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CHASSIS
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5. Install:
• rake pa piston si e
with insulator an pa shim
NOTE:
Align the projection a on the piston side of the
brake pad with the groove in the brake caliper
piston.
6. Install:
• rake pa hol ing olts
17Nm (1.7 m · kg,12 ft · lb)
INSTALLING THE REAR BRAKE CALIPER
1. Install:
• rake caliper assem ly
• rake caliper mounting olts
40Nm (4.0m · kg,29 ft · lb)
• rake hose
• copper washers
• union olt
48Nm (4.8m · kg,35 ft · lb)
NOTE:
Tighten the union bolt while holding the brake
hose as shown.
WARNING:
Proper brake hose routing is essential to
insure safe vehicle operation.
. ill
• rake reser oir
Must use DOT4 Brake Fluid
NOTE:
Brake fluid may damage painted surfaces
or plastic parts. Always clean up spilled
brake fluid immediately.
CHASSIS
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3. Air bleed:
• rake system
. Check
• rake flui le el
Brake flui le el is elow the “MIN” le el
line
A the recommen e rake flui to the
proper le el.
. A ust
• parking rake ca le free play
CHECKING THE MASTER CYLINDER
. Check
• rake master cylin er
ear scratches
Replace the rake master
cylin er assem ly.
• rake master cylin er o y
Cracks amage
Replace.
• rake flui eli ery passage
rake master cylin er o y
Blockage
Blow out with compresse air.
. Check
• rake master cylin er kit
cratches wear amage
Replace as a set.
3. Check
• rake flui reser oir
• rake flui reser oir iaphragm
Cracks amage
Replace.
ASSEMBLING THE BRAKE MASTER
CYLINDER
WARNING
• All internal brake components should be
cleaned and lubricated with new brake flui
d
only before installation.
Must use DOT4 Brake Fluid
• Whenever a master cylinder is disassemble
d
replace the piston seals and dust seals.
