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HyCassette-Geko Maintenance

and

Troubleshooting

PR-2015-0159-GB • Subject to modifications • R1-11/2015

128

14.

4-way

: The 4-way cover is completely removable from the basic unit,

since there is no electric connection. Remove the 4-way adapter
from the condensate pan (see arrows in Fig. 8-5).

SWIRL®:

The SWIRL® cover is connected to the unit via electric cable.

Because the cover remains hanging to the unit during cleaning, it
is not necessary to remove the cable. Therefore the cover is
equipped with 2 cords. Lower the cover carefully in a hanging
position, after removing the screws. The cable should not be taut.

15.

If contaminated in any way, clean the cover on the view side with a cloth.
Hygiene units with a white coverage on the backside of the cover can also
be cleaned and disinfected with a moist cloth. Standard units with a black

Fig. 8-4:

Dismantling the design panel

4-way

SWIRL

®

Fig. 8-5:

Dismantled design panel

4-way

SWIRL

®

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Summary of Contents for HyCassette-Geko

Page 1: ...OPERATION MANUAL Fan Coil Units HyCassette Geko Hygiene Version Quality in Detail Effective and Quiet ...

Page 2: ...HyCassette Geko 2 PR 2015 0159 GB Subject to modifications R1 11 2015 DencoHappel product range ...

Page 3: ...ing fins RAL 9003 signal white 9 Color shade of choice only design panel and unflocked fins Controller type 0 Terminal box 5 MATRIX 3500 Controller package no Terminal B MATRIX OP30C C MATRIX OP31C D MATRIX OP44C E MATRIX OP50C F MATRIX OP51C N MATRIX IR 5 CET AC 7 CET ACH 8 CET EC 9 CET ECH Z without control panel UU MATRIX OP20C Unit type Master unit control panel A Individual master unit contro...

Page 4: ...ric actuators 19 2 3 6 Valves with continuous actuators 19 2 4 Dimensions 20 2 5 Unit data 21 2 5 1 Unit weight and water charge of heat exchanger 21 2 5 2 air volume flow 21 2 5 3 Electrical data 22 2 6 Condensate pump 23 2 6 1 Function of condensate drain 23 2 6 2 Technical data and capacity of condensate pump 24 2 7 Control variants and supported functions 24 2 8 Quick guide MATRIX control pane...

Page 5: ... 49 4 6 3 Mounting the design panel 51 5 Hydraulic Connection 54 5 1 General 54 5 2 Overview of valves 54 5 3 Heating and cooling connections for units without valves or with on site valves provided by others 56 5 3 1 Mounting connections 56 5 3 2 Location connections 56 5 3 3 Medium connection in a 2 pipe system 56 5 3 4 Medium connection in a 4 pipe system 57 5 4 Heating and cooling connections ...

Page 6: ... shielding connection MATRIX Net 84 6 12 1 Group structure 84 6 12 2 Network structure MATRIX Net 86 6 12 3 Topologies of network MATRIX Net 87 6 12 4 Line structure 87 6 12 5 Line structure with branch feeder 88 6 12 6 Network set up MATRIX Net 89 6 13 Electrical connection for staged motors AC motor with DencoHappel miniature switches relay CET AC PCB 90 6 13 1 Connection with staged motors AC m...

Page 7: ...ctions 110 7 8 Switch on unit 111 7 9 Checking data connection 112 7 9 1 Checking control cables 113 7 9 2 Checking data connection 113 7 10 Checking control inputs 113 7 10 1 Functional input 114 7 11 Checking electric heater only for units with electric heating 114 7 12 Checking condensate pump does not apply to heating only units 114 7 13 Functional characteristics for the use of DencoHappel MA...

Page 8: ...n 123 8 2 6 Check valves air vent heat exchanger 123 8 3 Cleaning and disinfection 123 8 3 1 Disinfection 125 8 3 2 Annual random sampling contamination audit according to No A 126 8 3 3 Filter replacement according to No B every 24 months 131 8 3 4 Cleaning and repairing according to No C every 3 or rather 6 months 131 8 3 5 Annual maintenance and cleaning of the SWIRL cover by trained specialist...

Page 9: ...ion manual will help avoid the risks ensure economical operation of the unit and let you enjoy the full bene fits of the product The safety aspects covered by this chapter are valid for the entire operation man ual 1 1 Symbols used The following symbols are used to highlight particular text sections in this opera tion manual This symbol is used to indicate lists This symbol indicates handling inst...

Page 10: ...rent from the above mentioned danger types a hazardous location with a risk of personal injury including death and material damage RISK OF DAMAGE TO THE UNIT This symbol indicates a hazardous location with a risk of material damage that can also lead to personal injury RISK OF ENVIRONMENTAL DAMAGE This symbol warns about possible damage to the environment HAZARDOUS VOLTAGE Before carrying out any ...

Page 11: ...r heat ing filtering and cooling purposes As medium water or water glycol solution max 50 may be used The following limit values apply to the medium for oper ating Cu Al heat exchangers DANGER DUE TO OVERHEAD LOADS Wear a helmet and safety boots to prevent injury from falling components especially when fitting the unit to the ceiling Ceiling installations should always be performed by two persons ...

Page 12: ...cause acidic or alkaline reaction with water aluminum corrosion It is not allowed to use HyCassette Geko units in particular with a cooling func tion for the extraction of kitchen exhaust air containing organic acids e g vin egar It is likewise not allowed to use cleaning agents containing vinegar or other organic acids to clean rooms where such units are installed due to a sub stantial risk of ac...

Page 13: ...ts Only original DencoHappel spare parts are allowed since DencoHappel is not lia ble if third party spare parts are used 1 10 Selection and qualification of personnel NOTE Ensure that every person working on the HyCassette Geko fan coil unit has read and understood the entire operation manual Please read this document fully before com mencing any work and not while performing a task Electrical an...

Page 14: ...dapter for design panel Pos 5 Main condensate pan Pos 6 Fan with casing Pos 7 Heat exchanger optional electric heater included Pos 8 Basic casing Pos 9 Metal sheet electric switch cabinet with con trol electronics Pos 10 Lateral condensate pan Pos 11 Suspension brackets Pos 12 Primary air connection Pos 13 Condensate pump Fig 2 1 Unit components depending on unit model 1 2 3 4 5 6 7 8 9 10 11 12 1...

Page 15: ...s are can be selected as stage motors AC or continuously variable EC motor protection is ensured by integrated optional externally led out thermal contacts or block up protection with an EC motor These are executed in IP44 and insulation class B Heat exchanger optional electric heater included pos 7 The heat exchanger for chilled and warm water has a connection fitting with R internal thread as we...

Page 16: ...e pan into upstream drainage pipework located higher up in the system 2 2 Material specification Unit part Material Suction grille Hard plastic Filter G1 Synthetic fabric stainless steel Design panel Hard plastic Adapter for design panel Expanded polypropylene EPP Main condensate pan Rigid plastic with insulation performed in expanded polystyrene EPS Fan with casing Different materials Heat exchan...

Page 17: ...nlet temperature To prevent condensate from forming on non insulated casing parts when the tem perature falls below the dew point during cooling operation certain minimum water inlet temperatures must be maintained These temperatures depend on ambient temperature and indoor relative humidity and are specified in the follow ing diagram seeFig 2 2 Example The room temperature is 28 C the relative hu...

Page 18: ...auxiliary electric heating Unit type Capacity size Maximum medium flow rate l h 2 pipe 4 pipe Cooling or heating circuit Heating circuit Cooling circuit SWIRL 4 way 0 1059 14051 14112 3471 3412 1 1412 14051 14112 3471 3412 2 1400 14051 14112 3471 3412 3 1412 4 1400 Tab 2 3 Maximum allowed medium flow rate 1 without electric heater 2 with electric heater Valves with modulating actuators Values 230 ...

Page 19: ... actuators and auxiliary switches Valves with thermoelectric actuators Values 230 V 24 V 230 V 24 V Max operating pressure inlet temperature 1 6 MPa 16 bar 110 C Max allowed ambient temperature 50 C Operating voltage 230 V AC 50 60 Hz 24 V AC 50 60 Hz Power consumption protection class 3 VA IP43 Running time Approx 180 s Approx 180 s Water Max 50 glycol share allow able Tab 2 6 Operating limits fo...

Page 20: ...IRL Fig 2 3 Dimensions unit type HyCassette Geko with 4 way outlet GCF Fig 2 4 Dimensions unit type HyCassette Geko with SWIRL outlet GCC 1 Dimension depends on type of installation see Chapter 4 3 2 External dimension mounting plate 3 External dimension basic casing 2 External dimension mounting plate 3 External dimension basic casing ...

Page 21: ...1 72 2 31 30 3 1 0 41 0 62 2 11 1 72 3 29 2 3 4 31 3 1 1 without electric heater 2 with electric heater Tab 2 8 Unit weight and water charge of heat exchanger Unit type Motor configuratio n Capacity stage Air volume flow m3 h 2 pipe 4 pipe Fan stages 1 1 2 3 4 5 SWIRL AC 0 0 210 250 380 1 1 270 390 530 2 250 360 500 3 2 410 580 670 4 390 550 640 EC 1 1 210 270 390 530 670 2 210 250 360 500 640 4 w...

Page 22: ... 51 2 0 22 52 3 2 0 38 87 4 0 38 88 EC 1 1 0 37 45 2 0 39 44 4 way AC 0 0 0 18 40 1 1 0 22 50 2 0 22 52 3 2 0 39 88 4 0 40 91 EC 1 1 0 39 47 2 0 42 46 1 Total fan volume flow and capacity at highest speed Apparent current consumption is indicated for units fitted with EC motors Tab 2 10 Electrical data of fan motors at 230 V 50 Hz Unit type Motor design Capacity stage Current consumption A Power c...

Page 23: ...l 2 Switching point Activates alarm message if the maximum allowed water level is exceeded Additional hygienic functions are used if a MATRIX 3500 control system is used control code D5 on name plate see Chapter 2 10 1 2 and 3 way valves on off control mode thermoelectric actuator 2 and 3 way valves modulating operation modulating actuator 2 and 3 way valves continuous operation continuous actuato...

Page 24: ... control panel is only possible using OP50 or OP51 If other control panels are in use calibrate by using the MATRIX PC ser vice tool Functions like fan control hygienic functions of the condensate pump and the SWIRL outlet for SWIRL units are shown in Tab 2 15 The functions using a control system on site only 4 way units depend on the functional capacity of the applied solution Technical Specifica...

Page 25: ...ow noise 0 5 100 auto low noise 0 5 100 auto low noise 1 2 3 4 5 auto low noise 0 5 100 auto low noise 1 2 3 auto Fan run on time extra hygiene D D D D D D Hygiene switch of the condensate pump D D D D D D SWIRL D D D D D D Fan control AC motor 1 2 3 auto 1 2 3 auto 1 2 3 auto low noise 1 2 3 auto low noise 1 2 3 auto low noise 1 2 3 auto low noise Fan control EC motor 1 2 3 4 5 auto low noise 1 2...

Page 26: ... can go to a lower menu level and enter data save or confirm an entry With the ESC button you can cancel entries at any time go to the next higher menu level change over to the home screen not from the Supply air temperature set point menu Navigator With the navigator rotation switch you can navigate step by step forwards and backwards through the individual menus change parameters values move the...

Page 27: ...epend on the unit version The menus and their struc ture can differ depending on the configuration of HVAC equipment and possibly other connected units NOTICE The display of the MATRIX control unit switches automatically back to the basic display if you have not pressed an operating key or turned the navigator within 90 seconds Other menus Clock timer Actual values System Settings Fan mode Off Aut...

Page 28: ...se value until the required new setpoint value is displayed The new setpoint value of the room temperature is displayed Press the key SET The new setpoint value is saved You can see the basic display with the new setpoint value By pressing the ESC button you can always cancel the menu selection The old setpoint value is retained You can see the basic display with the old setpoint value If you want...

Page 29: ...ion Display Explanation 1 Off The air handling system is switched off the room frost protection function is active 2 Automatic The fan speed is set automatically by the control system 3 Automatic mute The fan works in the automatic operating mode but is disabled at the highest speed or over 57 4 Speed xx or stage A fixed fan speed rpm can be set in a submenu Depending on the unit configuration thi...

Page 30: ...mal mode day operation 2 Economy mode The control system works with the set setpoints for the economy mode night operation 3 Clock timer Switch over between normal and economy oper ation is performed according to setting of clock timer timer programme 4 Preference The next switching moment takes preference once Further operation is performed in the pre set switching times If the time program has a...

Page 31: ...perature the room temperature and the air flow have an additional effect on the setting of the SWIRL outlet The cold air throw is regulated on the basis of a previous setting of a specified operation point by the user see calibration in Chapter 7 14 The control principle consists of keeping the air throw depth constant and optimizing the direction of discharge caused by changing air volume and tem...

Page 32: ...djust the duration between 1 and 60 minutes When using the Turbo operating mode for the first time the factory setting showing 10 minutes is displayed For each further use the last set time is specified The remaining time is shown on the home screen in hours and minutes format hh mm When the predetermined time has expired the last operating mode settings are restored Room air flow Automatic Manual...

Page 33: ...d The remaining time is shown on the home screen in hours and minutes for mat hh mm When the predetermined time has expired the last operating mode settings are restored 2 9 7 Menu Additional menus The Other menus menu provides access to functions that are not directly re quired during normal operation This is where actual values like current temperature values can be queried and fundamental setti...

Page 34: ...he pump run out with a 12 minute time delay so that pump and fan run on time end at the same time 2 10 2 Hygiene control system of the fan After every cooling mode a standard fan run on time is provided for applications of a MATRIX 3500 control system control code D5 on name plate If a fan is switched off on the control panel or via the building management system the fan will work another 15 minut...

Page 35: ...damage has been confirmed by the delivering carrier 3 3 Weight and packaging The design panels including the installed air filter are packed in a cardboard box together with the unit itself and accessories The cardboard boxes are delivered on a wooden pallet The maximum packaging weight is compiled from Basic unit Design panel Mounting accessories Valve accessories DANGER DUE TO OVERHEAD LOADS It ...

Page 36: ... During disposal the unit components must be separated as much as possible and sorted by material type refer to Material specification on page 16 RISK OF EQUIPMENT DAMAGE AND PERSONAL INJURY Always wear protective gloves to prevent injury caused by sharp edges To prevent injury ensure that at least two people carry the HyCassette Geko When delivering on pallets use only lifting gear and transport ...

Page 37: ...eeChapter 4 2 4 2 Recommended service opening for maintenance work In order to carry out all necessary service and maintenance work on the fan coil unit it is recommended that a service opening with the following dimensions is provided in the false ceiling With grid ceilings a grid element 600 x 600 mm see Fig 4 1 on the medium connection and electric switch cabin side With a closed ceiling constr...

Page 38: ...Mounting HyCassette Geko 38 PR 2015 0159 GB Subject to modifications R1 11 2015 Fig 4 1 Dimensions of service opening rectangular grid ceiling Fig 4 2 Dimensions of service opening closed ceiling ...

Page 39: ...he out side The entire false ceiling area must be dry and adequately protected against humidity and humid air The piping leads to the unit the valve piping units are already prepared The electric wiring is prepared and ready for connection in the false ceiling 4 3 1 Ceiling opening 4 way The HyCassette Geko design panel offers different model variants for an optical adaptation of the ceiling under...

Page 40: ... by sticking in a sealing strip The strip is provided by the factory see Fig 4 4 for sizes see Tab 4 1 see also chapter 4 6 3 Mounting the design panel on page 51 Model variant 3 The design panel is mounted directly on the underside of the ceiling panel see Fig 4 5 for sizes see Tab 4 1 Pos 1 Ceiling panel Pos 2 Design panel Pos 3 Sealing strip Fig 4 4 Mounting of design panel with sealing strip ...

Page 41: ...not allowed since among other things an uncontrolled air intake could lead to condensate being carried off The quantity of primary air depends on the static pressure at the primary air con nection and the nominal flow rate of the HyCassette Geko see Chapter 4 4 3 It is recommended to use a flow rate controller provided on site to keep the primary air quantity steady Pos 1 Ceiling panel Pos 2 Desig...

Page 42: ... into the sewage sys tem when the air handling unit is switched off The low filter class of the HyCassette Geko and the mixing of air from different zones oppose the hygienic requirements Furthermore depending on the operating point there is a risk of condensation on the external sides of the on site ductwork 4 4 1 Position of connection With the HyCassette Geko such a primary air supply is possib...

Page 43: ...affle plate into the opening as far as it will go Fig 4 8 pos 1 Mount the bracket with the two supplied screws The plastic screw EJOT 5x14 is for connecting the horizontal metal angle with the casing and the sheet metal screw ST 4 8x13 is for the vertical connection between the plastic bottle of the casing to the bracket Fig 4 8 Pos 2 Fig 4 7 Unit opening for rectangular duct CAUTION DANGER OF SHA...

Page 44: ...nection see Fig 4 9 and Fig 4 10 Fig 4 8 Fasten the fitting for primary air connection 1 NOTE To keep the air volume flow as steady as possible it is highly recommended to use a flow rate controller in an on site primary air duct Pos 1 1st speed stage 250 m3 h Pos 2 2nd speed stage 330 m3 h Pos 3 3rd speed stage 480 m3 h Pos 4 4th speed stage 660 m3 h Pos 5 5th speed stage 850 m3 h Fig 4 9 Primary...

Page 45: ...are fixed directly on the mounting bracket of the unit Take con sideration of the drilling pattern of 545 x 545 mm see Fig 4 11 Pos 1 1st speed stage 210 m3 h Pos 2 2nd speed stage 250 m3 h Pos 3 3rd speed stage 360 m3 h Pos 4 4th speed stage 500 m3 h Pos 5 5th speed stage 670 m3 h Fig 4 10 Primary air flow volume with SWIRL outlet Ext pressure difference Pa Primary air flow volume m h SWIRL NOTE ...

Page 46: ...ation the drilling pattern of 545 x 470 mm see Fig 4 12 Pos 1 Outline of design panel Pos 2 Outline of basic unit Pos 3 Mounting drill holes Fig 4 11 Drilling pattern for direct fixation 3 1 2 NOTE Inaccuracies in the drilling pattern using this kind of fixation can be more easily compensated Free height in the false ceiling must be a minimum of 400 mm The mounting brackets can be ordered at Denco...

Page 47: ...ry set ZGC 0112 4 6 1 Direct fixation of the unit without mounting bracket Determine the position of the mounting drill holes see chapter 4 5 1 Direct fixation without mounting bracket on page 45 Fasten the threaded rods M8 with suitable tools below the ceiling Pos 1 Outline of design panel Pos 2 Outline of basic unit Pos 3 Mounting drill holes Fig 4 12 Drilling pattern for fixation with mounting ...

Page 48: ...hapter 4 3 the difference in height between the bottom edge of the basic unit and the bottom edge of the false ceiling is 32 mm see when connected via shadow joint variant 1 and 2 or 36 mm when installed without shadow joint variant 3 seeFig 4 13 Minimal construction tolerances with respect to the evenness of the false ceiling are required Use a spirit level to exactly align the unit max 1 0 mm to...

Page 49: ...en the threaded rods provided on site to the ceiling with the accessory set ZGC0112 The set consists of 4 pcs Mounting brackets see Fig 4 13 8 pcs Nuts M8 8 pcs Washers 8 pcs Nuts with non losable washer NOTE This type of mounting minimizes the transmission of remaining structure borne noise Additional spring elements are therefore not required ...

Page 50: ...om edge of the false ceiling is 32 mm when connected via shadow joint variant 1 and 2 or 36 mm when installed without shadow joint variant 3 seeFig 4 13 Minimal construction tolerances with respect to the evenness of the false ceiling are required Push the unit with the cable box ahead and at an angle into the opening of the false ceiling Place the unit straight above the opening Hang the threaded...

Page 51: ...th a one quarter rotation of the 2 locks Use adequate tools Fig 4 16 Remove the air intake grille Fig 4 16 Removing the 4 way air intake grille The design panel SWIRL with air filter is not delivered pre mounted The necessary fixing material is packed separately in a plastic bag Loosen the air intake grille screw Use adequate tools Fig 4 17 Remove the suction grille with a slight turn to the left ...

Page 52: ...am sealing strip evenly on the surrounding exterior edge of the design panel Bei Geräten mit Infrarot Fernbedienung beachten Sie die gesonderte Betriebsanleitung zur Montage des IR Emp fängers bevor Sie die Blende montieren In diesem Fall wird nach Installation des IR Empfängers zunächst der weiße oder graue Adapter separat ohne Blende mit 3 Schrauben am Gerät befestigt Put on the cover incl the l...

Page 53: ...s into the switch box The plugs fit only when in the correct position in the right socket Put on the cover from below and fasten the design panel with the 5 screws Fig 4 19 pos 2 to the unit on the provided threaded bushings Make sure the snares are pushed to the side and out of the unit into the false ceiling Place the suction grill back on by twisting it slightly to the right clockwise movement ...

Page 54: ...odulating operation If 3 way valves are fitted by the manufacturer control is performed via a distributor circuit refer to Fig 5 1 DANGER OF SCALDING BY ESCAPING HEATING MEDIUM Before the on site piping and hydraulic connections of the HyCassette Geko are set up the heating cooling medium must be shut off and secured against inadvertent opening NOTICE All field cooling medium pipework must be insu...

Page 55: ...c actuator 2 point operation open close is possible with these valves If 3 way valves are fitted by the manufacturer control is carried out via a distributor circuit refer to Fig 5 3 With a 2 way valve control is carried out by throttling the medium supply see Fig 5 4 Fig 5 2 Motor actuated 2 way valve Fig 5 3 3 way valves with thermoelectric actuator Fig 5 4 2 way valves with thermoelectric actua...

Page 56: ... pipe system Run non insulated pipes and if necessary valves in a 2 pipe system straight above the lateral condensate pan to collect condensate from the pipes during cooling Please observe all instructions in Section5 3 1 Mounting connections on page 56 Run the pipes at a right angle to the side or upwards Screw in the connections Mount the lateral drain pan as described in Mounting lateral conden...

Page 57: ...Please observe all instructions in Section5 3 1 Mounting connections on page 56 Run the pipes at a right angle to the side or upwards Screw in the connections Mount the lateral drain pan as described in Mounting lateral condensate pan on page 65 2 pipe system Pos 1 Inlet line Pos 2 Return line Pos 3 Opening for conden sate hose NOTICE The given dimensions are only approximated values Due to adding...

Page 58: ...for conden sate hose Fig 5 6 Pipe connection in a 4 pipe system NOTICE The given dimensions are only approximated values Due to adding toleranc es there can be differences up to 10 mm in individual cases beyond that Valve key Code number kvs value Connection code Cooling or heating valve 2 and 4 pipe system Heating valve 4 pipe system 0 1 2 3 4 5 kvs value m3 h External thread flat sealing Solder ...

Page 59: ... 2 way valve 2 pipe system with 3 way directional control valve RISK OF DAMAGE TO THE UNIT During fitting the connecting nut on the heat exchanger must be countered with a pipe wrench Pos 1 Valve actuator motor Pos 2 Inlet line Pos 3 Return line Pos 4 Lateral condensate pan Pos 5 Shut off valve or ball valve optional de pends on unit version Fig 5 7 2 way valve in a 2 pipe system Pos 1 Valve actua...

Page 60: ...pe connections of the heat exchanger always have the internal screw thread size R1 2 Fig 5 9 Dimension pipework 2 pipe 2 way valve Pos 1 Inlet line Pos 2 Return line Circuit Valve code Dimen sion Control valve diameter DN 15 DN 20 Cooling or heating VGC 0C VGC 1C VGC 2C VGC 3C VGC 4C VGC 5C VGC 0C KH1 KH2 KH2 KH2 KH2 KH2 KH3 606 622 708 724 708 724 556 616 632 723 739 723 739 566 Tab 5 2 dimension...

Page 61: ...s R1 11 2015 61 2 pipe 3 way valve NOTICE The given dimensions are only approximated values Due to adding toleranc es there can be differences up to 10 mm in individual cases beyond that Fig 5 10 Dimension pipework 2 pipe 3 way valve Pos 1 Inlet line Pos 2 Return line 3 1 2 1 2 ...

Page 62: ...C 4C VGC 4C VGC 5C VGC 5C KH1 KH2 KH3 KH2 KH3 KH2 KH3 KH2 KH3 KH2 KH3 606 622 708 724 693 708 709 724 616 632 723 739 720 723 736 739 Tab 5 3 Dimension pipework 2 pipe 3 way valve NOTICE The given dimensions are only approximated values Due to adding toleranc es there can be differences up to 10 mm in individual cases beyond that RISK OF DAMAGE TO THE UNIT During fitting the connecting nut on the ...

Page 63: ...Pos 3 Return line cooling Pos 4 Supply line heating Pos 5 Return line heating Pos 6 Shut off valve or ball valve optional de pends on unit version Pos 7 Lateral condensate pan Fig 5 12 3 way valve in 4 pipe system 7 1 2 3 6 6 4 5 Fig 5 13 Dimension pipework 4 pipe 2 way valve Pos 1 Supply line cooling Pos 2 Return line cooling Pos 3 Supply line heating Pos 4 Return line heating 1 2 3 4 1 4 3 2 ...

Page 64: ...39 606 Heating VGC 0C VGC 1C VGC 2C VGC 3C VGC 4C VGC 5C VGC 0C H1 H2 H2 H2 H2 H2 H3 556 572 658 674 658 674 506 566 582 673 689 673 689 556 Tab 5 4 Dimension pipework 4 pipe 2 way valve NOTICE The given dimensions are only approximated values Due to adding toleranc es there can be differences up to 10 mm in individual cases beyond that Fig 5 14 Dimension pipework 4 pipe 3 way valve Pos 1 Supply l...

Page 65: ... Due to adding toleranc es there can be differences up to 10 mm in individual cases beyond that NOTICE On the underside of the lateral condensate pan is a sign with an illustration of all component parts The material needed for installing the lateral condensate pan extended fittings O ring perforated tape screw and plastic rivet is packed in a separate plastic bag Push the O ring on the drain conn...

Page 66: ...ked under the two connecting plates Fig 5 16 pos 2 Push the plastic rivet in the provided drilling hole to fix the lateral condensate pan next to the lower connecting plates Fig 5 16 pos 3 Fasten one end of the perforated plastic band on the basic unit with the sheet metal screw Fig 5 16 pos 4 Fix the other end of the perforated plastic band on the exterior edge of the lateral condensate pan using...

Page 67: ...Install the hose at a constantly incline until the high point see Fig 5 17 When laying out the pressure hose ensure that it is not bent or folded Insulate the hose against all surfaces with which it could come into contact to prevent the transmission of structure borne noise NOTICE Maintain a continuous drain line pitch to provide adequate condensate drain age When connecting the condensate drain ...

Page 68: ...type K and S DANGER OF ELECTRICAL CURRENT The electrical installation of the fan coil unit may only be carried out by qualified licensed electricians in compliance with this operation manual and the following regulations VDE regulations including safety regulations Accident prevention regulations Installation instructions HAZARDOUS VOLTAGE The connection diagrams do not specify any protective meas...

Page 69: ...cabinet The interior comprises depending on type Various terminal blocks and depending on unit type additional electrical parts A PCB Control power electronics MATRIX 3500 PCB IR receiver Fig 6 1 Metal sheet electric switch cabinet Metal sheet electric switch cabinet type K and S Metal sheet electric switch cabinet type A ...

Page 70: ...rior comprises depending on type Various terminal blocks and depending on unit type additional electrical parts A PCB Pos 1 Power supply 230 V AC 50 Hz fusing by others max B 16 A Pos 2 Basic PCB Pos 3 Connection for electric heater only for units with electric heater Pos 4 Safety temperature limiter only for units with electric heating Pos 5 Control electronics Pos 6 Relay circuit board PCB Fig 6...

Page 71: ...TRIX 3500 A PCB IR receiver Pos 1 Power electronics MATRIX 3500 Pos 2 A PCB IR receiver only with selected IR operation Pos 3 Power supply 230 V AC 50 Hz fusing by others max B 16 A Pos 4 Safety temperature limiter only for units with electric heating Pos 5 Connection socket for SWIRL outlet motor 85V AC Pos 6 Connection socket for SWIRL outlet sensors 5V DC Fig 6 3 Electric switch cabinet 1 2 3 4...

Page 72: ...ng diagram on the basic PCB Units with an electric heater must be separately con nected to the mains voltage see Connecting electric heater for units without MATRIX 3500 on page 70 Fig 6 4 Connecting mains supply voltage NOTICE An all pole isolator must be provided on site by others according to the relevant regulations Power supply for slave units can be provided by the master unit refer to Fig 6...

Page 73: ...re limiter Pos 3 Terminal block for electric heater Pos 4 Power supply 230 V AC on site by others all pole disconnect switch Fig 6 5 Terminal assignment connection electric heater NOTICE An all pole isolator must be provided on site by others according to the relevant regulations Pos 1 Safety temperature limiter with reset button Pos 2 Safety temperature limiter Pos 3 Message contact fault electri...

Page 74: ...veral units with or without a relay PCB make sure that only one unit is provided with power supply see Fig 6 8pos 1 The power supply of the other units is provided by terminal 806 of the basic PCB without relay PCB or terminal L of the relay PCB Pos 1 Internal safety fuse 6 3 A Pos 2 Basic PCB power supply 230 V AC fusing by others max B 16 A make sure an on site all pole disconnect switch is inst...

Page 75: ... steering system as well as supply voltage are presented DAMAGE TO THE UNIT A minimum switch pause of 0 1 sec must be maintained between changing speeds NOTICE An all pole isolator must be provided on site by others according to the relevant regulations NOTICE Before commencing connections check that the order code of the unit s elec trical equipment matches the wiring diagram Only one fan speed s...

Page 76: ...g the speed amounts to 0 at 14 the motor is running at nmin at 100 the motor is running at nmax When actuated with a 0 10 V signal consider that the speed is 0 for an input voltage of less than 1 V if voltage amounts to 1 4 V the motor is running at nmin with 10 V the motor is running at nmax 6 8 1 Actuation of EC motor in units with an electric heater In units with an electric heater the followin...

Page 77: ...e installation site of the room temperature sensor is crucial for the precise control of room temperature Therefore avoid mounting the sensor in the follow ing locations refer to Fig 6 10 Not next to doors windows hatches etc as intense movement of air can cause incorrect measurements and affect control operation Hot or cold walls e g chimney outside wall as wall temperature can cause incorrect me...

Page 78: ...ith DencoHappel MATRIX 6 11 1 Connecting mains supply voltage for controller Fig 6 10 Mounting the control panel and room temperature sensor recommended installation height 1 5m Pos 1 Power supply 230 V AC 50 Hz fusing by others max B 16 A ensure an on site all pole disconnect switch is provided by others Pos 2 Connection to first unit Pos 3 Connection to second unit Pos 4 To further units Connect...

Page 79: ...ng Install the control cable shielding in the DencoHappel units using cable shield grounding clamps to ensure the best possible electrical contact Apply the shielding with the grounding clamps to a large ground surface area Apply the shielding on one side otherwise transient current can occur The maximum total line length must not exceed 50 m DencoHappel is not assuming any liability in regard to ...

Page 80: ...itted with MATRIX 3000 For the bus line we recommend to use cable types specified in table Chapter 6 12 6 Data transfer cable on page 89 Fig 6 13 Connecting master unit with slave units Further slave units 99 98 97 96 95 99 98 97 96 95 Slave unit with MATRIX 3500 Slave unit with MATRIX 3500 NOTICE For connection use only twisted pair wire with braided shield certified accord ing to DIN 19245 T3 MA...

Page 81: ... Pos 1 Connection cable see bottom note on Page 76 Connect the supply air sensor according to the wiring diagram Fig 6 16 Connecting inlet sensor 15 14 1 MATRIX 3500 It is possible to tap the status and alarm messages on the controllers using volt free contacts The contact load at 230 V AC amounts to a maximum of 4 A ohmic 2 A inductive Connect in accordance with the wiring diagram Operation Conta...

Page 82: ...ing on configuration Function input 3 can be assigned with different functions depending on the supplied control equipment To activate the function the contact must be closed for economy mode operation unit OFF with indoor anti freeze protection open sein Changing this function is possible using our MATRIX PC service software Connect in accordance with the wiring diagram The loop resistance may no...

Page 83: ...connection 2 pipe system 3 point modu lating actuators 2 point modulating actuators valve code VT Pos 1 Heating valve not included for units with electrical heating Pos 2 Cooling valve Fig 6 21 Valve connection 4 pipe system 2 point modulating actuators Unit with MATRIX 3500 230 V AC 50Hz MATRIX 3500 Valve Kl 103 Kl N 2 way brown blue 3 way brown blue Unit with MATRIX 3500 230 V AC 50Hz MATRIX 350...

Page 84: ...uators heating valve code V1 Pos 1 Cooling valve Pos 2 Heating valve Fig 6 23 Valve connection 4 pipe system 2 and 3 point modulating actuators Unit with MATRIX 3500 230 V AC 50Hz MATRIX 3500 Valve Kl 103 Kl 104 Kl 105 Kl N 2 way brown brown black blue 3 way brown black brown blue 3 point modulating actuators cooling 2 point modulating actuators heating valve code V2 Pos 1 Cooling valve Pos 2 Heat...

Page 85: ...per between terminal 100 and 101 Fig 6 25 Valve connection 2 pipe system 2 point actua tors Unit with MATRIX 3500 MATRIX 3500 Valve Kl 103 Kl STV 2 way brown blue 3 way brown blue 3 point modulating actuators valve code VR Pos 3 Power supply 24 V AC 50 Hz by others Pos 4 Supporting terminal not always available with MATRIX 2000 have terminal installed by others on site if re quired Remove jumper b...

Page 86: ...e 3 point modulating actuators valve code VN Pos 1 Cooling valve Pos 2 Heating valve Pos 3 Power supply 24 V AC 50 Hz by others Remove jumper between terminal 100 and 101 Fig 6 28 Valve connection 4 pipe system 3 point modu lating actuators Unit with MATRIX 3500 MATRIX 3500 Valve Kl 102 Kl 103 Kl 104 Kl 105 Kl STV 2 way brown green green green blue 3 way green brown green brown blue 2 point modula...

Page 87: ...rs control panel 16 air handling units valve module DP module and LON module This means for example that a control panel and a controller unit form a group However a group can also be made up of a LON module and a controller unit The LON module transmits setpoints and current readings to the group For units fitted with MATRIX 3000 and MATRIX 4000 a group can also be formed by replacing the control...

Page 88: ...rst component of a group The group address is assigned Via the group address switch on the control panel refer to the Commission ing and Testing section in the relevant operation manual for DencoHappel MATRIX control panels On the printed circuit board of the MATRIX 3500 3000 4000 controller refer to the unit s operation manual The MATRIX OP71 is assigned to this group with the cluster configurati...

Page 89: ... EM Up to 16 LON modules MATRIX LON A maximum of 1 module MATRIX LON can be assigned to each group An intra group control panel MATRIX control panel OP71 If a management module LON module gets registered in a group that is assigned to a cluster with MATRIX control panel for all OP71 groups an address conflict will occur Therefore the LON module and the MATRIX control panel OP71 must service differ...

Page 90: ...ated on the respective boards enabling safe termination refer to Chapter Connecting MATRIX Net 6 12 4 Line structure The illustration Fig 6 33 shows the setup of the MATRIX Net with line structure As an example two groups each consisting of a control panel and a global mod ule are networked In addition the power supply of the control panel via the controller terminal 95 99 is also presented Fig 6 ...

Page 91: ...um allowed branch feeder length is 25 m Abb 6 34 Aufbau eines MATRIX Net in Linienstruktur mit Stichleitung Da es nicht zulässig ist drei Adern anzuklemmen muss eine Zwischenklemme vorgesehen werden Hierzu können die Stützpunktklemmen STV auf der Platine soweit nicht belegt oder bauseitige Klemmen verwendet werden 1 2 3 X NOTICE The data transfer cable must be run as demonstrated in Fig 6 34 so th...

Page 92: ...able UNITRONIC BUS CAN 1x2x0 22 2x2x0 22 300 150 LAPP cable UNITRONIC BUS CAN 1x2x0 34 2x2x0 34 600 150 LAPP cable UNITRONIC BUS CAN 1x2x0 5 2x2x0 5 30 30 LAPP cable UNITRONIC BUS LD 1x2x0 22 2x2x0 22 30 30 LAPP cable UNITRONIC Li2YCY TP 2x2x0 22 150 60 LAPP cable UNITRONIC Li2YCY TP 1x2x0 34 2x2x0 34 150 60 LAPP cable UNITRONIC Li2YCY TP 1x2x0 5 2x2x0 5 30 30 LAPP cable UNITRONIC Li2YCY PiMF 2x2x...

Page 93: ...owing operating modes are possible Operating mode Only Heating 2 pipe system Operating mode Only Cooling 2 pipe system Operating mode heating or cooling 2 pipe system Operating mode heating and cooling 4 pipe system 2 pipe system and elec tronic heating Connect the miniature switches using a factory mounted basic PCB B or relay PCB R This terminal block is located in the terminal box or the metal ...

Page 94: ...lves Pos 7 Terminals for exiting thermal contacts optional In each case the sample connection of a miniature switch with 2 units is demon strated in the following wiring diagrams Connect only in accordance with the unit specific wiring diagram Fig 6 35 Terminal block basic PCB relay PCB 1 2 3 6 4 5 7 Only terminals for wiring control and steering system as well as supply voltage are pre sented NOT...

Page 95: ...onnect the valve with terminal 875 Connect dotted pipe according to configuration type Units with electrical heating connect cooling valve with terminal 875 and 805 N Heating valve is not included Double assignment for terminal 805 for units without relay PCB ex works with a preset pipe Provide power supply for electrical heating separately Refer to Chapter 6 6 The connections highlighted in the l...

Page 96: ...or via sensor CET AC CET ACH Low voltage terminal block LW terminal block Parameter 3 SEL0 14 and SEL2 auto 2 pipe system Parameter 4 SEL0 16 and SEL2 auto SEL2 OFF fan continuous operation or On Off Parameter 5 SEL0 18 and SEL2 auto Parameter 7 SEL0 22 and SEL2 auto Parameter 8 SEL0 24 and SEL2 2 without sensor Parameter 9 SEL0 26 and SEL2 auto centrally or via sensor CET AC CET ACH Low voltage t...

Page 97: ...75 For a 2 pipe changeover system connect the valve with terminal 875 The connections in the light gray highlighted were performed at the factory This view provides a better visualization of the switches Number of line wires e g 5 x 1 5 mm NYM Lines A and B must be routed in a separate cable 801 802 803 804 805 806 872 873 874 875 876 877 878 879 814 815 816 L N on off alarm 11 3 11 4 11 5 PE N 2 ...

Page 98: ...ter 7 SEL0 22 and SEL2 auto Parameter 8 SEL0 24 and SEL2 2 without sensor Parameter 9 SEL0 26 and SEL2 auto centrally or via sensor 230V 15 10 11 12 13 14 B A D P 9 8 6 5 4 3 2 1 H 0 10V 3 2 CET EC CET ECH Low voltage terminal block LW terminal block Parameter 3 SEL0 14 and SEL2 auto 2 pipe system Parameter 4 SEL0 16 and SEL2 auto SEL2 OFF fan continuous operation or On Off Parameter 5 SEL0 18 and...

Page 99: ...minals Inlet temperature sensor Installation of inlet sensor in supply line Fixation of sensor with an enclosed clip on the pipe The clip is suitable for pipe sizes of 15 mm Following sensor installation restore the pipe insulation Fig 6 47 Room sensor Room sensor Opening of room sensor casing as illustrated Fix the casing see Fig 6 47 in a suitable place see Fig 6 48 using relevant screws max M4 ...

Page 100: ...urtains as the insulating lay ers of air can cause incorrect measurements Do not put in the direct vicinity to the units discharge grille as discharge temperature can cause incorrect measurements Fig 6 49 Control inputs Control inputs enable or H C changeover Connecting cable refer to top note on Page 76 Pos 3 Input H C changeover instead of inlet sensor Fig 6 46 Pos 2 Pos 4 Presence input absent ...

Page 101: ...en the miniature switch casing as illustrated see Fig 6 51 Fixate the casing in a suitable place see Fig 6 51 using appropriate screws max M4 Connect the miniature switch according to the wiring diagram see Chapter 6 13and Chapter 6 14 Close the casing in the reverse order to the opening proce dure NOTICE The installation site of the miniature switch is critical for the precise control of the room...

Page 102: ... change parameters proceed as follows Set SEL0 button to 10 C Set SEL2 button to position A Press both SEL1 and SEL3 buttons simultaneously for more than 5 seconds If the LED H C has flashed and changed red and green for 3 seconds parameters can be changed For this purpose use SEL0 to adjust the temperature value for the corresponding parameter and SEL2 to select the required feature If this featu...

Page 103: ...perating mode Continuou s operation On Off Continuou s operation cooling Continuo us operation heating 6 20 Enabling active open closed 8 24 c o function sensor Changeover heating cooling fan enabling Changeover heating cooling No sensor 9 26 Changeover heating cooling Contact or sensor Manual Autom 4 pipe sys tem 10 28 Sensor correction room sensor int ext 0K 1K 1K 2K 2K Tab 6 5 Configuration tab...

Page 104: ...ltage offset press SEL1 for more than 5 seconds The LED H C flashes green three times after successful sav ing Fig 6 54 Switch control elements Basic values fan Speed 1 Speed 2 Speed 3 mV 1330 1670 3330 Tab 6 6 Basic values fan Parameter Position of temp selector SEL0 C Voltage offset mV mV 0 10 0 1 11 333 2 12 667 3 13 1000 4 14 1333 5 15 1667 6 16 2000 7 17 2333 8 18 2667 9 19 3000 10 20 3333 11...

Page 105: ...pter 7 2 HAZARDOUS VOLTAGE Before performing any work on the unit ensure that the unit is disconnected and not under voltage Ensure that the unit is properly secured against subse quent switch on at an appropriate point of the on site power supply DANGER OF SCALDING Before completing any kind of job on fan coil units Seal off the heating medium inlet before performing work on the valves or the inl...

Page 106: ...and 3 way valves have a position indicator shaped like a red plas tic nose that is placed in the relevant slots guided above the coupling nut or vis ible behind a sight window see tab 7 1 pos 1 Position indicator of drive screw 2 way valve 3 way valve Setting 1 Valve OPEN Valve CLOSED Setting 2 Valve CLOSED Valve OPEN Tab 7 1 Position indicator with 2 and 3 way valves NOTICE Thermoelectric actuato...

Page 107: ...pos 4 until the stop position on the right side Adjust by rotating as specified in the diagrams see Fig 7 2 with tab 7 2 and Fig 7 3 with tab 7 3 Turn the pre setting screw in a counter clockwise direc tion max 8 turns Use the hex key to open the flow control screw Fig 7 1 pos 3 until the stop position Screw the protective cap back on Pos 1 Shut off valve Pos 2 Protective cap Pos 3 Flow control sc...

Page 108: ...control valves up to 1 6 kvs 1 2 value for fan coil units Fig 7 2 Flow rate diagram V9400 Pre setting 1 4 1 2 1 1 1 2 2 3 4 5 6 7 8 kv values 0 07 0 13 0 22 0 32 0 43 0 65 0 85 1 10 1 25 1 40 1 45 Tab 7 2 Pre setting turns of the pre setting screw from the right stop position Pre setting Flow Rate Pressure drop ...

Page 109: ...ve for control valves from to 2 5 kvs 3 4 to 4 0 kvs 3 4 value for fan coil units Fig 7 3 Flow rate diagram V9441 Pre setting 1 2 1 1 1 2 2 2 1 2 3 4 5 kv values 0 2 0 4 0 6 1 1 5 1 7 2 2 2 Tab 7 3 Pre setting turns of the pre setting screw from the right stop position Pre setting Flow Rate Pressure drop ...

Page 110: ...edium is still pour ing out Proceed in the same way with all remaining air vent screws Depending on the unit model there are additional 2 or 4 air vent screws 7 4 Checking the condensate drain This test point does not apply to only heating units Condensate forms as a result of unit operation in cooling mode the same applies to non insulated pipes Check that the connection hose of the condensate tr...

Page 111: ...unit MCBs or modules to ON The line beginning and line end correspond to the start and end of the bus cable The terminating resistors must also be switched on for stand alone units MATRIX 3500 Fig 7 5 Setting terminating resistors DIP switch Function 1 2 OFF OFF No terminating resistor ON ON Terminating resistor switched on default setting O N O N O N Unit circuit boards Unit Unit Module Control p...

Page 112: ...15 Each group is assigned its own address The labels A to F correspond to the addresses 10 to 15 MATRIX 3500 NOTICE Assigning duplicate addresses on the control panels can cause malfunctions The default setting for the group address switch is 0 and might have to be changed Fig 7 6 Set address on the control panel Pos 1 Control panel HyCassette Geko s Group 0 Address 0 Pos 2 Control panel HyCassett...

Page 113: ...d cascade control types this temporary supply air control remains active until the main control setpoint i e particular room temper ature is reached The unit then switches back to the main control mode Minimum heating temperature If this function is activated and a temperature sensor is present in the supply air duct a temperature value must be entered here Supply air must not fall below rigid lim...

Page 114: ...is present in supply air a temperature value can be entered here This value should not exceed the supply air temperature Factory setting and entered limit values Default value 60 0 C Minimum entered value 25 0 C Maximum entered value 60 0 C Minimum cooling temperature If this function is activated and a temperature sensor is present in supply air a temperature value can be entered here This value ...

Page 115: ... 2 Control panel MATRIX OP51C 7 9 Checking data connection Fig 7 7 Switching the unit on using the control panel 1 2 NOTE The position of the speed selection switch only OP3XX OP4XX can be mechanically limited The limitation should be set in such a way that the maximum adjustable fan speed corresponds to that of the unit For details on the limitation refer to the operation manual for the control p...

Page 116: ...control systems are fitted with control inputs Consider the factory performed configuration for checking control inputs and out puts Refer to the unit connection diagram attached to the connection box for the rel evant controller function Changes to the configuration carried out by others on site via MATRIX PC ser vice software have to be considered separately MATRIX 3500 MATRIX 3500 LED LED statu...

Page 117: ... mains supply voltage Use the control panel to set a maximum temperature setpoint Ensure that the unit is discharging warm air If the latter is not the case seek support of the authorized service After checking set the temperature setpoint to desired room temperature and unplug supply voltage if required 7 12 Checking condensate pump does not apply to heating only units Condensate forms as a resul...

Page 118: ...ue to sensor error Defective hardware Failure of condensate drain Automatic The fan is regulated depending on the difference from the setpoint temperature In mute mode the highest fan speed is blocked for stage fans If the unit is fitted with EC fans the speed specified as mute value is not exceeded The fan stages or speed are controlled on the basis of the difference between actual and setpoint r...

Page 119: ...ch back on again For control panels with display perform the above mentioned settings in the Fan mode menu 7 13 2 Valves Depending on the selected controller the integrated valve controller supports open close and modulating valves The valves can be controlled in the following modes Heating Cooling Cooling or heating Heating and cooling In order to reach a common starting position the factory set ...

Page 120: ...lation mode is activated 7 13 6 Summer winter compensation This function requires connection to an external sensor This function enables a shift in the room temperature setpoint depending on the ambient temperature Application example Starting from 26 C outside temperature it is requested to increase the room tem perature setpoint by 0 5 C per 1 C rise of outside temperature The setpoint should no...

Page 121: ...set using the menu selection at the control panel 7 14 Setting for room air flow SWIRL The menus to calibrate the room air flow and reset the data to default setting factory setting are available via home screen Additional menus Menu option Setting in the submenu Rroom air flow 7 14 1 Calibrate In this menu the air throw depth of cold air can be calibrated in Automatic mode For this purpose set th...

Page 122: ... finished Calibration process After entering the menu the current air throw of cold air is graphically presented in the shape of a straight line similar to the manual mode The air throw is highest at the right edge and lowest at the middle In order to calibrate the air throw there is no need to specify absolute values for the settings The control purpose is to reach the required room air flow air ...

Page 123: ...ting described in chapter chapter 7 14 1 To prevent an unintentional resetting of data it is coupled with a confirmation prompt Turn the navigator to the left to YES and press the SET key to reset the data back to the default setting After a moment of data initialization the menu is exited The process is canceled with no changes if the query remains on NO and the SET key or the ESC key is pressed ...

Page 124: ... Chapter 8 3 may only be performed by qualified licensed staff Always observe stipulations of the operation manual as well as all applicable valid regulations RISK OF ROTATING COMPONENTS Danger of injury from rotating fan wheel Before performing any work on the unit ensure that the unit is de energized Ensure that the unit is properly secured against subsequent switch on at an ap propriate point o...

Page 125: ...ndensate pump To test the proper free drainage of the condensate water fill the lateral conden sate pan with water Further information in chapter 7 12 Checking condensate pump does not apply to heating only units on page 114 8 2 3 Check screw connections of medium connections Check all screwed pipework and coil connections for tight seat Fig 8 1 pos 2 Manually check fixation of actuators Fig 8 1 P...

Page 126: ...ter 7 2 Air vent the heat exchanger as specified in Chapter 7 3 8 3 Cleaning and disinfection The DencoHappel fan coil unit with a 4 way outlet SWIRL outlet is built and cer tified according VDI 6022 HVAC room air quality hygiene requirements appli cable to HVAC equipment and units The proposed time intervals for carrying out hygiene controls and measures according to VDI 6022 page 1 for decentral...

Page 127: ...tightness from time to time Check filter and clean if required Cleaning and repairing x1 x2 Only authorized specialists D SWIRL Check cover components for dirt or damage Disassemble cover into its individual components then clean and repair them x E Intensive cleaning and disinfection Remove fans clean casing above the fan clean the fan and the heat exchanger as required in the event of critical c...

Page 128: ...afety data sheets from the disinfectant manufacturer Never spray directly onto the unit with disinfectant Risk of damage to the unit electrical short circuit after restarting Spray the disinfectant on a soft lint free disposable wipe e g KIMTECH Prep 7622 Company Kimberly Clark until the wipe is sufficiently wet Do not use scrubbing sponges microfiber cloths or paper towels Clean the surfaces ment...

Page 129: ... switch off the unit and ensure that the power cannot be switched back on 4 Make sure the fan has completely stopped 5 4 way Loosen the air intake grille with a one quarter rotation of the 2 locks To do this use a flat headed screwdriver Remove the air intake grille SWIRL Loosen the safety screw of the air intake grille with a Phillips screwdriver Remove the suction grille with a slight turn in a ...

Page 130: ...Clean the suction grille with a cloth or under lukewarm water 38 C Then disinfect the suction grille according to instructions mentioned above 11 As soon as filter and suction grille are dry re install the cleaned or new filter into the suction grille 12 If a random visual check is sufficient just inspect the fan without removing If the visual check was positive and your intention was to replace t...

Page 131: ...the cover remains hanging to the unit during cleaning it is not necessary to remove the cable Therefore the cover is equipped with 2 cords Lower the cover carefully in a hanging position after removing the screws The cable should not be taut 15 If contaminated in any way clean the cover on the view side with a cloth Hygiene units with a white coverage on the backside of the cover can also be clean...

Page 132: ...he heat exchanger 23 Drain any residual water 24 Clean the upper side the area where the water flows off of the conden sate pan with a cloth and afterwards disinfect by wiping see above Do not hold the pan under running water 25 Check intake fitting of the condensate pump and remove dirt by wiping if required RISK OF DAMAGE TO THE UNIT Do not spray disinfectant or other liquids on cover RISK OF DA...

Page 133: ...t Check again if fan still rotates without any prob lems 31 Put the cover again in mounting position SWIRL Make sure the snares are out of the casing but in the false ceil ing Ensure that the cable is also put into the false ceiling 32 Tighten the screws of the cover hand tight 33 Mount the air intake grille to the filter assembly 34 4 way Fasten the suction grille by closing the rotary locks SWIR...

Page 134: ...your free hand lift up the setting ring located under the motor and pull it a few centimeters out of the pinion gear drive Let down the motor carefully Use both hands to lift the ring Hold the ring at two points opposite to each other 19 Place the ring aside on a flat horizontal place Now clean the ring cover and adapter Hygiene units with a white coverage on the backside of the cover can also be ...

Page 135: ...move this cable strap It is important to remember the wiring so you can restore it to its original state Use this option or fasten the fan cables on the inside of the heat exchanger connection panel with cable straps or a clip see Fig 8 7 Release this fixing 39 During cleaning work use a few cable straps or other aids to secure the fan to the heat exchanger pipework without causing any tension pro...

Page 136: ...emember the installation position of the fan for the assembly See Fig 8 9 41 Lower the fan carefully till it hangs on the provisional cable strap While doing so thread the cable sleeve out of the heat exchanger connection plate see Pos 2 in Fig 8 7 Make sure that the cables are not under ten sion 42 Now you can clean and disinfect the inner surfaces of the casing above the fan with a wet cloth 43 ...

Page 137: ...stices of the fins via spray disinfec tion After exposure time remove any disinfectant residue as completely as possible e g by spraying with clear water Make sure to collect any drip ping liquid e g by covering the floor 46 Remove the provisional cable strain relief Re mount the fan by once again using the 4 nuts crosswise If you have any difficulties matching the fan plate to the 4 bolts fix the...

Page 138: ...rap with plug in peg to prevent cable dragging against the impeller in operating mode Thread the cable sleeve back into the connec tion sheet Check if the wiring is in its original state Continue with the steps 29 37 from Chapter 8 3 2 RISK OF DAMAGE TO THE UNIT Non observance of correct wiring can cause damage scrap ing noises or condensate carry over and can cause dripping out of the unit ...

Page 139: ... electrical heating elements are monitored by a tempera ture dependent switch In case of failure limiting switches are activated and the electric heater is shut down To enable the limiting switches proceed as follows Eliminate the cause of failure Open the electric switch cabinet Press the reset buttons inside the switch cabinet Fig 6 2 Pos 4 on Page 67 and Fig 6 3 Pos 4on Page 68 The temperature ...

Page 140: ...tric cir cuit Check condensate drain Controller deactivates fan after room temperature is reached Refer to operation manual DencoHap pel MATRIX control panel or miniature switch Fan fails to start OP5x R is displayed Input window contact is activated Deactivate input refer to Connecting function input on page 79 Air volume flow of unit too low Too low speed is set Select a higher speed Air routing...

Page 141: ...Unit does not heat electrical heating Supply voltage for electric heater is missing Check supply voltage Safety temperature limiter has triggered Search for reason for trigger low air flow rate dirty filter enable limiter Filter verschmutzt Begrenzer en triegeln Unit does not cool cools insufficiently chilled water Fan not switched on Switch on fan Cooling medium is not cold Switch on chiller unit...

Page 142: ...new the valve Condense air directing fins Increase water inlet temperature Extend opening angle of air directing fins measured against ceiling Use flocked fins Increase speed Room temperature fluc tuates a lot Control panel miniature switch or sen sor fitted in improper location e g adja cent to an open door or close to discharge grille Fit control panel or miniature switch in proper location wher...

Page 143: ...itches CET of type GC XX XXX XXX including accessories Unit is designed for heating ventilating cooling and filtering of indoor and outdoor air Declaration The unit complies with all relevant provisions of Directives 2006 42 EC 2006 95 EC and 2004 108 EC List of harmonized standards applied in the conformity assessment EN ISO 12100 2010 EN 953 A1 2009 EN ISO 13857 2008 EN ISO 11202 2010 EN ISO 374...

Page 144: ...ny with expertise in air treatment air conditioning and air filtration Our nearest sales and service teams will be glad to discuss ideas and develop creative and effective solutions with you R1 11 2015 PR 2015 0159 GB 735 3357 Subject to modifications ...

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