Club Car Pioneer 900, Maintenance Service Manual, Page: 5 / 344

2001 Pioneer 900 Gasoline Vehicle Maintenance and Service Manual Page iii
CONTENTS
SECTION 1 – SAFETY
General Warning ................................................................................................................................ 1-1
SECTION 2 – VEHICLE SPECIFICATIONS
General Information ........................................................................................................................... 2-1
Specifications ................................................................................................................................. 2-1
SECTION 3 – GENERAL INFORMATION
Serial Number Identification ............................................................................................................... 3-1
Storage – Gasoline Vehicle ............................................................................................................... 3-1
Preparing the Vehicle for Extended Storage ................................................................................. 3-1
Returning the Stored Vehicle to Service ........................................................................................ 3-2
SECTION 4 – BODY AND TRIM
Cleaning the Vehicle .......................................................................................................................... 4-1
Front Body Repair .............................................................................................................................. 4-2
Stress Lines or Streaks .................................................................................................................. 4-2
Minor Impact Damage/Deformations ............................................................................................. 4-2
Minor Scratches and Surface Blemishes ....................................................................................... 4-3
Small Scratches that Cannot be Buffed out ................................................................................... 4-3
Gouges, Punctures, Tears, Large Scratches, and Abrasions ........................................................ 4-3
Brush Guard ...................................................................................................................................... 4-3
Brush Guard Removal ................................................................................................................... 4-3
Brush Guard Installation ................................................................................................................ 4-4
Front Body ......................................................................................................................................... 4-4
Front Body Removal ...................................................................................................................... 4-4
Front Body Installation ................................................................................................................... 4-4
Front Fender Extension ..................................................................................................................... 4-5
Front Fender Extension Removal .................................................................................................. 4-5
Front Fender Extension Installation ............................................................................................... 4-6
Tilt Bed .............................................................................................................................................. 4-6
Tilt Bed Removal ........................................................................................................................... 4-6
Tilt Bed Installation ........................................................................................................................ 4-8
Rear Fender ....................................................................................................................................... 4-8
Rear Fender Removal ................................................................................................................... 4-8
Rear Fender Installation ................................................................................................................ 4-8