8
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Side cover………………………………………………………………………………… 188
Side cover parts…………………………………………………………………………… 189
Cargo bed………………………………………………………………………………… 191
Head shed frame………………………………………………………………………… 193
DIRECTION SYSTEM
Steering wheel part……………………………………………………………………… 196
Steering mechanism part……………………………………………………………… 199
BRAKE SYSTEM…………………………………………………………………………… 204
Disk brake components………………………………………………………… 205
FOOTREST PART ………………………………………………………………… 223
WHEEL AND TYRE PARTS ……………………………………………………………… 226
Front wheels……………………………………………………………………………… 226
Rear wheels……………………………………………………………………………… 227
TRANSMISSION SYSTEM……………………………………………………………… 231
C.V axle, front axle……………………………………………………………………… 231
Front bridge……………………………………………………………………… 232
C.V axle, rear axle……………………………………………………………………… 237
R e a r b r i d g e r e d u c e r … … … … … … … … … … … … … … … … … … … … … … 2 3 8
SHIFT OPERATING SYSTEM …………………………………………………………… 245
SUSPENSION……………………………………………………………………………… 248
Front swing arm……………………………………………………………………… 248
Front suspension……………………………………………………………………… 249
Rear suspension……………………………………………………………………… 254
COOLING SYSTEM………………………………………………………………………… 259
Water and oil radiator…………………………………………………………………… 259
SEAT ………………………………………………………………………………………… 266
FUEL TANK………………………………………………………………………………… 269
CHAPTER 6
ELECTRICAL COMPONENTS
ELECTRICAL SYSTEM MALFUNCTION INSPECTION ……………………………… 272
ELECTRICAL………………………………………………………………………………… 273
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ELECTRICAL COMPONENTS…………………………………………………………… 273
Checking the switch…………………………………………………………………… 275
Checking the switch continuity………………………………………………………… 276
Checking the bulbs and bulb sockets ……………………………………… 277
IGNITION SYSTEM………………………………………………………………………… 277
Circuit diagram…………………………………………………………………………… 277
Troubleshooting……………………………………………………………………… 278
ELECTRIC STARTING SYSTEM………………………………………………………… 281
Circuit diagram………………………………………………………………………… 282
Troubleshooting……………………………………………………………………… 283
STARTER MOTOR………………………………………………………………………… 285
CHARGING SYSTEM……………………………………………………………………… 286
Circuit diagram………………………………………………………………………… 286
Troubleshooting……………………………………………………………………… 287
LIGHTING SYSTEM………………………………………………………………………… 288
Circuit diagram………………………………………………………………………… 288
Troubleshooting……………………………………………………………………… 289
Checking the lighting system…………………………………………………… 290
SIGNALING SYSTEM……………………………………………………………………… 291
Circuit diagram………………………………………………………………………… 291
Troubleshooting……………………………………………………………………… 292
Checking the signal system……………………………………………………… 293
COOLING SYSTEM………………………………………………………………………… 300
Circuit diagram………………………………………………………………………… 300
Troubleshooting……………………………………………………………………… 301
2WD/4WDSELECTINGSYSTEM………………………………………………………… 303
Circuit diagram………………………………………………………………………… 303
Troubleshooting……………………………………………………………………… 304
CHAPTER 7
ENGINE MANAGEMENT SYSTEM
INTRODUCTION
