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MAINTENCE AND ADJUSTMENT OF THE UTV
- 100 -
Replace V-belt:
Install the bolts
into the secondary fixed
sheave hold.
NOTE
Tightening the bolts
will push the secondary
sliding sheave away, causing the gap between
the secondary fixed and sliding sheaves to
widen.
Remove the V-belt
from the primary sheave
and secondary sheave.
Install the V-belt.
NOTE
Install the V-belt so that its arrow faces the
direction shown in the illustration.
Remove the bolts.
2. Install:
drive belt cover
driver seat
CLEANING THE SPARK ARRESTER
1. Clean:
Tap the tailpipe lightly with a soft-face hammer or
suitable tool, then use a wire brush to remove any
carbon deposits from the spark arrester portion of
the tailpipe and the inner contact surfaces of the
muffler
2. Spark arrester
V-belt width: 31.2 mm
<Limit:> 26 mm
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MAINTENCE AND ADJUSTMENT OF THE UTV
- 101 -
WARNING:
Select a well-ventilated area free of
combustible materials.
Always let the exhaust system cool before
performing this operation.
Do not start the engine when removing the
tailpipe from the muffler.
3. Remove:
Remove the bolts
.
①
Remove the tailpipe
②
by pulling it out of the
muffler.
4. Install
Insert the tailpipe
into the muffler and align the
②
bolt holes.
Insert the bolt 1 and tighten it.
Start the engine and rev it up approximately
twenty times while momentarily creating exhaust
system back pressure by blocking the end of the
muffler with a shop towel.
Stop the engine and allow the exhaust pipe to
cool.
ADJUSTING THE BRAKE PEDAL
1. Check:
brake pedal free play a Out of specification
a
djust.
NOTE
The end of the brake rod
should lightly
①
contact the brake master cylinder
②
Brake pedal free play
0 mm (0.0 in)
3. Adjust
brake pedal free play
a. Loosen the locknut
①