welded and gasket free design The 8705 model is available in four coil housing configurations Configurations are identified by the M0 M1 M2 or M4 options codes found in the model number The 8711 and 8721 models are only available in one coil housing coil configuration a separate option code is not available 6 3 1 Standard coil housing configuration The standard coil housing config...

Page 69: ...le over pressuring of the coil housing caused by a primary seal failure The PRV is capable of venting fugitive emissions when pressure inside the coil housing exceeds five psi Additional piping may be connected to the PRV to drain any process leakage to a safe location see Figure 6 13 In the event of a primary seal failure this configuration will not protect the coils or other internal components ...

Page 70: ... fluid from entering the coil compartment where it may damage the coils and other internal components The electrode compartments are designed to contain the process fluid up to a maximum pressure of 740 psig Code M2 sealed welded coil housing with separate sealed and welded electrode compartments see Figure 6 14 Code M4 sealed welded coil housing with separate sealed and welded electrode compartme...

Page 71: ...ompartment 8705 with M4 Coil Housing Configuration Figure 6 15 A С B D A 2x fused glass seal B 2x sealed electrode compartment C M6 threaded pressure relief port with removable cap screw D Optional Use relief port to plumb to safe area supplied by user Advanced installation details Reference manual 65 ...

Page 72: ... entering the coil compartment where it may damage the coils and other internal components The electrode compartments are designed to contain the process fluid up to a maximum pressure of 740 psig CAUTION To properly vent process fluid from the electrode compartment to a safe location additional piping is required and must be installed by the user Installation of any associated piping must be perf...

Page 73: ...ns only the space between the process flanges and the coil housing should be insulated see Figure 6 16 Insulating a Rosemount Magnetic Flowmeter for Permeation Figure 6 16 A A C B A Process piping B Coil housing C Insulation 2 When insulation of the magnetic flowmeter sensor is required due to plant safety standards designed to protect personnel from contact burns extend the insulation up to the c...

Page 74: ...semount Magnetic Flowmeter for Safety Plant Standards Figure 6 17 A A C B A Process piping B Coil housing C Insulation Advanced installation details 68 Rosemount 8732EM Transmitter with HART Protocol Reference Manual ...

Page 75: ...covers the basic features of the LOI optional and provides general instructions on how to navigate the configuration menus using the optical buttons The section also covers the use of a Field Communicator and provides menu trees to access each function For detailed LOI configuration refer to Chapter 8 7 2 Local operator interface LOI The optional LOI provides a communications center for the transm...

Page 76: ...priate functions Procedure 1 Use and to navigate the menu Section 7 2 11 and access the appropriate alphanumeric parameter 2 Use or to begin editing the parameter Press to go back without changing the value For numerical data scroll through the digits 0 9 decimal point and dash For alphabetical data scroll through the letters of the alphabet A Z digits 0 9 and the symbols and the blank space 3 Use...

Page 77: ...ion 7 2 11 2 Use and to select line size from the basic setup menu 3 Use or to increase decrease the sensor size 4 When you reach the desired sensor size press 5 Set the loop to manual if necessary and press again After a moment the LOI will display VALUE STORED SUCCESSFULLY and then display the selected value Select value example Changing the upper range limit Procedure 1 Press key to access the ...

Page 78: ...nctionality Start all Stop all Totalizers can be started or stopped simultaneously See Section 8 2 3 Reset totalizer The totalizers can be configured to be reset through the LOI They can be reset individually or simultaneously through a global command For details on configuring the reset functionality and on resetting the totalizers refer to Section 8 2 3 7 2 6 Display lock The transmitter has dis...

Page 79: ... Read only informational variable that reflects the setting of the hardware security switch If Write Protect is ON configuration data are protected and cannot be changed from the LOI a HART based communicator or control system If Write Protect is OFF configuration data may be changed HART Lock HART 7 only Read only informational variable that reflects the setting of the software security If HART L...

Page 80: ...are active a symbol will appear in the lower right corner of the display The possible symbols include the following Display Lock Totalizer Reverse flow Continuous meter verification Operation 74 Rosemount 8732EM Transmitter with HART Protocol Reference Manual ...

Page 81: ...ound Wiring Elec Coating Meter Verif DI DO Empty Pipe Elect Temp Line Noise 5Hz SNR 37Hz SNR Elec Coating Signal Power 37Hz Auto Zero Coil Current MV Results EC Current Val EC Max Value D A Trim Digital Trim 37Hz Auto Zero Universal Trim Test Criteria Sim Velocity Actual Velocity Flow Sim Dev Coil Inductnce Sensor Cal Dev Coil Resist Electrode Res 4 20mA Expect 4 20mA Actual AO FB Dev Coils Electr...

Page 82: ...ce ID PV Sensor S N Sensor Tag Write protect Revision Num Software Rev Final Asmbl DI O 1 Control DI 1 DO 1 Control 1 Mode 1 High Limit 1 Low Limit 1 Hysteresis Total Control Total Mode Tot Hi Limit Tot Low Limit Hysteresis Control 2 Mode 2 High Limit 2 Low Limit 2 Hysteresis Elec Failure Coil Open Ckt Empty Pipe Reverse Flow Ground Wiring Process Noise Elect Temp Elec Coat 1 Elec Coat 2 Cont Mete...

Page 83: ...s No Flow Flowing Full Empty Pipe Continual Coil Resist Coil Inductnce Actual Velocity Electrode Res License Status License Key EC Current Val EC Limit 1 EC Limit 2 EC Max Value Reset Max Val Process Noise Ground Wiring Elec Coating Meter Verif DI DO Empty Pipe Elect Temp Line Noise 5Hz SNR 37Hz SNR Elec Coating Signal Power 37Hz Auto Zero Coil Current MV Results EC Current Val EC Max Value D A Tr...

Page 84: ...Sensor S N Sensor Tag Write protect Device Lock Revision Num Software Rev Final Asmbl DI O 1 Control DI 1 DO 1 Control 1 Mode 1 High Limit 1 Low Limit 1 Hysteresis Total Control Total Mode Tot Hi Limit Tot Low Limit Hysteresis Control 2 Mode 2 High Limit 2 Low Limit 2 Hysteresis Elec Failure Coil Open Ckt Empty Pipe Reverse Flow Ground Wiring Process Noise Elect Temp Elec Coat 1 Elec Coat 2 Cont M...

Page 85: ...ctions on how to connect to the device 7 3 1 Field Communicator user interface The device driver uses conditional formatting menus If the diagnostic is not active the diagnostic will not be displayed as a menu item in the Field Communicator and menu trees will be resequenced accordingly The device dashboard interface is shown in Figure 7 6 The corresponding menu trees are shown in Section 7 3 2 De...

Page 86: ...7 3 2 Field Communicator menu trees Field Communicator Dashboard Menu Tree HART v5 4 part 1 Figure 7 7 Operation 80 Rosemount 8732EM Transmitter with HART Protocol Reference Manual ...

Page 87: ...Field Communicator Dashboard Menu Tree HART v5 4 part 2 Figure 7 8 Operation Reference manual 81 ...

Page 88: ... 8 Coil Current 9 Diag Analog Alert 1 Empty Pipe Value 2 Trigger Level 3 Counts 1 Config Flow Limit 1 2 Config Flow Limit 2 3 Config Total Limit 4 Diagnostic Status 1 Analog Output 2 Pulse Output 3 Totalizer Values 4 Reverse Flow Mode 1 Analog Output Value 2 PV URV 3 PV LRV 4 Damping 5 Density 1 Output Value 2 Mode 3 Scaling 4 Pulse Width 1 Total A Value 2 Tota B Value 3 Total C Value 1 Variable M...

Page 89: ...nts 1 Loop Current 2 PV rnge 3 PV LRV 4 PV URV 5 Analog Trim 6 Scaled Analog Trim 1 Run 4 20 mA Verif 2 Measurements 1 Status Alert 2 Config Flow Limit 2 1 Status Alert 2 Config Total Limit 1 High Limit 2 2 Low Limit 2 3 Limit 2 Control 4 Status Alert 5 Config Flow Limit 2 6 Flow Hysteresis 7 Alert Image 1 High Limit 2 Low Limit 3 Limit Control 4 Status Alert 5 Config Total Limit 6 Totalizer Hyste...

Page 90: ...Analog Alert 1 Empty Pipe Value 2 Trigger Level 3 Counts 1 Config Flow Limit 1 2 Config Flow Limit 2 3 Config Total Limit 4 Diagnostic Status 1 Analog Output 2 Pulse Output 3 Totalizer Values 4 Reverse Flow Mode 1 Loop Current 2 PV URV 3 PV LRV 4 Damping 5 Density 1 Output Value 2 Mode 3 Scaling 4 Pulse Width 1 Total A Value 2 Total B Value 3 Total C Value 1 Variable Mapping 2 Communication Settin...

Page 91: ...rim 6 Scaled Analog Trim 1 Run 4 20 mA Verif 2 Measurement 1 Status Alert 2 Config Flow Limit 2 1 Status Alert 2 Config Total Limit 1 High Limit 2 2 Low Limit 2 3 Limit 2 Control 4 Status Alert 5 Config Flow Limit 2 6 Flow Hysteresis 7 Alert Image 1 High Limit 2 Low Limit 3 Limit Control 4 Status Alert 5 Config Total Limit 6 Totalizer Hysteresis 7 Alert Image 1 Universal Trim 1 Refresh Alerts 2 Ac...

Page 92: ...Operation 86 Rosemount 8732EM Transmitter with HART Protocol Reference Manual ...

Page 93: ...smitter in an actual installation you should review all of the factory set configuration data to ensure that they reflect the current application 8 2 Configure outputs LOI menu path Detailed Setup Output Config The configure outputs functionality is used to configure advanced features that control the analog pulse auxiliary and totalizer outputs of the transmitter 8 2 1 Analog output LOI menu path...

Page 94: ...ge based on the selected flow units There must be at least 1 ft s 0 3 m s span or equivalent between the URV and LRV Alarm type LOI menu path Detailed Setup Output Config Analog Alarm Type The analog output alarm type displays the position of the alarm switch on the electronics board There are two available positions for this switch High Low Alarm level LOI menu path Detailed Setup Output Config A...

Page 95: ...e to an alarm state when grounding or wiring fault is detec ted High Process Noise Drive to an alarm state when the transmitter detects high levels of process noise Electronics Temperature Out of Range Drive to an alarm state when the temperature of the electronics exceeds allowable limits Electrode Coating Limit 2 Drive to an alarm state when electrode coating reaches a point where it impacts the...

Page 96: ...e pulse to a selectable number of volume units The volume unit used for scaling pulse output is taken from the numerator of the configured flow units For example if gal min had been chosen when selecting the flow unit the volume unit displayed would be gallons Note The pulse output scaling is designed to operate between 0 and 10 000Hz The minimum conversion factor value is found by dividing the mi...

Page 97: ... Output Config Pulse Pulse Width The factory default pulse width is 0 5 ms The width or duration of the pulse can be adjusted to match the requirements of different counters or controllers see Figure 8 1 These are typically lower frequency applications 1000Hz The transmitter will accept values from 0 1 ms to 650 ms For frequencies higher than 1000Hz it is recommended to set the pulse mode to 50 du...

Page 98: ...r outputs 10 000Hz at 10 000 gpm Pulse Scaling Flow Rate gpm 60 frequency sec min Pulse Scaling 10 000 gpm 60 10 000 Hz sec min Pulse Scaling 0 0167 gal pulse 1 pulse 0 0167 gal Note Changes to pulse width are only required when there is a minimum pulse width required for external counters relays etc The external counter is ranged for 350 gpm and pulse is set for one gallon Assuming the pulse widt...

Page 99: ...independently configured for one of the following options Net increments with forward flow and decrements with reverse flow reverse flow must be enabled Reverse total will only increment with reverse flow if reverse flow is enabled Forward total will only increment with forward flow All totalizer values will be reset if line size is changed This will happen even if the totalizer reset control is s...

Page 100: ...alizer B Totalizers Config Control Total B Total B Config Direction Totalizer C Totalizers Config Control Total C Total C Config Direction Configure the direction for the totalizers as either Net Forward or Reverse Totalizer units LOI menu path Totalizer A Totalizers Config Control Total A Total A Config TotA Units Totalizer B Totalizers Config Control Total B Total B Config TotB Units Totalizer C...

Page 101: ...Config Totalizer C Totalizers Config Control Total C Total C Config TotC Reset Config Configure if the totalizer is non resettable or if it can be reset through the reset commands Reset individual totalizer LOI menu path Totalizer A Totalizers Config Control Total A Reset Total A Totalizer B Totalizers Config Control Total B Reset Total B Totalizer C Totalizers Config Control Total C Reset Total C...

Page 102: ...ig Control Security LOI Control LOI Reset Enable disable the ability to reset the totalizers through the LOI Totalizer write protection LOI menu path Totalizers Config Control Security Write Protect In addition to controlling the LOI capability to start stop and reset the totalizers specific write protect functionality can also be configured adding an additional level of security to the totalizers...

Page 103: ...scription of the available auxiliary functions is provided below Discrete input options Channel 1 only PZR Positive Zero Return When conditions are met to activate the input the transmitter will force the output to zero flow Net Total Reset When conditions are met to activate the input the transmitter will reset the net total value to zero Discrete output options Reverse Flow The output will activ...

Page 104: ...ete output on terminals 5 and 6 Note The transmitter must have been ordered with the auxiliary output suite option code AX to have access to this functionality Discrete input 1 LOI menu path Detailed Setup Output Config DI DO Config DI O 1 DI 1 This parameter displays the configuration for channel 1 when used as a discrete input Discrete output 1 LOI menu path Detailed Setup Output Config DI DO Co...

Page 105: ...itter will generate a HART alert when the defined conditions are met If a discrete output is configured for flow limit the discrete output will activate when the conditions for mode are met OFF The transmitter will not generate an alert for the flow limit Mode LOI menu path Flow 1 Detailed Setup Output Config DI DO Config Flow Limit 1 Mode 1 Flow 2 Detailed Setup Output Config DI DO Config Flow Li...

Page 106: ...of alert status The hysteresis value is used for both flow limit 1 and flow limit 2 Changing this parameter under the configuration parameters for one channel will cause it to also change in the other channel Total limit Configure the parameters that will determine the criteria for activating a HART alert if Totalizer A falls within a set of configured criteria This functionality can be used for o...

Page 107: ...alizer value is between the high limit and low limit set points Out of range The HART alert will activate when the totalizer value exceeds the high limit set point or falls below the low limit set point Total high limit LOI menu path Detailed Setup Output Config DI DO Config Total Limit Tot Hi Limit Set Totalizer A to a value that corresponds to the high limit set point for the total high limit al...

Page 108: ... Limit 1 Electrode Coat Limit 2 Continuous Meter Verification 8 3 Configure HART The transmitter has four HART variables available as outputs The variables can be configured for dynamic readings including flow total and diagnostic values The HART output can also be configured for burst mode or multi drop communication if required 8 3 1 Variable mapping Variable mapping allows configuration of the ...

Page 109: ...ART Tri Loop to convert the HART signal to an analog output Options available for mapping to this variable can be found in Table 8 5 Available Variables Table 8 5 Flow Rate Empty Pipe Value Pulse Output Transmitter Velocity Deviation Totalizer A Electrode Coating Value Totalizer B Electrode Resistance Totalizer C Coil Resistance Value Electronics Temperature Coil Inductance Value Line Noise Coil B...

Page 110: ...d Burst mode is a specialized function used in very specific applications The burst mode function enables you to select the variables that are broadcast while in the burst mode Burst mode enables you to set the burst mode as OFF or ON OFF Turns burst mode off no data are broadcast over the loop ON Turns burst mode on data selected under burst option are broadcast over the loop Additional burst mod...

Page 111: ...lines of information Choose one of the following options Flowrate of Span Flow Total A Span Total A Flow Total B Span Total B Flow Total C Span Total C Language Use language to configure the display language shown on the LOI Choose one of the following options English Spanish Portuguese German French LOI error mask Use LOI error mask to turn off the analog output power error message AO No Power Th...

Page 112: ...1 Flow display LOI menu path Detailed Setup LOI Config Flow Display Use flow display to configure the parameters that will appear on the LOI flowrate screen The flowrate screen displays two lines of information 8 4 2 Language LOI menu path Detailed Setup LOI Config Language Use language to configure the display language shown on the LOI 8 4 3 Backlight control LOI menu path Detailed Setup LOI Conf...

Page 113: ...quency Use coil drive frequency to change the pulse rate of the coils 5 Hz The standard coil drive frequency is 5 Hz which is sufficient for nearly all applications 37 Hz If the process fluid causes a noisy or unstable output increase the coil drive frequency to 37 5 Hz If the 37 Hz mode is selected perform the auto zero function for optimum performance See Section 10 5 2 8 5 2 Process density LOI...

Page 114: ...a step change in flow rate It is most often used to smooth fluctuations in output 8 5 6 Signal processing The transmitter contains several advanced functions that can be used to stabilize erratic outputs caused by process noise The signal processing menu contains this functionality If the 37 Hz coil drive mode has been set and the output is still unstable the damping and signal processing function...

Page 115: ...o a different unit of measure the conversion factor is the number of base units in the new unit If you are converting from gallons to barrels and there are 31 gallons in a barrel the conversion factor is 31 8 6 3 Base time unit LOI menu path Basic Setup Flow Units Special Units Base Time Unit Base time unit provides the time unit from which to calculate the special units For example if your specia...

Page 116: ...g you define will not appear Four characters are available to store the new units designation The LOI will display the four character designation as configured To display flow in acre feet per day and acre foot is equal to 43560 cubic feet the procedure would be 1 Set the volume unit to ACFT 2 Set the base volume unit to ft3 3 Set the conversion factor to 43560 4 Set the time base unit to Day 5 Se...

Page 117: ...t detect and warn of abnormal situations throughout the life of the meter from installation to maintenance and meter verification With Rosemount magnetic flowmeter diagnostics enabled plant availability and throughput can be improved and costs through simplified installation maintenance and troubleshooting can be reduced Basic diagnostics availability Table 9 1 Diagnostic name Diagnostic category ...

Page 118: ...creen flow and procedures on how to respond to the diagnostics messages 9 2 Licensing and enabling All advanced diagnostics are licensed by ordering option code DA1 DA2 or both In the event that a diagnostic option is not ordered advanced diagnostics can be licensed in the field through the use of a license key Each transmitter has a unique license key specific to the diagnostic option code A tria...

Page 119: ...s Diag Controls Empty Pipe The tunable empty pipe detection diagnostic can be turned on or off as required by the application The empty pipe diagnostic is shipped turned On by default 9 3 1 Tunable empty pipe parameters The tunable empty pipe diagnostic has one read only parameter and two parameters that can be custom configured to optimize the diagnostic performance Empty pipe EP value LOI menu p...

Page 120: ...mpty pipe The tunable empty pipe diagnostic is set at the factory to properly diagnose most applications If this diagnostic activates the following procedure can be followed to optimize the empty pipe diagnostic for the application Procedure 1 Record the empty pipe value with a full pipe condition Example Full reading 0 2 2 Record the empty pipe value with an empty pipe condition Example Empty rea...

Page 121: ...ure of the electronics This is a read only value 9 5 Ground wiring fault detection The transmitter continuously monitors signal amplitudes over a wide range of frequencies For the ground wiring fault detection diagnostic the transmitter specifically looks at the signal amplitude at frequencies of 50 Hz and 60 Hz which are the common AC cycle frequencies found throughout the world If the amplitude ...

Page 122: ...ocess noise detection The high process noise diagnostic detects if there is a process condition causing an unstable or noisy reading that is not an actual flow variation A common cause of high process noise is slurry flow like pulp stock or mining slurries Other conditions that cause this diagnostic to activate are high levels of chemical reaction or entrained gas in the liquid If unusual noise or...

Page 123: ...uency of 37 Hz This is a read only value This number is a measure of the signal strength at 37 Hz relative to the amount of process noise If the transmitter is operating in 37 Hz mode and the signal to noise ratio remains below 25 for one minute then the high process noise diagnostic alert will activate 9 7 Coated electrode detection The coated electrode detection diagnostic provides a means of mo...

Page 124: ...t LOI menu path Diagnostics Advanced Diag Elec Coat EC Limit 1 Set the criteria for the electrode coating limit 1 which indicates when coating is starting to occur but has not compromised the flow measurement The default value for this parameter is 1000 k Ohm Electrode coating EC level 2 limit LOI menu path Diagnostics Advanced Diag Elec Coat EC Limit 2 Set the criteria for the electrode coating l...

Page 125: ...igh alarm level 9 8 1 Initiating 4 20 mA loop verification LOI menu path Diagnostics Advanced Diag 4 20mA Verify 4 20mA Verify The 4 20 mA loop verification diagnostic can be initiated as required by the application If the advanced diagnostics suite 2 DA2 Option was ordered then the 4 20 mA loop verification diagnostic will be available If DA2 was not ordered or licensed this diagnostic is not ava...

Page 126: ...process This diagnostic test provides a review of the transmitter and sensor s critical parameters as a means to document verification of calibration The results of this diagnostic provide the deviation amount from expected values and a pass fail summary against user defined criteria for the application and conditions The SMART Meter Verification diagnostic can be configured to run continuously in...

Page 127: ...coil inductance is a measurement of the magnetic field strength This value is used as a baseline to determine if a sensor calibration shift has occurred Electrode circuit resistance LOI menu path Diagnostics Advanced Diag Meter Verif Sensr Baseline Val ues Electrode Res The electrode circuit resistance is a measurement of the electrode circuit health This value is used as a baseline to determine i...

Page 128: ... 3 SMART Meter Verification test criteria The Smart Meter Verification diagnostic provides the ability to customize the test criteria to which the verification must be tested The test criteria can be set for each of the flow conditions discussed above No flow limit LOI menu path Diagnostics Advanced Diag Meter Verif Test Criteria No Flow Set the test criteria for the no flow condition The factory ...

Page 129: ...nostic will not be available This method will initiate the manual meter verification test 9 10 1 Test conditions LOI menu path Diagnostics Advanced Diag Meter Verif Run Meter Ver Test Condition SMART Meter Verification can be initiated under three possible test conditions This parameter is set at the time that the sensor baseline or SMART Meter Verification test is manually initiated No flow Run t...

Page 130: ...ibration are verified to the percentage associated with the test condition selected when the test was initiated This setting applies to manually initiated tests only Transmitter Run the SMART Meter Verification test on the transmitter only This results in the verification test only checking the transmitter calibration to the limits of the test criteria selected when the verification test was initi...

Page 131: ...ously monitor the transmitter calibration by enabling this continuous SMART Meter Verification parameter Analog output LOI menu path Diagnostics Diag Controls Cont Meter Ver Analog Output Continuously monitor the analog output signal by enabling this continuous SMART Meter Verification parameter 9 12 SMART Meter Verification test results If the SMART Meter Verification test is manually initiated t...

Page 132: ...e results are displayed in the order found in the table below Each parameter displays a value used by the diagnostic to evaluate meter health Manual Smart Meter Verification Test Parameters Table 9 3 Parameter LOI menu path Diagnostics Varia bles MV Results Manual Results 1 Test Condition Test Condition 2 Test Criteria Test Criteria 3 8714i Test Result MV Results 4 Simulated Velocity Sim Velocity ...

Page 133: ...rif Measure ments Manual Measure Coil Resist Continuous Diagnostics Advanced Diag Meter Verif Meas urements Continual Meas Coil Resist The coil circuit resistance is a measurement of the coil circuit health This value is compared to the coil circuit resistance baseline measurement taken during the sensor signature process to determine coil circuit health This value can be continuously monitored us...

Page 134: ...ity is a measurement of the simulated velocity signal This value is compared to the simulated velocity to determine transmitter calibration deviation This value can be continuously monitored using continuous SMART Meter Verification Flow simulation deviation LOI menu path Manual Diagnostics Variables MV Results Manual Results Flow Sim Dev Continuous Diagnostics Variables MV Results Continual Res F...

Page 135: ...he analog output verification test This value can be continuously monitored using continuous SMART Meter Verification 9 14 Optimizing the SMART Meter Verification The SMART Meter Verification diagnostic can be optimized by setting the test criteria to the desired levels necessary to meet the compliance requirements of the application The following examples below will provide some guidance on how t...

Page 136: ...t set the following manual meter verification test criteria two percent for no flow three percent for flowing full and four percent for empty pipe In this case the maximum test criterion is four percent so the test criteria for continuous SMART Meter Verification should be set to four percent If the tolerance band is set too tightly under empty pipe conditions or noisy flowing conditions a false f...

Page 137: ...n verification results Sensor calibration verification results Simulated Velocity Sensor Deviation _______________________ ______________ Actual Velocity Sensor Test PASS FAIL NOT TESTED Deviation Coil Circuit Test PASS FAIL NOT TESTED Transmitter PASS FAIL NOT TESTED Electrode Circuit Test PASS FAIL NOT TESTED Summary of Calibration Verification results Verification Results The result of the flow...

Page 138: ...Advanced Diagnostics Configuration 132 Rosemount 8732EM Transmitter with HART Protocol Reference Manual ...

Page 139: ...requency 37 Hz vs 5 Hz to isolate the flow signal from the process noise the microprocessor has digital signal processing that is capable of rejecting the noise specific to the application This section explains the different types of process noise provides instructions for optimizing the flow reading in noisy applications and provides a detailed description of the digital signal processing functio...

Page 140: ...s noise profiles 1 f noise This type of noise has higher amplitudes at lower frequencies but generally degrades over increasing frequencies Potential sources of 1 f noise include chemical mixing and slurry flow particles rubbing against the electrodes Spike noise This type of noise generally results in a high amplitude signal at specific frequencies which can vary depending on the source of the no...

Page 141: ...protectors or a process reference electrode are being used in lined or non conductive piping The causes of unstable transmitter output can usually be traced to extraneous voltages on the measuring electrodes This process noise can arise from several causes including electrochemical reactions between the fluid and the electrode chemical reactions in the process itself free ion activity in the fluid...

Page 142: ...ty error of 5 to10 at1 ft s 0 3 m s While the output level will be offset by the error the repeatability will not be affected 10 5 3 Digital signal processing DSP LOI menu path Detailed Setup Signal Processing The transmitter contains several advanced functions that can be used to stabilize erratic outputs caused by process noise The signal processing menu contains this functionality If the 37 Hz ...

Page 143: ...ers that make up signal processing number of samples maximum percent limit and time limit are described below Number of samples LOI menu path Detailed Setup Signal Processing Main Config DSP Samples The number of samples sets the amount of time that inputs are collected and used to calculate the average value Each second is divided into tenths with the number of samples equaling the number of incr...

Page 144: ... Setting the time limit forces the transmitter to clear the value of the running average and re establish the output and average at the new flow rate once the time limit has elapsed This parameter limits the response time added to the loop A suggested time limit value of two seconds is a good starting point for most applicable process fluids This parameter can be configured for a value between 0 6...

Page 145: ...ng average and is passed on as a part of the average value to the output 2 This signal is outside the tolerance band and therefore is held in memory until the next input can be evaluated The running average is provided as the output 3 The previous signal currently held in memory is simply rejected as a noise spike since the next flow input signal is back within the tolerance band This results in c...

Page 146: ... the new level input an algorithm is provided This is the time limit parameter The user can set this parameter to eliminate the slow ramping of the output toward the new input level Digital Signal Processing 140 Rosemount 8732EM Transmitter with HART Protocol Reference Manual ...

Page 147: ... follow these maintenance guidelines could result in death or serious injury Installation and servicing instructions should be performed by qualified personnel only Do not perform any servicing other than that contained in the operating instructions Verify the operating environment of the sensor and transmitter is consistent with the appropriate hazardous area approval Do not connect the transmitt...

Page 148: ...degree increments to provide the best viewing position Rotate the LOI to the desired orientation taking care to not exceed 360 degrees of rotation Exceeding 360 degrees of rotation could damage the LOI cable and or connector 6 Once the serial connector is installed on the electronics stack and the LOI is oriented in the desired position tighten the three mounting screws 7 Install the extended cove...

Page 149: ...MADE IN MODEL S N TAG SUPPL Y OUTPUT MFG D ATE 32 L100 0041 AC 8732EMXXXXXXXXXXXX XXXX XXX XXXX XXXXXXXX X A A Verify model numbers Transmitter Housing Electronics Board Identification Figure 11 3 A Key indicators B 8732EM housing correct C 8732ES housing incorrect Maintenance Reference manual 143 ...

Page 150: ...cation of the model number If the model is 8732C 8742C 8732ES or some other model then these electronics are not compatible with the enclosure If you have one of these transmitters a full replacement transmitter will be required Consult the 8700M Product Data Sheet 00813 0100 4444 for details on ordering a new transmitter 2 Verify the electronics board inside the housing is green and looks like th...

Page 151: ...omponent To remove the socket module loosen the two mounting screws and pull up on the socket module from the base When removing the socket module do not pull on the wires See Figure 11 5 Socket Module Warning Figure 11 5 11 5 1 Replacing an integral mount socket module Prerequisites The integral mount socket module is shown in Figure 11 6 To gain access to the socket module the transmitter must b...

Page 152: ...g the socket module do not pull on the wires See Figure 11 5 Installing an integral mount socket module 1 To insert a new integral mount socket module press the base into its keyed position and tighten the two mounting screws 2 The coil and electrode cables are fed through the bottom opening of the transmitter and plugged into the face of the electronics 3 The coil and electrode cables are keyed s...

Page 153: ...unction box cover to gain access to the remote cabling 3 To disconnect the terminal block from the junction box housing remove the two mounting screws and the two divider mounting screws if applicable 4 Pull up on the terminal block to expose the socket module base 5 To remove the socket module loosen the two mounting screws and pull up on the socket module from the base 6 When removing the socket...

Page 154: ...t the remote cabling connected to the terminal block 3 To disconnect the terminal block from the junction box housing remove the two mounting screws and the two divider mounting screws if applicable 4 Pull up on the terminal block to expose the connecting wires 5 To remove the terminal block unclip both wire connectors Installing a terminal block 1 Clip the connecting wires to the back of the term...

Page 155: ...y The 4 20mA trim is now complete The D A trim can be repeated to check the results Alternatively the analog output test can also be used to verify loop performance 11 6 2 Scaled D A trim A scaled D A trim enables calibration of the flowmeter analog output using a different scale than the standard 4 20mA output scale Non scaled D A trimming described above is typically performed using an ammeter w...

Page 156: ...Standard change verify the following five parameters in the transmitter Calibration Number 1000015010000000 Units ft s PV URV 20mA 30 00 ft s PV LRV 4mA 0 ft s Coil Drive Frequency 5Hz Before changing any of the configuration parameters be sure to record the original values so that the transmitter can be returned to the original configuration prior to being placed back into operation Failure to re...

Page 157: ...anufacturer complete the following steps for in process calibration Refer to Appendix D Procedure 1 Determine the flow rate of the process fluid in the sensor Note The flow rate in the line can be determined by using another sensor in the line by counting the revolutions of a centrifugal pump or by performing a bucket test to determine how fast a given volume is filled by the process fluid 2 Compl...

Page 158: ...Maintenance 152 Rosemount 8732EM Transmitter with HART Protocol Reference Manual ...

Page 159: ... the troubleshooting process Instructions and procedures in this section may require special precautions to ensure the safety of the personnel performing the operations Read the following safety messages before performing any operation described in this section Refer to these warnings when appropriate throughout this section The transmitter performs self diagnostics on the entire magnetic flowmete...

Page 160: ...y of the required Material Safety Data Sheet MSDS for each hazardous substance identified must be included with the returned goods 12 3 Installation check and guide Use this guide to check new installations of Rosemount magnetic flowmeter systems that appear to malfunction 12 3 1 Transmitter Checking the transmitter before applying power Prerequisites Before applying power to the magnetic flowmete...

Page 161: ...for any damage including inside the remote junction box if applicable 3 For horizontal flow installations ensure that the electrodes remain covered by process fluid For vertical or inclined installations ensure that the process fluid is flowing up into the sensor to keep the electrodes covered by process fluid 4 Verify the flow arrow is pointing in the same direction as forward flow 5 Ensure the g...

Page 162: ... protectors Refer to the Rosemount Magnetic Flowmeter Material Selection Guide 00816 0100 3033 Technical Note for details 5 If the process is electrolytic or has cathodic protection refer to the Installation and Grounding of Magmeters in Typical and Special Applications 00840 2400 4727 Technical Note for special installation requirements 12 4 Diagnostic messages Problems in the magnetic flowmeter ...

Page 163: ...low rate through sensor is significant ly different than value entered during Universal Auto Trim routine Verify flow in sensor and perform universal auto trim calibration Incorrect calibration number entered into transmitter for Universal Auto Trim routine Replace sensor calibration number with 1000005010000000 Wrong sensor size selected Correct sensor size setting see Section 5 2 Sensor failure ...

Page 164: ...0000 Calibrator is not set to 30 FPS Change calibrator setting to 30 FPS Bad calibrator or calibrator cable Replace calibrator and or calibrator cable Coil Over Current Improper wiring Check coil drive wiring and sensor coilsPerform sen sor tests see Section 12 7 Transmitter failure Replace the electronics stack Coil Power Limit Improper wiring Check coil drive wiring and sensor coils Perform sens...

Page 165: ...erify sensor is full Enable empty pipe detection High Process Noise Slurry flows mining pulp stock Decrease the flow rate below 10 ft s 3 m s Complete the possible solutions listed under Section 12 4 3 Chemical additives upstream of the sensor Move injection point downstream of the sensor or move the sensor to a new location Complete the possible solutions listed under Section 12 4 3 Electrode not...

Page 166: ...rective action 8714i Failed Transmitter calibration verification test failed Verify pass fail criteria Rerun SMART Meter Verification 8714i under no flow conditions Verify calibration using 8714 Calibration Standard Perform digital trim Replace electronics board Sensor calibration test failed Verify pass fail criteria Rerun SMART Meter Verification 8714i Perform sensor tests see Section 12 7 Senso...

Page 167: ...of Spec Unstable flow rate during the verifica tion test or noisy process Run manual transmitter verification test with no flow and a full pipe Transmitter drift or faulty electronics Verify transmitter electronics with 8714D Calibra tion Standard The dial on the 8714D should be set to 30 ft s 9 14 m s The transmitter should be set up with the nominal calibration number 1000015010000000 and 5 Hz c...

Page 168: ...ctrode at the top of the pipe 3 Decrease the sensitivity by setting the empty pipe trigger level to a value of at least 20 counts above the empty pipe value read with a full pipe 4 Decrease the sensitivity by increasing the empty pipe counts to compensate for process noise The empty pipe counts is the number of consecutive empty pipe value readings above the empty pipe trigger level required to se...

Page 169: ...y Spike noise This type of noise generally results in a high amplitude signal at specific frequencies which can vary depending on the source of the noise Common sources of spike noise include chemical injections directly upstream of the flowmeter hydraulic pumps and slurry flows with low concentrations of particles in the stream The particles bounce off of the electrode generating a spike in the e...

Page 170: ...ng in the flow measurement and control loop while also stabilizing the reading to minimize valve actuation 2 Increase damping to stabilize the signal refer to Section 8 5 5 This will add response time to the control loop 3 Move to a Rosemount High Signal flowmeter system This flowmeter will deliver a stable signal by increasing the amplitude of the flow signal by ten times to increase the signal t...

Page 171: ... operational limits of the meter Verify process fluid conductivity Schedule maintenance to clean the electrodes Use bullet nose electrodes Replace the meter with a smaller diam eter meter to increase the flow velocity to above 3 ft s 1 m s 12 4 5 Troubleshooting 4 20 mA loop verification In the event that the 4 20 mA Loop Verification fails use the following table to determine the appropriate cour...

Page 172: ...n 8714i Perform the sensor checks detailed in Section 12 6 Remove the sensor and send back for evaluation and or recalibration Coil Circuit Health Moisture in the sensor ter minal block Shorted Coil Electrode Circuit Health Electrode resistance base line was not taken after in stallation Test condition was not se lected properly Moisture in the sensor ter minal block Coated electrodes Shorted elec...

Page 173: ...tage to analog output Verify analog output supply voltage Perform analog loop test Output at 20 8 mA Transmitter not ranged properly Reset the transmitter range values see Section 5 2 Check tube size setting in transmitter and make sure it matches the actual tube size see Section 5 2 Output at alarm level Electronics failure Cycle power If alarm is still present verify transmit ter operation with ...

Page 174: ...l sales office about updating to the latest revision of software Error Messages on LOI or Handheld Communica tor Many possible causes depending upon the message See Table 12 1 Table 12 2 and Table 12 3 for the LOI or Handheld Communicator messages Discrete input does not register Input signal does not provide enough counts Verify that the discrete input provided meets the re quirements in Section ...

Page 175: ...no flow and perform the auto zero function Sensor failure shorted electrode Perform the sensor tests see Section 12 7 Sensor failure shorted or open coil Perform the sensor tests see Section 12 7 Transmitter failure Verify transmitter operation with an 8714 Calibra tion Standard or replace the electronics board Noisy Process Chemical additives upstream of mag netic flowmeter See Section 12 4 3 Mov...

Page 176: ... and grounding procedures High local magnetic or electric fields Move magnetic flowmeter 20 25 ft away is usually acceptable Control loop improperly tuned Check control loop tuning Sticky valve look for periodic oscilla tion of meter output Service valve Sensor failure Perform the sensor tests See Section 12 7 Analog output loop problem Check that the 4 to 20 mA loop matches the digital value Perf...

Page 177: ...ils four pins for the electrodes and two pins for the process reference Each connection point has two pins associated for redundant continuity See Figure 12 2 The best location for testing the sensor components is taking measurements directly on the feed through pins Direct measurement on the pins eliminates the possibility of an erroneous measurement caused by a bad socket module or remote wiring...

Page 178: ...mount transmitters and one for remote mount transmitters See Figure 12 3 and Figure 12 4 The socket module is a replaceable component If test measurements taken through the socket module show a failure remove the socket module and confirm measurements directly on the feed through pins of the sensor adapter To remove the socket module refer to Chapter 11 Socket Module Integral Mount Figure 12 3 Tro...

Page 179: ...inaccessible take measurements at the sensor terminal block or through remote cabling as close to the sensor as possible Readings taken through remote cabling that is more than 100 feet 30 meters in length may provide incorrect or inconclusive information and should be avoided The expected values in the test below assume the measurements have been taken directly at the pins Test A Sensor coil Tabl...

Page 180: ...l block Remove sensor and dry Clean terminal block Confirm with sensor coil test Test D Electrode to electrode shield Table 12 11 Test conditions Expected value Potential cause Corrective action Location installed Required equipment LCR Set to Resistance and 120 Hz Measuring at connections 18 and 17 R1 19 and 17 R2 R1 and R2 should be stable R1 R2 300Ω Unstable R1 or R2 values con firm coated elec...

Page 181: ...process reference ground per Section 3 4 To test the sensor a multimeter capable of measuring conductance in nanoSiemens is preferred Conductance is the reciprocal of resistance Or 12 8 Uninstalled sensor tests Sensor troubleshooting can also be performed on an uninstalled sensor If test results from installed sensor tests are inconclusive the next step is remove the sensor and perform the tests o...

Page 182: ... wall 1 When the connection head is in the vertical upright position and the flow arrow see Section 3 2 3 on the connection head flange points to the right the front of the meter will be facing towards you Electrode 18 is on the front of the meter If you cannot determine the front of the meter measure both electrodes One electrode should result in an open reading while the other electrode should b...

Page 183: ...ddresses Worldwide flow support emerson com Asia Pacific APflow support emerson com Middle East and Africa FlowTechnicalSupport emerson com North and South America Europe and Middle East Asia Pacific United States 800 522 6277 U K 0870 240 1978 Australia 800 158 727 Canada 1 303 527 5200 The Netherlands 31 0 318 495 555 New Zealand 099 128 804 Mexico 41 0 41 7686 111 France 0800 917 901 India 800 ...

Page 184: ... and serial numbers and will provide a Return Material Authorization RMA number The center will also ask for the name of the process material to which the product was last exposed Mishandling products exposed to a hazardous substance may result in death or serious injury If the product being returned was exposed to a hazardous substance as defined by OSHA a copy of the required Material Safety Dat...

Page 185: ...of the Rosemount 8700M Magnetic Flowmeter Platform Table A 1 provides an overview of the Rosemount 8732EM Transmitter Table A 2 provides an overview of the Rosemount 8700M Sensor products Rosemount 8732EM Transmitter Specifications Table A 1 Model 8732EM Base accuracy 1 0 25 Standard 0 15 High Accuracy Option Mounting Integral or Remote Power supply Global AC or DC User interface 4 Optical Switch ...

Page 186: ...to 200 mm Design features Compact Light Weight Detailed specifications Section A 4 Ordering information Product Data Sheet Model 8721 Style Hygienic sanitary Base accuracy 1 0 5 Standard 0 25 High Accuracy Op tion Line sizes in to 4 in 15 mm to 100 mm Design features 3 A and EHEDG CIP SIP Detailed specifications Section A 5 Ordering information Product Data Sheet 1 For complete accuracy specificat...

Page 187: ...les Better chemical resistance than polyurethane Typically applied in water with chemicals and sea water Preferred liner for high pressure ASME B16 5 Class 900 Process temperature 0 to 176 F 18 to 80 C Linatex Rubber Limited chemical resistance especially in acids Very good abrasion resistance for large particles Softer material than polyurethane and neoprene Typically applied in mining slurries P...

Page 188: ...cations Not recommended for hydrofluoric or sulfuric acid Tungsten Car bide coated Limited chemical resistance Best abrasion resistance High concentration slurries Preferred electrode for oil and gas fracturing applications Electrode Type Table A 5 Electrode type General characteristics Standard Meas urement Lowest cost Good for most applications Measurement Reference Elec trode Also see Table A 6...

Page 189: ...ity process fluids Cathodic or electrolysis applications that may have stray currents in or around the process Variety of materials for process fluid compatibility Lining Protec tors Protect upstream edge of sensor from abrasive fluids Permanently installed on sensor Protect liner material from over torquing of flange bolts Provide ground path and eliminate need for grounding rings or reference el...

Page 190: ...able between 39 and 39 ft s 12 to 12 m s Conductivity limits Process liquid must have a conductivity of 5 microSiemens cm 5 micromhos cm or greater Power supply 90 250VAC 50 60Hz 12 42VDC or 12 30VDC Line power fuses 90 250VAC systems 2 amp quick acting Bussman AGC2 or equivalent 12 42VDC systems 3 amp quick acting Bussman AGC3 or equivalent 12 30VDC systems 3 amp quick acting Bussman AGC3 or equi...

Page 191: ...190 210 230 250 A A Supply current amps B Power supply VAC Apparent power Figure A 2 90 20 22 24 26 28 30 34 32 110 130 150 170 B 190 210 230 250 A A Apparent power VA B Power supply VAC DC power supply requirements Standard DC units powered by 12VDC power supply may draw up to 1 2A of current steady state Low power DC units may draw up to 0 25A of current steady state Peak inrush is 42A at 42VDC ...

Page 192: ...ing access to all diagnostic capabilities Because of the reduced coil current flow measurement accuracy is reduced to 1 of rate for low power systems Table A 8 shows the power consumption that can be expected for various configurations Due to the reduced coil current sensor size is limited to a maximum line size of 10 in 250 mm The low power option is available with DC power only option code 3 and...

Page 193: ...ator interface 4 to 140 F 20 to 60 C with local operator interface The Local Operator Interface LOI will not display at temperatures below 20 C Storage 58 to 185 F 50 to 85 C without local operator interface 22 to 176 F 30 to 80 C with local operator interface Humidity limits 0 95 RH to 140 F 60 C Altitude 2000 meters maximum Enclosure rating Type 4X IEC 60529 IP66 transmitter Transient protection...

Page 194: ... and the Field Communicator Damping Adjustable between 0 and 256 seconds A 2 2 Advanced diagnostics capabilities Basic Self test Transmitter faults Analog output test Pulse output test Tunable empty pipe Reverse flow Coil circuit fault Electronics temperature Process diagnostics DA1 Ground wiring fault High process noise Electrode coating diagnostic Smart Meter Verification DA2 Smart Meter Verific...

Page 195: ...lue Full scale continuously adjustable between 39 and 39 ft s 12 to 12 m sec 1 ft s 0 3 m s minimum span HART Communications is a digital flow signal The digital signal is superimposed on the 4 20mA signal and is available for the control system interface A minimum of 250 ohms loop resistance is required for HART communications Analog alarm mode High or low alarm signal is user selectable via the ...

Page 196: ...e switch closure to indicate either Reverse flow Activates switch closure output when reverse flow is detected Zero flow Activates switch closure output when flow goes to 0 ft s or below low flow cutoff Empty pipe Activates switch closure output when an empty pipe condition is detected Transmitter faults Activates switch closure output when a transmitter fault is detected Flow limit 1 flow limit 2...

Page 197: ...UP arrow for 3 seconds and follow the on screen instructions Display auto lock can be configured from the LOI with the following settings OFF 1 Minute or 10 Minutes Sensor compensation Rosemount sensors are calibrated in a flow lab at the factory and are assigned a calibration number The calibration number must be entered into the transmitter enabling interchangeability of sensors without calculat...

Page 198: ... 0 04 to 39 ft s 0 01 to 12 m s Optional high accuracy 0 15 of rate 1 0 mm sec from 0 04 to 13 ft s 0 01 to 4 m s 0 18 of rate above 13 ft s 4 m s 0 0 0 5 1 0 1 5 2 0 2 5 3 1 2 4 6 8 10 12 6 13 0 25 0 15 20 27 33 40 B A A Percentage of rate B Velocity in ft s m s Rosemount 8721 Sensor Standard system accuracy 5 For sensor sizes greater than 12 in 300 mm the high accuracy is 0 25 of rate from 3 to ...

Page 199: ...cification for other manufacturers sensors calibrated in the process line Analog output effects Analog output has the same accuracy as frequency output plus an additional 4 μ A at room temperature Repeatability 0 1 of reading Response time analog output 20 ms max response time to step change in input Stability 0 1 of rate over six months Ambient temperature effect 0 25 change over operating temper...

Page 200: ...or up to 14 AWG wire Safety grounding screws External stainless assembly M5 internal 8 32 No 8 Vibration rating Integral mount 2G per IEC 61298 Remote mount 5G per IEC 61298 Dimensions See Product Data Sheet Weight Rosemount 8732EM Aluminum Approximately 7 lbs 3 2 kg 316 stainless steel Approximately 23 lbs 10 5 kg Add 1 pound 0 5 kg for local operator interface A 3 8705 M Flanged Sensor Specifica...

Page 201: ...ainless design 6 Pressure limits See Process temperature limits Vacuum limits PTFE lining Full vacuum to 350 F 177 C through 4 in 100 mm line sizes Consult Technical Support for vacuum applications with line sizes of 6 inches 150 mm or larger All other standard sen sor lining materials Full vacuum to maximum material temperature limits for all available line sizes Submergence protection IP68 The r...

Page 202: ...0 psi 215 psi Class 300 740 psi 675 psi 655 psi 645 psi Class 600 3 1000 psi 800 psi 700 psi 650 psi Class 600 4 1480 psi 1350 psi 1315 psi 1292 psi Class 900 2220 psi 2025 psi 1970 psi 1935 psi Class 1500 3705 psi 3375 psi 3280 psi 3225 psi Class 2500 6170 psi 5625 psi 5470 psi 5375 psi 304 Stainless Steel Class 150 275 psi 235 psi 205 psi 190 psi Class 300 720 psi 600 psi 530 psi 500 psi Class 6...

Page 203: ...Pressure 29 to 50 C 20 to 122 F 100 C 212 F 150 C 302 F 175 C 347 F Carbon Steel PN 10 10 bar 10 bar 9 7 bar 9 5 bar PN 16 16 bar 16 bar 15 6 bar 15 3 bar PN 25 25 bar 25 bar 24 4 bar 24 0 bar PN 40 40 bar 40 bar 39 1 bar 38 5 bar 304 Stainless Steel PN 10 9 1 bar 7 5 bar 6 8 bar 6 5 bar PN 16 14 7 bar 12 1 bar 11 0 bar 10 6 bar PN 25 23 bar 18 9 bar 17 2 bar 16 6 bar PN 40 36 8 bar 30 3 bar 27 5 ...

Page 204: ...50 30 in to 36 in 750 mm to 900 mm Class 300 30 in to 36 in 750 mm to 900 mm AWWA C207 Class D 30 in and 36 in 750 mm and 900 mm MSS SP44 Class 150 30 in to 36 in 750 mm to 900 mm EN 1092 1 PN10 200 mm to 900mm 8 in to 36 in PN16 100 mm to 900mm 4 in to 36 in PN25 200 mm to 900mm 8 in to 36 in PN40 15 mm to 900mm in to 36 in AS2129 Table D and Table E 15 mm to 900 mm in to 36 in AS4087 PN16 PN21 P...

Page 205: ...ngs are available in 316L SST Nickel Alloy 276 UNS N10276 titanium and tantalum See Product Data Sheet Lining protectors optional Lining protectors can be installed between the flange and the sensor face on both ends of the sensor The leading edge of lining material is protected by the lining protector lining protectors cannot be removed once they are installed Lining protectors are available in 3...

Page 206: ... 5 1 MPa PTFE lining Line sizes 1 5 in 40 mm through 4 in 100 mm Full vacuum to 740 psi 5 1 MPa Consult Technical Support for vacuum applications with line sizes of 6 in 150 mm or larger Submergence protection IP68 The remote mount 8711 M L sensor is rated IP68 for submergence to a depth of 33 ft 10 m for a period of 48 hours IP68 rating requires that the transmitter must be remote mount Installer...

Page 207: ...External stainless assembly M5 internal 8 32 No 8 Process reference electrode optional A process reference electrode can be installed similarly to the measurement electrodes through the sensor lining It will be made of the same material as the measurement electrodes Grounding rings optional Grounding rings can be installed between the flange and the sensor face on both ends of the sensor They have...

Page 208: ... 934 H D Flat washers CS Type A Series N SAE per ANSI B18 2 1 CS DIN 125 All items Clear chromate zinc plated Yellow zinc plated Studs nuts and washers MK3 316 SST Component ASME B16 5 EN1092 1 Studs full thread ASTM A193 Grade B8M Class 1 ASTM A193 Grade B8M Class 1 Hex nuts ASTM A194 Grade 8M ASTM A194 Grade 8M DIN 934 H D Flat washers 316 SST Type A Series N SAE per ANSI B18 2 1 316 SST DIN 125...

Page 209: ...nnecting cable length in remote mount transmitter installations Flow rate range Capable of processing signals from fluids that are traveling between 0 04 and 39 ft s 0 01 to 12 m s for both forward and reverse flow in all sensor sizes Full scale continuously adjustable between 39 and 39 ft s 12 to 12 m s Sensor ambient temperature limits 14 to 140 F 15 to 60 C Process temperature limits PFA lining...

Page 210: ...ten after a few minutes until there are no leaks up to 130 in lbs 14 1 2 Newton meters N m of torque Fittings that continue to leak at a higher torque may be distorted or damaged Compression limiting gaskets are used to meet EHEDG Document 8 These gaskets limit over torque A 5 2 Physical specifications Mounting Integrally mounted transmitters are factory wired and do not require interconnecting ca...

Page 211: ...rd Tri Clamp process connections All connections are PED compliant for group 2 fluids Tri Clamp sanitary coupling IDF Sanitary Coupling screw type IDF specification per BS4825 part 4 ANSI Weld Nipple DIN 11850 Weld Nipple DIN 11851 Imperial and Metric DIN 11864 1 form A DIN 11864 2 form A SMS 1145 Cherry Burrell I Line Process connection material 316L Stainless Steel with Ra 32μ in 0 81μm Optional...

Page 212: ... kg 2 in 50 mm 6 78 lbs 3 08 kg 1 30 lbs 0 591 kg 2 1 2 in 65 mm 8 79 lbs 4 00 kg 1 66 lbs 0 727 kg 3 in 80 mm 13 26 lbs 6 03 kg 2 22 lbs 1 01 kg 4 in 100 mm 21 04 lbs 9 56 kg 3 28 lbs 1 49 kg Aluminum remote junction box Approximately 1 lb 0 45 kg Paint Polyurethane 1 3 to 5 mils SST remote junction box Approximately 2 5 lbs 1 13 kg Unpainted Product Specifications 206 Rosemount 8732EM Transmitte...

Page 213: ...ocument listed below Document number 00825 MA00 0001 Rosemount 8700M Approval Document IECEx and ATEX Document number 00825 MA00 0002 Rosemount 8700M Approval Document Class Division Document number 00825 MA00 0003 Rosemount 8700M Approval Document North America Zone Product Certifications Reference manual 207 ...

Page 214: ...Product Certifications 208 Rosemount 8732EM Transmitter with HART Protocol Reference Manual ...

Page 215: ...dix C Wiring Diagrams Topics covered in this appendix Wiring sensor to transmitter 775 Smart Wireless THUM Adapter wiring diagrams 475 Field Communicator wiring diagrams Wiring Diagrams Reference manual 209 ...

Page 216: ...C 1 Wiring sensor to transmitter Wiring 8732EM using component cable Figure C 1 Wiring Diagrams 210 Rosemount 8732EM Transmitter with HART Protocol Reference Manual ...

Page 217: ...Wiring 8732EM using combination cable Figure C 2 Wiring Diagrams Reference manual 211 ...

Page 218: ... Wireless THUM Adapter wiring diagrams Wiring Diagram 775 Smart Wireless THUM Adapter with 8732EM Internal Analog Power Figure C 3 Wiring Diagrams 212 Rosemount 8732EM Transmitter with HART Protocol Reference Manual ...

Page 219: ...Wiring Diagram 775 Smart Wireless THUM Adapter with 8732EM External Analog Power Figure C 4 Wiring Diagrams Reference manual 213 ...

Page 220: ...475 Field Communicator wiring diagrams Wiring Diagram 475 Field Communicator with 8732EM Internal Analog Power Figure C 5 Wiring Diagrams 214 Rosemount 8732EM Transmitter with HART Protocol Reference Manual ...

Page 221: ...Wiring Diagram 475 Field Communicator with 8732EM External Analog Power Figure C 6 Wiring Diagrams Reference manual 215 ...

Page 222: ...Wiring Diagrams 216 Rosemount 8732EM Transmitter with HART Protocol Reference Manual ...

Page 223: ...tter D 1 Safety messages Instructions and procedures in this section may require special precautions to ensure the safety of the personnel performing the operations Please read the following safety messages before performing any operation described in this section WARNING The transmitter has not been evaluated for use with other manufacturers magnetic flowmeter sensors in hazardous Ex or Classifie...

Page 224: ...niversal transmitter to the existing sensor using the appropriate wiring diagram from this appendix If the sensor you are using is not listed in this appendix contact Rosemount technical support for more details on the application of the universal capabilities 3 Configure the transmitter following the guidelines in Chapter 7 and Chapter 8 setting up parameters as needed One of the key configuratio...

Page 225: ... that were not calibrated at the factory See Section 11 6 4 D 4 Wiring the universal transmitter The wiring diagrams in this section illustrate the proper connections between the transmitter and most sensors currently on the market Specific diagrams are included for most models and where information for a particular model of a manufacturer is not available a generic drawing pertaining to that manu...

Page 226: ... 18 18 19 19 D 5 2 8705 M and 8711 M L Sensors to 8732EM Transmitter To connect a Rosemount 8705 M or 8711 M L Sensor to a Rosemount 8732EM Transmitter connect coil drive and electrode cables as shown in Figure D 2 CAUTION Do not connect mains or line power to the magnetic flowtube sensor or to the transmitter coil excitation circuit Implementing a Universal Transmitter 220 Rosemount 8732EM Transm...

Page 227: ...711 Sensors 1 1 2 2 3 3 SC 17 17 SE 18 18 19 19 D 5 3 8701 sensor to 8732 transmitter To connect a Rosemount 8701 sensor to a Rosemount 8732 Transmitter connect coil drive and electrode cables as shown in Figure D 3 CAUTION Do not connect mains or line power to the magnetic flowtube sensor or to the transmitter coil excitation circuit Implementing a Universal Transmitter Reference manual 221 ...

Page 228: ...Table D 3 Rosemount 8732 Rosemount 8701 sensors 1 1 2 2 3 3 17 17 18 18 19 19 D 5 4 Connecting sensors of other manufacturers Prerequisites Before connecting another manufacturer s sensor to the transmitter it is necessary to perform the following functions CAUTION Do not connect mains or line power to the magnetic flowtube sensor or to the transmitter coil excitation circuit Implementing a Univer...

Page 229: ...oils wired for 220 V operation are typically wired in parallel and must be rewired in series 7 Use the manufacturer s recommended test procedure for verification of sensor condition to verify the sensor is in good working condition Perform the basic checks a Check the coils for shorts or open circuits b Check the sensor liner for wear or damage c Check the electrodes for shorts leaks or damage 8 C...

Page 230: ...Figure D 1 for actual terminal block configuration drawing Brooks Model 5000 Sensor Wiring Connections Table D 4 Rosemount 8732 Brooks sensors Model 5000 1 COILS 2 COILS 3 COILS GND 17 ELECTRODES SHLD 18 ELECTRODES 19 ELECTRODES D 6 2 Model 7400 sensor to 8732 Transmitter To connect a Model 7400 sensor to a Rosemount 8732 Transmitter connect coil drive and electrode cables as shown in Figure D 5 I...

Page 231: ...ure D 1 for actual terminal block configuration drawing Brooks Model 7400 sensor Wiring Connections Table D 5 Rosemount 8732 Brooks Sensors Model 7400 1 Coils 2 Coils 3 3 17 Shield 18 Electrode 19 Electrode D 7 Endress and Hauser sensors D 7 1 Endress and Hauser sensor to 8732 Transmitter To connect an Endress and Hauser sensor to a Rosemount 8732 Transmitter connect coil drive and electrode cable...

Page 232: ...ote Refer to Figure D 1 for actual terminal block configuration drawing Endress and Hauser Sensor Wiring Connections Table D 6 Rosemount 8732 Endress and Hauser sensors 1 41 2 42 3 14 17 4 18 5 19 7 D 8 Fischer and Porter sensors D 8 1 Model 10D1418 sensor to 8732 Transmitter To connect a Model 10D1418 sensor to a Rosemount 8732 Transmitter connect coil drive and electrode cables as shown in Figur...

Page 233: ... C Rosemount 8732 transmitter Note Refer to Figure D 1 for actual terminal block configuration drawing Fischer and Porter Model 10D1418 Sensor Wiring Connections Table D 7 Rosemount 8732 Fischer and Porter Model 10D1418 sensors 1 L1 2 L2 3 Chassis ground 17 3 18 1 19 2 D 8 2 Model 10D1419 sensor to 8732 Transmitter To connect a Model 10D1419 sensor to a Rosemount 8732 Transmitter connect coil driv...

Page 234: ...r Note Refer to Figure D 1 for actual terminal block configuration drawing Fischer and Porter Model 10D1419 Sensor Wiring Connections Table D 8 Rosemount 8732 Fischer and Porter Model 10D1419 sensors 1 L1 2 L2 3 3 17 3 18 1 19 2 D 8 3 Model 10D1430 sensor remote to 8732 Transmitter To connect a Model 10D1430 sensor remote to a Rosemount 8732 Transmitter connect coil drive and electrode cables as s...

Page 235: ... block configuration drawing Fischer and Porter Model 10D1430 Remote Sensor Wiring Connections Table D 9 Rosemount 8732 Fischer and Porter Model 10D1430 Remote sensors 1 L1 2 8 3 G 17 3 18 1 19 2 D 8 4 Model 10D1430 sensor integral to 8732 Transmitter To connect a Model 10D1430 sensor integral to a Rosemount 8732 Transmitter connect coil drive and electrode cables as shown in Figure D 10 CAUTION D...

Page 236: ...onfiguration drawing Fischer and Porter Model 10D1430 integral Sensor Wiring Connections Table D 10 Rosemount 8732 Fischer and Porter Model 10D1430 Integral sensors 1 L1 2 L2 3 G 17 3 18 1 19 2 D 8 5 Model 10D1465 10D1475 sensors to 8732 Transmitter To connect a Model 10D1465 or 10D1475 sensor integral to a Rosemount 8732 Transmitter connect coil drive and electrode cables as shown in Figure D 11 ...

Page 237: ...onnections D Rosemount 8732 transmitter Note Refer to Figure D 1 for actual terminal block configuration drawing Fischer and Porter Model 10D1465 and 10D1475 Sensor Wiring Connections Table D 11 Rosemount 8732 Fischer and Porter Model 10D1465 and 10D1475 sensors 1 M1 2 MR 3 3 17 3 18 1 19 2 D 8 6 Fischer and Porter sensor to 8732 Transmitter To connect a Fischer and Porter sensor to a Rosemount 87...

Page 238: ...D B A Fischer and Porter sensors B Rosemount 8732 transmitter C Electrode connections D Coil connections E Chassis Note Refer to Figure D 1 for actual terminal block configuration drawing Fischer and Porter Generic Sensor Wiring Connections Table D 12 Rosemount 8732 Fischer and Porter sensors 1 M1 2 M2 3 Chassis ground 17 3 18 1 19 2 Implementing a Universal Transmitter 232 Rosemount 8732EM Transm...

Page 239: ...rcuit Wiring Diagram for Foxboro Series 1800 and Rosemount 8732 Figure D 13 17 18 19 3 2 1 L1 L2 A C D E F G H I J B A Electrode connections B Coil connections C White lead D White shield E Black lead F Inner shield G Black shield H Outer shield I Any shield J Chassis ground Note Refer to Figure D 1 for actual terminal block configuration drawing Foxboro Series1800 Sensor Wiring Connections Table ...

Page 240: ... as shown in Figure D 14 CAUTION Do not connect mains or line power to the magnetic flowtube sensor or to the transmitter coil excitation circuit Wiring Diagram for Foxboro Series 1800 Version 2 and Rosemount 8732 Figure D 14 A C D E F B 17 19 18 3 2 1 L1 L2 A Electrode connections B Coil connections C Blcak lead D White lead E Shield F Chassis ground Note Refer to Figure D 1 for actual terminal b...

Page 241: ... 19 White D 9 3 Series 2800 Sensor to 8732 Transmitter To connect a Series 2800 Sensor to a Rosemount 8732 Transmitter connect coil drive and electrode cables as shown in Figure D 15 CAUTION Do not connect mains or line power to the magnetic flowtube sensor or to the transmitter coil excitation circuit Implementing a Universal Transmitter Reference manual 235 ...

Page 242: ...ctual terminal block configuration drawing Foxboro Series 2800 Sensor Wiring Connections Table D 15 Rosemount 8732 Foxboro Series 2800 Sensors 1 L1 2 L2 3 Chassis Ground 17 Any Shield 18 Black 19 White D 9 4 Foxboro Sensor to 8732 Transmitter To connect a Foxboro Sensor to a Rosemount 8732 Transmitter connect coil drive and electrode cables as shown in Figure D 16 Implementing a Universal Transmit...

Page 243: ...ld F Chassis ground Note Refer to Figure D 1 for actual terminal block configuration drawing Foxboro Generic Sensor Wiring Connections Table D 16 Rosemount 8732 Foxboro sensors 1 L1 2 L2 3 Chassis Ground 17 Any Shield 18 Black 19 White D 10 Kent Veriflux VTC sensor D 10 1 Veriflux VTC sensor to 8732 Transmitter To connect a Veriflux VTC sensor to a Rosemount 8732 Transmitter connect coil drive and...

Page 244: ... 3 4 5 6 T U O R C S 1 G I S 2 G I S 1 2 5 6 T U O R C S A Electrode connections B Coil connections Note Refer to Figure D 1 for actual terminal block configuration drawing Kent Veriflux VTC Sensor Wiring Connections Table D 17 Rosemount 8732 Kent Veriflux VTC sensors 1 2 2 1 3 SCR OUT 17 SCR OUT 18 SIG1 19 SIG2 Implementing a Universal Transmitter 238 Rosemount 8732EM Transmitter with HART Protoc...

Page 245: ...il excitation circuit Generic Wiring Diagram for Kent Sensors and Rosemount 8732 Figure D 18 C A B D 17 18 19 3 2 1 SIG2 SCR OUT 1 2 SIG1 SCR OUT A Kent sensors B Rosemount 8732 transmitter C Electrode connections D Coil connections Note Refer to Figure D 1 for actual terminal block configuration drawing Kent Sensor Wiring Connections Table D 18 Rosemount 8732 Kent sensors 1 1 2 2 3 SCR OUT 17 SCR...

Page 246: ...g Diagram for Krohne Sensors and Rosemount 8732 Figure D 19 C E F A B D 17 18 19 3 2 1 3 8 7 2 A Kent sensors B Rosemount 8732 transmitter C Electrode connections D Coil connections E Electrode shield F Coil shield Note Refer to Figure D 1 for actual terminal block configuration drawing Krohne Sensor Wiring Connections Table D 19 Rosemount 8732 Krohne sensors 1 8 2 7 3 Coil Shield 17 Electrode Shi...

Page 247: ...ing Diagram for Taylor Series 1100 Sensors and Rosemount 8732 Figure D 20 C F E G A B D 1 2 17 18 19 3 A C L R L N G 1 2 3 4 A Taylor Series 1100 sensor B Rosemount 8732 transmitter C Coil connections D Electrode connections E White F Black G Green Note Refer to Figure D 1 for actual terminal block configuration drawing Taylor Series 1100 Sensor Wiring Connections Table D 20 Rosemount 8732 Taylor ...

Page 248: ... or to the transmitter coil excitation circuit Generic Wiring Diagram for Taylor Sensors and Rosemount 8732 Figure D 21 C A B D E F G 17 18 19 3 2 1 E2 E1 S1 and S2 A Taylor sensor B Rosemount 8732 transmitter C Electrode connections D Coil connections E Green F White G Black Note Refer to Figure D 1 for actual terminal block configuration drawing Taylor Sensor Wiring Connections Table D 21 Rosemo...

Page 249: ...ake Honeywell sensor to 8732 Transmitter To connect a Yamatake Honeywell sensor to a Rosemount 8732 Transmitter connect coil drive and electrode cables as shown in Figure D 22 CAUTION Do not connect mains or line power to the magnetic flowtube sensor or to the transmitter coil excitation circuit Implementing a Universal Transmitter Reference manual 243 ...

Page 250: ...l X Note Refer to Figure D 1 for actual terminal block configuration drawing Yamatake Honeywell Sensor Wiring Connections Table D 22 Rosemount 8732 Yamatake Honeywell sensors 1 X 2 Y 3 Chassis Ground 17 C 18 B 19 A D 15 Yokogawa sensors D 15 1 Yokogawa sensor to 8732 Transmitter To connect a Yokogawa sensor to a Rosemount 8732 Transmitter connect coil drive and electrode cables as shown in Figure ...

Page 251: ... Ex 2 Ex 1 A B C 17 18 19 3 2 1 A Yokogawa sensors B Rosemount 8732 transmitter C Electrode connections D Terminal A E Terminal B F Terminal C G Chassis ground Note Refer to Figure D 1 for actual terminal block configuration drawing Yokogawa Sensor Wiring Connections Table D 23 Rosemount 8732 Yokogawa sensors 1 EX1 2 EX2 3 Chassis Ground 17 C 18 B 19 A Implementing a Universal Transmitter Referenc...

Page 252: ...sis ground 1 Touch one probe of an ohmmeter to the sensor chassis 2 Touch the other probe to the each sensor terminal and the record the results for each terminal The chassis ground will have a resistance value of one ohm or less D 16 2 Wiring connections 1 CAUTION Do not connect mains or line power to the magnetic flowtube sensor or to the transmitter coil excitation circuit 1 Connect the electro...

Page 253: ...Implementing a Universal Transmitter Reference manual 247 ...

Page 254: ...ngapore T 65 6777 8211 F 65 6770 8003 Emerson Automation Solutions United Kingdom Emerson Process Management Limited Horsfield Way Bredbury Industrial Estate Stockport SK6 2SU U K T 44 0870 240 1978 F 44 0800 966 181 Emerson Automation Solutions Japan 1 2 5 Higashi Shinagawa Shinagawa ku Tokyo 140 0002 Japan T 81 3 5769 6803 F 81 3 5769 6844 2017 Rosemount Inc All rights reserved The Emerson logo ...

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