DURKOPP ADLER 911-211-10 Operating Instructions Manual Download Page 115

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Troubleshooting

Operating Instructions 911-211-10 - 00.0 - 10/2020

113

2155

X-axis stepper motor overload
• Feed system not moving freely
• Obstacle to feed movement

• Eliminate sluggishness
• Remove obstacles/adjust the motion

2156

X-axis stepper motor overtemperature
• Stepper motor sluggish
• Stepper motor faulty
• Control defective

• Eliminate seizing
• Replace stepper motor
• Replace control

2201

Y-axis stepper motor referencing
timeout
• Faulty reference switch setting
• Cable to reference switch defective
• Reference switch defective

• Align reference switch

• Replace cable
• Replace the reference switch

2202

Y-axis stepper motor current error
• Stepper motor blocked
• Encoder cable not connected or

defective

• Encoder defective

• Fix blockage
• Check/replace the encoder cable
• Replace encoder

2252

Y-axis stepper motor excess current

• Replace stepper motor
• Replace control

2253

Y-axis stepper motor overvoltage
• Mains voltage too high

• Check mains voltage

2255

Y-axis stepper motor overload
• Feed system not moving freely
• Obstacles to the feed motion

• Eliminate sluggishness
• Remove obstacles/adjust the motion

2256

Y-axis stepper motor overtemperature
• Feed system not moving freely
• Stepper motor faulty
• Control defective

• Eliminate seizing
• Replace stepper motor
• Replace control

2301

Stroke position stepper motor
referencing timeout
• Faulty reference switch setting
• Cable to reference switch defective
• Reference switch defective

• Align reference switch

• Replace cable
• Replace the reference switch

2302

Stroke position stepper motor current
error
• Stepper motor blocked
• Encoder cable not connected or

defective

• Encoder defective

• Fix blockage
• Check/replace the encoder cable
• Replace encoder

2352

Stroke position stepper motor excess
current

• Replace stepper motor
• Replace control

2353

Stroke position stepper motor
overvoltage
• Mains voltage too high

• Check mains voltage

Error
code

Description

Troubleshooting

Summary of Contents for 911-211-10

Page 1: ...911 211 10 Operating Instructions...

Page 2: ...er AG and protected by copyright Any reuse of these contents including extracts is prohibited without the prior written approval of D rkopp Adler AG Copyright D rkopp Adler AG 2020 IMPORTANT READ CARE...

Page 3: ...e machine head up and down 30 4 10 1 Swiveling up the machine head 30 4 10 2 Swiveling down the machine head 31 5 Programming 33 5 1 Structure of the software 34 5 2 Overview of the menu structure 34...

Page 4: ...tting the brightness 77 5 12 5 Testing the touchscreen 77 5 13 Testing the functions of the machine 78 5 13 1 Test inputs and outputs 78 5 13 2 Adjusting the stroke position 80 5 13 3 Testing the sewi...

Page 5: ...3 7 7 1 Assembling the compressed air maintenance unit 103 7 7 2 Adjusting the operating pressure 104 7 8 Performing a test run 105 8 Decommissioning 107 9 Disposal 109 10 Troubleshooting 111 10 1 Cus...

Page 6: ...Table of Contents 4 Operating Instructions 911 211 10 00 0 10 2020...

Page 7: ...Specifically chapter Operation p 15 is important for the operators Specialists This group has the appropriate technical training for performing maintenance or repairing malfunctions Specifically the c...

Page 8: ...ay control panel Important Special attention must be paid to this point when performing a step Information Additional information e g on alternative operating options Order Specifies the work to be pe...

Page 9: ...standards and regulations D rkopp Adler cannot be held liable for any damage resulting from Breakage and transport damages Failure to observe these instructions Improper use Unauthorized modification...

Page 10: ...About these instructions 8 Operating Instructions 911 211 10 00 0 10 2020...

Page 11: ...e Only use original parts from the manufacturer Transport Use a lifting carriage or stacker to transport the machine Raise the machine max 20 mm and secure it to prevent it from slipping off Setup The...

Page 12: ...bols used in warnings Warnings in the text are distinguished by color bars The color scheme is based on the severity of the danger Signal words indicate the severity of the danger Signal words Signal...

Page 13: ...ven fatal injury if ignored This is what a warning looks like for a hazard that could result in moderate or minor injury if the warning is ignored Puncture Crushing Environmental damage Symbol Type of...

Page 14: ...n environmental damage if ignored This is what a warning looks like for a hazard that could result in property damage if ignored CAUTION Type and source of danger Consequences of non compliance Measur...

Page 15: ...only for use with dry sewing material The sewing material must not contain any hard objects The needle thicknesses permissible for the machine are listed in the Technical data p 119 chapter The seam m...

Page 16: ...liable for damages resulting from improper use 3 3 Declaration of Conformity The machine complies with European regulations ensuring health safety and environmental protection as specified in the dec...

Page 17: ...g on the machine To switch on the machine 1 Turn the main switch 1 to the right into the I position The following message appears on the display Press pedal for referencing 2 Press the pedal back The...

Page 18: ...Quick stop switch 1 can be used to immediately stop all working steps on the machine e g after an operating mistake Fig 3 Switching on Quick stop To switch on Quick stop 1 Turn the Quick stop switch 1...

Page 19: ...ded pins 4 and 5 for long needles 3 Pull the needle downwards out of the needle bar 6 WARNING Risk of injury from sharp parts Puncture possible Switch off the machine before you change the needle NOTI...

Page 20: ...Loosen the threaded pin 5 4 Remove the cylinder pin 2 5 Insert the long needle into the needle bar 6 until it reaches the end stop 6 Tighten threaded pins 4 and 5 Changing from needle system 794 or 7X...

Page 21: ...hange position The sewing feet are lowered The hook cover 2 is opened and lit Switching off threading mode To switch off threading mode 1 Press the button 1 again WARNING Risk of injury from sharp and...

Page 22: ...sharp and moving parts Puncture or crushing possible Switch off the machine before threading the needle thread 1 Thread lever 2 Needle thread regulator 3 Guide 4 Guide 5 Needle thread monitor 6 Needle...

Page 23: ...ide the needle thread clockwise around the tension 14 6 Feed the needle thread through guides 13 and 12 7 Guide the needle thread clockwise around the deflection 11 8 Feedtheneedlethreadunderthethread...

Page 24: ...When using thicker threads e g while sewing belts or airbags you may experience that the thread wobbles In this case we recommend that you increase the wrap angle relative to the thread tension Inser...

Page 25: ...e thread in the suction opening 19 14 Press the button for the suction device 18 NOTICE Property damage may occur If the thread was not positioned in the suction opening disturbances and damage may oc...

Page 26: ...ing material low thread strengths small stitch lengths Proper setting The loop of the needle thread slides at low tension over the thickest point of the hook The largest amount of thread is required a...

Page 27: ...om through the rear hole and from bottom to top through the left hole 3 Feed the hook thread from top to bottom through the thread guide channel 2 4 Guide the hook thread counterclockwise around the w...

Page 28: ...clamps only 2 Press the threading mode 2 button The machine is in threading mode The button 2 lights up The carriage moves to the bobbin change position The sewing feet are lowered The hook cover 3 i...

Page 29: ...6 Feed the hook thread through slot 8 in the bobbin case retainer 7 Pull the hook thread under the tension spring 7 8 Pull the hook thread through the guide 6 and place it to the left 9 Close the bobb...

Page 30: ...ad breaking Proper setting If needle thread and hook thread are set to the optimum tension the thread interlace lies in the middle of the sewing material Adjust the needle thread tension so that the d...

Page 31: ...usting wheel 2 To adjust the hook thread tension 1 Turn the adjusting wheel 2 Increase the hook thread tension Turn the adjusting wheel 2 clockwise Reduce the hook thread tension Turn the adjusting wh...

Page 32: ...up the machine head 1 Release the locking lever 4 under the tabletop 2 Lift the machine head in the head cover area 1 and swivel up carefully The latch 2 latches into place The space under the stand i...

Page 33: ...the machine head in the head cover area 1 2 Release the latch 2 3 Swivel down the machine head carefully 4 Latch the locking lever 3 under the tabletop NOTICE Property damage may occur Risk of machine...

Page 34: ...Operation 32 Operating Instructions 911 211 10 00 0 10 2020...

Page 35: ...ead The screen is a touchscreen i e the buttons are displayed on the screen rather than provided as physical buttons Buttons or functions are activated by tapping the corresponding position on the mon...

Page 36: ...Seam sequences have a file suffix of seq911 after the filename The software is also used to define general settings that apply to all programs There are also technical menu items for testing and main...

Page 37: ...ts system information and tests Full screen on off p 45 Zoom on off p 45 Service Settings p 75 System information p 82 Multi test p 78 Initialization and update p 83 Manufacturer for DA personnel only...

Page 38: ...rted the start screen is opened with the settings of the last sewing program used Fig 19 Start screen Structure of the start screen Status bar 1 On the start screen the seam sequence currently open is...

Page 39: ...for creating and editing seam programs and for performing settings and tests on the machine An arrow next to a menu entry indicates that pressing the entry will display further sub items Fig 20 Menu...

Page 40: ...tering a password Depending on the setting see chapter Changing the password options p 75 a password is only required for accessing the technical menus or must be entered every time the machine is sta...

Page 41: ...nd 2 Buttons that are not used in the current context are grayed out 1 Button Meaning At the upper right in the title bar of all windows The program jumps back by one navigation level OK CR In windows...

Page 42: ...an the screen height To scroll the display 1 Drag the scrollbar 1 up or down 5 4 5 Selecting options from a list When selecting options a distinction is made between round radio buttons and square che...

Page 43: ...d option The selected option 1 is marked with a dot Selection with check boxes Fig 25 Selection with check boxes Square check boxes allow for the selection of multiple entries To select options using...

Page 44: ...es is displayed You can use the filter functions to make the list more manageable To use file filters 1 Press the File Filter button under the list The file filter screen opens 2 Press the desired fil...

Page 45: ...ter the text Switching between uppercase lowercase To switch between uppercase and lowercase 1 Press the Aa 5 button Deleting the last character To delete the last character 1 Press the DEL 4 button A...

Page 46: ...onding parameter is displayed below the parameter name The prescribed value range 4 for the parameter is displayed below the symbol 3 The current valid value is displayed in the data entry field 5 bel...

Page 47: ...To switch full screen on and off 1 Press the menu items Extras Full screen on off The display switches to the respective mode 5 4 10 Switching zoom on and off You can magnify the display in order to...

Page 48: ...n The file selection screen is displayed All existing seam programs and seam sequences are displayed Information You can use the File Filter to make the list more manageable p 42 Fig 31 Opening a seam...

Page 49: ...executed seams until the machine is switched off Important If you wish to adopt the changes you must modify and save the program Otherwise the values are automatically reset to the original settings...

Page 50: ...e OK button The value is adopted and used for all seams until the machine is switched off 5 7 Changing the bobbin managing a thread breaking The machine automatically detects when the hook thread has...

Page 51: ...ues from the selected point 5 7 2 Bobbin change without a request from the program If you wish to independently insert a new bobbin without being requested to do so by the program then you have to pre...

Page 52: ...nue a seam in Repair mode after an error 1 Press the button Repair mode on the start screen The Repair mode window is displayed Fig 35 Continuing a seam in Repair mode after an error 2 UsetheForwardsa...

Page 53: ...splay Fix thread breakage Fig 36 Continuing a seam after thread breaking Continuing a seam To continue a seam after thread breaking 1 Re thread the needle thread 2 UsetheForwardsandBack buttons tomove...

Page 54: ...nge or check the bobbin 7 Press the Threading mode button on the machine head The hook cover closes 8 Press the pedal forwards The machine moves into the insertion position 9 Insert the transfer plate...

Page 55: ...e of the 911 211 3020 10 2 Define the starting point 1 Cursor position 2 Cursor 3 Arrow buttons 4 OK button Accept 5 Save button 6 Delete button 7 Parameter button 8 Line selection buttons Method Coor...

Page 56: ...osition without sewing Straight seam A straight path is sewn Curved seam A curve is sewn After pressing the button for a straight or curved seam the corresponding window for entering the sewing parame...

Page 57: ...paths you should remember that the start and end points are not directly connected and that a curve is generated between these two points 8 Press the OK button The seam path is adopted with the specif...

Page 58: ...time after creating a new seam program or editing a seam contour to ensure that the contour you entered lies within the permissible sewing field To perform a contour test 1 Press the menu items Edit S...

Page 59: ...y via the menu items File Open The seam program opens on the start screen Changing the contour of a seam program To change the contour of a seam program 1 Press the menu items Edit Seam program Contou...

Page 60: ...last stitch is at the bottom 3 Press the Go To button The selected contour region is displayed in detail The stitching point 2 to be modified is marked in red The machine moves to the stitching point...

Page 61: ...fter modifying a contour to ensure that the new seam path lies within the permissible sewing field p 56 Changing seam program parameters You can change the general settings that apply to the entire se...

Page 62: ...aling Size of the contour is changed PP1 Configuration Symbol Meaning Seam name max 20 characters Minimum sewing foot stroke height min 1 0 max 10 0 Def 5 0 mm Sets this as the minimum value of the pr...

Page 63: ...pened in the loading position Pressing the pedal closes the left part of the two piece clamp for angle mounting Pressing the pedal again closes the right part Another press of the pedal starts the sew...

Page 64: ...Pressing the pedal opens the left part of the two piece clamp for angle mounting Pressing the pedal again opens the right part Mode 4 The clamp remains closed in the removal position Pressing the peda...

Page 65: ...e machine parameters A higher value makes the needle monitor less sensitive 99 Needle thread monitor switched off in this program only PP6 Thread consumption Symbol Meaning Sewing material thickness m...

Page 66: ...total Selecting seam programs To select seam programs 1 Press the menu items File New Sequence The window for selecting the seam program appears Fig 44 Selecting seam programs PP8 Scaling Symbol Mean...

Page 67: ...m from a seam sequence 1 Press the seam program in the Sequence field and then press the Delete button The seam program is removed from the seam sequence Assigning a name to a seam sequence To assign...

Page 68: ...wish to create a new program that is similar to an existing program you do not need to create the entire program anew You can save the existing program under a new name and then change the details you...

Page 69: ...ou can obtain a suitable USB key from D rkopp Adler To copy a seam program or a seam sequence 1 Press the menu items File Copy The window for selecting the file to be copied appears Fig 46 Copying a s...

Page 70: ...nger required can be deleted from the control To delete a seam program or a seam sequence 1 Press the menu items File Delete The window for selecting the file to be deleted appears Fig 47 Deleting a s...

Page 71: ...arameters 2 Press the desired parameter group The individual parameters of this group are displayed 3 Press the desired parameter The window for modifying the parameter value opens 4 Set the parameter...

Page 72: ...ssure to allow for better alignment on insertion Neat seam beginning Optional equipment activates stitch position optimization Additional Instructions Stitch Position Optimization Marking lamps Option...

Page 73: ...tivate the quick start mode Push button In push button mode one sensor is used only for controlling the clamp motion up and down The other sensor is used for starting the sewing process Barcode mode T...

Page 74: ...Def 0 degrees The needle is reversed at this angle in order to increase the clearance to the clamp Edit times and routes This function is only for D rkopp Adler Service personnel MP3 Needle thread mon...

Page 75: ...he needle at which the thread cutting knife is switched off Thread tension during thread cutting min 00 max 100 Def 10 Thread tension of the cutting stitch Position for thread tension during thread cu...

Page 76: ...n Decrement seam sequence counter The counter is decremented after each seam sequence sewn Reset value for the counter min 0 max 9999 Def 0 Value to which the counter is set when a counter reset is pe...

Page 77: ...password on delivery is 25483 You can change this password and also define whether the password only applies to the technical menu items or must always be entered after the machine is switched on Cha...

Page 78: ...r the technical menu items only 3 Press the Activate Deactivate option to switch between each respective setting 4 Confirm with OK Important Switch off and on again the machine to adopt the setting 5...

Page 79: ...alue The changes are immediately visible on the display 5 12 5 Testing the touchscreen You can use the Extras Service Adjustments menu item to check that the touchscreen is functioning correctly over...

Page 80: ...for use by D rkopp Adler Service personnel 5 13 1 Test inputs and outputs Important The instructions only provide an overview of the test possibilities The tests may only be performed by qualified sp...

Page 81: ...ea The number of the element is displayed on the selected button 4 Test the element using the On Off or Toggle buttons depending on the type of the input or output element 1 Area for input elements 2...

Page 82: ...on Y4 Right clamp Y5 Left clamp Y9 Threading switch lamp on Y10 Oil level indicator warning light on Y11 Burner transformer on Y12 Upper burner Y13 Lower burner Y14 Thread suction device Y25 Marking...

Page 83: ...reen is displayed Fig 54 Testing the sewing motor Symbol Meaning Perform a reference run Check the movement Switch between jumping foot and presser foot Switch over the mode of operation Go to positio...

Page 84: ...he button The sewing motor runs at the entered speed 7 Press the button The sewing motor stops 8 Press the button The sewing motor runs at the entered speed 9 Press the button The sewing motor stops a...

Page 85: ...e the control with a new software version To initialize the control and perform updates 1 PressthemenuitemsExtras Service Initialization and Update The screen for initialization and update appears Fig...

Page 86: ...anel resets all values to the factory default settings All changes are lost Only execute this option if you really want to return to the factory settings 1 Press the Operation panel initialization opt...

Page 87: ...tware version Contact the D rkopp Adler Service Hotline for this Displaying software version information The menu item displays information on the software currently installed on the machine To displa...

Page 88: ...Programming 86 Operating Instructions 911 211 10 00 0 10 2020...

Page 89: ...g possible Prior to any maintenance work switch off the machine or set the machine to threading mode WARNING Risk of injury from moving parts Crushing possible Prior to any maintenance work switch off...

Page 90: ...ng particles Flying particles can enter the eyes causing injury Wear safety goggles Hold the compressed air gun so that the particles do not fly close to people Make sure no particles fly into the oil...

Page 91: ...emove any dust and thread residues using a compressed air gun or a brush 6 1 2 Cleaning the motor fan mesh The motor fan mesh must be cleaned once a month using a compressed air gun If very fluffy sew...

Page 92: ...k of injury from contact with oil Oil can cause a rash if it comes into contact with skin Avoid skin contact with oil If oil has come into contact with your skin wash the affected areas thoroughly NOT...

Page 93: ...marking and the maximum level marking Fig 60 Lubricating the machine head To lubricate the machine head 1 Check the oil level indicator every day 2 If the oil level is below the minimum level marking...

Page 94: ...k 1 while sewing After sewing a stretch of approx 1 m the blotting paper will have been sprayed with a thin and even film of oil Fig 61 Lubricating the hook To lubricate the hook 1 Turn the screw 2 mo...

Page 95: ...s Fig 62 Adjusting the operating pressure To adjust the operating pressure 1 Pull the pressure regulator 1 up 2 Turn the pressure regulator until the pressure gage 2 indicates the proper setting Incre...

Page 96: ...he collection tray 2 Fig 63 Draining the water oil mixture To drain the water oil mixture 1 Disconnect the machine from the compressed air supply 2 Place the vessel under the drain screw 3 3 Loosen th...

Page 97: ...screw the filter element 1 5 Blow out the filter element 1 using the compressed air gun 6 Wash out the filter tray using benzine 7 Tighten the filter element 1 8 Tighten the collection tray 2 9 Tighte...

Page 98: ...eplaced immediately Proper setting The toothed belt exhibits no cracks or fragile areas When pressed with a finger the toothed belt must yield no more than 10 mm 6 5 Parts list A parts list can be ord...

Page 99: ...after taking delivery WARNING Risk of injury from cutting parts Cutting injuries may be sustained while unpacking and setting up the machine Only qualified specialists may set up the machine Wear safe...

Page 100: ...Disengage the lock 1 2 Roll the machine to the desired setup location 3 Engage the lock 1 WARNING Risk of injury from moving parts Crushing possible The machine is heavy Always use a lifting carriage...

Page 101: ...ght adjustment switch 1 down The tabletop is lowered 7 4 Pedal setup The pedal can be freely positioned in front of the machine as far as the cable allows CAUTION Risk of musculoskeletal damage from i...

Page 102: ...ssembling the reel stand Fig 68 Assembling the reel stand 1 To assemble the reel stand 1 Insert the reel stand 1 into the hole in the tabletop 2 Assemble the reel stand 1 to the tabletop using the nut...

Page 103: ...olders 5 Place the plastic cylinder to keep the threads of the two thread reels from becoming twisted 6 Refit the foam 7 the centering taper 6 and the centering piece 5 Fig 70 Assembling the reel stan...

Page 104: ...eck the mains voltage before connecting the machine 7 6 2 Establishing the electrical connection To establish the electrical connection 1 Connect the power plug DANGER Risk of death from live componen...

Page 105: ...t To assemble the compressed air maintenance unit 1 Connect the connection hose 1 to the compressed air supply using a hose coupling R 1 4 NOTICE Property damage from oily compressed air Oil particles...

Page 106: ...just the operating pressure 1 Pull the pressure regulator 1 up 2 Turn the pressure regulator until the pressure gage 2 indicates the proper setting Increase pressure turn clockwise Reduce pressure tur...

Page 107: ...6 4 Switch off bobbin change mode The control is started up 5 Press the pedal backwards The reference run starts The transport carriage moves to the reference position Information The reference run is...

Page 108: ...Setup 106 Operating Instructions 911 211 10 00 0 10 2020...

Page 109: ...from soiling 6 Cover the control to protect it from soiling 7 Cover the entire machine if possible to protect it from contamination and damage WARNING Risk of injury from a lack of care Serious injur...

Page 110: ...Decommissioning 108 Operating Instructions 911 211 10 00 0 10 2020...

Page 111: ...cable national regulations When disposing of the machine be aware that it consists of a range of different materials steel plastic electronic components etc Follow the national regulations when dispos...

Page 112: ...Disposal 110 Operating Instructions 911 211 10 00 0 10 2020...

Page 113: ...111 10 Troubleshooting 10 1 Customer Service Contact for repairs and issues with the machine D rkopp Adler AG Potsdamer Str 190 33719 Bielefeld Germany Tel 49 0 180 5 383 756 Fax 49 0 521 925 2594 Em...

Page 114: ...ewing motor overtemperature Sewing motor not moving freely Sewing motor defective Control defective Eliminate seizing Replace sewing motor Replace control 1058 1302 1342 1344 Sewing motor speed Sewing...

Page 115: ...e control 2253 Y axis stepper motor overvoltage Mains voltage too high Check mains voltage 2255 Y axis stepper motor overload Feed system not moving freely Obstacles to the feed motion Eliminate slugg...

Page 116: ...ation openings closed Ventilation grille dirty Clean ventilation grille Check ventilation openings 3109 Threading mode is switched on Switch off threading mode 3121 Compressed air is missing not suffi...

Page 117: ...e Notify DA Service 8252 8257 8258 8256 8254 ADSP Boot Xilinx Boot Boot error Disturbance Switch off and on the machine 8351 Test pins error Switch off and on the machine Software update Notify DA Ser...

Page 118: ...ong bar code ID Change the program 9100 The counter has not reached the default value Press the OK button The counter is reset 9601 Stop while sewing on the contour Continue sewing OK button Continuin...

Page 119: ...hread tensions Thread guiding parts such as thread tube thread guide or thread take up disk are sharp edged Check threading path Throat plate hook or spread have been damaged by the needle Have parts...

Page 120: ...wing material the sewing material thickness or the thread used Check thread tensions Needle thread and hook thread have not been threaded correctly Check threading path Needle breakage Needle thicknes...

Page 121: ...ad strength Nm min 20 3 max 8 3 Stitch length mm programmable 1 12 7 Speed maximum min 1 1400 intermittent Needle bar stroke mm 48 Clamp stroke mm 30 with material thickness monitoring 24 Foot lifter...

Page 122: ...Technical data 120 Operating Instructions 911 211 10 00 0 10 2020 11 2 Requirements for fault free operation Compressed air quality must conform to ISO 8573 1 2010 7 4 4...

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Page 133: ......

Page 134: ...Germany Phone 49 0 521 925 00 Email service duerkopp adler com www duerkopp adler com Subject to design changes Part of the machines shown with additional equipment Printed in Germany D rkopp Adler AG...

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